CN114683021B - Automatic assembling equipment for battery cover plate and using method of automatic assembling equipment - Google Patents

Automatic assembling equipment for battery cover plate and using method of automatic assembling equipment Download PDF

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Publication number
CN114683021B
CN114683021B CN202210229739.4A CN202210229739A CN114683021B CN 114683021 B CN114683021 B CN 114683021B CN 202210229739 A CN202210229739 A CN 202210229739A CN 114683021 B CN114683021 B CN 114683021B
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plate
rivet
feeding
assembly
positive
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CN202210229739.4A
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CN114683021A (en
Inventor
潘峰华
方永杰
肖荣
徐刚
彭典昌
张启进
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Ningbo Fangzheng Tool Co Ltd
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Ningbo Fangzheng Tool Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/147Lids or covers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/005Devices for making primary cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to the technical field of battery cover plate assembly, in particular to automatic battery cover plate assembly equipment and a using method thereof, wherein the automatic battery cover plate assembly equipment comprises a rack, a rotary disc device, a positive and negative pressing plate feeding assembly device, a weak guide plate and insulation plate feeding assembly device, a base plate feeding assembly device, a stop frame feeding assembly device, a rivet feeding assembly device, a riveting device and a blanking device; the positive and negative pressure plate feeding and assembling device is used for assembling the positive pressure plate to the station carrier; the substrate feeding assembly device is used for assembling the substrate to the station carrier; the stop frame feeding assembly device is used for assembling the stop frame on the base plate; the rivet feeding and assembling device is used for feeding and assembling the copper rivets and the aluminum rivets on the stop frame; the riveting device is used for riveting the copper rivet and the aluminum rivet on the stop frame; the blanking device is used for transferring and blanking finished products. The battery cover plate assembling device has the advantages that the occupied space can be greatly saved through the turntable type structure, and the battery cover plate assembling efficiency can be further improved.

Description

Automatic assembling equipment for battery cover plate and using method of automatic assembling equipment
Technical Field
The invention relates to the technical field of battery cover plate assembly, in particular to automatic battery cover plate assembly equipment and a use method thereof.
Background
As shown in fig. 20, the conventional battery cover plate includes a positive electrode pressing plate 101, a negative electrode pressing plate 102, a weak guide plate 103, an insulating plate 104, a base plate 105, a stopper frame 106, an aluminum rivet 107, and a copper rivet 108; the positive electrode holder 101, the negative electrode holder 102, the weak guide plate 103, the insulating plate 104, the base plate 105, the stopper frame 106, the aluminum rivets 107, and the copper rivets 108 are assembled one by one in this order from the front to the back.
The parts need to be assembled together one by one in the assembling process of the battery cover plate, the existing assembling mode is linear machining, the occupied length of the whole equipment is large, the occupied space is large, the parts need to be matched with a plurality of working personnel, the whole equipment is large, the parts need to be assembled one by one according to the working procedures in the existing production line, the working procedures are multiple, the production is troublesome, and the production and assembly efficiency of the battery cover plate is greatly influenced.
Disclosure of Invention
The invention aims to solve the technical problems of large occupied space and low efficiency of the conventional battery cover plate assembling equipment, and provides the automatic battery cover plate assembling equipment which is used for reducing the occupied space of the battery cover plate equipment and improving the assembling efficiency of the whole battery cover plate.
For the purpose of the invention, the following technical scheme is adopted for realizing the purpose:
an automatic assembling device for a battery cover plate comprises a rack, a rotary disc device arranged on the rack, a positive and negative pressing plate feeding and assembling device, a weak guide plate and insulation plate feeding and assembling device, a base plate feeding and assembling device, a stop frame feeding and assembling device, a rivet feeding and assembling device, a riveting device and a blanking device, wherein the positive and negative pressing plate feeding and assembling device, the weak guide plate and insulation plate feeding and assembling device, the base plate feeding and assembling device, the stop frame feeding and assembling device and the riveting device are arranged on the outer ring of the rotary disc device in sequence in the circumferential direction; a plurality of station carriers are arranged on the outer circumference of the rotary disc device; the positive and negative pressure plate feeding assembly device is used for assembling the positive pressure plate and the negative pressure plate to the station carrier; the weak guide plate and insulation plate feeding assembly device is used for feeding and assembling the weak guide plate to a positive pressure plate of the station carrier and feeding and assembling the insulation plate to a negative pressure plate of the station carrier; the base plate feeding and assembling device is used for assembling a base plate on the weak guide plate and the insulating plate of the station carrier; the stop frame feeding assembly device is used for assembling a stop frame on a base plate of the station carrier; the rivet feeding and assembling device is used for feeding and assembling copper rivets and aluminum rivets to a stop frame of the station carrier; the riveting device is used for riveting the copper rivet and the aluminum rivet on the stop frame; and the blanking device is used for transferring and blanking the riveted finished battery cover plate product. This equipment can save occupation space greatly through the structure of carousel formula to can further promote battery apron packaging efficiency.
Preferably, the rotating disk device comprises a rotating disk driving mechanism, a fixed disk and a rotating disk; the fixed disc is fixedly connected to the rotating disc driving mechanism, the rotating disc is rotatably connected to the rotating disc driving mechanism, and the plurality of station carriers are circumferentially arranged on an outer ring of the rotating disc at intervals; each station carrier comprises a carrier supporting plate, a first lateral clamping group, a second lateral clamping group and a longitudinal clamping group; the carrier supporting plate is fixedly connected to the rotating disc, and a positive stepped groove and a negative stepped groove are respectively arranged on the carrier supporting plate; the bottom of the positive stepped groove is provided with a first riveting hole; the bottom of the negative stepped groove is provided with a second riveting hole; the longitudinal clamping group is connected to the carrier supporting plate in a lifting manner, and the longitudinal clamping group realizes longitudinal pressing of the battery cover plate; the first lateral clamping group and the second lateral clamping group are respectively positioned at two sides of the carrier supporting plate and are rotationally connected with the two sides of the carrier supporting plate, and the first lateral clamping group and the second lateral clamping group are matched with each other to be used for connecting two sides of the battery cover plate; when the clamping longitudinal clamping group is pressed downwards, the longitudinal clamping group drives the first lateral clamping group and the second lateral clamping group to rotate towards two sides to be opened;
the longitudinal clamping group comprises a plurality of carrier lifting guide rods, a carrier clamping lifting plate, a carrier clamping connecting plate and a carrier pressing plate; a plurality of carrier lifting guide rods are longitudinally arranged on the carrier supporting plate; the carrier clamping lifting plate is connected to the carrier lifting guide rod in a lifting manner; the carrier clamping connecting plate is fixedly connected to the carrier clamping lifting plate; a pressing through hole for the carrier clamping connecting plate to pass through is formed in the carrier supporting plate and is positioned below the carrier clamping connecting plate; the lower part of the carrier clamping connecting plate is provided with a hinged notch; one end of the carrier pressing plate is rotatably connected in the hinge notch, and the middle part of the carrier pressing plate is rotatably connected at the pressing through hole; the other end of the carrier pressing plate is used for pressing the battery cover plate; a clamping spring is arranged between the carrier pressing plate and the carrier clamping lifting plate; a plurality of lifting springs are arranged at the bottom of the carrier clamping lifting plate; a spring limiting rod which corresponds to the carrier supporting plate and is used for limiting the lifting spring is arranged on the carrier supporting plate; guide posts are respectively arranged on two sides of the carrier clamping lifting plate;
the first lateral clamping group and the second lateral clamping group are symmetrically arranged and have the same structure; the first lateral clamping group comprises a lateral clamping plate, a lateral limiting plate and a rotating guide plate; the lateral clamping plate is rotatably connected to one side of the carrier supporting plate through a lateral rotating shaft; the rotary guide plate is fixedly connected to the lateral clamping plate, the rotary guide plate is limited between the carrier clamping lifting plate and the lateral clamping plate, and a guide channel is arranged on the rotary guide plate; the guide post is positioned in the guide channel, and when the guide post moves downwards along the guide channel, the rotary guide plate is opened by rotating outwards; a substrate clamping notch for clamping a substrate is arranged on the bottom surface of the clamping part of the lateral clamping plate; a lateral limiting opening for limiting the stop frame is arranged on the inner side of the clamping part of the lateral clamping plate; the lateral limiting plate is arranged at the top of the lateral clamping plate and extends into the lateral limiting opening. The rotating disc device is convenient to save occupied space, and can further limit and fix the components on the battery cover plate, so that the assembly accuracy is improved.
Preferably, a plurality of longitudinal pressing driving assemblies for pressing down the longitudinal clamping group and a plurality of detection assemblies for detecting parts on the station carrier are arranged on the outer ring of the fixed disc in the circumferential direction, and a discharging assembly for taking out semi-finished products is further arranged on the machine frame corresponding to the detection assemblies. The qualification rate of assembly can be further improved by detecting the station carriers.
Preferably, the positive and negative pressure plate feeding and assembling device comprises a positive and negative pressure plate feeding mechanism, a positive and negative pressure plate secondary positioning detection mechanism and a positive and negative pressure plate transfer mechanism; the positive and negative pressing plate feeding mechanism is used for feeding the positive pressing plate and the negative pressing plate; the secondary positioning detection mechanism for the positive and negative pressing plates is used for carrying out secondary positioning on the positive and negative pressing plates; the positive and negative pressure plate transfer mechanism is used for transferring positive and negative pressure plates from the positive and negative pressure plate feeding mechanism to the positive and negative pressure plate secondary positioning detection mechanism and transferring the positive and negative pressure plates on the positive and negative pressure plate secondary positioning detection mechanism to the station carrier. The positive pressure plate and the negative pressure plate can be conveyed and assembled at the same time through the positive and negative pressure plate feeding and assembling device without being separated, so that the feeding and assembling efficiency of the positive and negative pressure plates is greatly improved;
the positive and negative pressure plate feeding mechanism comprises a positive and negative pressure plate feeding driving motor assembly, a positive and negative pressure plate feeding rotating disk, a positive pressure plate ejecting assembly and a negative pressure plate ejecting assembly; the positive and negative pressure plate feeding driving motor assembly is arranged on the rack, the positive and negative pressure plate feeding rotating disk is rotatably connected to the positive and negative pressure plate feeding driving motor assembly, a plurality of positive and negative pressure plate containing stations are arranged on the outer ring of the positive and negative pressure plate feeding rotating disk at intervals, and a positive and negative pressure plate containing frame is arranged on each positive and negative pressure plate containing station; a positive pressure plate containing groove is formed in one side of the positive and negative pressure plate containing frame; an anode pressure plate containing positioning rod is longitudinally arranged in the anode pressure plate containing groove; the bottom of the positive pressure plate containing groove is provided with at least one first material ejecting through hole; a negative pressure plate containing groove is formed in the other side of the positive and negative pressure plate containing frame; a negative pressure plate containing positioning rod is longitudinally arranged in the negative pressure plate containing groove; the bottom of the negative pressure plate containing groove is provided with at least one second material ejecting through hole; the positive pressure plate ejection assembly is positioned below the positive pressure plate containing groove of the positive pressure plate containing frame at the discharge end; the negative plate ejection assembly is positioned below a negative plate containing groove of a positive and negative plate containing frame at the discharge end; the positive pressure plate ejection assembly comprises an ejection bracket, an ejection sliding table, an ejection connecting plate and at least one ejection rod; the ejection support is fixedly arranged on the positive and negative pressure plate feeding driving motor assembly, and the ejection sliding table is longitudinally arranged on the ejection support; the ejection connecting plate is fixedly connected to a sliding block of the ejection sliding table, the ejection rod is arranged at the top of the ejection connecting plate, and the ejection rod is aligned with the first ejection through hole;
the positive and negative pressure plate secondary positioning detection mechanism comprises a secondary positioning support, a positive pressure plate detection assembly, a negative pressure plate detection assembly, a positive pressure plate overturning assembly and a negative pressure plate overturning assembly; the secondary positioning support is arranged on the rack, and a positive extreme pressure plate stepped hole and a negative extreme pressure plate stepped hole are respectively arranged at two sides of the secondary positioning support; a first overturning and moving space is arranged on the secondary positioning support and positioned at the outer side of the positive pressure plate stepped hole, and the first overturning and moving space is communicated with the positive pressure plate stepped hole; a second overturning and moving space is arranged on the secondary positioning support and positioned at the outer side of the negative pressure plate stepped hole, and the second overturning and moving space is communicated with the negative pressure plate stepped hole;
the positive pressure plate detection assembly and the negative pressure plate detection assembly are respectively arranged on the secondary positioning support, the positive pressure plate detection assembly is positioned below the positive pressure plate stepped hole, the negative pressure plate detection assembly is positioned below the negative pressure plate stepped hole, and the positive pressure plate detection assembly comprises a pressure plate detection support, a pressure plate detection camera and a pressure plate detection light source; the pressing plate detection support is arranged at the lower part of the secondary positioning support, the pressing plate detection camera is arranged on the secondary positioning support, and the pressing plate detection light source is positioned above the pressing plate detection camera; the positive pressure plate overturning assembly and the negative pressure plate overturning assembly are symmetrically arranged on two sides of the secondary positioning support respectively, and the positive pressure plate overturning assembly comprises a pressure plate overturning lifting cylinder, a pressure plate overturning lifting plate, a pressure plate overturning cylinder and a pressure plate clamping jaw cylinder; the pressing plate overturning and lifting cylinder is longitudinally arranged on one side of the secondary positioning support, the pressing plate overturning and lifting plate is connected to a moving part of the pressing plate overturning and lifting cylinder, the pressing plate overturning and lifting cylinder is arranged on the pressing plate overturning and lifting plate, the pressing plate clamping jaw cylinder is connected to a rotating part of the pressing plate overturning and lifting cylinder, and the pressing plate clamping jaw cylinder is located in a first overturning and moving space;
the positive and negative pressure plate transfer mechanism comprises a pressure plate transfer support, a pressure plate transfer motor, a motor rotating shaft connecting plate, a pressure plate transfer guide plate, a pressure plate transfer movable plate, a pressure plate transfer connecting plate, a first pressure plate suction plate and a second pressure plate suction plate; the pressing plate transferring bracket is arranged on the rack, and a sensor for sensing the position of the pressing plate is arranged on the pressing plate transferring bracket; the pressing plate transfer guide plate is arranged on the upper part and provided with a U-shaped guide groove; the pressing plate transfer motor is arranged on the pressing plate transfer bracket, one end of the motor rotating shaft connecting plate is connected with the rotating shaft of the pressing plate transfer motor, and the rear side of the other end of the motor rotating shaft connecting plate is provided with a pressing plate guide wheel; the pressing plate guide wheel is arranged in the U-shaped guide groove in a matching manner, the front side of the other end of the motor rotating shaft connecting plate is fixedly connected with the pressing plate transfer movable plate, and at least one pressing plate horizontal sliding rail is arranged on the pressing plate transfer support; the rear part of the pressure plate transferring movable plate is provided with at least one pressure plate lifting slide rail; the pressing plate lifting slide rail is connected with the pressing plate horizontal slide rail through a pressing plate slide rail connecting plate; the pressing plate transferring and connecting plate is arranged at the bottom of the pressing plate transferring and moving plate, the first pressing plate suction plate and the second pressing plate suction plate are respectively arranged on two sides of the pressing plate transferring and connecting plate, and at least one positive pressing plate suction head and at least one negative pressing plate suction head are arranged on the first pressing plate suction plate and the second pressing plate suction plate. Through the structure, the accuracy and the assembly efficiency of the assembly of the positive and negative electrode pressing plates are further improved.
