CN114690652A - Control method of automatic kitchen - Google Patents
Control method of automatic kitchen Download PDFInfo
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- CN114690652A CN114690652A CN202110035651.4A CN202110035651A CN114690652A CN 114690652 A CN114690652 A CN 114690652A CN 202110035651 A CN202110035651 A CN 202110035651A CN 114690652 A CN114690652 A CN 114690652A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B15/00—Systems controlled by a computer
- G05B15/02—Systems controlled by a computer electric
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
- G05B2219/2643—Oven, cooking
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- Engineering & Computer Science (AREA)
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- General Physics & Mathematics (AREA)
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- Food-Manufacturing Devices (AREA)
Abstract
The invention discloses a control method of an automatic kitchen, which comprises the steps that raw rice is processed into rice by a raw rice processing assembly line, and the rice is sent to an automatic rice and vegetable distributing machine; the vegetable processing assembly line is used for processing vegetables, and the processed vegetables are sent to an automatic frying pan; the diced meat cutting machine cuts the diced meat into diced meat, and the diced meat is sent to an automatic frying pan; the automatic frying pan is used for frying vegetables and/or diced meat to obtain finished vegetables, and the finished vegetables are sent to the automatic rice and vegetable distributing machine; the dinner plate feeding machine feeds the dinner plate into the automatic meal distributing and dish distributing machine; the automatic meal distributing and dish distributing machine quantitatively distributes the rice and the finished dishes onto dinner plates, and the dinner plates after meal distribution and dish distribution are conveyed to an automatic dinner plate boxing assembly line; the automatic dinner plate boxing assembly line conveys dinner plates which are used for distributing rice and dishes into the heat preservation box. In the embodiment of the invention, the control method utilizes automation equipment to replace complicated manual operation, and has good practicability.
Description
Technical Field
The invention relates to the technical field of automation, in particular to a control method of an automatic kitchen.
Background
In actual life, large organizations with intensive personnel, such as government offices, hospitals, schools, construction sites and factory buildings, generally provide collective meal preparation service in the form of canteen kitchens; firstly, in a traditional canteen kitchen, canteen workers are generally responsible for cleaning, cutting, stir-frying, meal distribution and other processes, the operation flow of the kitchen needs a lot of hands, and at present, human resources are increasingly deficient, the labor cost is high, the operation cost of the canteen is always high, and even the situation of insufficient hands often occurs; secondly, the traditional dining room kitchen is generally prepared manually, so that the problem of low preparation efficiency exists, the dining time of personnel can be influenced, the problem of uneven meal exists in manual preparation, the discontent psychology of diners can be easily caused, and the nutrition balance of the diners can not be ensured; in addition, traditional dining room kitchen can have certain potential safety hazard, for example the mistake is cut when cutting the dish and cuts meat is cut to hand, perhaps transport that can appear when transporting edible material is injured etc., certain health hidden danger still can exist simultaneously, adopt the mode that the manual work divides the meal to divide the dish, it takes out edible material from frying pan or dish with the ladle to be the dining room workman, pour into the dinner plate again, the condition that the hand trembled or the skew of unloading position can appear unavoidably in this process, often can lead to dividing the regional stain that leaves of meal, this kind of food is remaining can breed the germ or introduce various pests, lead to the sanitary condition in kitchen to worsen, the health safety of the personnel of having dinner has seriously been influenced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a control method of an automatic kitchen, which is adopted, and automatic equipment is used for replacing complex and complicated manual operation, so that the labor cost can be reduced, a large amount of time can be saved, the catering efficiency can be ensured, the potential safety hazard and the potential health hazard can be reduced, the health and safety of diners can be ensured, the distributed meals can be ensured to be standard and quantitative, the problem of uneven meals can be effectively avoided, the nutrition balance of the diners can be ensured, and the control method has good practicability.
Correspondingly, the embodiment of the invention provides a control method of an automatic kitchen, wherein the automatic kitchen comprises a raw rice processing assembly line, a vegetable processing assembly line, a diced meat cutting machine, an automatic frying pan, a dinner plate feeding machine, an automatic meal distribution and dish distribution machine and an automatic dinner plate boxing assembly line;
the control method comprises the following steps:
putting raw rice into the raw rice processing assembly line, controlling the operation of the raw rice processing assembly line, processing the raw rice into cooked rice by the raw rice processing assembly line, and sending the cooked rice into the automatic rice and vegetable distributing machine;
placing vegetables into the vegetable processing assembly line, controlling the operation of the vegetable processing assembly line, treating the vegetables by the vegetable processing assembly line, and sending the treated vegetables to the automatic frying pan;
putting the meat blocks into the diced meat cutting machine, controlling the operation of the diced meat cutting machine, cutting the meat blocks into diced meat by the diced meat cutting machine, and sending the diced meat into the automatic frying pan;
controlling the automatic frying pan to operate, wherein the automatic frying pan is used for stir-frying the vegetables and/or the diced meat to obtain finished vegetables, and sending the finished vegetables to the automatic rice and vegetable separating machine;
placing the dinner plate into the dinner plate feeding machine, controlling the operation of the dinner plate feeding machine, and feeding the dinner plate into the automatic meal distribution and dish distribution machine by the dinner plate feeding machine;
controlling the automatic meal distribution and dish distribution machine to operate, quantitatively distributing the rice and the finished dishes onto the dinner plates, and conveying the dinner plates subjected to meal distribution and dish distribution into the dinner plate automatic boxing assembly line;
and controlling the automatic dinner plate boxing assembly line to operate, and conveying the dinner plates subjected to meal distribution and dish distribution into the heat preservation box by the automatic dinner plate boxing assembly line.
The embodiment of the invention provides a control method of an automatic kitchen, and the control method of the automatic kitchen is adopted, and automatic equipment is used for replacing complex and complicated procedures of cleaning, cutting, stir-frying, meal distribution and the like, so that the labor cost can be reduced, a large amount of time can be saved, the meal distribution efficiency can be ensured, the condition of injury caused by errors can be avoided, the potential safety hazard can be reduced, the sanitation and cleanness of the kitchen can be ensured, the potential health hazard can be reduced, the health and safety of diners can be ensured, the automatically distributed meals can be guaranteed to be standardized and quantitative, the problem of uneven meals can be effectively avoided, the discontented psychology of the diners can be reduced, the mood of the diners can be ensured, the nutrition balance of the diners can be ensured, and the automatic kitchen control method has good practicability.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of the components of an automated kitchen in an embodiment of the invention;
FIG. 2 is a flow chart illustrating a control method according to an embodiment of the present invention;
FIG. 3 is a schematic view of the composition of a raw rice processing line in an embodiment of the present invention;
FIG. 4 is a flowchart illustrating a detailed process of S11 according to an embodiment of the present invention;
FIG. 5 is a schematic three-dimensional structure of a quantitative rice distributor according to an embodiment of the present invention;
FIG. 6 is a schematic three-dimensional structure of a rice barrel filling machine according to an embodiment of the present invention;
FIG. 7 is a schematic layout of a vegetable processing line in an embodiment of the present invention;
fig. 8 is a first flowchart of step S12 according to the embodiment of the present invention;
fig. 9 is a second flowchart of step S12 in the embodiment of the present invention;
FIG. 10 is a schematic three-dimensional view of a plate feeder according to an embodiment of the present invention;
FIG. 11 is a flowchart illustrating a detailed process of S15 according to an embodiment of the present invention;
FIG. 12 is a schematic three-dimensional view of an automated dish packing line according to an embodiment of the present invention;
FIG. 13 is a schematic diagram of the automated dish packing line of the present invention;
FIG. 14 is a flowchart illustrating a detailed procedure of S17 according to an embodiment of the present invention;
FIG. 15 is a schematic diagram showing the composition of a lower transport line of an incubator according to an embodiment of the present invention;
FIG. 16 is a schematic diagram showing the components of the elevating conveyor table of the incubator in the embodiment of the present invention;
FIG. 17 is a schematic view of a detailed flow chart of S171 in the embodiment of the present invention;
FIG. 18 is a complementary diagram of S17 in an embodiment of the invention;
FIG. 19 is a schematic three-dimensional structure of an incubator of an embodiment of the present invention;
FIG. 20 is a flowchart illustrating a detailed process of S172 in accordance with an embodiment of the present invention;
fig. 21 is a flowchart illustrating S1723 according to an embodiment of the present invention;
FIG. 22 is a schematic diagram of a dish cache line according to an embodiment of the present invention;
FIG. 23 is a flowchart illustrating an embodiment of S17232;
fig. 24 is a specific flowchart of S173 in the embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Fig. 1 is a schematic diagram of the composition of an automated kitchen in an embodiment of the invention.
