CN114734356B - Wet dust-removing polisher - Google Patents
Wet dust-removing polisher Download PDFInfo
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- CN114734356B CN114734356B CN202210292553.3A CN202210292553A CN114734356B CN 114734356 B CN114734356 B CN 114734356B CN 202210292553 A CN202210292553 A CN 202210292553A CN 114734356 B CN114734356 B CN 114734356B
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- runner
- cleaning
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 193
- 238000005498 polishing Methods 0.000 claims abstract description 94
- 239000000428 dust Substances 0.000 claims abstract description 73
- 238000004140 cleaning Methods 0.000 claims abstract description 70
- 238000005507 spraying Methods 0.000 claims abstract description 42
- 238000003860 storage Methods 0.000 claims abstract description 33
- 239000007921 spray Substances 0.000 claims description 28
- 238000005192 partition Methods 0.000 claims description 11
- 238000010992 reflux Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 18
- 239000010865 sewage Substances 0.000 description 15
- 239000007788 liquid Substances 0.000 description 11
- 239000002351 wastewater Substances 0.000 description 10
- 239000010802 sludge Substances 0.000 description 5
- 238000004880 explosion Methods 0.000 description 4
- 238000005286 illumination Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000003245 working effect Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/06—Spray cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Separation Of Particles Using Liquids (AREA)
Abstract
The invention discloses a wet dust removal polishing machine, which comprises a polishing device, a spraying device, a dust collection device and a tail gas treatment device which are sequentially connected and matched, wherein the polishing device comprises a polishing chamber, the spraying device comprises a spraying chamber positioned behind the polishing chamber, the dust collection device comprises a cleaning chamber and a fan chamber which are connected, an impeller is arranged in the fan chamber, a fan motor is arranged at the top of the fan chamber, the polishing chamber and the cleaning chamber are connected through a flow guide channel, the spraying device is connected between the polishing chamber and the flow guide channel, the tail gas treatment device comprises a box body, the box body comprises an air inlet, an air outlet and an air flow channel, the air flow channel comprises a water storage tank, and the water storage tank is connected with a water delivery and drainage mechanism. The wet dust-removing polishing machine is simple in structure and has a better use effect.
Description
Technical Field
The invention relates to a wet dust removal polishing machine.
Background
The wet dust-removing polishing machine is equipment for polishing and grinding workpieces, and is generally provided with a wet dust-removing device, and uses water flow, air flow and the like to convey, mix and intensively process dust-containing gas and liquid, and the existing dust-removing polishing machine has the following defects:
(1) Dust is easy to accumulate in chambers or channels such as a polishing chamber, a spraying chamber, a diversion channel, a cleaning chamber, a fan chamber and the like and produce sludge, so that the chambers or channels are blocked, the mobility of gas and liquid is influenced, the dust removing effect is weakened, the potential safety hazard of dust explosion is easy to be brought, in the prior art, the chambers and the channels are cleaned after the shell side plates of the dust removing polishing machine are disassembled, and the cleaning mode is very troublesome and takes a long time;
(2) In order to avoid dust to be sucked out of the equipment, avoid polluting factory building environment, the air outlet of the cleaning chamber is also provided with a filter screen generally, and the traditional structural design is adopted, so that the structure is complex, the filter screen is prevented from being blocked, the filter screen is required to be cleaned manually frequently, the operation is troublesome, and the equipment is required to stop working during cleaning, so that the working efficiency is influenced. Once the filter screen is blocked, the risk of dust explosion is easy to occur, and certain potential safety hazard exists;
(3) The dust-removing polishing machine generally comprises a polishing device, wherein the polishing device comprises a polishing wheel, a main shaft connected with the polishing wheel and a motor for driving the main shaft to rotate, and the motor is arranged and fixed on the equipment body, so that the whole equipment shakes due to shaking generated when the motor runs, larger noise is generated, and the accuracy of polishing operation is easily influenced;
(4) In order to facilitate the operation at night or in environments with weaker light, the existing dust-removing polishing machine is usually provided with a lighting device which is usually not adjustable, and for workers with different heights and body types, the light is easily shielded during the operation, so that the operation effect is affected;
(5) The existing dust-removing polishing machine generally comprises a sewage treatment tank, wherein the sewage treatment tank is connected to the rear end of a cleaning chamber and is used for collecting, purifying and recycling waste liquid after polishing and dust removal. The arrangement of the sewage treatment tank easily leads to the improvement of the whole manufacturing cost and selling price of the dedusting polishing machine, and occupies more factory space, especially when a plurality of dedusting polishing machines are arranged in a factory, the situation is particularly obvious;
(6) The dust removal effect of the existing wet dust removal polishing machine needs to be further improved.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the wet dust removal polishing machine which has better dust removal effect and is not easy to block.