Preferably, the weak guide plate and insulation plate feeding and assembling device comprises a weak guide plate feeding vibration disc, an insulation plate feeding vibration disc, a weak guide plate and insulation plate secondary positioning frame and a weak guide plate and insulation plate transferring assembly; weak baffle and insulation board secondary location frame set up in the discharge end department of weak baffle feed vibrations dish and insulation board feed vibrations dish, weak baffle and insulation board transfer subassembly are used for shifting weak baffle and insulation board to on weak baffle and the insulation board secondary location frame to shift weak baffle and the insulation board after the location of weak baffle and insulation board secondary location frame to on the station carrier. The feeding and assembling efficiency of the weak guide plate and the insulating plate is improved through the weak guide plate and insulating plate feeding and assembling device.
Preferably, the substrate feeding and assembling device comprises a substrate feeding mechanism, a substrate secondary positioning frame and a substrate transferring mechanism; the substrate feeding mechanism is used for feeding substrates; the substrate secondary positioning frame is used for carrying out secondary positioning on the substrate; the base plate transfer mechanism is used for transferring the base plate from the base plate feeding mechanism to the base plate secondary positioning frame and transferring the base plate on the base plate secondary positioning frame to the station carrier; the substrate feeding mechanism comprises a substrate feeding driving motor assembly, a substrate feeding rotating disc and a substrate ejecting assembly; the substrate feeding driving motor assembly is arranged on the rack, the substrate feeding rotating disc is rotatably connected to the substrate feeding driving motor assembly, a plurality of substrate containing stations are arranged on the outer ring of the substrate feeding rotating disc at intervals, and a substrate containing plate is arranged on each substrate containing station; a plurality of substrate top plate guide rods are arranged on the substrate accommodating plate; a plurality of substrate jacking through holes are formed in the substrate accommodating plate; the substrate ejection assembly comprises a substrate ejection bracket, a substrate ejection sliding table, a substrate ejection connecting plate and a plurality of substrate ejection rods; the substrate ejection support is fixedly arranged on the substrate feeding driving motor assembly, and the substrate ejection sliding table is longitudinally arranged on the substrate ejection support; the base plate ejecting connecting plate is fixedly connected to a sliding block of the base plate ejecting sliding table, the base plate ejecting rods are arranged at the top of the ejecting connecting plate, and the base plate ejecting rods correspond to the base plate ejecting through holes one by one; the substrate secondary positioning frame is arranged on the rack, and a substrate secondary positioning groove matched with the substrate in shape is arranged at the top of the substrate secondary positioning frame; a sensor for detecting the positive and negative surfaces of the substrate is arranged at the lower part of the secondary positioning frame of the substrate, and a substrate discharge box is arranged on the inner side of the secondary positioning frame of the substrate on the rack; the substrate transfer mechanism has the same structure as the positive and negative pressure plate transfer mechanism; the stop frame feeding and assembling device and the substrate feeding and assembling device have the same structure. The substrate feeding and assembling efficiency and the feeding and assembling accuracy are further improved through the substrate feeding and assembling device;
preferably, the rivet feeding and assembling device comprises a first rivet feeding mechanism, a second rivet feeding mechanism, a rivet feeding and connecting mechanism, a rivet secondary positioning detection mechanism and a rivet transferring mechanism; the rivet feeding and connecting mechanism is positioned between the first rivet feeding mechanism and the second rivet feeding mechanism; the first rivet feeding mechanism and the second rivet feeding mechanism are respectively used for feeding copper rivets and aluminum rivets to the rivet feeding and connecting mechanism; the rivet transferring mechanism is used for transferring the copper rivets and the aluminum rivets to the rivet secondary positioning detection mechanism, the rivet secondary positioning detection mechanism is used for carrying out secondary positioning detection on the copper rivets and the aluminum rivets, and after the secondary positioning detection, the rivet transferring mechanism is used for transferring the positioned copper rivets and the positioned aluminum rivets to the rotary disc device;
the first rivet feeding mechanism and the second rivet feeding mechanism are identical in structure and are arranged in an aligned mode; the first rivet feeding mechanism comprises a rivet feeding support, a rivet feeding driving assembly, a rivet feeding supporting plate, a first rivet ejecting assembly, a second rivet ejecting assembly, a feeding disc clamping assembly, a feeding empty disc containing assembly and a rivet transferring assembly; the rivet feeding support is arranged on the rack, and a first feeding disc limiting rod group is longitudinally arranged at the feeding end of the rivet feeding support; a second feeding disc limiting rod group is longitudinally arranged at the discharge end of the rivet feeding support; the rivet feeding driving assembly is arranged on the rivet feeding support; the rivet feeding support plate is connected to the rivet feeding support in a sliding mode through a rivet feeding slide rail, and the rivet feeding support plate is connected with a driving part of the rivet feeding driving assembly and drives the rivet feeding support plate to move on the rivet feeding support; a feeding jacking through hole is formed in the rivet feeding supporting plate; the first rivet ejection assembly is arranged at the feeding end of the rivet feeding support, the first feeding disc limiting rod group is positioned below the first rivet ejection assembly, and the second rivet ejection assembly is arranged at the discharging end of the rivet feeding support and is positioned below the second feeding disc limiting rod group; the feeding disc clamping assemblies are arranged on two sides of the feeding end of the rivet feeding support and are used for clamping and fixing more than the penultimate feeding discs; the feeding empty tray containing assemblies are arranged on two sides of the discharge end of the rivet feeding support; the feeding empty tray containing assembly is used for stacking empty feeding trays;
the rivet feeding driving assembly comprises a rivet feeding driving motor, a rivet feeding driving rotating shaft, a rivet feeding driven rotating shaft and a rivet feeding conveying belt; the rivet feeding driving motor is arranged on the rivet feeding support, the rivet feeding driving rotating shaft is rotatably connected to the feeding end of the rivet feeding support, the rivet feeding driving rotating shaft is connected with the rivet feeding driving motor, and a rivet feeding driving wheel is arranged on the rivet feeding driving rotating shaft; the rivet feeding driven rotating shaft is rotatably connected to the discharge end of the rivet feeding support, and a rivet feeding driven wheel is arranged on the rivet feeding driven rotating shaft; the rivet feeding transmission belt is connected to the rivet feeding driving wheel and the rivet feeding driven wheel in a tensioning mode, and the rivet feeding support plate is fixedly connected with the rivet feeding transmission belt;
the first feeding disc limiting rod group and the second feeding disc limiting rod group are identical in structure, and the first feeding disc limiting rod group comprises four material disc limiting rods; the four material tray limiting rods are arranged on two sides of the rivet feeding support in a rectangular shape, and the lower part of each material tray limiting rod is provided with a material tray conveying port for the rivet feeding support plate to slide;
the first rivet ejection component and the second rivet ejection component have the same structure; the first rivet ejection assembly comprises a rivet ejection support plate, a rivet ejection cylinder and a rivet ejection lifting plate; the rivet ejection supporting plate is arranged on the rivet feeding support; the rivet ejection cylinder is longitudinally arranged on the rivet ejection support plate, the rivet ejection lifting plate is connected to the top of the rivet ejection cylinder, and the rivet ejection lifting plate is connected to the rivet ejection support plate in a lifting and moving mode through a plurality of ejection lifting guide rods; the rivet ejection lifting plate is aligned with the feeding jacking through hole;
the feeding disc clamping assembly comprises a first feeding disc clamping cylinder module and a second feeding disc clamping cylinder module; the first feeding disc clamping cylinder module comprises a feeding disc clamping support plate, a feeding disc clamping cylinder and an L-shaped clamping block; the feeding disc clamping cylinder is horizontally arranged on one side of the feeding end of the rivet feeding support through the feeding disc clamping support plate; the L-shaped clamping block is arranged on the moving part of the feeding disc clamping cylinder; and the transverse plate of the L-shaped clamping block is positioned above the rivet feeding support plate; the second feeding disc clamping cylinder module and the first feeding disc clamping cylinder module are symmetrically arranged and have the same structure;
the feeding empty tray containing assembly comprises a first feeding empty tray containing module and a second feeding empty tray containing module; the first feeding empty disc containing module comprises a feeding empty disc containing support and a feeding empty disc containing rotating plate; the feeding empty tray holding bracket is arranged on one side of the discharge end of the rivet feeding bracket; the feeding empty tray containing rotating plate is rotatably connected to the feeding empty tray containing support through a rotating torsion spring, the feeding empty tray containing rotating plate is inclined upwards, and the feeding empty tray containing rotating plate can enable a feeding empty tray on the rivet feeding support plate to upwards return to the rivet feeding support plate after upwards passing through the feeding empty tray containing rotating plate through the acting force of the rotating torsion spring; the second feeding empty tray containing module and the first feeding empty tray containing module are symmetrically arranged and have the same structure;
the rivet transfer assembly comprises a rivet transfer portal frame, a rivet transfer sliding table, a rivet transfer connecting plate, a rivet transfer lifting cylinder and a rivet transfer suction plate; the rivet transferring portal frame is arranged on the rack and is positioned above the rivet feeding support; the rivet transfer sliding table is horizontally arranged at the upper part of the rivet transfer portal frame; the rivet transfer connecting plate is connected to a sliding plate of the rivet transfer sliding table; the rivet transferring and lifting cylinder is arranged on the rivet transferring and connecting plate; the rivet transferring and sucking plate is arranged at the bottom of the rivet transferring and lifting cylinder, and a rivet sucking head is arranged on the rivet transferring and sucking plate;
the rivet feeding connection mechanism comprises a connection rotary driving assembly, a connection fixed disc and a connection rotary disc; the linking rotary driving assembly is arranged on the rack, and the linking fixed disc is arranged on a fixed part of the linking rotary driving assembly; the linking rotary disc is arranged on a rotary part of the linking rotary driving assembly; a plurality of rivet carrier stations are arranged at intervals in the circumferential direction of the outer ring connected with the rotating disc; each rivet carrier station is provided with a rivet carrier table; a first rivet containing part and a second rivet containing part are respectively arranged on two sides of the top of the rivet carrier table; the first rivet containing part and the second rivet containing part are identical in structure, and the first rivet containing part comprises a rivet containing groove; a rivet stepped hole is formed in the bottom surface of the rivet containing groove;
the rivet secondary positioning detection mechanism comprises a rivet secondary positioning frame, a rivet secondary positioning rotary cylinder and a rivet secondary positioning plate; the rivet secondary positioning frame is arranged on the rack, the rivet secondary positioning rotary cylinder is horizontally arranged on the rivet secondary positioning frame, the rivet secondary positioning plate is fixedly connected to the rotary part of the rivet secondary positioning rotary cylinder, and two sides of the rivet secondary positioning frame are respectively provided with a rotary limiting plate for limiting the rotation of the rivet secondary positioning plate; and the first rivet containing part and the second rivet containing part are respectively arranged on two sides of the rivet secondary positioning plate. Need not to separately process copper rivet and aluminium rivet through above-mentioned structure, direct once only assembles copper rivet and aluminium rivet to the battery apron on, further promoted rivet feed packaging efficiency.