The embodiment of the invention provides a control method of an automatic kitchen, which comprises a raw rice processing assembly line 1, a vegetable processing assembly line 2, a diced meat cutter 3, an automatic frying pan 4, a dinner plate feeding machine 5, an automatic meal distributing and dish distributing machine 6 and an automatic dinner plate boxing assembly line 7.
Fig. 2 is a flow chart illustrating a control method according to an embodiment of the present invention.
The control method comprises the following steps:
s11: putting raw rice into the raw rice processing assembly line 1, controlling the operation of the raw rice processing assembly line 1, processing the raw rice into rice by the raw rice processing assembly line 1, and sending the rice to the automatic rice and vegetable distributing machine 6;
FIG. 3 is a schematic view of the composition of a raw rice processing line in an embodiment of the present invention.
Specifically, the raw rice processing line 1 comprises a raw rice lifting machine 11, a rice storage pool 12, a raw rice quantitative distributor 13, a rice steaming machine 14 and a rice barreling machine 15.
Fig. 4 is a schematic diagram of a specific flow of S11 in the embodiment of the present invention.
The steps of putting raw rice into the raw rice processing assembly line 1, controlling the operation of the raw rice processing assembly line 1, processing the raw rice into cooked rice by the raw rice processing assembly line 1, and delivering the cooked rice to the automatic rice and vegetable distributing machine 6 comprise:
s111: putting raw rice into the raw rice lifting machine 11, controlling the operation of the raw rice lifting machine 11, and lifting the raw rice into the rice storage pool 12 by the raw rice lifting machine 11;
in the embodiment of the present invention, the raw rice in the bagged rice is put into the hopper of the raw rice lifting machine 11, the operation of the raw rice lifting machine 11 is controlled, the raw rice lifting machine 11 sends the raw rice in the hopper to the rice storage tank 12 through the lifting pipe body and the discharge hole, and the raw rice is temporarily stored in the rice storage tank 12.
Fig. 5 is a three-dimensional structure diagram of a raw rice quantitative distributor in the embodiment of the invention.
S112: putting a rice steaming tray 16 into the raw rice quantitative distributor 13, controlling the operation of the raw rice quantitative distributor 13, wherein the raw rice quantitative distributor 13 quantitatively distributes water and the raw rice in the rice storage tank 12 into the rice steaming tray 16, and sends the rice steaming tray 16 to the rice steaming machine 14;
in the embodiment of the invention, a rice steaming tray 16 is placed on a conveying belt of the raw rice quantitative distributor 13, the conveying operation of the raw rice quantitative distributor 13 is controlled, and the conveying belt of the raw rice quantitative distributor 13 realizes the conveying of the rice steaming tray 16; controlling a dispensing operation of the raw rice quantitative dispensing machine 13 during the transportation of the rice steaming tray 16, the raw rice quantitative dispensing machine 13 extracting raw rice from the rice storage tank 12 and quantitatively dispensing the raw rice into the rice steaming tray 16, and simultaneously the raw rice quantitative dispensing machine 13 extracting water from a water source and quantitatively adding the water into the rice steaming tray 16; when the rice steaming tray 16 finishes the quantitative distribution of the raw rice and the water, the rice steaming tray 16 is sent to the rice steaming machine 14 by using the conveyer belt of the raw rice quantitative distribution machine 13.
Fig. 6 is a three-dimensional structure diagram of the rice barreling machine according to the embodiment of the invention.
S113: controlling the operation of the rice steaming machine 14, wherein the rice steaming machine 14 steams the raw rice in the rice steaming tray 16 into rice and sends the rice steaming tray 16 to the rice barrel filling machine 15;
in the embodiment of the present invention, after the rice steaming tray 16 is fed to the rice steaming machine 14, the operation of the rice steaming machine 14 is controlled, and the rice steaming machine 14 cooks the raw rice in the rice steaming tray 16 into rice and feeds the rice steaming tray 16 cooked into rice to the rice barreling machine 15.
S114: controlling the operation of the rice barreler 15, wherein the rice barreler 15 loads the rice in the rice steaming plate 16 into the rice barrel 17;
in the embodiment of the present invention, the rice steaming tray 16 after being steamed to rice is sent to the conveyor belt of the rice barreling machine 15, the conveying operation of the rice barreling machine 15 is controlled, and the conveyor belt of the rice barreling machine 15 conveys the rice steaming tray 16 after being steamed to rice to the lifting mechanism of the rice barreling machine 15; then, the lifting mechanism of the rice filling machine 15 is controlled, and the stirring mechanism of the rice filling machine 15 is controlled, the lifting mechanism of the rice filling machine 15 tilts the rice steaming plate 16 after the rice is steamed, and the lump-shaped rice in the rice steaming plate 16 is tilted to the stirring mechanism of the rice filling machine 15, the stirring mechanism of the rice filling machine 15 stirs the lump-shaped rice into granular rice, and the stirred granular rice falls into the rice bucket 17.
S115: the rice bucket 17 is conveyed to the automatic rice and dish distribution machine 6, and the rice in the rice bucket 17 is conveyed to the automatic rice and dish distribution machine 6;
in the embodiment of the present invention, the rice bucket 17 filled with the rice is sent to the automatic rice and dish distribution machine 6, and the rice in the rice bucket 17 is sent to the automatic rice and dish distribution machine 6 to wait for automatic rice distribution.
S12: placing vegetables into the vegetable processing assembly line 2, controlling the operation of the vegetable processing assembly line 2, treating the vegetables by the vegetable processing assembly line 2, and sending the treated vegetables to the automatic frying pan 4;
FIG. 7 is a schematic layout of a vegetable processing line in an embodiment of the present invention.
Specifically, the vegetable processing line 2 comprises a root processing line 21 and a leaf processing line 22, the root processing line 21 comprises a cleaning and peeling machine 211, a first lifting machine 212, a first vegetable cutting machine 213 and a second lifting machine 214, and the leaf processing line 22 comprises a four-station selecting table 221, a second vegetable cutting machine 222, a third lifting machine 223, an ozone cleaning machine 224, a cleaning machine 225 and a vibration air dryer 226.
Fig. 8 is a first flowchart of S12 in the embodiment of the present invention.
Put vegetables in the vegetables flow direction of packaging line 2, control the operation of vegetables flow direction of packaging line 2, vegetables flow direction of packaging line 2 is right vegetables are handled to send the vegetables after handling to in the automatic frying pan 4, include handling rhizome class vegetables:
s1211: putting the root vegetables into the cleaning and peeling machine 211, controlling the operation of the cleaning and peeling machine 211, cleaning and peeling the root vegetables by the cleaning and peeling machine 211, and conveying the cleaned and peeled root vegetables to the first vegetable cutter 213 by using the first elevator 212;
in the embodiment of the invention, the root vegetables are put into the cleaning and peeling machine 211, the operation of the cleaning and peeling machine 211 is controlled, if the cleaning and peeling machine 211 adopts a brush with soft texture, the root vegetables can be cleaned and polished, and if the cleaning and peeling machine 211 adopts a brush with hard texture, the root vegetables can be cleaned and peeled; after the cleaning and peeling machine 211 cleans and peels the root vegetables, the cleaned and peeled root vegetables are sent to the first vegetable cutter 213 by using the first elevator 212, and particularly, in the process of lifting the root vegetables by using the first elevator 212, the peels remained on the surface of the root vegetables automatically fall off under the action of gravity, so that the peeling effect of the root vegetables is ensured.
S1212: controlling the first vegetable cutter 213 to operate, wherein the first vegetable cutter 213 cuts the cleaned and peeled root vegetables, and the cut root vegetables are sent to the cleaning machine 225 by using the second lifter 214;
in the embodiment of the present invention, the first vegetable cutter 213 is preferably a shredding, dicing and slicing machine, the shredding, dicing and slicing machine can cut the cleaned and peeled root vegetables, the thickness of the cut can be adjusted, and the cleaned and peeled root vegetables can be well cut into sheets, strips or cubes according to the requirement; after the cleaned and peeled root vegetables are cut by the shredding, dicing and slicing machine, the cut root vegetables are conveyed to the cleaning machine 225 by the second lifter 214, and particularly, in the process that the root vegetables are lifted by the second lifter 214, cut scraps automatically fall under the action of gravity, so that the cutting effect of the root vegetables is ensured.
