CN114751551A - Treatment method of nickel-containing wastewater in aluminum alloy profile production - Google Patents

Treatment method of nickel-containing wastewater in aluminum alloy profile production Download PDF

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CN114751551A
CN114751551A CN202210403363.4A CN202210403363A CN114751551A CN 114751551 A CN114751551 A CN 114751551A CN 202210403363 A CN202210403363 A CN 202210403363A CN 114751551 A CN114751551 A CN 114751551A
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nickel
wastewater
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containing wastewater
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黄长远
叶细发
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FUJIAN MINFA ALUMINIUM Inc
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FUJIAN MINFA ALUMINIUM Inc
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    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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    • C02F1/725Treatment of water, waste water, or sewage by oxidation by catalytic oxidation
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    • C02F2103/16Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
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    • C02F2303/16Regeneration of sorbents, filters
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Abstract

The invention relates to the field of treatment methods of nickel-containing wastewater, provides a treatment method of nickel-containing wastewater in aluminum alloy section production, solves the defects of low efficiency and poor removal effect of complex nickel in the treatment method of the prior art, and comprises the following treatment steps: (1) the wastewater is enriched into a first wastewater collection tank, and the wastewater in the wastewater collection tank is introduced into a porous membrane treatment system for pre-filtration treatment; (2) primarily removing free nickel ions; (3) adding a flocculating agent into the second waste liquid collecting tank to further settle the precipitate; (4) introducing the supernatant obtained in the step (2) into a closed vein breaking adsorption device, and stirring for 40-60 min; (5) and (4) feeding the liquid obtained after the treatment in the step (4) into a third waste liquid collecting tank, adding calcium hydroxide into the third waste liquid collecting tank to adjust the pH value of the waste water to 10-11, continuously stirring for 60-90min to generate precipitate, and separating the precipitate to obtain filtrate meeting the discharge standard.

Description

Treatment method of nickel-containing wastewater in aluminum alloy profile production
Technical Field
The invention relates to the field of treatment methods of nickel-containing wastewater, in particular to a treatment method of nickel-containing wastewater in aluminum alloy section production.
Background
Nickel metal is an alloying element, has stable chemical properties and extremely strong plasticity, and is widely applied to the fields of metallurgy, electroplating, light industry and the like. Because the nickel element has the characteristics of easy accumulation, easy loss and the like, the discharged wastewater contains a large amount of nickel element in the process of producing nickel products in factories. The nickel ions have strong carcinogenic effect, and the discharged wastewater can permeate into soil, generate enrichment effect and enter crops, so that the life health of people can be finally endangered. In addition, the price of nickel is high, so that the method has important significance on the aspects of economy, environmental protection and the like for the recovery and regeneration of nickel elements.
The aluminum profile wastewater mainly comes from the working procedures of oxidation, spraying, membrane stewing and the like. The waste water contains a large amount of nickel ions, nitrate radicals, phosphate radicals, sulfate radicals and other substances, the acidic waste water and the alkaline waste water are usually subjected to mixed neutralization treatment, the waste water in the aluminum profile industry is still treated by adopting a neutralization regulation and coagulating sedimentation method, and the treatment process comprises the following steps: acid-base wastewater are mutually neutralized, the pH is adjusted to be neutral, and cation Al3+And (3) forming hydroxide precipitate, pumping the neutralized and precipitated wastewater into a coagulation tank, adding flocculating agents PAC and PAM, flocculating, and then entering the precipitation tank, wherein the solution is discharged or recycled after reaching the standard.
The common treatment mode of nickel-containing wastewater comprises a chemical precipitation method, adsorption, sublimation treatment, coagulation, electrolysis and the like, wherein the chemical precipitation method has the characteristics of simple process and easiness in operation, but the treatment efficiency is not high, the coagulation has higher requirements on equipment, the structure is complex, the operation cost is high, the electrolysis method is not easy to treat low-concentration nickel-containing wastewater, an adsorbent in the adsorption method is easy to adsorb to saturation, and the adsorbent replacement or regeneration cost is high.