Preferably, the riveting device comprises a riveting support, a riveting driving motor and a riveting stamping mechanism; the riveting driving motor and the riveting stamping mechanism are respectively arranged on the riveting support, and the riveting driving motor drives the riveting stamping mechanism to perform riveting processing; the blanking device comprises a blanking transfer mechanism and a blanking conveying belt mechanism; and the feeding end of the blanking conveying belt mechanism is connected below the blanking transfer mechanism. Further promote riveting efficiency and unloading efficiency through above-mentioned structure.
The use method of the automatic battery cover plate assembling equipment comprises the following steps of:
s1, feeding and assembling the positive and negative pressing plates, namely feeding and assembling the positive pressing plates and the negative pressing plates onto a station carrier of a rotary disc device through a positive and negative pressing plate feeding and assembling device, and rotating the station carrier provided with the positive pressing plates and the negative pressing plates to a weak guide plate and insulating plate feeding and assembling device through the rotary disc device;
s2, feeding and assembling the weak guide plate and the insulating plate, wherein the weak guide plate and insulating plate feeding and assembling device is used for feeding and assembling the weak guide plate to the positive pressure plate of the station carrier; feeding and assembling an insulating plate on a negative pressure plate of the station carrier; after the weak guide plate and the insulating plate are assembled, the station carrier is rotated to a detection station through a rotating disc device, the weak guide plate and the insulating plate are assembled and detected through a detection assembly, and the station carrier is rotated to a base plate feeding assembly device after detection is carried out without error;
s3, a substrate feeding and assembling device: the substrate feeding assembly device is used for feeding and assembling substrates onto the weak guide plate and the insulating plate of the station carrier; the station carrier provided with the base plate is rotated to the stopping frame feeding assembly device through the rotating disc device;
s4, a stop frame feeding assembly device: the stop frame feeding assembly device is used for feeding the stop frame to a base plate of the station carrier, rotating the station carrier to a detection station through the rotary disc device, detecting the stop frame through the detection assembly, and rotating the stop frame to the rivet feeding assembly device after no error detection exists;
s5, a rivet feeding and assembling device: the rivet feeding and assembling device is used for feeding and assembling aluminum rivets and copper rivets to a stop frame of the station carrier, rotating the station carrier to a detection station through the rotating disc device, carrying out rivet assembling detection through the detection assembly, and rotating the station carrier to the riveting device after detection is error-free;
s6, riveting device: the riveting device is used for punching and assembling the aluminum rivet and the copper rivet together; so that the aluminum rivet and the copper rivet assemble the positive and negative pressure plates, the weak guide plate, the insulating plate, the base plate and the stop frame together to form a finished product of the final battery cover plate; rotating the station carrier filled with the finished product to a blanking device through a rotating disc device to wait for blanking;
s7, a blanking device: and after the riveting of the battery cover plate is completed, transferring and blanking the finished product through a blanking device.
Drawings
Fig. 1 is a schematic structural view of an automatic assembly apparatus for a battery cover plate according to the present invention.
Fig. 2 is a schematic view of the structure of the rotary disk apparatus of the present invention.
FIG. 3 is a schematic diagram of a workstation carrier according to the present invention.
FIG. 4 is an enlarged view of the station carrier of the present invention.
FIG. 5 is a schematic view of the discharge assembly and the detection assembly of the present invention.
FIG. 6 is a schematic view of the structure of the detecting unit of the present invention.
FIG. 7 is a schematic view of a discharge assembly of the present invention.
FIG. 8 is a schematic structural view of the positive and negative electrode pressing plate feeding assembly device of the present invention.
FIG. 9 is a schematic structural view of the feeding mechanism for positive and negative pressing plates of the present invention.
FIG. 10 is an enlarged view of the positive and negative electrode pressing plate feeding mechanism of the present invention.
Fig. 11 is a schematic structural diagram of a secondary positioning detection mechanism for positive and negative pressure plates in the invention.
Fig. 12 is a schematic structural view of the positive and negative electrode platen transfer mechanism of the present invention.
FIG. 13 is a schematic view of the substrate supply assembly apparatus according to the present invention.
FIG. 14 is a schematic view of the structure of the substrate supply mechanism according to the present invention.
FIG. 15 is a schematic view showing the structure of a substrate secondary positioning frame and a substrate transfer mechanism according to the present invention.
FIG. 16 is a schematic view of the rivet supply assembly apparatus of the present invention.
FIG. 17 is a schematic view of the first rivet feeding mechanism of the present invention.
FIG. 18 is a schematic view of the structure of the rivet transfer assembly of the present invention.
FIG. 19 is a schematic view of the rivet feed engagement mechanism of the present invention.
FIG. 20 is a schematic view showing the structure of a rivet secondary setting detecting mechanism and a rivet transferring mechanism according to the present invention.
Fig. 21 is an exploded view of the front surface of a conventional battery cover.
Fig. 22 is an exploded view of the structure of the rear surface of a conventional battery cover.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 1, an automatic assembling device for a battery cover plate comprises a frame, a rotating disc device 1 arranged on the frame, a positive and negative pressing plate feeding and assembling device 2 arranged on the frame and circumferentially arranged on the outer ring of the rotating disc device 1 in sequence, a weak guide plate and insulation plate feeding and assembling device 3, a base plate feeding and assembling device 4, a stop frame feeding and assembling device 5, a rivet feeding and assembling device 6, a riveting device 7 and a blanking device 8; ten station carriers 10 are arranged on the outer circumference of the rotary disc device 1; the positive and negative pressure plate feeding assembly device 2 corresponds to a first station; the positive and negative pressure plate feeding assembly device 2 is used for assembling the positive pressure plate and the negative pressure plate on the station carrier 10. The weak guide plate and insulation board feeding and assembling device 3 corresponds to a second station, and the weak guide plate and insulation board feeding and assembling device 3 is used for feeding and assembling the weak guide plate to the positive pressure plate of the station carrier 10 and feeding and assembling the insulation board to the negative pressure plate of the station carrier 10. The third station is a detection station and is used for detecting whether the weak guide plate and the insulating plate are assembled well or not. The substrate supply assembly device 4 corresponds to the fourth station, and the substrate supply assembly device 4 is used for assembling the substrates on the weak guide plates and the insulating plates of the station carrier 10. The stop frame feeding and assembling device 5 corresponds to the fifth station, and the stop frame feeding and assembling device 5 is used for assembling the stop frame on the base plate of the station carrier 10. And the sixth station is a detection station and is used for detecting whether the assembly of the stopping frame and the base plate is complete or not and discharging and taking out the semi-finished products which fail to be assembled. The rivet feeding and assembling device 6 corresponds to a seventh station, and the rivet feeding and assembling device 6 is used for feeding and assembling copper rivets and aluminum rivets to a stop frame of the station carrier 10; and the eighth station is a detection station for detecting whether the copper rivets and the aluminum rivets are accurately installed on the stop frame or not and discharging and taking out the semi-finished products which fail to be assembled. The riveting device 7 corresponds to a ninth station, and the riveting device 7 is used for riveting a copper rivet and an aluminum rivet on the stop frame; the blanking device 8 corresponds to a tenth station, and the blanking device 8 is used for transferring and blanking the riveted battery cover plate finished product. This equipment can save occupation space greatly through the structure of carousel formula to can further promote battery apron packaging efficiency.
As shown in fig. 20 and 21, the conventional battery cover plate includes a positive electrode pressing plate 101, a negative electrode pressing plate 102, a weak guide plate 103, an insulating plate 104, a base plate 105, a stopper frame 106, an aluminum rivet 107, and a copper rivet 108. A first assembly riveting hole 1011 is formed in the positive pressure plate 101, and a positive riveting groove 1012 is formed in the back surface of the positive pressure plate 101 and located on the outer ring of the first assembly riveting hole 1011; the negative pressure plate 102 is provided with a second assembling riveting hole 1021, and a negative riveting groove 1022 is formed in the back surface of the negative pressure plate 102 and located at the outer ring of the second assembling riveting hole 1021.
The weak guide plate 103 is provided with a positive pressure plate mounting groove 1031 for mounting the positive pressure plate 101, and the weak guide plate 103 is provided with a third assembling riveting hole 1032; two first substrate positioning bumps 1033 are arranged on the weak guide plate 103; a negative pressure plate mounting groove 1041 for mounting the negative pressure plate 102 is formed in the insulating plate 104, and a fourth assembly riveting hole 1042 is formed in the insulating plate 104; two second substrate positioning bumps 1043 are disposed on the insulating plate 104.
Both sides of the base plate 105 are provided with fifth assembling riveting holes 1051; a weak guide plate positioning hole 1052 matched with the two first substrate positioning bumps 1033 is arranged on one side of the substrate 105; the other side of the substrate 105 is provided with an insulation board positioning hole 1053 matched with the two second substrate positioning bumps 1043; a stopper frame positioning protrusion 1054 is provided in the middle of the base plate 105.
Both sides of the stopping frame 106 are provided with sixth assembly riveting holes 1061; the middle portion of the stopping frame 106 is provided with a substrate fitting recess 1062 fitted with the stopping frame positioning projection 1054.
During assembly, the positive electrode pressing plate 101 and the negative electrode pressing plate 102 are respectively placed on the station carrier 10, the weak guide plate 103 is covered on the positive electrode pressing plate 101, the positive electrode pressing plate 101 is assembled in the positive electrode pressing plate installation groove 1031, the insulating plate 104 is covered on the negative electrode pressing plate 102, the negative electrode pressing plate 102 is assembled in the negative electrode pressing plate installation groove 1041, the base plate 105 is covered on the weak guide plate 103 and the insulating plate 104, the two weak guide plate positioning holes 1052 are inserted into the two first base plate positioning bumps 1033, and the two insulating plate positioning holes 1053 are inserted into the two second base plate positioning bumps 1043; the stopper holder 106 is assembled on the base plate 105 with the stopper holder positioning projection 1054 inserted into the base plate fitting recess 1062, and finally the aluminum rivet 107 is inserted into the positive side and the copper rivet 108 is inserted into the negative side to rivet the whole together.