S1213: controlling the operation of the cleaning machine 225, wherein the cleaning machine 225 cleans the cut root vegetables and sends the cleaned root vegetables to the vibration air dryer 226;
in the embodiment of the present invention, after the cut root vegetables are sent to the cleaning machine 225, the operation of the cleaning machine 225 is controlled, the cleaning machine 225 firstly cleans and removes impurities from the cut root vegetables by using vortex and air bubbles, then performs vibration draining on the cut root vegetables, so that the cut root vegetables can be well cleaned, and finally sends the cleaned root vegetables to the vibration air dryer 226.
S1214: controlling the operation of the vibration air dryer 226, wherein the vibration air dryer 226 is used for drying the cleaned root vegetables;
in the embodiment of the invention, after the cleaned root vegetables are sent to the vibration air dryer 226, the operation of the vibration air dryer 226 is controlled, the vibration air dryer 226 enables the cleaned root vegetables to be conveyed forwards under the vibration frequency, and redundant moisture on the surface is blown off by strong wind for many times in the conveying process, so that the surfaces of the root vegetables are anhydrous and bright, and the cleaned root vegetables can be well air-dried.
S1215: conveying the air-dried root vegetables to the gas heating automatic frying pan 4;
in the embodiment of the invention, the air-dried root vegetables are sent to the gas heating automatic frying pan 4 to finish the preparation of the root vegetables.
Fig. 9 is a second flowchart of S12 in the embodiment of the present invention.
Put vegetables in the vegetables flow direction of packaging line 2, control the operation of vegetables flow direction of packaging line 2, vegetables flow direction of packaging line 2 is right vegetables are handled to send the vegetables after handling to in the automatic frying pan 4, still include and handle leaf vegetable vegetables:
s1221: placing the leaf vegetables on the four-station selecting table 221, packaging and unbinding the leaf vegetables on the four-station selecting table 221, removing bad leaves on the surfaces of the leaf vegetables, and sending the treated leaf vegetables to the second vegetable cutter 222;
in the embodiment of the invention, leaf vegetables are placed on the four-station selecting table 221, the leaf vegetables are manually packaged and unbound on the four-station selecting table 221, and meanwhile, bad leaves on the surface of the leaf vegetables are manually removed, so that the quality of the leaf vegetables is ensured; after the surface treatment of the leaf vegetables is manually completed, the treated leaf vegetables are sent to the second vegetable cutter 222 by using the conveyor belt in the middle of the four-station selecting table 221.
S1222: the operation of the second vegetable cutter 222 is controlled, the second vegetable cutter 222 cuts the processed leaf vegetables, and the cut leaf vegetables are sent to the ozone cleaning machine 224 by using the third elevator 223.
In the embodiment of the present invention, after the processed leaf vegetables are sent to the second vegetable cutter 222, the operation of the second vegetable cutter 222 is controlled, the second vegetable cutter 222 cuts the processed leaf vegetables, and the second vegetable cutter 222 can well cut long-strip leaf vegetables; after the second vegetable cutter 222 cuts the processed leaf vegetables, the third lifter 223 is used for conveying the cut leaf vegetables to the ozone cleaning machine 224, and particularly, in the process that the third lifter 223 lifts the leaf vegetables, the scraps after cutting automatically fall under the action of gravity, so that the cutting effect of the leaf vegetables is ensured.
S1223: controlling the operation of the ozone cleaning machine 224, wherein the ozone cleaning machine 224 performs primary cleaning on the cut leaf vegetables, and sends the once-cleaned leaf vegetables to the cleaning machine 225;
in the embodiment of the present invention, after the cut leaf vegetables are sent to the ozone cleaning machine 224, the operation of the ozone cleaning machine 224 is controlled, the ozone cleaning machine 224 firstly cleans and removes impurities from the cut leaf vegetables by using vortex and bubbles and matching with an ozone function, so as to ensure the cleanness of the leaf vegetables, then performs vibration draining on the cut leaf vegetables, so that the cut leaf vegetables can be cleaned well for one time, and finally sends the cleaned leaf vegetables to the cleaning machine 225.
S1224: controlling the operation of the cleaning machine 225, wherein the cleaning machine 225 performs secondary cleaning on the once cleaned leaf vegetable, and sends the twice cleaned leaf vegetable to the vibration air dryer 226;
in the embodiment of the invention, after the once-cleaned leaf vegetable is sent to the cleaning machine 225, the operation of the cleaning machine 225 is controlled, the cleaning machine 225 firstly cleans and removes impurities from the once-cleaned leaf vegetable by using vortex and bubbles, then performs vibration draining on the once-cleaned leaf vegetable, so that the once-cleaned leaf vegetable can be well cleaned for the second time, the double cleaning ensures the cleanness of the leaf vegetable, and finally the twice-cleaned leaf vegetable is sent to the vibration air dryer 226.
S1225: controlling the operation of the vibration air dryer 226, wherein the vibration air dryer 226 is used for drying the cleaned leaf vegetables;
in the embodiment of the invention, after the leaf vegetables subjected to secondary cleaning are sent to the vibration air dryer 226, the operation of the vibration air dryer 226 is controlled, the vibration air dryer 226 enables the cleaned leaf vegetables to be conveyed forwards under the vibration frequency, and redundant moisture on the surface is blown off by strong wind for many times in the conveying process, so that the surfaces of the leaf vegetables are anhydrous and bright, and the cleaned leaf vegetables can be well air-dried.
S1226: the air-dried leaf vegetables are sent to the gas heating automatic frying pan 4;
in the embodiment of the invention, the air-dried leaf vegetables are sent to the gas heating automatic frying pan 4 to finish the preparation of the leaf vegetables.
S13: putting the meat blocks into the diced meat cutting machine 3, controlling the operation of the diced meat cutting machine 3, cutting the meat blocks into diced meat by the diced meat cutting machine 3, and sending the diced meat to the automatic frying pan 4;
in the embodiment of the invention, the meat blocks are put into the diced meat cutting machine 3, the operation of the diced meat cutting machine 3 is controlled, and the diced meat cutting machine 3 cuts the meat blocks into diced meat.
The butchers 'machine 3 is provided with a thickness adjusting cutting knob, and the push rod of the butchers' machine 3 can be subjected to multi-stage speed adjustment to meet the requirements of different cutting thicknesses; moreover, the diced meat cutting machine 3 adopts a pre-pressure design, so that the diced meat can be cut into uniform diced meat; in addition, during the 3 single-blade cutting of diced meat machine, step motion is made to diced meat machine 3's push rod, guarantees that the cutting size is correct, can not only easily cut the meat under the normal atmospheric temperature, but also can cut the meat of-5 ℃ or above that takes out from the freezer, need not to wait for the meat to melt ice and can cut, convenient and fast more.
And after the diced meat is cut into diced meat by the diced meat cutter 3, the diced meat is sent to the automatic frying pan 4, so that the preparation of the meat is finished.
S14: controlling the automatic frying pan 4 to operate, wherein the automatic frying pan 4 is used for frying the vegetables and/or the diced meat to obtain finished vegetables, and sending the finished vegetables to the automatic rice and vegetable separating machine 6;
in the embodiment of the invention, after the preparation of vegetables and meat is finished, the vegetables and/or meat to be stir-fried are put into the automatic frying pan 4 to be stir-fried, sauce, sugar, powder and the like can be added into the automatic frying pan 4 while the vegetables and/or meat are stir-fried, the automatic frying pan 4 is used for stir-frying the vegetables and/or diced meat to obtain finished vegetables, and the finished vegetables are sent to the automatic rice and vegetable distributing machine 6 to wait for automatic vegetable distribution.
It should be noted that the automatic frying pan 4 is a gas automatic frying pan, which has the advantages of large volume, high yield and fast temperature rise, and the gas automatic frying pan uses a unique planetary stirring device, can stir each corner of the automatic frying pan 4, and can stir uniformly, so that vegetables and/or meat are not burnt, and the quality of the finished vegetables is improved; moreover, the automatic gas frying pan adopts a hydraulic double-cylinder turnover pan for discharging, so that the discharging of the finished dishes becomes more convenient and faster; in addition, the automatic gas frying pan is fully automatically controlled, and the vegetables and/or diced meat can be fried only by manually operating a button, so that the labor intensity is greatly reduced.