The nickel in the complexing state is adsorbed in the complexing groups under the action of other organic and inorganic complexing agents, is not easy to react with other substances, is a stable existing form, and can only be removed in the traditional treatment method, but is difficult to remove. The prior treatment technology of complexing electroplating wastewater is to perform subsequent treatment after complex breaking. Common methods for breaking collaterals are: (1) the Fenton oxidation method breaks the network, and the method has the defects of large sludge amount and high operation cost under the acidic condition. (2) The NaClO oxidation method has the disadvantages of long reaction time, easy influence of air temperature, proportional complex breaking speed to the concentration of sodium hypochlorite and the reaction time, side reaction during cyanogen breaking and adverse influence on the complex breaking process. (3) The electro-Fenton method, the third kind of electro-Fenton method after improvement, still has the defects of difficult sludge separation, large acid consumption of electrolytic reduction, low current efficiency, complex operation process, uneconomic performance and the like. These breaking technologies all belong to advanced oxidation technology, mainly use hydroxyl radical to oxidize and break the collaterals.
Chinese patent application No. 201810899965.7 discloses a method for treating low-concentration wastewater containing strong complex nickel, which comprises the following steps: (1) adjusting the pH of the nickel-containing wastewater to be neutral, pretreating the nickel-containing wastewater by a multi-media filter and an activated carbon filter, then treating the nickel-containing wastewater by a reverse osmosis system, and recycling the produced water treated by the reverse osmosis system; (2) adjusting the pH of the concentrated water treated by the reverse osmosis system to 2-5, and then sequentially carrying out iron-carbon micro-electrolysis and Fenton reaction; (3) adding an oxidant into effluent after the Fenton reaction, and further oxidizing and removing ammonia nitrogen; (4) adding a reducing agent into the oxidized effluent for reduction; (5) adding alkali into effluent after the reduction reaction to make nickel-containing wastewater alkaline, and then precipitating; (6) after the pH value of the supernatant obtained after precipitation is adjusted, selective chelating ion exchange resin is used for adsorption and then is discharged, and the Fenton method is adopted for breaking the complex, so that the problems of difficult sludge separation, low electrolysis efficiency and the like still exist.
Disclosure of Invention
Therefore, aiming at the problems, the invention provides a treatment method of nickel-containing wastewater in the production of aluminum alloy sections, which solves the defects of low efficiency and poor removal effect on nickel in a complex state of the treatment method in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: a treatment method of nickel-containing wastewater in aluminum alloy section production comprises the following treatment steps:
(1) the method comprises the steps that waste water is enriched into a first waste liquid collecting tank, the waste water in the waste liquid collecting tank is introduced into a porous membrane treatment system for pre-filtration treatment, the porous membrane treatment system comprises a stainless steel frame body, more than 10 silicon carbide membranes are arranged in the frame body at intervals, a waste water inlet is formed in the bottom of the frame body, a waste liquid outlet is formed in the top of the frame body, the waste water enters from the waste water inlet, and is discharged from the waste liquid outlet after being filtered by the silicon carbide membranes;
(2) preliminary removal of free nickel ions: feeding the wastewater discharged after the treatment in the step (1) into a second wastewater collection tank, adding a pH regulator into the second wastewater collection tank to make the pH of the wastewater equal to 8-10, and stirring for 30-60min to generate nickel hydroxide-containing precipitate and supernatant;
(3) adding a flocculating agent into the second waste liquid collecting tank to further settle the precipitate;
(4) introducing the supernatant obtained in the step (2) into a closed de-complexing adsorption device, stirring for 40-60min, wherein the de-complexing adsorption device comprises a tower body, an ultraviolet light source is arranged at the top end of the tower body, hydrogen peroxide and a modified activated carbon catalyst are injected into the tower body in advance, the ultraviolet light source is enabled to work for 1-2h by starting an external power supply, and nickel ions in a complex state in the de-complexing adsorption device are changed into nickel ions in a free state after being subjected to de-complexing treatment;
(5) and (4) feeding the liquid obtained after the treatment in the step (4) into a third waste liquid collecting tank, adding calcium hydroxide into the third waste liquid collecting tank to adjust the pH value of the waste water to 10-11, continuously stirring for 60-90min to generate precipitate, and separating the precipitate to obtain filtrate meeting the discharge standard.