As shown in fig. 2 and 4, the rotating disk device 1 includes a rotating disk drive mechanism 11, a fixed disk 12, and a rotating disk 13; the fixed disc 12 is fixedly connected to the rotating disc driving mechanism 11, the rotating disc 13 is rotatably connected to the rotating disc driving mechanism 11, and the ten station carriers 10 are circumferentially arranged on the outer ring of the rotating disc 13 at intervals; each station carrier 10 comprises a carrier support plate 14, a first lateral clamp group 15, a second lateral clamp group 16 and a longitudinal clamp group 17; the carrier supporting plate 14 is fixedly connected to the rotating disc 13, and the outer side of the carrier supporting plate 14 is provided with a positive stepped groove 141 and a negative stepped groove 142 respectively; the positive stepped groove 141 is used for placing a positive pressure plate, and the negative stepped groove 142 is used for placing a negative pressure plate. The bottom of the positive stepped groove 141 is provided with a first riveting hole 143, and the first riveting hole 143 is used for assembling an aluminum rivet. The bottom of the negative stepped groove 142 is provided with a second riveting hole 144; through the second staking hole 144 for assembly insertion of the copper rivet. The longitudinal clamping group 17 is connected to the carrier supporting plate 14 in a lifting manner, and the longitudinal clamping group 17 realizes longitudinal pressing on the battery cover plate; the first lateral clamping group 15 and the second lateral clamping group 16 are respectively positioned at two sides of the carrier support plate 14 and are rotatably connected with each other, and the first lateral clamping group 15 and the second lateral clamping group 16 are matched with each other to be used for connecting two sides of the battery cover plate; and when the clamping longitudinal clamping group 17 is pressed down, the longitudinal clamping group 17 drives the first lateral clamping group 15 and the second lateral clamping group 16 to rotate to the two sides to be opened.
As shown in fig. 3, the longitudinal clamp group 17 includes two carrier lifting guide rods 171, a carrier clamping lifting plate 172, a carrier clamping connection plate 173 and a carrier pressure plate 174; two carrier lifting guide rods 171 are longitudinally arranged on the carrier supporting plate 14; the carrier clamping lifting plate 172 is connected to the carrier lifting guide rod 171 in a lifting manner; the carrier clamp elevating plate 172 can be smoothly moved up and down. The carrier clamping connection plate 173 is fixedly connected to the carrier clamping elevating plate 172; the carrier clamping connection plate 173 is L-shaped as a whole; a pressing through hole 140 for the carrier clamping connection plate 173 to pass through is formed in the carrier support plate 14 below the carrier clamping connection plate 173, so that a sufficient descending space can be obtained during the descending process of the carrier clamping connection plate 173. The lower part of the carrier clamping connection plate 173 is provided with a hinge notch 1731; the inner end of the carrier platen 174 is rotatably connected within the hinge recess 1731, and the middle of the carrier platen 174 is rotatably connected at the hold-down through hole 140; facilitating better control of the angle of rotation of the carrier platen 174. The outer end of the carrier platen 174 is used to press against a base plate or stop bracket on the battery cover plate. A clamping spring is arranged between the carrier pressing plate 174 and the carrier clamping lifting plate 172; the carrier pressing plate 174 can be conveniently provided with pressure through the clamping spring, so that external force is pressed to the carrier clamping lifting plate 172, the external force is pressed to the inner end of the carrier pressing plate 174 through the acting force of the clamping spring, the outer end of the carrier pressing plate 174 can be lifted upwards, the base plate or the stopping frame on the carrier supporting plate 14 can be in an unlocking state, when the external force is not pressed downwards, the inner end of the carrier pressing plate 174 is upwards pulled through the elastic force of the clamping spring, and the outer end of the carrier pressing plate 174 can be pressed to the base plate or the stopping frame on the carrier supporting plate 14 to be in a locking state. Two lifting springs 1721 are arranged at the bottom of the carrier clamping lifting plate 172; a corresponding spring limiting rod 145 for limiting the lifting spring 1721 is arranged on the carrier supporting plate 14; the lifting spring 1721 can better support the carrier clamping lifting plate 172, and when no external pressure exists, the carrier clamping lifting plate 172 can be supported, so that the carrier clamping lifting plate 172 is prevented from descending, and the carrier pressing plate 174 can better press the substrate or the stop frame. Two sides of the carrier clamping lifting plate 172 are respectively provided with a guide post 1723; the two side guide posts 1723 are used for driving the first lateral clamp group 15 and the second lateral clamp group 16 to rotate respectively, so that when the carrier clamping lifting plate 172 descends, the first lateral clamp group 15 and the second lateral clamp group 16 rotate towards two sides to open, and the substrate 105 or the stop frame 106 can be conveniently placed in.
As shown in fig. 3 and 4, the first lateral clamping group 15 and the second lateral clamping group 16 are symmetrically arranged and have the same structure; the first lateral clamping group 15 comprises a lateral clamping plate 151, a lateral limit plate 152 and a rotary guide plate 146; the lateral clamping plate 151 is rotatably connected to one side of the carrier supporting plate 14 through a lateral rotating shaft 153; the rotating guide plate 146 is fixedly connected to the lateral clamping plate 151, the rotating guide plate 146 is limited between the carrier clamping lifting plate 172 and the lateral clamping plate 151, and an inclined guide channel 147 is arranged on the rotating guide plate 146; the guide posts 1723 are located in the guide channel 147, and when the guide posts 1723 move down along the guide channel 147, the rotating guide plate 146 rotates outward to open. The bottom surface of the clamping portion 1511 of the lateral clamp plate 151 is provided with a substrate clamping recess 1512 for clamping the substrate; the substrate clamping recesses 1512 are U-shaped to better fit the sides of the substrate 105, thereby facilitating clamping of the substrate 105 within the substrate clamping recesses 1512 during clamping and preventing movement of the substrate 105 during rotational transport. A lateral limiting opening 154 for limiting the stop rack is arranged inside the clamping part 1511 of the lateral clamping plate 151; the width of the lateral limiting opening 154 is matched with the width of the stop rack 106, so that the stop rack 106 can be better limited and clamped, and the stop rack 106 is prevented from moving in the rotary conveying process. A lateral stop plate 152 is disposed on top of the lateral clamp plate 151, and the lateral stop plate 152 extends into a lateral stop aperture 154. The lateral retainer plates 152 are used to clamp the top of the plastic riser on either side of the stop frame 106 and also to correct the deformation of the plastic and optimize the staking.
As shown in fig. 2 to 7, three longitudinal pressing driving assemblies 18 for pressing down the longitudinal clamping group 17 and three detecting assemblies 19 for detecting parts on the station carrier 10 are circumferentially arranged on the outer ring of the fixed disc 12, the three longitudinal pressing driving assemblies 18 are respectively located at a fourth station, a fifth station and a tenth station, the fourth station can facilitate the placement of the substrate, the fifth station can facilitate the placement of the stopper frame, and the tenth station can facilitate the taking out of the finished product for conveying and blanking; the three detection assemblies 19 are respectively positioned at a third station, a sixth station and an eighth station, the weak guide plate and the insulating plate can be assembled and detected at the third station, and the stop frame and the base plate can be assembled and detected at the sixth station; and the detection device is positioned at the eighth station and used for detecting the copper rivets and the aluminum rivets. As shown in fig. 5, the detection unit 19 includes a detection bracket 191, a detection camera 192, a detection light source plate 193, and a detection down-stroke cylinder 194; the detection bracket 191 is arranged on the outer ring of the fixed disk 12, the detection camera 192 and the detection light source plate 193 are respectively arranged on the upper part of the detection bracket 191, the detection camera 192 is positioned above the detection light source plate 193, the center of the detection camera 192 is aligned with the center of the detection light source plate 193, the detection push-down cylinder 194 is arranged on the detection bracket 191 through the detection push-down cylinder supporting plate 195 and is positioned below the detection light source plate 193, and the detection push-down cylinder 194 is used for pushing down the longitudinal clamping group 17. A discharging assembly 9 used for taking out unqualified semi-finished products is further arranged on the outer side of the detection assembly 19 corresponding to the sixth station and the eighth station on the rack. This rotary disk device 1 is convenient for save occupation space to can further carry out spacing fixed to the subassembly on the battery apron, promote the equipment accuracy nature.
As shown in fig. 7, the discharge assembly 9 includes a discharge topping module and a discharge take-out module; the discharging and ejecting module comprises a discharging and ejecting cylinder 91, a discharging and ejecting plate 92 and two discharging and ejecting rods 93; arrange material liftout cylinder 91 and set up in the frame, arrange material liftout plate 92 and set up at the top of arranging material liftout cylinder 91, two row material liftout poles 93 set up respectively in the both sides of arranging material liftout plate 92, and align the setting with first riveting hole 143 and second riveting hole 144, through arranging material liftout cylinder 91 jack-up that makes progress to drive two row material liftout poles 93 and push up to unqualified product, it is ejecting to unqualified product.
The discharge take-out module comprises a discharge take-out bracket 94, a discharge take-out horizontal moving cylinder 95, a discharge take-out lifting cylinder 96 and a discharge take-out rotating plate 97; the discharging and taking out support 94 is arranged on the rack and located outside the discharging and lifting module, the discharging and taking out horizontal moving cylinder 95 is arranged on the discharging and taking out support 94, the discharging and taking out lifting cylinder 96 is arranged on the discharging and taking out horizontal moving part 951 through the discharging and taking out lifting frame 961, and the discharging and taking out horizontal moving part 951 is provided with a U-shaped supporting seat 952; the material discharge lifting/lowering moving part 960 is provided with an engaging shaft 962 penetrating the material discharge lifting/lowering moving part 960; a discharge taking-out U-shaped opening 971 is formed at one end of the discharge taking-out rotating plate 97, and U-shaped matching openings 972 are formed on the discharge taking-out rotating plate 97 at two sides of the discharge taking-out U-shaped opening 971; the discharge take-out lifting/lowering moving portion 960 is located in the discharge take-out U-shaped opening 971; the two ends of the matching shaft 962 are matched and arranged in the U-shaped matching openings 972 at the two sides; the middle part of the discharging and taking-out rotating plate 97 is rotatably connected to the U-shaped supporting seat 952, and the other end of the discharging and taking-out rotating plate 97 is fixedly connected with an L-shaped taking-out plate 973; the middle portion 974 of the turning point of the L-shaped take-out plate 973 is provided with a press plate fitting opening 975 fitted with the carrier press plate 174, and interference collision with the carrier press plate 174 is prevented by the press plate fitting opening 975. Ejecting back with unqualified product, taking out lift cylinder 96 through arranging the material and drive cooperation axle 962 and descend to make cooperation axle 962 press to U type cooperation opening 972, make arrange the material and take out the one end of rotor plate 97 and push down, and then make arrange the material and take out the other end upwards rotation of rotor plate 97, can make L type take out the board 973 and detain the inboard to unqualified product, take out horizontal migration cylinder 95 through arranging the material at last and outwards stimulate and take out unqualified product, fall into to the waste material box. The qualification rate of the battery cover plate assembly can be further improved by detecting parts on the station carrier 10.
During operation, detect battery cover through detecting camera 192, when detecting for unqualified, push down vertical clamp group 17 through detecting air cylinder 194 and make the end that compresses tightly of carrier clamp plate 174 upwards lift up to make first lateral clamp group 15 and second lateral clamp group 16 open to both sides, thereby make battery cover be in the unblock and open the form, through arranging material liftout module with battery cover jack-up, outwards draw in the waste material box with the battery cover of jack-up through arranging material extraction module at last.
As shown in fig. 8, the positive and negative pressing plate feeding and assembling device 2 includes a positive and negative pressing plate feeding mechanism 21, a positive and negative pressing plate secondary positioning detection mechanism 22, and a positive and negative pressing plate transfer mechanism 23; the positive and negative pressing plate feeding mechanism 21 is used for feeding the positive pressing plate 101 and the negative pressing plate 102; the positive and negative pressure plate secondary positioning detection mechanism 22 is used for carrying out secondary positioning on the positive and negative pressure plates; the positive and negative pressure plate transfer mechanism 23 is used for transferring the positive and negative pressure plates from the positive and negative pressure plate feeding mechanism 21 to the positive and negative pressure plate secondary positioning detection mechanism 22, and transferring the positive and negative pressure plates on the positive and negative pressure plate secondary positioning detection mechanism 22 to the station carrier 10. Can carry the equipment simultaneously with positive clamp plate and negative pole clamp plate through positive negative pressure plate feed assembly device 2, need not separately to go on, promoted positive negative pressure plate feed packaging efficiency greatly.