S15: placing the dinner plates 52 into the dinner plate feeding machine 5, controlling the operation of the dinner plate feeding machine 5, and feeding the dinner plates 52 into the automatic meal distribution and dish distribution machine 6 by the dinner plate feeding machine 5;
fig. 10 is a schematic three-dimensional view of a plate feeder according to an embodiment of the present invention.
Specifically, the dinner plate feeding machine 5 comprises a base plate 51, a dinner plate blanking hole 511 is formed in the base plate 51, a blocking cylinder assembly 512 and a discharging cylinder assembly 513 are respectively arranged on two sides of the dinner plate blanking hole 511 of the base plate 51, in an initial state, the blocking cylinder assembly 512 is in a contraction state, and the discharging cylinder assembly 513 is in an extension state.
Fig. 11 is a schematic diagram of a specific flow of S15 in the embodiment of the present invention.
The placing of the dinner plate 52 into the dinner plate feeding machine 5, controlling the operation of the dinner plate feeding machine 5, the dinner plate feeding machine 5 sending the dinner plate 52 to the automatic meal distribution dish distribution machine 6, includes:
s151: placing the dinner plate 52 on the dinner plate blanking hole 511, wherein the emptying cylinder assembly 513 blocks the bottommost dinner plate 52 on the dinner plate blanking hole 511;
in the initial state, a plurality of dinner plates 52 are stacked in sequence and placed on the dinner plate blanking holes 511, the blocking cylinder assembly 512 is in a contracted state, the emptying cylinder assembly 513 is in an extended state, the emptying cylinder assembly 513 blocks the dinner plate 52 at the bottommost part of the dinner plate blanking holes 511, and all the dinner plates 52 cannot be freely placed through the dinner plate blanking holes 511 under the blocking effect of the emptying cylinder assembly 513.
S152: the blocking cylinder assembly 512 is started, the blocking cylinder assembly 512 moves from a contracted state to an extended state, the blocking cylinder assembly 512 blocks the dinner plate 52 at the second bottom on the dinner plate blanking hole 511, the emptying cylinder assembly 513 is started, the emptying cylinder assembly 513 moves from the extended state to the contracted state, and the dinner plate 52 at the bottommost on the dinner plate blanking hole 511 is freely put down into the automatic meal distribution and dish distribution machine 6;
when the dinner plate is fed, the blocking air cylinder assembly 512 is started, the blocking air cylinder assembly 512 moves from a contraction state to an extension state, the blocking air cylinder assembly 512 blocks the dinner plate 52 at the second bottom on the dinner plate falling hole 511, and at this time, under the blocking effect of the blocking air cylinder assembly 512, the dinner plate 52 at the second bottom and the dinner plate 52 above the second bottom can not freely fall through the dinner plate falling hole 511 except the dinner plate 52 at the bottommost.
Meanwhile, the emptying cylinder assembly 513 is started, the emptying cylinder assembly 513 moves from an extending state to a contracting state, at the moment, the emptying cylinder assembly 513 does not block the bottommost dinner plate 52 on the dinner plate blanking hole 511, the bottommost dinner plate 52 on the dinner plate blanking hole 511 is freely lowered onto the meal distribution conveying belt of the automatic meal distribution and dish distribution machine 6, and therefore circulation is achieved, the dinner plates 52 can be automatically and one by one conveyed onto the meal distribution conveying belt of the automatic meal distribution and dish distribution machine 6, and the feeding process of the dinner plates 52 is completed.
S16: controlling the automatic rice and dish distribution machine 6 to operate, quantitatively distributing the rice and the finished dishes onto the dinner plate 52, and conveying the dinner plate 52 subjected to rice and dish distribution into the dinner plate automatic boxing assembly line 7;
in the embodiment of the invention, the rice in the rice bucket 17 is sent to the automatic rice and vegetable distributing machine 6 to wait for automatic rice distribution; the automatic frying pan 4 sends the finished dishes to the automatic meal and dish distribution machine 6 to wait for automatic dish distribution; the dinner plate feeding machine 5 automatically and one by one feeds the dinner plates 52 to the meal distributing and meal conveying belt of the automatic meal distributing and meal distributing machine 6, so that the feeding process of the dinner plates 52 is completed; after the preparation process of rice flour, finished dishes and the dinner plate 52 is finished, the conveying operation of the automatic rice and dish distribution machine 6 is controlled, the rice and dish distribution conveyor belt of the automatic rice and dish distribution machine 6 realizes the conveying of the dinner plate 52, the automatic distribution of the automatic rice and dish distribution machine 6 is controlled in the conveying process of the dinner plate 52, and the automatic rice and dish distribution machine 6 quantitatively distributes the rice and the finished dishes onto the dinner plate 52; in addition, the meal distributing and dish distributing conveyor belt of the automatic meal distributing and dish distributing machine 6 is communicated with the automatic dinner plate boxing assembly line 7, and the meal distributing and dish distributing conveyor belt of the automatic meal distributing and dish distributing machine 6 conveys the dinner plates 52 subjected to meal distributing and dish distributing to the automatic dinner plate boxing assembly line 7.
S17: controlling the automatic dinner plate boxing assembly line 7 to operate, wherein the automatic dinner plate boxing assembly line 7 sends dinner plates 52 which are used for distributing rice and dishes to the heat preservation box 74;
fig. 12 is a schematic three-dimensional structure diagram of an automatic dish packing line according to an embodiment of the present invention, and fig. 13 is a schematic composition diagram of the automatic dish packing line according to the embodiment of the present invention.
Specifically, the automatic dinner plate boxing assembly line 7 comprises a dinner plate cache conveying line 71 and an insulation box conveying line 72, and an insulation box lifting conveying table 73 is arranged between the dinner plate cache conveying line 71 and the insulation box conveying line 72; the insulation box conveying line 72 comprises an insulation box lower layer conveying line 721 and an insulation box upper layer conveying line 722; when the insulation can lifting conveying table 73 descends to the bottom stroke terminal, the insulation can lifting conveying table 73 is communicated with the insulation can lower layer conveying line 721; when the heat preservation box lifting conveying platform 73 rises to the top stroke end, the heat preservation box lifting conveying platform 73 is communicated with the heat preservation box upper layer conveying line 722.
Fig. 14 is a schematic diagram of a specific flow of S17 in the embodiment of the present invention.
The operation of the automatic dinner plate boxing assembly line 7 is controlled, and the automatic dinner plate boxing assembly line 7 sends dinner plates 52 which are used for distributing rice and dishes to the incubator 74, and the operation process comprises the following steps:
s171: placing the heat preservation box 74 to the heat preservation box lower layer conveying line 721, controlling the lifting operation of the heat preservation box lifting conveying table 73, enabling the heat preservation box lifting conveying table 73 to descend to the bottom stroke terminal, controlling the operation of the heat preservation box lower layer conveying line 721, and conveying the heat preservation box 74 to the heat preservation box lifting conveying table 73 through the heat preservation box lower layer conveying line 721;
fig. 15 is a schematic composition diagram of the lower layer conveying line of the incubator in the embodiment of the invention.
Specifically, the insulation can blocking mechanism 7211 is disposed at the end of the insulation can lower conveying line 721 close to the insulation can lifting conveying table 73, the insulation can blocking mechanism 7211 is configured to block the insulation can 74 on the insulation can lower conveying line 721 from entering the insulation can lifting conveying table 73, it should be noted that the type of the insulation can blocking mechanism 7211 may be various, for example, the insulation can blocking mechanism may be configured as an insulation can blocking plate that is driven by an air cylinder to extend and retract, and the arrangement may be performed according to actual situations, and is not specifically limited in the embodiment of the present invention.
FIG. 16 is a schematic diagram of the components of the elevating conveyor table of the incubator of the embodiment of the present invention.
Specifically, a heat insulation box induction device 731 is arranged on the heat insulation box lifting conveying table 73, and the heat insulation box induction device 731 is used for inducing whether a heat insulation box 74 enters the heat insulation box lifting conveying table 73 or not.
Fig. 17 is a specific flowchart of S171 in the embodiment of the present invention.