The invention provides a wet dust removal polishing machine, which comprises a polishing device, a spraying device, a dust collection device and a tail gas treatment device which are sequentially connected and matched, wherein the polishing device comprises a polishing chamber, the spraying device comprises a spraying chamber positioned behind the polishing chamber, the dust collection device comprises a cleaning chamber and a fan chamber which are connected, an impeller is arranged in the fan chamber, an external fan motor is arranged at the top of the fan chamber and is used for driving the impeller to rotate, the polishing chamber and the cleaning chamber are connected through a diversion channel, the spraying device is connected between the polishing chamber and the diversion channel, the tail gas treatment device comprises a box body, the box body comprises an air inlet connected with the fan chamber of the dust collection device, an air outlet communicated with the outside and an air flow channel arranged between the air inlet and the air outlet, the air flow channel comprises a water storage tank through which air flows, and the water storage tank is connected with a water delivery and drainage mechanism.
Further, the spray device comprises a first runner and a second runner which are obliquely arranged, the upper parts of the first runner and the second runner are all communicated with the spray chamber, the lower parts of the first runner and the second runner are connected with the diversion channel, the second runner is positioned at the rear side of the first runner, a first water outlet pipe is arranged in the spray chamber, the first runner and the second runner both comprise diversion plates used for guiding water flow, the lower ends of the diversion plates of the first runner are arranged in the polishing chamber in an extending mode, water passing holes communicated with the diversion channel are formed in the polishing chamber, and the lower ends of the diversion plates of the second runner are arranged at positions corresponding to the water passing holes and above the diversion channel.
Further, the upper end of the guide plate of the first runner comprises a horizontal section, the horizontal section is positioned in the spray chamber, the first water outlet pipe is positioned above the horizontal section, the spray chamber is also provided with a first water baffle, the first water baffle is arranged at a water spraying port of the first water outlet pipe, a first water passing gap is formed between the edge of the lower end of the first water baffle and the horizontal section at intervals, a second water passing gap used for communicating the first runner and the second runner is formed between the horizontal section and the rear wall of the spray chamber at intervals, a water storage groove is formed in the lower position of the horizontal section corresponding to the first water baffle, the front wall of the spray chamber is provided with an extension part which extends downwards, and a third water passing gap is formed between the extension part and the guide plate of the first runner at intervals.
Further, the spraying device comprises a spraying mechanism arranged in the diversion channel, the spraying mechanism comprises a second water outlet pipe and a second water baffle arranged at the water spraying port of the second water outlet pipe, the second water baffle is round, and the side part of the second water baffle is connected with the top wall of the diversion channel through a supporting arm.
Further, the box is located the rear of cleaning chamber, the air inlet sets up at the box front side, the gas outlet is located the top of box to be located the top of air inlet simultaneously, air current passageway is including first vertical section, the vertical section of second, first horizontal section, the horizontal section of second, the catch basin sets up in the first horizontal section, the upper end and the air inlet of the vertical section of first link to each other, and the lower extreme and the one end of the first horizontal section link to each other, and the other end and the lower extreme of the vertical section of second link to each other, and the upper end and the one end of the horizontal section of second link to each other, and the other end and the gas outlet of the horizontal section of second link to each other, separate through the diaphragm between the vertical section of first and the vertical section of second, be provided with the backward flow board that a plurality of slopes set up on the lateral wall of the vertical section of first and/or the vertical section of second.
Furthermore, the outer side of the dust removal polishing machine is provided with cleaning windows corresponding to the spraying chamber, the diversion channel, the cleaning chamber, the fan chamber and the box body, and the cleaning windows are also connected and matched with cleaning doors capable of being opened and closed.
Further, the spray chamber is formed with an outer protruding portion in the outside of the wet dust removal polishing machine, a cleaning window and a cleaning door which are arranged corresponding to the spray chamber are arranged at the upper end of the outer protruding portion, grooves are formed between the outer protruding portion and the top of the diversion channel at intervals, and the cleaning window and the cleaning door which are arranged corresponding to the diversion channel are arranged at the grooves and are located at the upper end of the diversion channel.
Further, the front side of the motor support is provided with a notch, a motor support capable of being detached and separated is accommodated in the notch, a polishing motor is arranged on the motor support, the notch is arranged adjacent to the polishing chamber, the notch is separated from the polishing chamber through a partition plate, a hole for a spindle of the polishing motor to penetrate through is formed in the partition plate, the motor support comprises a first connecting portion used for being connected and positioned with the ground in a matched mode, a second connecting portion used for being connected and positioned with the partition plate in a matched mode, and a front baffle used for covering the polishing motor is arranged on the front side of the notch.
Further, the dust removal burnishing machine is still including the lighting device that can adjust, lighting device is including lamp body and lamp shade, and the lamp body sets up in the lamp shade inboard, the lamp shade sets up in the upper position of burnishing device to can follow fore-and-aft direction sliding motion, lighting device is still including being used for carrying out positioning mechanism to it behind the lamp shade slip.