As shown in fig. 8 to 12, the positive and negative platen feeding mechanism 21 includes a positive and negative platen feeding drive motor assembly 211, a positive and negative platen feeding rotary disk 212, a positive platen ejecting assembly 213, and a negative platen ejecting assembly 214; the positive and negative pressure plate feeding driving motor assembly 211 is arranged on the frame, the positive and negative pressure plate feeding rotating disk 212 is rotatably connected to the positive and negative pressure plate feeding driving motor assembly 211, four positive and negative pressure plate containing stations are arranged on the outer ring of the positive and negative pressure plate feeding rotating disk 212 at intervals, and a positive and negative pressure plate containing frame 215 is arranged on each positive and negative pressure plate containing station; the positive and negative pressure plate containing frame 215 is in a U shape, and a positive pressure plate containing groove 2151 is longitudinally formed in one side of the positive and negative pressure plate containing frame 215; the positive pressure plate containing groove 2151 is used for stacking positive pressure plates, and a positive pressure plate containing positioning rod 2152 is longitudinally arranged in the positive pressure plate containing groove 2151; the positive pressure plate holds the locating rod 2152 and can just pass through the riveting hole of the positive pressure plate, so that the positive pressure plate can be located and listed. The bottom of the positive pressure plate containing groove 2151 is provided with two first liftout through holes 2153; two first liftout through-holes 2153 are located the both sides that positive clamp plate held locating lever 2152 respectively to can guarantee when the jack-up that both sides are level, make positive clamp plate level ejecting. A negative pressure plate accommodating groove 2154 is formed in the other side of the positive and negative pressure plate accommodating frame 215; a negative pressure plate containing positioning rod 2155 is longitudinally arranged in the negative pressure plate containing groove 2153; the bottom of the negative pressure plate containing groove 2153 is provided with two second liftout through holes 2156; the size of the negative pressure plate is different from that of the positive pressure plate, but the stacking and arraying modes are the same.
As shown in fig. 9, the positive electrode pressing plate ejection assembly 213 is located below the positive electrode pressing plate accommodating groove 2151 of the positive and negative electrode pressing plate accommodating shelf 215 at the discharge end; the negative plate liftout assembly 214 is positioned below the negative plate containing groove 2154 of the positive and negative plate containing rack 215 at the discharge end; the positive pressure plate ejection assembly 213 comprises an ejection bracket 2131, an ejection sliding table 2132, an ejection connecting plate 2133 and two ejection rods 2134; the ejection support 2131 is fixedly arranged on the positive and negative pressing plate feeding driving motor assembly 211, and the ejection sliding table 2132 is longitudinally arranged on the ejection support 2131; liftout connecting plate 2133 fixed connection is on the slider of liftout slip table 2132, liftout pole 2134 sets up at liftout connecting plate 2133's top, and liftout pole 2134 aligns with first liftout through-hole 2153, passes from two first liftout through-holes 2153 through two liftout poles 2134 to upwards jack-up the positive pole clamp plate, can make an anodal clamp plate of the top hold frame 215 top parallel and level with positive negative pole clamp plate, thereby be convenient for follow-up positive negative pole clamp plate transfer mechanism 23 to absorb the transfer equipment.
As shown in fig. 11, the positive and negative pressing plate secondary positioning detection mechanism 22 includes a secondary positioning support 221, a positive pressing plate detection assembly 222, a negative pressing plate detection assembly 223, a positive pressing plate turning assembly 224, and a negative pressing plate turning assembly 225; the secondary positioning bracket 221 is arranged on the frame, and both sides of the secondary positioning bracket 221 are respectively provided with a positive pressure plate stepped hole 2211 and a negative pressure plate stepped hole 2212; the positive pressure plate stepped hole 2211 is used for placing a positive pressure plate, and the negative pressure plate stepped hole 2212 is used for placing a negative pressure plate. A first overturning and moving space 2213 is arranged on the secondary positioning support 221 and positioned on the outer side of the positive pressure plate stepped hole 2211, and the first overturning and moving space 2213 is communicated with the positive pressure plate stepped hole 2211; the first turning space 2213 is L-shaped, and the first turning space 2213 is convenient for providing a space for the positive electrode pressing plate turning assembly 224 to move up and down. A second overturning and moving space 2214 is arranged on the secondary positioning support 221 and positioned on the outer side of the negative pressure plate stepped hole 2212, and the second overturning and moving space 2214 is communicated with the negative pressure plate stepped hole 2212; the second turning space 2214 is L-shaped, and the second turning space 2214 is convenient for providing a space for the negative pressing plate turning assembly 225 to move up and down.
As shown in fig. 11, the positive pressing plate detecting assembly 222 and the negative pressing plate detecting assembly 223 are respectively installed on the secondary positioning bracket 221, the positive pressing plate detecting assembly 222 is located below the positive pressing plate stepped hole 2211, the negative pressing plate detecting assembly 223 is located below the negative pressing plate stepped hole 2212, and the positive pressing plate detecting assembly 222 and the negative pressing plate detecting assembly 223 have the same structure and are respectively used for detecting whether the positive pressing plate and the negative pressing plate are installed reversely. The positive pressure plate detection assembly 222 comprises a pressure plate detection bracket 2221, a pressure plate detection camera 2222 and a pressure plate detection light source 2223; the pressing plate detection support 2221 is arranged at the lower part of the secondary positioning support 221, the pressing plate detection camera 2222 is arranged on the secondary positioning support 221, and whether the bottom of the positive pressing plate 101 is provided with the positive riveting groove 1012 or not is detected through the pressing plate detection camera 2222 so as to judge whether the installation is reversed or not. The clamp plate detects light source 2223 and is located clamp plate detection camera 2222 top, and aligns the setting, detects camera 2222 through the clamp plate and detects whether the positive negative pressure plate adorns conversely, if adorn conversely through anodal clamp plate upset subassembly 224 and negative pressure plate upset subassembly 225 carry out the upset operation.
As shown in fig. 11, the positive electrode platen turnover assembly 224 and the negative electrode platen turnover assembly 225 are symmetrically disposed on two sides of the secondary positioning bracket 221, respectively, and the positive electrode platen turnover assembly 224 and the negative electrode platen turnover assembly 225 are identical in structure and symmetrically disposed. The positive pressure plate overturning assembly 224 comprises a pressure plate overturning lifting cylinder 2241, a pressure plate overturning lifting plate 2242, a pressure plate overturning cylinder 2243 and a pressure plate clamping jaw cylinder 2244; clamp plate upset lift cylinder 2241 vertically sets up the one side at secondary positioning support 221, clamp plate upset lifter plate 2242 is connected on clamp plate upset lift cylinder 2241's removal portion, clamp plate upset cylinder 2243 sets up on clamp plate upset lifter plate 2242, clamp plate clamping jaw cylinder 2244 is connected on clamp plate upset cylinder 2243's rotating part, and clamp plate clamping jaw cylinder 2244 is located first upset removal space 2213, can drive clamp plate clamping jaw cylinder 2244 through clamp plate upset lift cylinder 2241 and move in first upset removal space 2213. During the action, cliies anodal clamp plate 101 through clamp plate clamping jaw cylinder 2244, and clamp plate upset lift cylinder 2241 drives anodal clamp plate 101 rebound to the space that can make clamp plate clamping jaw cylinder 2244 have the upset, carries out 180 degrees upsets through clamp plate upset cylinder 2243, puts back original position again after overturning to the right state with anodal clamp plate, unclamps clamp plate clamping jaw cylinder 2244. The assembly accuracy of the positive and negative electrode pressing plates can be further ensured through secondary positioning, and the qualification rate in the production process of products is ensured.
As shown in fig. 12, the positive and negative pressure plate transfer mechanism 23 includes a pressure plate transfer holder 231, a pressure plate transfer motor 232, a motor shaft connecting plate 2321, a pressure plate transfer guide plate 233, a pressure plate transfer movable plate 234, a pressure plate transfer connecting plate 235, a first pressure plate suction plate 236 and a second pressure plate suction plate 237; the pressing plate transferring bracket 231 is arranged on the frame, and a pressing plate inductor 2310 for inducing the position of the pressing plate is arranged on the pressing plate transferring bracket 231; whether the positive and negative pressure plate containing frame 215 on the positive and negative pressure plate feeding mechanism 21 rotates to the position to wait for the suction transfer can be detected by the pressure plate sensor 2310. The pressing plate transfer guide plate 233 is disposed on the pressing plate transfer bracket 231, and the pressing plate transfer guide plate 233 is provided with a U-shaped guide channel 2331 having a downward opening; the pressure plate transfer motor 232 is arranged on the pressure plate transfer bracket 231, one end of the motor rotating shaft connecting plate 2321 is connected with the rotating shaft of the pressure plate transfer motor 232, and the other end of the motor rotating shaft connecting plate 2321 is provided with a guide through hole 2320; a pressure plate guide wheel 2322 is arranged in the guide through hole 2320 in a matching manner; one end of the pressure plate guide wheel 2322 is movably fitted in the U-shaped guide channel 2331, and a moving space can be provided for the pressure plate guide wheel 2322 through the guide through hole 2320, so that the motor shaft connecting plate 2321 can drive the pressure plate guide wheel 2322 to move in the U-shaped guide channel 2331 when rotating. The other end of the pressure plate guide wheel 2322 is fixedly connected to the pressure plate transfer movable plate 234, and the pressure plate transfer movable plate 234 moves along with the pressure plate guide wheel 2322 in a U-shaped track. Two pressing plate horizontal sliding rails 2311 are arranged on the pressing plate transfer bracket 231; two pressure plate lifting slide rails 2342 are arranged at the rear part of the pressure plate transfer movable plate 234; the sliding fluency is improved through the sliding rail. The pressure plate lifting slide rail 2342 is connected with the pressure plate horizontal slide rail 2311 through a pressure plate slide rail connecting plate 2343; the pressing plate transferring connection plate 235 is arranged at the bottom of the pressing plate transferring movable plate 234, the first pressing plate suction plate 236 and the second pressing plate suction plate 237 are respectively arranged at two sides of the pressing plate transferring connection plate 235, and two positive pressing plate suction heads 2361 and two negative pressing plate suction heads 2362 are respectively arranged on the first pressing plate suction plate 236 and the second pressing plate suction plate 237. Can once only absorb positive clamp plate and negative clamp plate simultaneously through positive clamp plate suction head 2361 and the negative clamp plate suction head 2362 of both sides on first clamp plate suction disc 236 to shift the equipment simultaneously, promote transfer efficiency and packaging efficiency. The accuracy and the assembly efficiency of the assembly of the positive and negative pressure plates are further improved through the structure.
During operation, a group of positive pressure plates 101 and a group of negative pressure plates 102 are respectively stacked in the positive pressure plate holding groove 2151 and the negative pressure plate holding groove 2153 of the positive pressure plate holding frame 215, the positive pressure plate and the negative pressure plate are transferred to the positive pressure plate and negative pressure plate secondary positioning detection mechanism 22 by driving the positive pressure plate and negative pressure plate feeding rotary disk 212 through the positive pressure plate and negative pressure plate feeding drive motor assembly 211, the respective ejector rods 2134 are driven by the two ejector sliding tables 2132 on the positive pressure plate ejector assembly 213 to be ejected upwards, the positive pressure plates 101 and the negative pressure plates 102 are ejected upwards, the positive pressure plates 101 and the negative pressure plates 102 on the top are flush with the positive pressure plate and negative pressure plate holding frame 215, the positive pressure plates 101 and the negative pressure plates 102 on the top are sucked and transferred to the positive pressure plate holes 2211 and the negative pressure plate holes step 2212 in the pressure plate secondary positioning detection mechanism 22 through the first pressure plate suction plate 236 on the positive pressure plate and negative pressure plate transfer mechanism 23, at this time, the two clamping jaws of the pressure plate cylinder clamping jaws 2214 are in a vertical state, and the positive pressure plate transfer mechanism 23 cannot interfere with the positive pressure plate transfer of the positive pressure plate 101. The positive pressing plate 101 and the negative pressing plate 102 are respectively detected through the positive pressing plate detection assembly 222 and the negative pressing plate detection assembly 223, whether the positive pressing plate 101 is reversely mounted or not is checked, if the positive pressing plate 101 is reversely mounted, the two clamping jaws of the pressing plate clamping jaw cylinder 2244 on the positive pressing plate overturning assembly 224 are folded, the upper side and the lower side of the positive pressing plate 101 are clamped, the pressing plate overturning lifting cylinder 2241 moves upwards to a space where the pressing plate clamping jaw cylinder 2244 can overturn, the positive pressing plate 101 is overturned for 180 degrees, the positive pressing plate is placed back to the positive pressing plate stepped hole 2211 after being overturned to a correct state, the negative electrode is also subjected to the same operation, after the positive pressing plate 101 and the negative pressing plate 102 are detected, the positive pressing plate 101 and the negative pressing plate 102 are sucked, transferred and assembled on the station carrier 10 through the second pressing plate suction plate 237 on the positive pressing plate transferring mechanism 23.