The step of placing the heat preservation box 74 to the heat preservation box lower layer conveying line 721, controlling the lifting operation of the heat preservation box lifting conveying table 73, lowering the heat preservation box lifting conveying table 73 to the bottom stroke terminal, controlling the operation of the heat preservation box lower layer conveying line 721, and conveying the heat preservation box 74 to the heat preservation box lifting conveying table 73 by the heat preservation box lower layer conveying line 721 includes:
s1711: a plurality of heat-insulating boxes 74 are sequentially placed on the heat-insulating box lower layer conveying line 721;
in specific implementation, the plurality of heat preservation boxes 74 are sequentially placed on the heat preservation box lower layer conveying line 721 at one time, so that the heat preservation boxes 74 do not need to be placed on the heat preservation box lower layer conveying line 721 one by one, and the working strength of workers is reduced.
S1712: controlling the lifting operation of the heat insulation box lifting conveying table 73, lowering the heat insulation box lifting conveying table 73 to the bottom stroke terminal, controlling the operation of the heat insulation box lower layer conveying line 73, and conveying one heat insulation box 74 to the heat insulation box lifting conveying table 73 by the heat insulation box lower layer conveying line 73;
firstly, controlling the lifting operation of the insulation box lifting conveying platform 73, wherein the insulation box lifting conveying platform 73 descends to the bottom stroke terminal and is communicated with the insulation box lower layer conveying line 721; then, the operation of the insulation box lower transport line 721 is controlled, and the insulation box lower transport line 721 transports one insulation box 74 closest to the insulation box lifting transport table 73.
S1713: the insulation can induction device 731 induces the insulation can 73 on the insulation can lifting conveying table 73 to generate an induction signal;
after the insulation box 74 closest to the insulation box lifting and conveying table 73 on the insulation box lower layer conveying line 721 enters the insulation box lifting and conveying table 73, the insulation box sensing device 731 can sense the insulation box 74 on the insulation box lifting and conveying table 73 to generate a sensing signal.
S1714: controlling the operation of the incubator blocking mechanism 7211 based on the sensing signal, wherein the incubator blocking mechanism 7211 blocks the incubator 74 on the incubator lower-layer conveying line 721;
based on the operation of the insulation can blocking mechanism 7211 is controlled by the sensing signal, the insulation can blocking mechanism 7211 blocks the insulation can 74 on the insulation can lower-layer conveying line 721, in the dinner plate boxing process of one insulation can 74, the insulation can blocking mechanism 7211 blocks the rest of insulation cans 74 on the insulation can lower-layer conveying line 721, the rest of insulation cans 74 on the insulation can lower-layer conveying line 721 are in a cache state, and the insulation can blocking mechanism 7211 can prevent a plurality of insulation cans 74 from simultaneously entering the insulation can lifting conveying table 73, so that the automatic dinner plate boxing is ensured.
The heat insulation box lifting and conveying table 73 is further provided with a heat insulation box positioning device 732, and the heat insulation box positioning device 732 is used for fixedly positioning the heat insulation box 74 on the heat insulation box lifting and conveying table 73, and it should be noted that the heat insulation box positioning device 732 may be implemented in various embodiments, and may be implemented according to actual situations, and is not particularly limited in the embodiment of the present invention.
The said insulation can 74 is put to said insulation can lower floor conveying line 721, control the lifting operation of said insulation can lifting conveying platform 73, said insulation can lifting conveying platform 73 descends to the bottom journey terminal, control the operation of said insulation can lower floor conveying line 721, said insulation can lower floor conveying line 721 will said insulation can 74 convey to said insulation can lifting conveying platform 73, also include:
s1715: controlling the operation of the incubator positioning device 732 based on the sensing signal, wherein the incubator positioning device 732 positions the incubator 74 on the incubator lifting/lowering conveyor 73;
after the insulation can sensing device 731 generates a sensing signal, the insulation can 74 is located on the insulation can lifting and conveying table 73, the operation of the insulation can positioning device 732 is controlled based on the sensing signal, the insulation can positioning device 732 positions the insulation can 74 on the insulation can lifting and conveying table 73, the situation that the insulation can 74 moves in automatic dinner plate packing is avoided, and the automatic dinner plate packing is ensured to be normally carried out.
Particularly, an insulation box detection device 7212 is disposed at one end of the insulation box lower layer conveying line 721 close to the insulation box lifting conveying table 73, and the insulation box detection device 7212 is configured to detect whether an insulation box 74 is disposed on the insulation box lower layer conveying line 721.
Fig. 18 is a supplementary schematic view of S17 in the embodiment of the present invention.
The operation of the automatic dinner plate boxing assembly line 7 is controlled, the automatic dinner plate boxing assembly line 7 sends dinner plates 52 which are used for distributing rice and dishes to the heat preservation box 74, and the automatic dinner plate boxing assembly line further comprises:
the heat preservation box detection device 7212 detects whether a heat preservation box 74 is arranged on the heat preservation box lower layer conveying line 721;
if not, the incubator detection apparatus 7212 generates an alarm signal indicating lack of an incubator.
In specific implementation, the incubator detection device 7212 detects incubators 74 on the incubator lower-layer conveyor line 721 in real time, when the incubator lower-layer conveyor line 721 does not have an incubator 74, the incubator detection device 7212 generates an incubator shortage alarm signal, and a worker timely supplements a plurality of incubators 74 to the incubator lower-layer conveyor line 721 according to the incubator shortage alarm signal, so as to ensure normal automatic dish loading; in addition, the operation of a buzzer or an alarm lamp can be controlled based on the box lack alarm signal, and workers are prompted to supplement the heat preservation boxes 74 to the heat preservation box lower layer conveying line 721 in time in a sound color mode.
S172: controlling the operation of the dinner plate cache conveying line 71, wherein the dinner plate cache conveying line 71 conveys the dinner plate 52 after the meal and the dish are distributed into the heat preservation box 74;
fig. 19 is a schematic three-dimensional structure diagram of an incubator in an embodiment of the present invention.
Specifically, the two-dimensional code 741 is arranged on the heat preservation box 74, the automatic dinner plate boxing assembly line 7 further comprises a code scanner 76, and the code scanner 76 is used for scanning the two-dimensional code 741 on the heat preservation box 74.
Fig. 20 is a schematic specific flowchart of S172 in the embodiment of the present invention.
The controlling of the operation of the dish caching conveying line 71, the conveying line 71 conveying the dishes 52 after the dishes are distributed into the heat preservation box 74, includes:
s1721: the code scanner 76 scans the two-dimensional code 741 on the heat preservation box 74 to obtain the two-dimensional code information of the heat preservation box;
in a specific implementation, the code scanner 76 scans the two-dimensional code 741 entering the incubator 74 of the incubator lifting and conveying table 73 to obtain corresponding incubator two-dimensional code information, where the incubator two-dimensional code information includes the serial number of the incubator 74.
S1722: determining the number m of the dinner plates of the incubator 74 according to the two-dimension code information of the incubator;
the number of the incubator 74 can be determined according to the two-dimensional code information of the incubator, the number of the incubators 74 with different numbers is different, and the number m of the trays 52 to be loaded into the incubators 74 on the incubator lifting and conveying table 73 can be determined according to the number of the incubators 74.
S1723: controlling the operation of the dinner plate cache conveying line 71, wherein the dinner plate cache conveying line 71 conveys the dinner plates 52 with the number of m required by the dinner plates after the dinner plates are distributed into the heat preservation box 74;
in the embodiment of the present invention, the inside of the thermal insulation box 74 is uniformly divided into multiple layers of thermal insulation layers 742 from top to bottom, that is, a first layer of thermal insulation layer, a second layer of thermal insulation layer, a third layer of thermal insulation layer, and the like from top to bottom, the interlayer height between the multiple layers of thermal insulation layers 742 is h, and the number of dinner plates accommodated in each layer of thermal insulation layer is x.
Fig. 21 is a detailed flowchart of S1723 in this embodiment of the present invention.
The operation of the dinner plate cache conveying line 71 is controlled, and the dinner plate cache conveying line 71 conveys m dinner plates 52 with the required number of the dinner plates after the dinner plates are distributed into the heat preservation box 74, and the operation method comprises the following steps:
s17231: determining the number n of required insulating layers according to the number m of the dinner plates required and the number x of the dinner plates accommodated in each insulating layer;
in specific implementation, the number n of the required insulating layers can be determined according to the number m of the dinner plates required and the number x of the dinner plates accommodated in each insulating layer, namely according to the integer multiple of the number m of the dinner plates required and the number x of the dinner plates accommodated in each insulating layer and by adding 1.