Further, the dust removal polishing machine comprises a flow converging groove arranged in or connected with the cleaning chamber, a water outlet arranged at the bottom of the rear side of the dust removal polishing machine, and a water retaining cover arranged at the outlet of the water outlet, wherein a water falling opening is formed between the bottom of the water retaining cover and the water outlet.
The beneficial effects of the invention are as follows:
(1) The spraying device has a simple and compact overall structure, can form three water curtains, and has a better powder-liquid adsorption effect;
(2) The tail gas generated during working is cleaned harmlessly by utilizing the tail gas treatment device, a filter screen is not required to be arranged, blockage is not easy to occur, frequent cleaning is not required, the working efficiency is improved, the gas in the whole equipment flows smoothly, and the risk of dust explosion is reduced;
(3) The cleaning window and the cleaning door which are arranged outside the equipment and correspond to the chambers and the channels can conveniently clean sludge formed by dust accumulation;
(4) The shake is smaller when the equipment operates, and the generated noise is smaller;
(5) The illuminating device capable of being adjusted according to the height and the shape of different workers is not easy to block light rays during operation at night or in an environment with weaker light rays, so that the operation effect is improved;
(6) The structural design of equipment rear side outlet, manger plate cover can be better with the waste water discharge, carries out recovery processing and cyclic utilization to waste water through the cooperation with outside sewage circulation processing system, can save the cost and reduce the occupation to factory building space.
Drawings
FIG. 1 is a perspective view of FIG. 1 of example 1 of the present invention;
FIG. 2 is a schematic view 1 showing the internal structure of embodiment 1 of the present invention;
FIG. 3 is a schematic view of the internal structure of embodiment 1 of the present invention;
FIG. 4 is a schematic view of the internal structure of embodiment 1 of the present invention;
FIG. 5 is a perspective view of FIG. 2 of embodiment 1 of the present invention;
fig. 6 is a structural view of a motor bracket according to embodiment 1 of the present invention;
fig. 7 is a structural diagram of a lighting device according to embodiment 1 of the present invention;
fig. 8 is a perspective view of embodiment 2 of the present invention.
FIG. 9 is a cross-sectional view of embodiment 2 of the present invention;
FIG. 10 is a schematic view showing the internal structure of embodiment 2 of the present invention;
reference numerals: 0. a drainage ditch; 10. a polishing chamber; 100. a diversion channel; 101. a notch; 20. a spray chamber; 201. an outer protruding portion; 21. a first water outlet pipe; 22. a deflector for the first flow path; 221. a water passing hole; 222. a horizontal section; 223. a water storage groove; 23. a deflector of the second flow channel; 24. a first water baffle; 25. a first water gap; 26. a second water passing gap; 27. an extension; 28. a third water gap; 291. a second water outlet pipe; 292. a second water baffle; 301. a cleaning chamber; 302. a fan chamber; 31. an impeller; 32. a fan motor; 33. a sink groove; 34. a water outlet; 35. a water retaining cover; 36. a water outlet; 40. a case; 41. an air inlet; 42. an air outlet; 43. an air flow channel; 431. a water storage tank; 432. a first vertical section; 433. a second vertical section; 434. a first transverse section; 435. a second transverse section; 44. a riser; 45. a cross plate; 46. a reflow plate; 47. a transverse baffle; 481. a water pump; 482. an overflow pipe; 5. a sewage treatment tank; 6. cleaning a door; 7. a groove; 81. a motor bracket; 811. a first connection portion; 812. a second connecting portion; 813. a third connecting portion; 82. polishing a motor; 83. a partition plate; 84. a front baffle; 9. a lighting device; 91. a lamp body; 92. a lamp shade; 93. a boss; 94. and a sliding groove.
Detailed Description
Example 1 of the wet dust-removing polisher of the present invention is shown in fig. 1 to 7: including connecting gradually complex burnishing device, spray set, dust extraction, tail gas processing apparatus, burnishing device is including the spray room 10, and spray set is including being located the spray room 20 at the polishing room rear, and dust extraction is including being connected cleaning chamber 301, fan room 302, is provided with impeller 31 in the fan room 302, and the top of fan room 302 is provided with external fan motor 32, and fan motor 32 adopts external design convenient maintenance to also can improve fan motor 32's radiating effect, fan motor 32 is used for driving impeller 31 rotation, connects through water conservancy diversion passageway 100 between polishing chamber 10 and the cleaning chamber 301, spray set connects between polishing chamber 10 and water conservancy diversion passageway 100, polishing chamber 10 is the cavity that is provided with the polishing wheel, and the polishing wheel can produce the dust of sputtering in polishing chamber 10 when polishing the work to the work, cleaning chamber 301 is the cavity that can utilize the air current to mix, wash between further to water and the dust, tail gas processing apparatus is including box 40, box 40 is including the air inlet 41 that is connected with dust extraction's fan room 302, air outlet 431, air outlet 43 and air inlet 42, air outlet 43 are connected with water outlet 43, water outlet 43 is connected with water passageway 43.