As shown in fig. 1, the weak guide-plate and insulator-plate feeding assembly device 3 includes a weak guide-plate feeding vibration plate 31, an insulator-plate feeding vibration plate 32, a weak guide-plate and insulator-plate secondary positioning frame 33, and a weak guide-plate and insulator-plate transfer assembly 34; the weak guide plate and insulation plate secondary positioning frame 33 is arranged at the discharge end of the weak guide plate feeding vibration disc 31 and the insulation plate feeding vibration disc 32, the weak guide plate and insulation plate transfer assembly 34 is used for transferring the weak guide plate 103 and the insulation plate 104 onto the weak guide plate and insulation plate secondary positioning frame 33, and transferring the weak guide plate and the insulation plate positioned by the weak guide plate and insulation plate secondary positioning frame 33 onto the station carrier 10, so that the weak guide plate 103 covers the positive pressure plate 101, and the insulation plate 104 covers the negative pressure plate 102. The feeding and assembling efficiency of the weak guide plate and the insulating plate is improved by the weak guide plate and insulating plate feeding and assembling device 3.
As shown in fig. 13, the substrate supply assembly apparatus 4 includes a substrate supply mechanism 41, a substrate secondary positioning frame 42, and a substrate transfer mechanism 43; the substrate supply mechanism 41 supplies substrates; the substrate secondary positioning frame 44 is used for carrying out secondary positioning on the substrate; the substrate transfer mechanism 43 is used to transfer the substrate from the substrate supply mechanism 41 to the substrate secondary positioning frame 42, and transfer the substrate on the substrate secondary positioning frame 44 to the station carrier 10.
As shown in fig. 13 and 14, the substrate feeding mechanism 41 includes a substrate feeding driving motor assembly 411, a substrate feeding rotating disk 412, and a substrate ejecting assembly 413; the substrate feeding driving motor assembly 411 is arranged on the frame, the substrate feeding rotating disc 412 is rotatably connected to the substrate feeding driving motor assembly 411, four substrate containing stations are arranged on the outer ring of the substrate feeding rotating disc 412 at intervals, and each substrate containing station is provided with a substrate containing plate 414; three substrate top plate guide rods 415 are arranged on the substrate accommodating plate 414; are respectively positioned at the left, middle and right sides and correspond to the hole positions on the substrate 105, so that the substrate 105 can be better and stably placed on the substrate holding plate 414. Four substrate ejection through holes 416 are formed in the substrate containing plate 414, so that when the substrate is conveniently ejected through the substrate ejection through holes 416, the substrate 105 can be ensured to stably rise, the situation of left and right irregularity is avoided, and the flatness of the substrate 105 is ensured.
The substrate ejection assembly 413 comprises a substrate ejection bracket 4131, a substrate ejection sliding table 4132, a substrate ejection connecting plate 4133 and four substrate ejection rods 4134; the substrate ejecting bracket 4131 is fixedly arranged on the substrate feeding driving motor assembly 411, and the substrate ejecting sliding table 4132 is longitudinally arranged on the substrate ejecting bracket 4131; the substrate ejecting connecting plate 4133 is fixedly connected to the slider of the substrate ejecting sliding table 4132, the plurality of substrate ejecting rods 4134 are arranged at the top of the substrate ejecting connecting plate 4133, and the substrate ejecting rods 4134 are in one-to-one correspondence with the substrate ejecting through holes 416; pass base plate liftout through-hole 416 through base plate liftout pole 4134 with a set of base plate 105 jack-up that makes the base plate 105 that is located the top and base plate roof guide arm 415's top parallel and level, the base plate transfer mechanism 43 of being convenient for absorbs the transfer, promotes the firmness that the transfer was absorbed to and the smoothness degree of transfer.
As shown in fig. 15, the substrate secondary positioning frame 42 is disposed on the rack, and a substrate secondary positioning groove 421 matching with the substrate in shape is disposed on the top of the substrate secondary positioning frame 42; the lower part of the substrate secondary positioning frame 42 is provided with a substrate sensor for detecting the front and back of the substrate, the substrate sensor is convenient for detecting the rotated substrate, and the substrate can be ensured to be aligned with the substrate transfer mechanism 43 when the substrate is rotated to a designated position, so that the substrate transfer mechanism 43 can absorb and transfer the substrate conveniently. A substrate discharging box is arranged on the outer side of the substrate secondary positioning frame 42 on the frame; the substrate transfer mechanism 43 has the same structure as the positive and negative platen transfer mechanism 23, and a substrate sensor 430 for sensing the position of the substrate is provided at the lower portion of the substrate transfer mechanism 43. The stop frame supply assembling device 5 and the substrate supply assembling device 4 have the same structure. The substrate supply assembly efficiency and the supply assembly accuracy are further improved by the substrate supply assembly device 4.
During operation, a group of substrates 105 are inserted into the three substrate top plate guide rods 415, so that a group of substrates 105 are neatly stacked on the substrate holding plate 414, the group of substrates 105 drives the substrate feeding rotary disk 412 to rotate above the substrate ejecting assembly 413 through the substrate feeding driving motor assembly 411, four substrate ejecting rods 4134 are driven to lift upwards through the substrate ejecting sliding table 4132 on the substrate ejecting assembly 413, so as to lift up a group of substrates 105 on the substrate holding plate 414 through the substrate ejecting through hole 416, so that the top of the substrate 105 on the top is flush with the top of the substrate top plate guide rods 415, the substrate 105 on the top is sucked and transferred to the substrate secondary positioning groove 421 on the substrate secondary positioning frame 42 through the substrate transferring mechanism 43, when the substrates 105 are detected to be unqualified, the unqualified substrates 105 are sucked and transferred to the substrate discharging box through the substrate transferring mechanism 43, and when the detection is qualified substrates 105 are transferred and assembled to the weak guide plates and insulation plates on the carrier 10 through the substrate transferring mechanism 43.
As shown in fig. 16 to 20, the rivet supplying and assembling device 6 includes a first rivet supplying mechanism 61, a second rivet supplying mechanism 62, a rivet supplying and joining mechanism 63, a rivet secondary positioning detecting mechanism 64, and a rivet transferring mechanism 65; the rivet feeding and connecting mechanism 63 is positioned between the first rivet feeding mechanism 61 and the second rivet feeding mechanism 62; the first rivet feeding mechanism 61 and the second rivet feeding mechanism 62 are respectively used for feeding copper rivets 108 and aluminum rivets 107 to the rivet feeding and connecting mechanism 63; the rivet transferring mechanism 65 is used for transferring the copper rivets 108 and the aluminum rivets 107 to the rivet secondary positioning detection mechanism 64, the rivet secondary positioning detection mechanism 64 is used for carrying out secondary positioning detection on the copper rivets 108 and the aluminum rivets 107, and after the secondary positioning detection, the rivet transferring mechanism 65 is used for transferring the positioned copper rivets 108 and the positioned aluminum rivets 107 to the rotating disc device 1.
As shown in fig. 17, the first rivet feed mechanism 61 and the second rivet feed mechanism 62 are identical in structure and are arranged in alignment; the first rivet feed mechanism 61 includes a rivet feed support 611, a rivet feed drive assembly 612, a rivet feed support plate 613, a first rivet ejection assembly 614, a second rivet ejection assembly 615, a feed tray clamping assembly 616, a feed empty tray holding assembly 617, and a rivet transfer assembly 618; the rivet feeding support 611 is arranged on the frame, and a first feeding disc limiting rod group 6111 is longitudinally arranged at the feeding end of the rivet feeding support 611; a second feeding disc limiting rod group 6112 is longitudinally arranged at the discharge end of the rivet feeding support 611; the rivet feed drive assembly 612 is disposed on the rivet feed support 611; the rivet supply support plate 613 is slidably connected to the rivet supply support 611 via a rivet supply slide rail 610, and the rivet supply support plate 613 is connected to a driving portion of the rivet supply driving assembly 612 and drives the rivet supply support plate 613 to move on the rivet supply support 611; a feeding jacking through hole 6131 is arranged on the rivet feeding support plate 613; the first rivet ejection assembly 614 is arranged at the feed end of the rivet feed support 611 and is positioned below the first feed disc stop bar group 6111, and the second rivet ejection assembly 615 is arranged at the discharge end of the rivet feed support 611 and is positioned below the second feed disc stop bar group 6112; the feeding disc clamping assemblies 616 are arranged on two sides of the feeding end of the rivet feeding support 611, and the feeding disc clamping assemblies 616 are used for clamping and fixing more than the last but one feeding disc; the feeding empty tray holding assemblies 617 are arranged on two sides of the discharge end of the rivet feeding support 611; a feed empty tray holding assembly 617 for stacking empty feed trays; the rivet transfer assembly 618 is used to suction transfer rivets from the rivet feed tray.
The rivet supply driving assembly 612 is used for driving the rivet supply supporting plate 613 to move horizontally, the first rivet ejecting assembly 614 is used for ejecting the rivet supply disc in the first supply disc limiting rod group 6111, the second rivet ejecting assembly 615 is used for ejecting the rivet supply disc in the second supply disc limiting rod group 6112, and the supply disc clamping assembly 616 is used for clamping more than two layers of rivet supply discs in the first supply disc limiting rod group 6111; a feed empty tray holding assembly 617 for holding an empty rivet feed tray; the rivet transfer assembly 618 is used to suction transfer rivets from a rivet feed tray.
The rivet feeding driving assembly 612 comprises a rivet feeding driving motor 6121, a rivet feeding driving rotating shaft 6122, a rivet feeding driven rotating shaft 6123 and a rivet feeding conveying belt 6124; the rivet feeding driving motor 6121 is arranged on the rivet feeding support 611, the rivet feeding driving rotating shaft 6122 is rotatably connected to the feeding end of the rivet feeding support 611, the rivet feeding driving rotating shaft 6122 is connected with the rivet feeding driving motor 6121, and the rivet feeding driving rotating shaft 6122 is provided with a rivet feeding driving wheel 6125; the rivet feeding driven rotating shaft 6123 is rotatably connected to the discharge end of the rivet feeding support 611, and a rivet feeding driven wheel 6126 is arranged on the rivet feeding driven rotating shaft 6123; the rivet feeding transmission belt 6124 is connected with the rivet feeding driving wheel 6125 and the rivet feeding driven wheel 6126 in a tensioning mode, and the rivet feeding support plate 613 is fixedly connected with the rivet feeding transmission belt 6124; the rivet feeding driving rotating shaft 6122 is driven to rotate by the rivet feeding driving motor 6121, so that the rivet feeding driving rotating shaft 6122 drives the rivet feeding driving wheel 6125 to rotate, the rivet feeding transmission belt 6124 drives the rivet feeding driven rotating shaft 6123 on the rivet feeding driven wheel 6126 to rotate, transmission of the rivet feeding transmission belt 6124 is achieved, and finally the rivet feeding support plate 613 is driven to move horizontally and be positioned through rotation of the rivet feeding transmission belt 6124.
The first feed tray limit rod group 6111 has the same structure as the second feed tray limit rod group 6112, and the first feed tray limit rod group 6111 includes four tray limit rods 6113; four charging tray gag levers 6113 are the rectangle and arrange in the both sides of rivet feed support 611, and the rivet feed dish of cooperation rectangle that like this can be better is spacing with the rivet feed dish. The lower part of every charging tray gag lever post 6113 all is provided with and is used for the gliding charging tray delivery port 6114 of rivet feed backup pad 613, is convenient for the rivet feed dish of the lower floor to move to the centre through charging tray delivery port 6114 to be convenient for absorb the rivet on the rivet feed dish one by one and shift.