For example, when the number m of the trays is 13 and the number x of trays accommodated in each insulating layer is 4, the number n of the required insulating layer layers can be determined to be 4 by multiplying the integer of 13 and 4 and adding 1.
S17232: the dinner plate cache conveying line 71 is communicated with a first insulating layer, x dinner plates 52 are conveyed to each insulating layer in the (n-1) insulating layers by the dinner plate cache conveying line 71 by the regulation of the height h of the lifting conveying table 73 of the insulation can every time until the dinner plate cache conveying line 71 is communicated with the nth insulating layer 742, and m- (n-1) x dinner plates are conveyed to the nth insulating layer;
in the embodiment of the present invention, the number m of the dinner plates is 13, the number x of the dinner plates accommodated in each insulating layer is 4, and the number n of the required insulating layers is 4.
First, the dish buffer conveying line 71 is communicated with the first insulating layer, and the dish buffer conveying line 71 conveys 4 dishes 52 into the first insulating layer.
Then, the incubator lifting and conveying table 73 is lifted for h, the dish caching and conveying line 71 is communicated with a second insulating layer, and the dish caching and conveying line 71 conveys 4 dishes 52 to the second insulating layer.
Then, the incubator lifting and conveying table 73 is lifted up by h again, the dish buffer conveying line 71 is communicated with the third insulating layer, and the dish buffer conveying line 71 conveys 4 dishes 52 to the third insulating layer.
Finally, the incubator lifting and conveying table 73 is lifted for h again, the dish caching conveying line 71 is communicated with a fourth insulating layer, the dish caching conveying line 71 conveys 1 dish 2 to the fourth insulating layer, and the dish caching conveying line 71 respectively loads 13 dishes 52 into 4 insulating layers of the incubator 74.
Fig. 22 is a schematic diagram illustrating the composition of a dinner plate cache delivery line according to an embodiment of the present invention.
Specifically, a dinner plate pushing mechanism 711, a dinner plate counting device 712 and a dinner plate blocking mechanism 713 are arranged at the tail end of the dinner plate cache conveying line 71 close to the insulation box lifting conveying table 73, the dinner plate pushing mechanism 711 is used for pushing the dinner plate 52 on the dinner plate cache conveying line 71 into the insulation box 74 on the insulation box lifting conveying table 73, the dinner plate counting device 712 is used for counting the dinner plates 52 entering the insulation box 74 on the insulation box lifting conveying table 73, and the dinner plate blocking mechanism 713 is used for blocking the dinner plates 52 on the dinner plate cache conveying line 71; it should be noted that the embodiments of the dish-pushing mechanism 711 and the dish-blocking mechanism 713 can be various, and can be set according to practical situations, and are not limited in the embodiments of the present invention.
Fig. 23 is a flowchart illustrating S17232 according to an embodiment of the present invention.
The dish buffer conveying line 71 is communicated with a first layer of insulating layer, the height of the cabinet lifting conveying platform 73 is increased every time, x dishes 52 are conveyed to each insulating layer in the (n-1) layer of insulating layer by the dish buffer conveying line 71 until the dish buffer conveying line 71 is communicated with the nth layer of insulating layer 742, and m- (n-1) x dishes are conveyed to the nth layer of insulating layer, and the method comprises the following steps:
s172321: the dish caching conveyor line 71 is communicated with the first insulating layer to control the operation of the dish pushing mechanism 711, the dish-advancing mechanism 711 advances x dishes 52 into the first layer of insulation, while the dish counting device 712 counts the number of dishes 52 that enter the first insulating layer, when the count value of the tray counting device 712 is equal to x, the tray counting device 712 generates a first tray packing completion signal, controls the tray blocking mechanism 713 and the incubator lifting and lowering conveyor 73 to move up and down based on the first tray packing completion signal, the dish blocking mechanism 713 blocks the dishes 52 on the dish buffer conveying line 71, the incubator lifting and conveying table 73 is lifted by h, the counting value of the dinner plate counting device 712 is reset to zero, the circulation is performed until the dinner plate cache conveying line 71 conveys x dinner plates 52 to each layer of the (n-1) layers of heat insulation layers;
firstly, dinner plate cache transfer chain 71 is linked together with first layer heat preservation, dinner plate advancing mechanism 711 impels 4 dinner plates 52 to in the first layer heat preservation, simultaneously dinner plate counting assembly 712 is to getting into the dinner plate 52 of first layer heat preservation counts, and when dinner plate counting assembly 712's count value equals 4, dinner plate counting assembly 12 produces first layer dinner plate vanning completion signal, based on first layer dinner plate vanning completion signal control mechanism 713 with the operation of insulation can lift conveying platform 73, dinner plate blocking mechanism 713 blocks dinner plate 52 on dinner plate cache transfer chain 71, insulation can lift conveying platform 73 rises h height, simultaneously the count value of dinner plate counting assembly 712 returns to zero.
Then, dinner plate cache transfer chain 71 is linked together with second floor heat preservation, dinner plate advancing mechanism 711 impels 4 dinner plates 52 extremely in the second floor heat preservation, simultaneously dinner plate counting assembly 712 is to getting into the dinner plate 52 of second floor heat preservation counts, works as dinner plate counting assembly 712's count value equals 4 the time, dinner plate counting assembly 712 produces second floor dinner plate vanning and accomplishes the signal, based on second floor dinner plate vanning is accomplished signal control dinner plate blocking mechanism 713 with the operation of insulation can lift conveyor table 73, dinner plate blocking mechanism 713 blocks dinner plate 52 on dinner plate cache transfer chain 71, insulation can lift conveyor table 73 rises h height, simultaneously the count value of dinner plate counting assembly 712 returns to zero.
Then, dinner plate cache transfer chain 71 is linked together with the third layer heat preservation, dinner plate advancing mechanism 711 advances 4 dinner plates 52 extremely in the third layer heat preservation, simultaneously dinner plate counting assembly 712 is to getting into the dinner plate 52 of third layer heat preservation counts, works as dinner plate counting assembly 712's count value equals 4 times, dinner plate counting assembly 712 produces the third layer dinner plate and packs into a box and accomplishes the signal, based on third layer dinner plate packs into a box and accomplishes signal control mechanism 713 with the operation of insulation can lift conveyor table 73, the dinner plate blocks mechanism 713 and blocks dinner plate 52 on the dinner plate cache transfer chain 71, insulation can lift conveyor table 73 rises h height, simultaneously the count value of dinner plate counting assembly 712 returns to zero.
The dinner plate pushing mechanism 711 is arranged to push the dinner plate 52 on the dinner plate cache conveying line 71 into the incubator 74 on the incubator lifting conveying table 73; the tray counting device 712 and the tray blocking mechanism 713 are arranged to prevent the trays 52 from entering the incubator 74 on the incubator lifting and conveying table 73 too much, and to ensure the automatic loading of trays to be performed normally.
S172322: dinner plate cache transfer chain 71 is linked together with nth layer heat preservation, controls the operation of dinner plate advancing mechanism 711, dinner plate advancing mechanism 711 impels m- (n-1) x dinner plate extremely in the nth layer heat preservation, simultaneously dinner plate counting assembly 712 is to getting into dinner plate 52 of nth layer heat preservation counts, works as when the count value of dinner plate counting assembly 712 equals m- (n-1) x, dinner plate counting assembly 712 produces nth layer dinner plate vanning and accomplishes the signal, based on nth layer dinner plate vanning accomplishes signal control the operation of dinner plate blocking mechanism 713, dinner plate blocking mechanism 713 blocks dinner plate 52 on the dinner plate cache transfer chain 71.
Finally, dinner plate cache transfer chain 71 is linked together with fourth layer heat preservation, dinner plate advancing mechanism 711 impels 1 dinner plate 52 extremely in the fourth layer heat preservation, simultaneously dinner plate counting assembly 712 is to getting into the dinner plate of fourth layer heat preservation counts, works as when dinner plate counting assembly 712's count value equals 1, dinner plate counting assembly 12 produces fourth layer dinner plate vanning completion signal, based on fourth layer dinner plate vanning completion signal control the operation of dinner plate blocking mechanism 713, dinner plate blocking mechanism 713 blocks dinner plate 52 on the dinner plate cache transfer chain 71.