The further improvement is that: the stirring speed in the step (4) is controlled at 600-.
The further improvement is that: the modified active carbon catalyst in the step (4) is formed by mixing potassium persulfate and active carbon.
The further improvement is that: the dosage of the potassium persulfate and the active carbon is as follows: 0.4-0.5g/L and 0.38-0.45g/L, which are calculated by the total amount of the supernatant.
The further improvement is that: and (5) adding a flocculating agent for further sedimentation after the sedimentation occurs, and separating the sediment.
The further improvement is that: the flocculant is polyacrylamide.
The further improvement is that: and (4) collecting the sediment obtained after the sedimentation in the steps (3) and (5), and sending the sediment into an electrolytic cell for electrolyzing and recovering the metallic nickel.
The further improvement is that: and (5) carrying out reverse osmosis treatment on the filtrate.
The further improvement is that: the pH regulator in the step (2) is calcium hydroxide.
The further improvement is that: the modified activated carbon catalyst is renewable activated carbon.
By adopting the technical scheme, the invention has the beneficial effects that:
1. according to the invention, nickel-containing wastewater in the production process of the aluminum profile is firstly enriched into the waste liquid collecting tank, and is subjected to pre-filtration treatment through the silicon carbide membrane, so that suspended matters in the waste liquid can be effectively removed; by adopting the porous membrane treatment system, impurities with larger particle sizes such as suspended matters and the like can be intercepted in the membrane, and the impurities in the membrane can be cleaned through backwashing, so that the membrane can be recycled. Because nickel-containing waste water is acidic, the selected silicon carbide membrane has acid resistance and can stably run in a strong acid environment.
2. The suspended solid is filtered in advance and then the pH of the wastewater is adjusted by adopting a pH regulator, free nickel ions are precipitated through continuous stirring, the free nickel ions are further precipitated and removed through a flocculating agent, and the removed nickel hydroxide precipitate is recycled through electrolysis, so that the wastewater is environment-friendly and the resource is recycled.
3. The pH regulator in the step (2) is preferably calcium hydroxide, can be used for producing nickel hydroxide precipitates and removing phosphate ions in wastewater, is beneficial to subsequent complex breaking, and reduces the removing effect of the phosphate ions on hydroxyl radicals during complex breaking treatment.
4. The complex nickel in the wastewater is subjected to complex breaking treatment, the wastewater is sent into a closed complex breaking adsorption device, hydrogen peroxide and a modified activated carbon catalyst consisting of activated carbon and potassium persulfate are injected into a tower body of the device in advance, an external ultraviolet light source is started, the hydrogen peroxide generates oxygen and water under the irradiation of ultraviolet light, the activated carbon activates the oxygen to generate strong hydroxyl radicals, and the persulfate decomposes into SO on the surface of the activated carbon4 ·-Free radical, SO4 ·-The free radicals can degrade various organic pollutants in the wastewater, namely hydroxylThe free radicals can convert the nickel in a complex state into free nickel ions, the free nickel ions are partially adsorbed by the activated carbon, and the free nickel ions are partially removed by subsequent calcium hydroxide precipitation, so that the content of the nickel ions in the final wastewater is reduced to be lower than 0.1 mg/L.
Drawings
FIG. 1 is a process flow diagram of a first embodiment of the present invention;
FIG. 2 is a schematic diagram of a porous membrane processing system according to one embodiment of the present invention;
fig. 3 is a schematic structural diagram of a first embodiment of a vein breaking adsorption apparatus according to the present invention.
Detailed Description
The invention will now be further described with reference to the accompanying drawings and detailed description.