The first rivet ejection assembly 614 and the second rivet ejection assembly 615 are identical in structure; the first rivet ejection assembly 614 comprises a rivet ejection support plate 6141, a rivet ejection cylinder 6142 and a rivet ejection lifting plate 6143; the rivet liftout support plate 6141 is disposed on the rivet feed support 611; the rivet ejection cylinder 6142 is longitudinally arranged on the rivet ejection support plate 6141, the rivet ejection lifting plate 6143 is connected to the top of the rivet ejection cylinder 6142, and the rivet ejection lifting plate 6143 is connected to the rivet ejection support plate 6141 in a lifting and moving manner through a plurality of ejection lifting guide rods 6144; the rivet ejection lifting plate 6143 is aligned with the feeding jacking through hole 6131; the rivet ejecting cylinder 6142 drives the rivet ejecting lifting plate 6143 to ascend and penetrate through the feeding and jacking through hole 6131, so that the rivet ejecting lifting plate 6143 and the top of the first feeding disc limiting rod group 6111 place a group of rivet feeding discs filled with rivets on the rivet ejecting lifting plate 6143, the rivet ejecting lifting plate 6143 descends, and finally the rivet feeding disc of the bottommost disc is placed on the rivet feeding support plate 613.
Feed tray clamping assembly 616 comprises a first feed tray clamping cylinder module and a second feed tray clamping cylinder module; the first feeding disc clamping cylinder module comprises a feeding disc clamping support plate 6161, a feeding disc clamping cylinder 6162 and an L-shaped clamping block 6163; the feeding disc clamping cylinder 6162 is horizontally arranged on one side of the feeding end of the rivet feeding support 611 through a feeding disc clamping support plate 6161; the L-shaped clamping block 6163 is arranged at the moving part of the feeding disc clamping cylinder 6162; and the horizontal plate 6164 of the L-shaped clamping block 6163 is positioned above the rivet feeding support plate 613; the second feeding disc clamping cylinder module and the first feeding disc clamping cylinder module are symmetrically arranged and have the same structure; it presss from both sides to the inboard side to drive L type through feed dish clamping cylinder 6162 and presss from both sides tight piece 6163 level, hold back on rivet feed backup pad 613 when the rivet feed dish of bottommost one dish, make the diaphragm 6164 of L type press from both sides tight piece 6163 insert to bottommost one dish and penultimate dish between the space in, thereby carry on spacing the rivet feed dish more than the penultimate dish and prevent to descend, and support the rivet feed dish more than the penultimate dish, the rivet feed dish that can be convenient for like this makes the most bottom one dish removes along with rivet feed backup pad 613, make the rivet feed dish more than the penultimate dish fix.
The feeding empty tray containing assembly 617 comprises a first feeding empty tray containing module 6171 and a second feeding empty tray containing module 6172; the first feeding empty tray containing module 6171 includes a feeding empty tray containing bracket 6173 and a feeding empty tray containing rotating plate 6174; the feeding empty tray holding bracket 6173 is arranged at one side of the discharge end of the rivet feeding bracket 611; the feeding empty tray containing rotating plate 6174 is rotatably connected to the feeding empty tray containing support 6173 through a rotating torsion spring, the feeding empty tray containing rotating plate 6174 is inclined upwards, so that the feeding empty tray containing rotating plates 6174 on two sides are opened when an empty rivet feeding tray is lifted upwards, the empty rivet feeding tray passes upwards, and the feeding empty tray containing rotating plate 6174 can enable the feeding empty tray on the rivet feeding support plate 613 to pass upwards through the feeding empty tray containing rotating plate 6174 through the acting force of the rotating torsion spring and cannot return downwards to the rivet feeding support plate 613; the second feeding empty tray containing module 6172 and the first feeding empty tray containing module 6171 are symmetrically arranged and have the same structure; after all transferring the rivet on the rivet feed dish on rivet feed backup pad 613, move rivet feed backup pad 613 to second feed dish stop lever group 6112 department, through second rivet liftout subassembly 615 with rivet feed dish jack-up in the sky of rivet feed backup pad 613, make rivet feed dish pass the empty dish of feed and hold behind rotor plate 6174, second rivet liftout subassembly 615 descends, make empty rivet feed dish hold can't return to on the empty dish of feed of both sides holds rotor plate 6174, each dish afterwards all with the same mode, jack-up upwards earlier, make the empty rivet feed dish of the lowermost dish support in the empty dish of feed of both sides hold rotor plate 6174 again, be convenient for once only take out after piling up a set of empty rivet feed dish.
As shown in fig. 18, the rivet transfer assembly 618 comprises a rivet transfer portal frame 6181, a rivet transfer sliding table 6182, a rivet transfer connecting plate 6183, a rivet transfer lifting cylinder 6184 and a rivet transfer suction plate 6185; the rivet transferring portal frame 6181 is arranged on the frame and is positioned above the rivet feeding support 611; the rivet transfer sliding table 6182 is horizontally arranged at the upper part of the rivet transfer portal frame 6181; the rivet transfer connecting plate 6183 is connected to the slide plate of the rivet transfer sliding table 6182; the rivet transferring lifting cylinder 6184 is arranged on the rivet transferring connecting plate 6183; the rivet transferring and sucking plate 6185 is arranged at the bottom of the rivet transferring and lifting cylinder 6184, and a rivet sucking head 6186 is arranged on the rivet transferring and sucking plate 6185; the rivet transfer sliding table 6182 drives the rivet transfer lifting cylinder 6184 to move above the rivet feed disc, and the rivet transfer lifting cylinder 6184 drives the rivet transfer suction plate 6185 to suck rivets on the rivet feed disc one by one and transfer the rivets to the rivet feed linking mechanism 63.
As shown in fig. 19, the rivet feeding engaging mechanism 63 includes an engaging rotary driving assembly 631, an engaging fixed disc 632 and an engaging rotary disc 633; the linking rotary driving component 631 is arranged on the frame, and the linking fixed disk 632 is arranged on the fixed part of the linking rotary driving component 631; the engaging rotary disk 633 is arranged on a rotary part of the engaging rotary driving component 631; a plurality of rivet carrier stations are arranged at intervals in the circumferential direction of the outer ring of the connection rotating disc 633; each rivet carrier station is provided with a rivet carrier table 634; a first rivet containing part and a second rivet containing part are respectively arranged on two sides of the top of the rivet carrier table 634; the first rivet containing part and the second rivet containing part have the same structure, and the first rivet containing part comprises a rivet containing groove 635; a rivet stepped hole 636 is formed in the bottom surface of the rivet containing groove 635; the rivet feeding and connecting mechanism 63 is convenient for simultaneously placing the copper rivets 108 and the aluminum rivets 107 on the first rivet placing part and the second rivet placing part respectively, and is convenient for simultaneously assembling the copper rivets 108 and the aluminum rivets 107 on the stop frame 106 at a time.
As shown in fig. 20, the rivet secondary positioning detecting mechanism 64 includes a rivet secondary positioning frame 641, a rivet secondary positioning rotary cylinder 642, and a rivet secondary positioning plate 643; the rivet secondary positioning frame 641 is disposed on the frame, the rivet secondary positioning rotary cylinder 642 is horizontally disposed on the rivet secondary positioning frame 641, the rivet secondary positioning plate 643 is fixedly connected to a rotary part of the rivet secondary positioning rotary cylinder 642, and since a certain angle exists between the rivet feeding engagement mechanism 63 and the position of the rivet secondary positioning frame 641, the rivet secondary positioning plate 643 needs to be driven to rotate and adjusted by the rivet secondary positioning rotary cylinder 642. Two sides of the rivet secondary positioning frame 641 are respectively provided with a rotation limiting plate 644 for limiting the rotation of the rivet secondary positioning plate 643; the rivet secondary positioning plate 643 can be prevented from being rotated excessively by rotating the stopper plate 644. A first rivet containing part and a second rivet containing part are respectively arranged at two sides of the rivet secondary positioning plate 643; and respectively detecting the copper rivets 108 and the aluminum rivets 107 in the first rivet containing parts and the second rivet containing parts, detecting whether the assembly is qualified or not, directly transferring unqualified rivets into a rivet waste box through the rivet transfer mechanism 65 when the assembly is unqualified, and transferring the qualified rivets to the stop frame 106 on the station carrier 10 through the rivet transfer mechanism 65. The rivet transfer mechanism 65 has the same structure as the positive and negative electrode platen transfer mechanism 23. Through the structure, the copper rivets 108 and the aluminum rivets 107 are directly assembled on the stop frame at one time without separately processing the copper rivets 108 and the aluminum rivets 107, so that the rivet feeding and assembling efficiency is further improved.
During operation, the rivet ejecting cylinder 6142 on the first rivet feeding mechanism 61 drives the rivet ejecting lifting plate 6143 to rise to the top of the first feeding plate limit rod group 6111, a group of rivet feeding plates filled with aluminum rivets 107 are placed on the rivet ejecting lifting plate 6143, the rivet ejecting lifting plate 6143 falls to a position lower than the rivet feeding support plate 613, so that the rivet feeding plate filled with the aluminum rivets 107 is placed on the rivet feeding support plate 613, the feeding plate clamping cylinders 6162 on the two sides of the feeding plate clamping assembly 616 drive the L-shaped clamping block 6163 to clamp horizontally inwards, the L-shaped clamping block is inserted into a gap between the bottommost plate and the penultimate plate, and the rivet feeding plates above the penultimate plate are limited to prevent falling and support the penultimate plate above the penultimate plate, a rivet feed disc filled with aluminum rivets 107 on a rivet feed support plate 613 is driven by a rivet feed conveyor belt 6124 on a rivet feed drive assembly 612 to move below a rivet transfer assembly 618, the aluminum rivets 107 of the rivet feed disc are transferred and assembled to a first rivet containing part of a rivet feed connecting mechanism 63 one by one through the cooperation of the rivet feed drive assembly 612 and the rivet transfer assembly 618, after the transfer is completed, the empty rivet feed disc is moved to a second feed disc limiting rod group 6112, the empty rivet feed disc on the rivet feed support plate 613 is jacked up through a second rivet jacking assembly 615, the rivet feed disc passes through the feed empty disc containing rotating plate 6174, the second rivet jacking assembly 615 descends, the empty rivet feed disc contained on the feed empty disc containing rotating plate 6174 at two sides cannot return to the rivet feed support plate 613, and the next disc of aluminum rivets 107 is transferred and assembled; a group of filled copper rivets 108 are fed on a second rivet feeding mechanism 62 in the same way as the aluminum rivets 107, the copper rivets 108 are assembled on a second rivet containing part on a rivet feeding and connecting mechanism 63, a rivet carrier station provided with the copper rivets 108 and the aluminum rivets 107 is transferred to a rivet secondary positioning detection mechanism 64, the copper rivets 108 and the aluminum rivets 107 are directly transferred to the secondary positioning detection mechanism 64 in one step through a rivet transfer mechanism 65, detection is carried out, and after the detection is qualified, the copper rivets 108 and the aluminum rivets 107 are directly transferred to a stop frame 106 in one step.
As shown in fig. 1, the riveting device 7 includes a riveting bracket 71, a riveting drive motor 72, and a riveting punching mechanism 73; the riveting driving motor 72 and the riveting punching mechanism 73 are respectively arranged on the riveting support 71, and the riveting driving motor 72 drives the riveting punching mechanism 73 to perform riveting processing; the blanking device 8 comprises a blanking transfer mechanism 81 and a blanking conveying belt mechanism 82; the feeding end of the blanking conveying belt mechanism 82 is connected below the blanking transfer mechanism 81. Further promote riveting efficiency and unloading efficiency through above-mentioned structure.