S173: controlling the lifting operation of the insulation can lifting conveying table 73, wherein the insulation can lifting conveying table 73 is lifted to the top stroke terminal, controlling the conveying operation of the insulation can lifting conveying table 73, and the insulation can lifting conveying table 73 conveys the insulation can 74 to the insulation can upper conveying line 722;
fig. 24 is a specific flowchart of S173 in the embodiment of the present invention.
The control of the lifting operation of the insulation box lifting conveying table 73, the lifting operation of the insulation box lifting conveying table 73 to the top stroke terminal, the control of the conveying operation of the insulation box lifting conveying table 73, and the conveying operation of the insulation box lifting conveying table 73, wherein the insulation box lifting conveying table 73 conveys the insulation box 74 to the insulation box upper layer conveying line 722, includes:
s1731: controlling the lifting operation of the incubator lifting and conveying table 73 based on the nth layer dinner plate boxing completion signal, wherein the incubator lifting and conveying table 73 is lifted to the top stroke terminal;
after the tray counting device 712 generates a fourth tray packing completion signal, the incubator lifting and lowering conveyor 73 is controlled to move up and down based on the fourth tray packing completion signal, and the incubator lifting and lowering conveyor 73 is lifted to the top travel terminal and communicated with the incubator upper conveyor 722.
S1732: the conveying operation of the heat preservation box lifting conveying table 73 is controlled, and the heat preservation box lifting conveying table 73 conveys the heat preservation box 74 to the heat preservation box upper layer conveying line 722.
After the incubator lifting and conveying table 73 is lifted to the top travel terminal, the incubator lifting and conveying table 73 is controlled to convey the incubator 74 to the incubator upper conveying line 722, so that the incubator 74 with the automatic trays packed is conveyed out through the incubator upper conveying line 722, and the automatic tray packing process of the incubator 74 is completed.
In addition, the upper-layer conveying line 722 of the incubator can be communicated with a flat truck, and the incubator 74 with the automatically packed dinner plates is conveyed out to the flat truck by the upper-layer conveying line 722 of the incubator so as to transport the incubator 74 with the automatically packed dinner plates.
The embodiment of the invention provides a control method of an automatic kitchen, and the control method of the automatic kitchen is adopted, and automatic equipment is used for replacing complex and complicated procedures of cleaning, cutting, stir-frying, meal distribution and the like, so that the labor cost can be reduced, a large amount of time can be saved, the meal distribution efficiency can be ensured, the condition of injury caused by errors can be avoided, the potential safety hazard can be reduced, the sanitation and cleanness of the kitchen can be ensured, the potential health hazard can be reduced, the health and safety of diners can be ensured, the automatically distributed meals can be guaranteed to be standardized and quantitative, the problem of uneven meals can be effectively avoided, the discontented psychology of the diners can be reduced, the mood of the diners can be ensured, the nutrition balance of the diners can be ensured, and the automatic kitchen control method has good practicability.
In addition, the above detailed description is provided for a control method of an automatic kitchen according to an embodiment of the present invention, and a specific example is used herein to explain the principle and the implementation of the present invention, and the above description of the embodiment is only used to help understanding the method of the present invention and the core idea thereof; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. A control method of an automatic kitchen is characterized in that the automatic kitchen comprises a raw rice processing assembly line, a vegetable processing assembly line, a diced meat cutting machine, an automatic frying pan, a dinner plate feeding machine, an automatic meal distributing and dish distributing machine and a dinner plate automatic boxing assembly line;
the control method comprises the following steps:
putting raw rice into the raw rice processing assembly line, controlling the operation of the raw rice processing assembly line, processing the raw rice into cooked rice by the raw rice processing assembly line, and sending the cooked rice into the automatic rice and vegetable distributing machine;
placing vegetables into the vegetable processing assembly line, controlling the operation of the vegetable processing assembly line, treating the vegetables by the vegetable processing assembly line, and sending the treated vegetables to the automatic frying pan;
putting the meat blocks into the diced meat cutting machine, controlling the operation of the diced meat cutting machine, cutting the meat blocks into diced meat by the diced meat cutting machine, and sending the diced meat into the automatic frying pan;
controlling the automatic frying pan to operate, wherein the automatic frying pan is used for stir-frying the vegetables and/or the diced meat to obtain finished vegetables, and sending the finished vegetables to the automatic rice and vegetable separating machine;
placing the dinner plate into the dinner plate feeding machine, controlling the operation of the dinner plate feeding machine, and feeding the dinner plate into the automatic meal distribution and dish distribution machine by the dinner plate feeding machine;
controlling the automatic meal distribution and dish distribution machine to operate, quantitatively distributing the rice and the finished dishes onto the dinner plates, and conveying the dinner plates subjected to meal distribution and dish distribution into the automatic dinner plate boxing assembly line;
and controlling the automatic dinner plate boxing assembly line to operate, and conveying the dinner plates subjected to meal distribution and dish distribution into the heat preservation box by the automatic dinner plate boxing assembly line.
2. The control method according to claim 1, wherein the raw rice processing line includes a raw rice elevator, a rice storage tank, a raw rice quantitative distributor, a rice steamer, and a rice barreler;
the step of putting the raw rice into the raw rice processing assembly line, controlling the operation of the raw rice processing assembly line, processing the raw rice into rice by the raw rice processing assembly line, and sending the rice to the automatic rice and vegetable distributing machine comprises the following steps of:
putting raw rice into the raw rice lifting machine, controlling the operation of the raw rice lifting machine, and lifting the raw rice into the rice storage pool by the raw rice lifting machine;
putting a rice steaming tray into the raw rice quantitative distributor, controlling the operation of the raw rice quantitative distributor, quantitatively distributing water and the raw rice in the rice storage pool into the rice steaming tray, and sending the rice steaming tray into the rice steaming machine;
controlling the operation of the rice steaming machine, wherein the rice steaming machine is used for steaming the raw rice in the rice steaming tray into rice and sending the rice steaming tray into the rice barrel filling machine;
controlling the operation of the rice barreling machine, wherein the rice barreling machine loads the rice in the rice steaming plate into a rice barrel;
and conveying the rice bucket to the automatic rice and dish distribution machine, and conveying the rice in the rice bucket to the automatic rice and dish distribution machine.
3. The control method according to claim 1, wherein the vegetable processing line comprises a rhizome processing line and a leaf vegetable processing line, the rhizome processing line comprises a cleaning and peeling machine, a first lifting machine, a first vegetable cutter and a second lifting machine, and the leaf vegetable processing line comprises a four-station selecting table, a second vegetable cutter, a third lifting machine, an ozone cleaning machine, a cleaning machine and a vibration air dryer;
put vegetables in the vegetables flow direction of packaging line, control the operation of vegetables flow direction of packaging line, vegetables flow direction of packaging line is handled vegetables to send the vegetables after handling to in the automatic frying pan, include:
putting the root vegetables into the cleaning and peeling machine, controlling the cleaning and peeling machine to operate, cleaning and peeling the root vegetables by the cleaning and peeling machine, and conveying the cleaned and peeled root vegetables to the first vegetable cutter by using the first lifting machine;
controlling the first vegetable cutter to operate, cutting the cleaned and peeled root vegetables by the first vegetable cutter, and conveying the cut root vegetables to the cleaning machine by using the second lifting machine;
controlling the operation of the cleaning machine, cleaning the cut root vegetables by the cleaning machine, and conveying the cleaned root vegetables into the vibration air dryer;
controlling the operation of the vibration air dryer, wherein the vibration air dryer is used for carrying out air drying on the cleaned root vegetables;
and conveying the air-dried root vegetables to the gas-heated automatic frying pan.
4. The method of claim 3, wherein the placing of the vegetables in the vegetable processing line controls the operation of the vegetable processing line that processes the vegetables and delivers the processed vegetables to the automated frying pan, further comprising:
placing leaf vegetables on the four-station selecting table, packaging and unbinding the leaf vegetables on the four-station selecting table, removing bad leaves on the surfaces of the leaf vegetables, and sending the treated leaf vegetables to the second vegetable cutter;
controlling the second vegetable cutter to operate, cutting the processed leaf vegetable vegetables by the second vegetable cutter, and conveying the cut leaf vegetable vegetables to the ozone cleaning machine by using the third lifting machine;
controlling the operation of the ozone cleaning machine, wherein the ozone cleaning machine is used for cleaning the cut leaf vegetable vegetables for one time and sending the cleaned leaf vegetable vegetables to the cleaning machine;
controlling the operation of the cleaning machine, carrying out secondary cleaning on the leaf vegetable vegetables subjected to the primary cleaning by the cleaning machine, and conveying the leaf vegetable vegetables subjected to the secondary cleaning into the vibration air drying machine;
controlling the operation of the vibration air dryer, wherein the vibration air dryer is used for carrying out air drying on the cleaned leaf vegetable;
and conveying the air-dried leaf vegetables to the gas heating automatic frying pan.