Example one
Referring to fig. 1 to 3, a method for treating nickel-containing wastewater in the production of aluminum alloy profiles comprises the following treatment steps:
(1) the method comprises the steps that waste water is enriched into a first waste liquid collecting tank 1, the waste water in the waste liquid collecting tank is introduced into a porous membrane treatment system 2 for pre-filtration treatment, the porous membrane treatment system 2 comprises a stainless steel frame body 21, 25 silicon carbide membranes 22 are arranged in the frame body 21 at intervals, a waste water inlet 23 is arranged at the bottom of the frame body, a waste liquid outlet 24 is arranged at the top of the frame body, and the waste water enters from the waste water inlet 23 and is discharged from the waste liquid outlet 24 after being filtered by the silicon carbide membranes 22;
(2) preliminary removal of free nickel ions: feeding the wastewater discharged after the treatment in the step (1) into a second wastewater collection tank 3, adding a pH regulator calcium hydroxide into the second wastewater collection tank 3 to make the pH of the wastewater equal to 9, and stirring for 30min to generate nickel hydroxide-containing precipitate and supernatant;
(3) adding a flocculating agent polyacrylamide into the second waste liquid collecting tank 3 to further settle the precipitate;
(4) introducing the supernatant obtained in the step (2) into a closed vein breaking adsorption device 4, stirring for 40min, wherein the vein breaking adsorption device 4 comprises a tower body 41, an ultraviolet light source 42 is arranged at the top end of the tower body 41, hydrogen peroxide and a modified activated carbon catalyst are injected into the tower body 41 in advance, the ultraviolet light source is enabled to work for 1h by starting an external power supply, and nickel ions in a complex state in the vein breaking adsorption device are changed into nickel ions in a free state after vein breaking treatment; the stirring speed is controlled at 600 r/min; the modified active carbon catalyst is formed by mixing potassium persulfate and active carbon; the dosage of the potassium persulfate and the active carbon is as follows: 0.4g/L and 0.38g/L, which are calculated by the total amount of the above clear liquid;
(5) and (3) feeding the liquid obtained after the treatment in the step (4) into a third waste liquid collecting tank 5, adding calcium hydroxide into the third waste liquid collecting tank 5 to adjust the pH value of the waste water to 10, continuously stirring for 60min to generate precipitation, adding a flocculating agent polyacrylamide to further precipitate, and separating the precipitate to obtain a filtrate meeting the discharge standard.
(6) And (4) collecting the sediment after the sedimentation in the steps (3) and (5), and sending the sediment into an electrolytic cell for electrolyzing and recovering metallic nickel.
(7) And (3) performing reverse osmosis treatment on the filtrate treated in the step (5), wherein the reverse osmosis treatment adopts a reverse osmosis system known in the prior art and is not described herein.
Example two
Referring to the first embodiment, the difference between the present embodiment and the first embodiment is: adjusting the pH value of the wastewater in the step (2) to 8, stirring for 45min, wherein the using amounts of the potassium persulfate and the active carbon in the step (4) are as follows: 0.45g/L and 0.4g/L, adjusting the pH value of the wastewater in the step (5) to 10.5, and continuously stirring for 75 min.
The modified active carbon catalyst is renewable active carbon, and the specific regeneration method comprises the following steps: and (3) feeding the modified activated carbon into an elution tank, electrifying for electrolytic treatment, so that substances such as Ni ions and the like adsorbed on the surface of the activated carbon are eluted into the elution tank, and the activated carbon recovers the adsorption capacity and can be used again.
EXAMPLE III
Referring to the first embodiment, the difference between the present embodiment and the first embodiment is: adjusting the pH value of the wastewater in the step (2) to 10, stirring for 60min, wherein the using amounts of the potassium persulfate and the active carbon in the step (4) are as follows: 0.5g/L and 0.45g/L, adjusting the pH value of the wastewater in the step (5) to 11, and continuously stirring for 90 min.