Referring to fig. 4, the spraying device includes a first flow channel and a second flow channel that are obliquely arranged, the upper parts of the first flow channel and the second flow channel are both communicated with the spraying chamber 20, the lower parts of the first flow channel and the second flow channel are connected with the flow guiding channel 100, the second flow channel is positioned at the rear side of the first flow channel, a first water outlet pipe 21 is arranged in the spraying chamber 20, the first water outlet pipe 21 can input water into the spraying chamber 20, the split water flows respectively flow down the first flow channel and the second flow channel, the first flow channel and the second flow channel both include flow guiding plates (22, 23) for guiding water flow, the lower ends of the flow guiding plates 22 of the first flow channel are extended in the polishing chamber 10 and are provided with water flow holes 221 communicated with the flow guiding channel 100, the lower ends of the flow guiding plates 22 of the first flow channel are preferably extended to the lower parts of the polishing chamber 10 forward, the receiving effect of sputtered dust can be improved, the water flow can flow down the flow guiding plates 22 of the first flow channel can generate a first water curtain at the water curtain 221, the water curtain 221 is further used for guiding dust attached to the water curtain of the polishing machine to the second flow channel, and the dust can be further adsorbed at the lower ends of the second flow guiding plates 23 at the positions of the second flow guiding channels, which are arranged at the lower ends of the flow guiding plates of the second flow channels, and the flow guiding plates are further arranged at the lower ends of the second flow channels, and the flow guiding plates are arranged at the lower ends of the water curtain ends of the second flow channels are further opposite to the lower than the flow guiding plates, so that the lower ends of the dust is designed.
In order to improve the contact effect between the second water curtain and the dust, the edge of the lower end of the guide plate 23 of the second flow channel is of a tooth-shaped structure, so that the generated second water curtain is more uniform and presents certain folds, and the contact area of the second water curtain and the dust can be improved.
The upper end of the deflector 22 of the first runner comprises a horizontal section 222, the horizontal section 222 is positioned in the spray chamber 20, the first water outlet pipe 21 is positioned above the horizontal section 222, the spray chamber 20 is also provided with a first water baffle 24, the first water baffle 24 is arranged at a water spraying port of the first water outlet pipe 21, a first water passing gap 25 is formed between the lower end edge of the first water baffle 24 and the horizontal section 222 at intervals, a second water passing gap 26 for communicating the first runner and the second runner is formed between the horizontal section 222 and the rear wall of the spray chamber 20 at intervals, a water storage groove 223 is arranged below the horizontal section 222 corresponding to the first water baffle 24, the front wall of the spray chamber 20 is provided with an extension part 27 which extends downwards, and a third water passing gap 28 is formed between the extension part 27 and the deflector 22 of the first runner at intervals.
The water storage groove 223 is formed by bending the guide plate 22 of the first flow channel, the water sprayed in the first water outlet pipe 21 passes through the blocking of the first water baffle 24, flows downwards along the first water baffle 24 into the water storage groove 223 of the horizontal section 222, flows uniformly along the horizontal section 222 towards the first water passing gap 25 and the second water passing gap 26 after overflowing, finally flows down along the first flow channel and the second flow channel, the water storage groove 223 is designed to reduce fluctuation of water waves, the water flow can be uniformly distributed into the first flow channel and the second flow channel, the first water passing gap 25, the second water passing gap 26 and the third water passing gap 28 can limit the flow of the water, and the water flow can be uniformly distributed on the surfaces of the guide plates (22 and 23) of the first flow channel and the second flow channel, so that the water splashing is prevented, and the forming effect of a water curtain and the contact effect on dust are further improved.
The embodiment further comprises an adjusting device (not shown) for adjusting the height of the first water baffle 24, the adjusting device comprises a lifting screw, the head of the lifting screw is arranged on the outer side of the spray chamber 20, the first water baffle 24 can be driven to lift while the lifting screw is driven to rotate through screw joint cooperation between the lifting screw and the first water baffle 24, and the size of the first water gap 25 can be adjusted through adjusting the height of the first water baffle 24, so that the flow and uniformity of water can be adjusted.
The spraying device comprises a spraying mechanism arranged in the diversion channel 100, the spraying mechanism is positioned at the rear position of the diversion channel 100 relative to the second flow channel, the spraying mechanism comprises a second water outlet pipe 291 and a second water baffle 292 arranged at a water spraying port of the second water outlet pipe 291, the second water baffle 292 is circular, the side part of the second water baffle 292 is connected with the top wall of the diversion channel 100 through a supporting arm, and the spraying mechanism can generate an umbrella-shaped third water curtain in the diversion channel 100 through spraying water, so that the adsorption effect on dust in air flow is further improved.