5. The control method according to claim 1, wherein the dish feeding unit comprises a base plate having a dish drop hole formed therein, and wherein the base plate is provided with a blocking cylinder assembly and a discharge cylinder assembly on either side of the dish drop hole, the blocking cylinder assembly being initially in a retracted state and the discharge cylinder assembly being initially in an extended state;
put the dinner plate to in the dinner plate feed machine, control the operation of dinner plate feed machine, the dinner plate feed machine sends the dinner plate to in the automatic meal that distributes divides the dish machine, include:
placing a dinner plate on the dinner plate blanking hole, wherein the bottommost dinner plate on the dinner plate blanking hole is blocked by the emptying air cylinder assembly;
the automatic meal distribution and dish distribution machine is characterized in that the blocking air cylinder assembly is started, the blocking air cylinder assembly moves from a contraction state to an extension state, the blocking air cylinder assembly blocks a meal plate at the second bottom on the meal plate blanking hole, the emptying air cylinder assembly is started simultaneously, the emptying air cylinder assembly moves from the extension state to the contraction state, and the bottommost meal plate on the meal plate blanking hole is freely placed into the automatic meal distribution and dish distribution machine.
6. The control method according to claim 1, wherein the automatic dinner plate boxing assembly line comprises a dinner plate cache conveying line and an insulation box conveying line, and an insulation box lifting conveying table is arranged between the dinner plate cache conveying line and the insulation box conveying line; the heat insulation box conveying line comprises a heat insulation box lower layer conveying line and a heat insulation box upper layer conveying line; when the insulation can lifting conveying table descends to the bottom stroke terminal, the insulation can lifting conveying table is communicated with the insulation can lower layer conveying line; when the insulation can lifting conveying table rises to the top stroke terminal, the insulation can lifting conveying table is communicated with the insulation can upper layer conveying line;
control the operation of the automatic assembly line of casing of dinner plate, the automatic assembly line of casing of dinner plate will distribute the dinner plate of meal after dividing the dish and send to the incubator in, include:
placing the heat preservation box to the heat preservation box lower layer conveying line, controlling the lifting operation of the heat preservation box lifting conveying table, enabling the heat preservation box lifting conveying table to descend to the bottom stroke terminal, controlling the operation of the heat preservation box lower layer conveying line, and conveying the heat preservation box to the heat preservation box lifting conveying table by the heat preservation box lower layer conveying line;
controlling the operation of the dinner plate cache conveying line, wherein the dinner plate cache conveying line conveys dinner plates which are used for distributing rice and dishes into the heat preservation box;
and controlling the lifting operation of the insulation can lifting conveying table, lifting the insulation can lifting conveying table to the top stroke terminal, controlling the conveying operation of the insulation can lifting conveying table, and conveying the insulation can to the insulation can upper conveying line by the insulation can lifting conveying table.
7. The control method according to claim 6, wherein the insulation box lower layer conveying line is provided with an insulation box blocking mechanism at the tail end close to the insulation box lifting conveying table, and an insulation box sensing device is arranged on the insulation box lifting conveying table;
the method is characterized in that the insulation box is placed on the insulation box lower layer conveying line, the lifting operation of the insulation box lifting conveying table is controlled, the insulation box lifting conveying table descends to the bottom stroke terminal, the operation of the insulation box lower layer conveying line is controlled, and the insulation box is conveyed to the insulation box lifting conveying table by the insulation box lower layer conveying line, and comprises the following steps:
sequentially placing a plurality of heat preservation boxes to a lower conveying line of the heat preservation boxes;
controlling the lifting operation of the heat insulation box lifting conveying table, descending the heat insulation box lifting conveying table to the bottom stroke terminal, controlling the operation of the heat insulation box lower layer conveying line, and conveying a heat insulation box to the heat insulation box lifting conveying table by the heat insulation box lower layer conveying line;
the insulation box induction device induces the insulation box on the insulation box lifting conveying table to generate an induction signal;
and controlling the operation of the heat insulation box blocking mechanism based on the induction signal, wherein the heat insulation box blocking mechanism blocks the heat insulation box on the lower layer conveying line of the heat insulation box.
8. The control method according to claim 6, wherein the incubator is provided with a two-dimensional code, and the automatic dinner plate boxing assembly line further comprises a code scanner;
control the operation of dinner plate buffer memory transfer chain, dinner plate buffer memory transfer chain will distribute the dinner plate of meal branch dish and send to in the incubator, include:
the code scanner scans the two-dimensional code on the heat preservation box to acquire the two-dimensional code information of the heat preservation box;
determining the number m of the dinner plates of the heat-preservation box according to the two-dimension code information of the heat-preservation box;
and controlling the operation of the dinner plate cache conveying line, wherein the dinner plate cache conveying line conveys m dinner plates with the required number after the dishes are distributed into the heat preservation box.
9. The control method according to claim 8, wherein the inside of the heat preservation box is uniformly divided into a plurality of heat preservation layers from top to bottom, the height between the layers of the heat preservation layers is h, and the number of dinner plates contained in each heat preservation layer is x;
control the operation of dinner plate buffer memory transfer chain, dinner plate buffer memory transfer chain dinner plate demand quantity m dinner plate after will dividing meal to divide dish is carried extremely in the incubator, include:
determining the number n of required insulating layers according to the number m of the dinner plates required and the number x of the dinner plates accommodated in each insulating layer;
the dinner plate cache conveying line is communicated with the first insulating layer, x dinner plates are conveyed to each insulating layer in the (n-1) layers of insulating layers by the dinner plate cache conveying line according to the specification that the height of the insulation box lifting conveying table rises for h every time until the dinner plate cache conveying line is communicated with the nth layer of insulating layer, and m- (n-1) x dinner plates are conveyed to the nth layer of insulating layer.
10. The control method according to claim 9, wherein the dish buffer conveyor line is provided with a dish pushing mechanism, a dish counting device and a dish blocking mechanism at the end close to the incubator lifting conveyor table;
the dinner plate cache transfer chain is linked together with first layer heat preservation, utilizes insulation can lift transport platform rises the regulation of h height at every turn, dinner plate cache transfer chain carries x dinner plate to each layer heat preservation in (n-1) layer heat preservation, until dinner plate cache transfer chain and nth layer heat preservation are linked together to carry m- (n-1) x to in the nth layer heat preservation, include:
the dinner plate cache conveying line is communicated with the first layer of heat-insulating layer and controls the operation of the dinner plate pushing mechanism, the dinner plate pushing mechanism pushes x dinner plates into the first layer of heat-insulating layer, meanwhile, the dinner plate counting device counts the dinner plates entering the first insulating layer, when the counting value of the dinner plate counting device is equal to x, the dinner plate counting device generates a first layer dinner plate packing completion signal, controls the dinner plate blocking mechanism and the heat-preservation box lifting conveying platform to move up and down based on the first layer dinner plate packing completion signal, the dinner plate blocking mechanism blocks the dinner plate on the dinner plate cache conveying line, the heat preservation box lifting conveying platform rises for h height, the counting value of the dinner plate counting device returns to zero, the circulation is carried out until the dinner plate cache conveying line conveys x dinner plates to each layer of the (n-1) layers of heat insulation layers;
dinner plate buffer memory transfer chain is linked together with nth layer heat preservation, controls dinner plate advancing mechanism's operation, dinner plate advancing mechanism advances m- (n-1) x dinner plate extremely in the nth layer heat preservation, simultaneously dinner plate counting assembly is to getting into the dinner plate of nth layer heat preservation counts, works as when dinner plate counting assembly's count value equals m- (n-1) x, dinner plate counting assembly produces nth layer vanning and accomplishes the signal, based on nth layer dinner plate vanning accomplishes signal control the operation that the dinner plate blockked the mechanism, the dinner plate blocks the mechanism and blocks dinner plate on the dinner plate buffer memory transfer chain.
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