The liquids treated in the examples were used to determine the Ni removal rate, and the results were measured by atomic absorption spectrophotometry and potassium dichromate method (GB/71191421989), and are shown in the following table:
example one Example two EXAMPLE III
Ni removal rate (%) 95.8 96.8 97.3
COD removal Rate (%) 75.2% 73.4 73.9
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. A treatment method of nickel-containing wastewater in aluminum alloy profile production is characterized by comprising the following treatment steps:
(1) the method comprises the steps that waste water is enriched into a first waste liquid collecting tank, the waste water in the waste liquid collecting tank is introduced into a porous membrane treatment system for pre-filtration treatment, the porous membrane treatment system comprises a stainless steel frame body, more than 10 silicon carbide membranes are arranged in the frame body at intervals, a waste water inlet is formed in the bottom of the frame body, a waste liquid outlet is formed in the top of the frame body, the waste water enters from the waste water inlet, and is discharged from the waste liquid outlet after being filtered by the silicon carbide membranes;
(2) preliminary removal of free nickel ions: feeding the wastewater discharged after the treatment in the step (1) into a second wastewater collection tank, adding a pH regulator into the second wastewater collection tank to make the pH of the wastewater equal to 8-10, and stirring for 30-60min to generate nickel hydroxide-containing precipitate and supernatant;
(3) adding a flocculating agent into the second waste liquid collecting tank to further settle the precipitate;
(4) introducing the supernatant obtained in the step (2) into a closed de-complexing adsorption device, stirring for 40-60min, wherein the de-complexing adsorption device comprises a tower body, an ultraviolet light source is arranged at the top end of the tower body, hydrogen peroxide and a modified activated carbon catalyst are injected into the tower body in advance, the ultraviolet light source is enabled to work for 1-2h by starting an external power supply, and nickel ions in a complex state in the de-complexing adsorption device are changed into nickel ions in a free state after being subjected to de-complexing treatment;
(5) and (4) feeding the liquid obtained after the treatment in the step (4) into a third waste liquid collecting tank, adding calcium hydroxide into the third waste liquid collecting tank to adjust the pH value of the waste water to 10-11, continuously stirring for 60-90min to generate precipitate, and separating the precipitate to obtain filtrate meeting the discharge standard.
2. The method for treating nickel-containing wastewater in the production of aluminum alloy sections according to claim 1, characterized in that: the stirring speed in the step (4) is controlled at 600-.
3. The method for treating nickel-containing wastewater in the production of aluminum alloy sections according to claim 1, characterized in that: the modified active carbon catalyst in the step (4) is formed by mixing potassium persulfate and active carbon.
4. The method for treating nickel-containing wastewater in the production of aluminum alloy sections according to claim 3, characterized by comprising the following steps: the dosage of the potassium persulfate and the active carbon is as follows: 0.4-0.5g/L and 0.38-0.45g/L, based on the total amount of the above clear liquid.
5. The method for treating nickel-containing wastewater in the production of aluminum alloy sections according to claim 1, characterized in that: and (5) adding a flocculating agent for further sedimentation after the sedimentation occurs, and separating the sediment.
6. The method for treating nickel-containing wastewater in the production of aluminum alloy sections according to claim 1, characterized in that: the flocculant is polyacrylamide.
7. The method for treating nickel-containing wastewater in the production of aluminum alloy sections according to claim 1, characterized in that: and (4) collecting the sediment obtained after the sedimentation in the steps (3) and (5), and sending the sediment into an electrolytic cell for electrolyzing and recovering the metallic nickel.
8. The method for treating nickel-containing wastewater in the production of aluminum alloy sections according to claim 1, characterized in that: and (5) carrying out reverse osmosis treatment on the filtrate.
9. The method for treating nickel-containing wastewater in the production of aluminum alloy sections according to claim 1, characterized in that: the pH regulator in the step (2) is calcium hydroxide.
10. The method for treating nickel-containing wastewater in the production of aluminum alloy sections according to claim 6, characterized by comprising the following steps: the modified activated carbon catalyst is renewable activated carbon.
CN202210403363.4A 2022-04-18 2022-04-18 Treatment method of nickel-containing wastewater in aluminum alloy profile production Pending CN114751551A (en)

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CN110980919A (en) * 2019-12-16 2020-04-10 浙江大学 Method for degrading printing and dyeing wastewater by catalytic oxidation system based on persistent free radicals
CN113666534A (en) * 2021-08-23 2021-11-19 湖南艾森尼克环保科技有限公司 photocatalysis-Fenton-ozone-electrolysis synergetic oxidation treatment method for nickel-cobalt extraction waste water

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2104692A1 (en) * 1991-03-08 1992-09-09 Richard Kent Saugier Purification of waste streams
JP2005279409A (en) * 2004-03-29 2005-10-13 Kubota Corp Treatment method of organometallic compound-containing waste water
CN102642959A (en) * 2012-05-07 2012-08-22 哈尔滨工程大学 Method for removing arsenic in water through combination of oxidization composite chemical and light
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