Referring to fig. 1-3, the tank 40 is located at the rear of the cleaning chamber 301, the air inlet 41 is disposed at the front side of the tank 40, the air outlet 42 is located at the top of the tank 40 and is located above the air inlet 41 at the same time, the air flow channel 43 includes a first vertical section 432, a second vertical section 433, a first horizontal section 434 and a second horizontal section 435, the air flow carrying a small amount of dust entering along the air inlet 41 is sequentially discharged from the air outlet 42 along the first vertical section 432, the first horizontal section 434, the second vertical section 433 and the second horizontal section 435, the water storage tank 431 is disposed in the first horizontal section 434, and the first horizontal section 434 is located at the lowest position of the air flow channel 43, the upper end of the first vertical section 432 is connected with the air inlet 41, the lower end of the first vertical section 432 is connected with one end of the second vertical section 433, the upper end of the second vertical section 433 is connected with one end of the second horizontal section 435, the other end of the second vertical section 435 is connected with the other end of the second horizontal section 435 through a plurality of vertical sections 432 and the second horizontal section 46/the upper side wall 46 of the second vertical section 433 and the second horizontal section 45.
By adopting the air flow channel 43 with the structure, the purifying effect of the air can be improved, the internal space of the box body 40 is reasonably utilized, the whole structure is more compact, and the splashed water liquid can flow back to the water storage tank 431 better.
When the gas containing dust passes through the water storage tank 431 quickly along the airflow channel 43, water in the water storage tank 431 is driven to splash by airflow, so that the adsorption effect on dust is improved, the airflow power is from the fan motor 32 connected with the fan chamber 302, the water storage tank 431 is connected with a water delivery and drainage mechanism, and the water delivery and drainage mechanism is used for continuously inputting clean water into the water storage tank 431 and discharging the airflow containing dust, so that stable water quantity in the water storage tank 431 can be kept, and the water storage tank 431 can be prevented from being blocked by dust sludge.
The box body 40 is arranged at the rear of the cleaning chamber 301, the space is reasonably utilized, the influences on the overall height, width and the like of the wet dust removal polishing machine are small, the overall structure is more compact, the air inlet 41 is arranged between the front side of the box body 40 and the rear side of the fan chamber 302, and air flow conveying is smoother.
The arrangement of the backflow plate 46 can prevent the water splashed in the water storage tank 431 from entering the air inlet 41 and the air outlet 42, has a blocking effect on the water, adopts an inclined structural design to facilitate the water splashed on the backflow plate 46 to flow back into the water storage tank 431, and prevents dust and sludge from accumulating on the backflow plate 46.
The lower extreme of first vertical section 432 is provided with the horizontal baffle 47 above the liquid level of catch basin 431, and horizontal baffle 47 is the horizontal extension setting, and the horizontal baffle 47 that is located the liquid level top has better blocking action to the water liquid, prevents that the water liquid from splashing into air inlet 41, can block the effect to the air current when the gas flow through in addition, prevents that the air current from directly rushing into the surface of water, improves the smoothness nature of gas flow.
The riser 44 is provided with ventilation holes (not shown in the figure), the ventilation holes are communicated with the first vertical section 432 and the second vertical section 433, and the resistance of air flow can be reduced due to the arrangement of the ventilation holes, the fluidity of air in the equipment is improved, and therefore the potential safety hazard of dust explosion is further reduced.
The water delivery and drainage mechanism comprises a water pump 481, a water inlet pipe connected to the box body 40 and an overflow pipe 482 arranged at the bottom of the water storage tank 431, wherein clean water is input into the box body 40 along the water inlet pipe by the water pump 481 and is used for storing water in the water storage tank 431, the overflow pipe 482 is used for overflowing when the water level of the water in the water storage tank 431 reaches a preset height, excessive water storage is avoided, overflowed water can be recycled through filtration, and the water delivery and drainage mechanism is more environment-friendly.
The upper end of the overflow pipe 482 is inserted into the water storage tank 431, and a certain gap is reserved between the upper end of the overflow pipe 482 and the bottom of the water storage tank 431, so that the overflow pipe 482 can overflow downwards when the liquid level of the water storage tank 431 rises to the upper end of the overflow pipe 482.
In embodiment 1, the wet dust-removing polisher of the present invention is configured with a sewage treatment tank 5, the sewage treatment tank 5 is used for filtering and purifying the wastewater for recycling, the lower end of the overflow pipe 482 is correspondingly arranged above the sewage treatment tank 5, so that overflowed water can be directly discharged into the sewage treatment tank 5, and by connecting the water pump 481 in the sewage treatment tank 5, the wastewater can be purified by the sewage treatment tank 5 and be re-conveyed into the water storage tank 431, thereby realizing recycling of waste water.
The outer sides of the wet dust removal polishing machine are respectively provided with cleaning windows corresponding to the spraying chamber 20, the diversion channel 100, the cleaning chamber 301, the fan chamber 302 and the box body 40, and the cleaning windows are also connected and matched with a cleaning door 6 capable of being opened and closed.
The arrangement of the cleaning window and the cleaning door 6 allows for convenient cleaning of these chambers and channels without opening the housing of the device, and the closing of the cleaning door 6 in combination prevents liquid or gas from escaping from the cleaning window.
Referring to fig. 1, the spray chamber 20 is formed with an outer protrusion 201 on the outer side of the wet dust collector polisher, a cleaning window and a cleaning door 6 corresponding to the spray chamber 20 are disposed at the upper end of the outer protrusion 201, a groove 7 is formed between the outer protrusion 201 and the top of the flow guiding channel 100 at intervals, and the cleaning window and the cleaning door 6 corresponding to the flow guiding channel 100 are disposed at the groove 7 and are located at the upper end of the flow guiding channel 100. By adopting the structural design, the whole appearance of the device is more compact and attractive, and the groove 7 is arranged to facilitate the cleaning of the diversion channel 100.
A cleaning window and a cleaning door 6 provided corresponding to the cleaning chamber 301 are provided at the side of the apparatus, specifically, at a position above the outer flange 201.
A cleaning window and a cleaning door 6 provided corresponding to the cleaning chamber 301 are provided at a position corresponding to the sewage treatment tank 5 at the rear of the apparatus.
The fan chamber 302 includes a circular arc-shaped outer peripheral wall, and a cleaning window and a cleaning door 6 provided corresponding to the fan chamber 302 are provided on the outer peripheral wall thereof and located at the side of the apparatus.
The cleaning window and the cleaning door 6 are connected in a rotary opening and closing manner (such as a pivot or a hinge), a sliding opening and closing manner (such as a chute and a sliding rail configured to enable the two to slide relatively), or a detachable manner by bolts (such as fixing or removing the cleaning door by bolts).
The cleaning window can be used for cleaning sludge, and also can be used for overhauling parts built in the chamber, such as a spraying mechanism, a water inlet pipe, an overflow pipe and the like.
Referring to fig. 2 and 5-6, the front side of the wet dust collector polisher is provided with a notch 101, a motor bracket 81 capable of being detached and separated is accommodated in the notch 101, a polishing motor 82 is arranged on the motor bracket 81, the notch 101 is arranged adjacent to the polishing chamber 10, the notch 101 is separated from the polishing chamber 10 by a partition 83, a hole for a spindle of the polishing motor 82 to penetrate through is formed in the partition 83, the motor bracket 81 comprises a first connecting portion 811 for being connected and positioned with the ground in a matched mode, a second connecting portion 812 for being connected and positioned with the partition 83 in a matched mode, the first connecting portion 811 and the second connecting portion 812 are arranged at the lower end of the side portion of the motor bracket 81, a third connecting portion 813 for being connected and positioned with the second connecting portion 812 is arranged at the lower end of the partition 83, a front baffle 84 for covering the polishing motor 82 is arranged at the front side of the notch 101, the front baffle 84 can shield the polishing motor 82, the whole aesthetic property of the device can be improved, and noise can be prevented from being transmitted.
The motor bracket 81 and the main body of the wet dust removal polishing machine are detachably separated, and the motor bracket 81 can be supported and fixed on the ground of a factory building through the first connecting part 811, so that shaking and noise can be better reduced; in the factory building environment that the ground is not provided with the connecting hole, the motor support 81 can be fixed in the notch 101 of the wet dust removal polishing machine through the second connecting part 812, so that the motor support 81 is not easy to shake and move during working, and a good working effect is ensured.
Of course, the first connecting portion 811 and the second connecting portion 812 can be matched together to fix the whole wet dust removal polishing machine and the factory floor, so that the whole moving of the wet dust removal polishing machine during working is avoided.
Referring to fig. 1-2, 4-5 and 7, the wet dust removal polishing machine further comprises an illumination device 9 capable of being adjusted, the illumination device 9 comprises a lamp body 91 and a lamp shade 92, the lamp body 91 is arranged on the inner side of the lamp shade 92, the lamp shade 92 is arranged on the upper position of the polishing device and can slide along the front and back directions of equipment, the illumination device 9 further comprises a positioning mechanism for positioning the lamp shade 92 after the lamp shade 92 slides, and the front and back positions of the lamp shade 92 and the lamp body 91 relative to the wet dust removal polishing machine are adjusted, so that light is not easy to be blocked by staff, the illumination effect on a polishing station is improved, and the working effect under the condition of night or weak light is further improved.
The lighting device 9 comprises a boss 93 positioned above the polishing device of the wet dust removal polishing machine, the lower part of the lamp shade 92 comprises a concave part which is matched with the boss 93 in a sleeved sliding manner, two sides of the boss 93 are matched with the inner wall of the concave part in a guiding sliding manner, and the lamp body 91 is embedded in the concave part.
The positioning mechanism comprises bolts arranged on two sides of the boss 93 and sliding grooves 94 arranged on two sides of the lamp shade 92, the bolts and the sliding grooves 94 are in matched sliding connection, and relative fixation between the lamp shade 92 and the boss 93 can be realized based on locking of the bolts.
In this embodiment, the spout 94 of lamp shade 92 both sides is two, and two spouts 94 arrange along vertical direction and set up, and are parallel to each other, adopt the direction sliding fit of two spouts 94 and two bolts, can improve the sliding fit effect between lamp shade 92 and the boss 93, guarantee the stability of slip direction, make lamp shade 92 and lamp body 91 be difficult to rock, avoid the light source to shake because of the during operation vibration of equipment produces.
Unlike example 1, in example 2 of the wet dust-removing polisher according to the present invention, as shown in fig. 8 to 10, the wet dust-removing polisher is not provided with a sewage treatment tank 5, and wastewater generated during operation is directly introduced into a drain 0 on the floor of a factory building and is collected by an external sewage treatment system to be purified and recycled.
Embodiment 2 is including setting up in the cleaning chamber 301 of wet dust collector polisher or the conflux groove 33 that is connected with this cleaning chamber 301, setting up the outlet 34 in wet dust collector polisher rear side bottom, setting up the manger plate cover 35 of outlet department in outlet 34, be formed with water outlet 36 between the bottom of manger plate cover 35 and the outlet 34, the waste water after intensive mixing in the cleaning chamber 301 together flows along the outlet 34 of equipment bottom rear side through the gathering of conflux groove 33 in the outflow in-process, manger plate cover 35 can prevent waste water splashing, guarantees that factory building environment is clean sanitary, and waste water falls into the escape canal 0 of factory building ground along water outlet 36 directly, and overall structure is simple, compact, and the drainage process is smooth and easy, and is difficult for taking place the jam. The wastewater of a plurality of wet dust-removing polishing machines is collected through the drainage ditch 0 and is uniformly recovered and treated by an external wastewater treatment and circulation system so as to be recycled.
By adopting the structure of the invention, the sewage treatment tank is not required to be arranged on each wet dust removal polishing machine, so that the manufacturing cost is greatly saved, the selling price is reduced, and the occupation of the factory building space is reduced.
The embodiment further comprises a cover plate (not shown in the figure) arranged at the rear side of the device, the cover plate is matched with the water outlet 34 to be opened and closed, the cover plate is matched with the water outlet 34 to be connected in a sliding opening and closing mode, the water outlet 34 can be opened and closed through sliding, and therefore when the device is not in operation, the device can be closed, and dust or foreign matters are prevented from entering the device.
The above embodiment is only one of the preferred embodiments of the present invention, and common changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention are included in the scope of the present invention.
Claims (4)
1. The utility model provides a wet dust removal burnishing machine which characterized in that: the polishing device comprises a polishing chamber, a spraying device, a dust collection device and a tail gas treatment device which are sequentially connected and matched, wherein the spraying device comprises a spraying chamber positioned behind the polishing chamber, the dust collection device comprises a cleaning chamber and a fan chamber which are connected, an impeller is arranged in the fan chamber, an external fan motor is arranged at the top of the fan chamber and used for driving the impeller to rotate, the polishing chamber and the cleaning chamber are connected through a diversion channel, the spraying device is connected between the polishing chamber and the diversion channel, the tail gas treatment device comprises a box body, the box body comprises an air inlet connected with the fan chamber of the dust collection device, an air outlet communicated with the outside and an air flow channel arranged between the air inlet and the air outlet, the air flow channel comprises a water storage tank through which air flows, and the water storage tank is connected with a water delivery and drainage mechanism; the spraying device comprises a first runner and a second runner which are obliquely arranged, wherein the upper parts of the first runner and the second runner are both communicated with the spraying chamber, the lower parts of the first runner and the second runner are connected with the diversion channel, the second runner is positioned at the rear side of the first runner, a first water outlet pipe is arranged in the spraying chamber, the first runner and the second runner both comprise diversion plates used for guiding water flow, the lower ends of the diversion plates of the first runner are arranged in the polishing chamber in an extending way and are provided with water passing holes communicated with the diversion channel, and the lower ends of the diversion plates of the second runner are arranged at positions corresponding to the water passing holes and are positioned above the diversion channel; the upper end of the guide plate of the first runner comprises a horizontal section, the horizontal section is positioned in the spray chamber, the first water outlet pipe is positioned above the horizontal section, the spray chamber is also provided with a first water baffle, the first water baffle is arranged at a water outlet of the first water outlet pipe, a first water passing gap is formed between the edge of the lower end of the first water baffle and the horizontal section at intervals, a second water passing gap used for communicating the first runner and the second runner is formed between the horizontal section and the rear wall of the spray chamber at intervals, a water storage groove is formed below the horizontal section corresponding to the first water baffle, the front wall of the spray chamber is provided with an extension part which extends downwards, and a third water passing gap is formed between the extension part and the guide plate of the first runner at intervals;
the outer side of the wet dust removal polishing machine is provided with cleaning windows corresponding to the spraying chamber, the diversion channel, the cleaning chamber, the fan chamber and the box body, and the cleaning windows are also connected and matched with cleaning doors capable of being opened and closed; the spray chamber is provided with an outer protruding part at the outer side of the wet dust removal polishing machine, a cleaning window and a cleaning door which are arranged corresponding to the spray chamber are arranged at the upper end of the outer protruding part, a groove is formed between the outer protruding part and the top of the diversion channel at intervals, and the cleaning window and the cleaning door which are arranged corresponding to the diversion channel are arranged at the groove and are positioned at the upper end of the diversion channel; the spraying device comprises a spraying mechanism arranged in the diversion channel, the spraying mechanism comprises a second water outlet pipe and a second water baffle arranged at the water spraying port of the second water outlet pipe, the second water baffle is round, and the side part of the second water baffle is connected with the top wall of the diversion channel through a supporting arm; the air inlet is arranged at the front side of the box body, the air outlet is arranged at the top of the box body and is positioned above the air inlet at the same time, the air flow channel comprises a first vertical section, a second vertical section, a first transverse section and a second transverse section, the water storage tank is arranged in the first transverse section, the upper end of the first vertical section is connected with the air inlet, the lower end of the first vertical section is connected with one end of the first transverse section, the other end of the first transverse section is connected with the lower end of the second vertical section, the upper end of the second vertical section is connected with one end of the second transverse section, the other end of the second transverse section is connected with the air outlet, the first vertical section and the second vertical section are separated by a vertical plate, the upper end of the first vertical section and the other end of the second transverse section are separated by a transverse plate, and a plurality of inclined reflux plates are arranged on the side walls of the first vertical section and/or the second vertical section.
2. The wet dust removal polisher of claim 1, wherein: the front side of the polishing motor is provided with a notch, a motor support capable of being detached and separated is accommodated in the notch, a polishing motor is arranged on the motor support, the notch is arranged adjacent to the polishing chamber, the notch is separated from the polishing chamber through a partition plate, a hole for a spindle of the polishing motor to penetrate through is formed in the partition plate, the motor support comprises a first connecting portion used for being connected and positioned with the ground in a matched mode, a second connecting portion used for being connected and positioned with the partition plate in a matched mode, and a front baffle used for covering the polishing motor is arranged on the front side of the notch.
3. The wet dust removal polisher of claim 1, wherein: including the lighting device that can adjust, lighting device is including lamp body and lamp shade, and the lamp body sets up in the lamp shade inboard, the lamp shade sets up in burnishing device's top position to can follow fore-and-aft direction sliding motion, lighting device is still including being used for carrying out positioning mechanism to it after the lamp shade slip.
4. The wet dust removal polisher of claim 1, wherein: the dust removal polishing machine comprises a sink arranged in or connected with a cleaning chamber, a water outlet arranged at the bottom of the rear side of the dust removal polishing machine, and a water retaining cover arranged at the outlet of the water outlet, wherein a water falling port is formed between the bottom of the water retaining cover and the water outlet.
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| CN202210292553.3A CN114734356B (en) | 2022-03-23 | 2022-03-23 | Wet dust-removing polisher |
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| CN202210292553.3A CN114734356B (en) | 2022-03-23 | 2022-03-23 | Wet dust-removing polisher |
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| CN114734356B true CN114734356B (en) | 2024-01-12 |
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| CN211136790U (en) * | 2019-08-27 | 2020-07-31 | 台州尚品机械有限公司 | Explosion-proof composite wet dust removal all-in-one machine |
| CN215357867U (en) * | 2021-11-23 | 2021-12-31 | 佛山市恒铭环保设备科技有限公司 | Environment-friendly polishing all-in-one machine |
| CN215547724U (en) * | 2021-06-17 | 2022-01-18 | 东莞金大环安智联科技有限公司 | Improved polishing and grinding machine |
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|---|---|---|---|---|
| CN2047992U (en) * | 1989-04-28 | 1989-11-22 | 侯镜波 | Cyclonic dust removing clarifier with autowater lifting function for air purification |
| CN2465064Y (en) * | 2001-02-21 | 2001-12-12 | 蒋富田 | High-temperature bubble chimney purifier |
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| CN114734356A (en) | 2022-07-12 |
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Address after: Building 1, No. 355 Binhai Fifth Road, Wenzhou Bay New Area, Wenzhou City, Zhejiang Province, 325000 Applicant after: WENZHOU FUHUA SAFETY EQUIPMENT Co.,Ltd. Address before: 325000 No. 329, Jinhai Third Road, Jinhai Park, Wenzhou Economic and Technological Development Zone, Zhejiang Province Applicant before: WENZHOU FUHUA SAFETY EQUIPMENT Co.,Ltd. |
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