The use method of the automatic battery cover plate assembling equipment comprises the following steps of:
s1, feeding and assembling the positive and negative pressing plates, namely feeding and assembling the positive and negative pressing plates onto a station carrier 10 of a rotary disk device 1 through a positive and negative pressing plate feeding and assembling device 2, and rotating the station carrier 10 provided with the positive pressing plate 101 and the negative pressing plate 102 to a weak guide plate and insulation plate feeding and assembling device 3 through the rotary disk device 1;
s2, feeding and assembling the weak guide plate and the insulating plate, wherein the weak guide plate and insulating plate feeding and assembling device 3 is used for feeding and assembling the weak guide plate 103 to the positive pressure plate 101 of the station carrier 10; feeding and assembling an insulating plate 104 on a negative pressure plate 102 of the station carrier 10; after the weak guide plate and the insulating plate are assembled, the station carrier 10 is rotated to a detection station through the rotary disc device 1, the detection assembly 19 is used for carrying out assembly detection on the weak guide plate and the insulating plate, and the weak guide plate and the insulating plate are rotated to the base plate feeding assembly device 4 after detection is error-free;
s3, a substrate feeding and assembling device: the substrate feeding and assembling device 4 is used for feeding and assembling the substrate 105 on the weak guide plate 103 and the insulating plate 104 of the station carrier 10; the station carrier 10 with the base plate is rotated to the stop frame feeding assembly device 5 through the rotating disc device 1;
s4, a stop frame feeding assembly device: the stop frame feeding and assembling device 5 is used for feeding the stop frame 106 onto the base plate 105 of the station carrier 10, rotating the station carrier 10 to a detection station through the rotating disc device 1, detecting the stop frame 106 through the detection assembly 19, and rotating the station carrier to the rivet feeding and assembling device 6 after no error detection;
s5, rivet feeding and assembling device: the rivet feeding and assembling device 6 is used for feeding and assembling aluminum rivets 107 and copper rivets 108 onto a stop frame 106 of the station carrier 10, rotating the station carrier 10 to a detection station through the rotary disc device 1, carrying out rivet assembly detection through the detection assembly 19, and rotating the station carrier to the riveting device 7 after no error detection exists;
s6, riveting device: the riveting device 7 is used for punching and assembling the aluminum rivet 107 and the copper rivet 108 together; so that the aluminum rivets 107 and the copper rivets 108 assemble the positive and negative electrode pressing plates, the weak guide plate 103, the insulating plate 104, the base plate 105 and the stopper frame 106 together to form a finished product of the final battery cover plate; rotating the station carrier 10 with the finished product to a blanking device 8 through the rotating disc device 1 to wait for blanking;
s7, a blanking device: after the riveting of the battery cover plate is completed, the finished product is transferred and discharged through a discharging device 8.
In conclusion, the battery cover plate assembling device has the advantages that the occupied space can be greatly saved through the rotating disc type structure, and the battery cover plate assembling efficiency can be further improved.
Although the present disclosure has been described above, the scope of the present disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and such changes and modifications will fall within the scope of the present invention.

Claims (9)

1. The automatic assembling equipment for the battery cover plate is characterized by comprising a rack, a rotary disk device (1) arranged on the rack, a positive and negative pressure plate feeding and assembling device (2) which is arranged on the rack and is circumferentially and sequentially arranged on the outer ring of the rotary disk device (1), a weak guide plate and insulation plate feeding and assembling device (3), a base plate feeding and assembling device (4), a stop frame feeding and assembling device (5), a rivet feeding and assembling device (6), a riveting device (7) and a blanking device (8); a plurality of station carriers (10) are arranged on the outer circumference of the rotating disc device (1); the rotating disc device (1) comprises a rotating disc driving mechanism (11), a fixed disc (12) and a rotating disc (13); the fixed disc (12) is fixedly connected to the rotary disc driving mechanism (11), the rotary disc (13) is rotatably connected to the rotary disc driving mechanism (11), and the plurality of station carriers (10) are circumferentially arranged on the outer ring of the rotary disc (13) at intervals; each station carrier (10) comprises a carrier support plate (14), a first lateral clamping group (15), a second lateral clamping group (16) and a longitudinal clamping group (17); the carrier supporting plate (14) is fixedly connected to the rotating disc (13), and the carrier supporting plate (14) is provided with a positive stepped groove (141) and a negative stepped groove (142) respectively; the bottom of the positive stepped groove (141) is provided with a first riveting hole (143); the bottom of the negative stepped groove (142) is provided with a second riveting hole (144); the longitudinal clamping group (17) is connected to the carrier supporting plate (14) in a lifting manner, and the longitudinal clamping group (17) can longitudinally press the battery cover plate; the first lateral clamping group (15) and the second lateral clamping group (16) are respectively positioned at two sides of the carrier supporting plate (14) in a rotating connection mode, and the first lateral clamping group (15) and the second lateral clamping group (16) are matched with each other to be used for enabling two sides of the battery cover plate to be connected; when the clamping longitudinal clamping group (17) is pressed downwards, the longitudinal clamping group (17) drives the first lateral clamping group (15) and the second lateral clamping group (16) to rotate towards two sides to be opened; the longitudinal clamping group (17) comprises a plurality of carrier lifting guide rods (171), a carrier clamping lifting plate (172), a carrier clamping connecting plate (173) and a carrier pressing plate (174); the carrier lifting guide rods (171) are longitudinally arranged on the carrier supporting plate (14); the carrier clamping lifting plate (172) is connected to a carrier lifting guide rod (171) in a lifting mode; the carrier clamping connecting plate (173) is fixedly connected to the carrier clamping lifting plate (172); a pressing through hole (140) for the carrier clamping connecting plate (173) to penetrate through is formed in the carrier supporting plate (14) and is positioned below the carrier clamping connecting plate (173); the lower part of the carrier clamping connecting plate (173) is provided with a hinge notch (1731); one end of the carrier pressing plate (174) is rotatably connected in the hinge notch (1731), and the middle part of the carrier pressing plate (174) is rotatably connected at the compaction through hole (140); the other end of the carrier pressing plate (174) is used for pressing the battery cover plate; a clamping spring is arranged between the carrier pressing plate (174) and the carrier clamping lifting plate (172); a plurality of lifting springs (1721) are arranged at the bottom of the carrier clamping lifting plate (172); a spring limiting rod (145) which corresponds to the carrier supporting plate (14) and is used for limiting the lifting spring (1721) is arranged on the carrier supporting plate; guide columns (1723) are respectively arranged on two sides of the carrier clamping lifting plate (172); the first lateral clamping group (15) and the second lateral clamping group (16) are symmetrically arranged; the first lateral clamping group (15) and the second lateral clamping group (16) respectively comprise a lateral clamping plate (151), a lateral limiting plate (152) and a rotating guide plate (146); the lateral clamping plate (151) is rotatably connected to one side of the carrier supporting plate (14) through a lateral rotating shaft (153); the rotary guide plate (146) is fixedly connected to the lateral clamping plate (151), the rotary guide plate (146) is limited between the carrier clamping lifting plate (172) and the lateral clamping plate (151), and a guide channel (147) is arranged on the rotary guide plate (146); the guide post (1723) is positioned in the guide channel (147), and when the guide post (1723) moves downwards along the guide channel (147), the rotary guide plate (146) is opened by rotating outwards; a substrate clamping notch (1512) for clamping a substrate is arranged on the bottom surface of the clamping part (1511) of the lateral clamping plate (151); a lateral limit opening (154) for limiting a stop frame is arranged on the inner side of the clamping part (1511) of the lateral clamping plate (151); the lateral limiting plate (152) is arranged at the top of the lateral clamping plate (151), the lateral limiting plate (152) extends into the lateral limiting opening (154), and the positive and negative pressing plate feeding and assembling device (2) is used for assembling the positive pressing plate and the negative pressing plate to the station carrier (10); the weak guide plate and insulation board feeding assembly device (3) is used for feeding and assembling the weak guide plate to a positive pressure plate of the station carrier (10) and feeding and assembling the insulation board to a negative pressure plate of the station carrier (10); the substrate feeding and assembling device (4) is used for assembling substrates on a weak guide plate and an insulating plate of the station carrier (10); the stop frame feeding assembly device (5) is used for assembling a stop frame on a base plate of the station carrier (10); the rivet feeding and assembling device (6) is used for feeding and assembling copper rivets and aluminum rivets to a stop frame of the station carrier (10); the riveting device (7) is used for riveting the copper rivet and the aluminum rivet on the stop frame; and the blanking device (8) is used for transferring and blanking the riveted battery cover plate finished product.
2. The automatic battery cover plate assembling equipment according to claim 1, wherein a plurality of longitudinal pressing driving assemblies (18) for pressing down the longitudinal clamping groups (17) and a plurality of detection assemblies (19) for detecting parts on the station carrier (10) are arranged on the outer circumference of the outer ring of the fixed plate (12), and a discharging assembly (9) for taking out unqualified semi-finished products is further arranged on the machine frame corresponding to the detection assemblies (19).
3. The automatic assembly equipment for the battery cover plate according to claim 1, wherein the positive and negative pressing plate feeding and assembling device (2) comprises a positive and negative pressing plate feeding mechanism (21), a positive and negative pressing plate secondary positioning detection mechanism (22) and a positive and negative pressing plate transfer mechanism (23); the positive and negative pressing plate feeding mechanism (21) is used for feeding the positive pressing plate and the negative pressing plate; the secondary positioning detection mechanism (22) for the positive and negative pressing plates is used for carrying out secondary positioning on the positive and negative pressing plates; the positive and negative pressure plate transfer mechanism (23) is used for transferring the positive and negative pressure plates from the positive and negative pressure plate feeding mechanism (21) to the positive and negative pressure plate secondary positioning detection mechanism (22), and transferring the positive and negative pressure plates on the positive and negative pressure plate secondary positioning detection mechanism (22) to the station carrier (10).
4. The automatic battery cover plate assembling equipment according to claim 3, wherein the positive and negative pressure plate feeding mechanism (21) comprises a positive and negative pressure plate feeding driving motor assembly (211), a positive and negative pressure plate feeding rotating disk (212), a positive pressure plate ejecting assembly (213) and a negative pressure plate ejecting assembly (214); the positive and negative pressure plate feeding driving motor assembly (211) is arranged on the rack, the positive and negative pressure plate feeding rotating disk (212) is rotatably connected to the positive and negative pressure plate feeding driving motor assembly (211), a plurality of positive and negative pressure plate containing stations are arranged on the outer ring of the positive and negative pressure plate feeding rotating disk (212) at intervals, and a positive and negative pressure plate containing frame (215) is arranged on each positive and negative pressure plate containing station; a positive pressure plate containing groove (2151) is formed in one side of the positive and negative pressure plate containing frame (215); an anode pressure plate containing positioning rod (2152) is longitudinally arranged in the anode pressure plate containing groove (2151); the bottom of the positive pressure plate containing groove (2151) is provided with at least one first material ejecting through hole (2153); a negative pressure plate containing groove (2154) is formed in the other side of the positive and negative pressure plate containing frame (215); a negative pressure plate containing positioning rod (2155) is longitudinally arranged in the negative pressure plate containing groove (2154); the bottom of the negative pressure plate containing groove (2154) is provided with at least one second material ejecting through hole (2156); the positive pressure plate ejection assembly (213) is positioned below a positive pressure plate containing groove (2151) of a positive pressure plate containing frame (215) at the discharge end; the negative plate ejection assembly (214) is positioned below a negative plate containing groove (2154) of a positive and negative plate containing frame (215) at the discharge end; the positive electrode pressing plate ejection assembly (213) comprises an ejection support (2131), an ejection sliding table (2132), an ejection connecting plate (2133) and at least one ejection rod (2134); the material ejecting support (2131) is fixedly arranged on the positive and negative pressing plate feeding driving motor assembly (211), and the material ejecting sliding table (2132) is longitudinally arranged on the material ejecting support (2131); the ejection connecting plate (2133) is fixedly connected to a sliding block of the ejection sliding table (2132), the ejection rod (2134) is arranged at the top of the ejection connecting plate (2133), and the ejection rod (2134) is aligned with the first ejection through hole (2153);
the positive and negative pressing plate secondary positioning detection mechanism (22) comprises a secondary positioning support (221), a positive pressing plate detection assembly (222), a negative pressing plate detection assembly (223), a positive pressing plate overturning assembly (224) and a negative pressing plate overturning assembly (225); the secondary positioning support (221) is arranged on the rack, and a positive pressure plate stepped hole (2211) and a negative pressure plate stepped hole (2212) are respectively formed in two sides of the secondary positioning support (221); a first overturning and moving space (2213) is arranged on the secondary positioning support (221) and positioned on the outer side of the positive pressure plate stepped hole (2211), and the first overturning and moving space (2213) is communicated with the positive pressure plate stepped hole (2211); a second overturning and moving space (2214) is arranged on the secondary positioning support (221) and positioned on the outer side of the negative pressure plate stepped hole (2212), and the second overturning and moving space (2214) is communicated with the negative pressure plate stepped hole (2212);
the positive pressure plate detection assembly (222) and the negative pressure plate detection assembly (223) are respectively installed on the secondary positioning support (221), the positive pressure plate detection assembly (222) is located below the positive pressure plate stepped hole (2211), the negative pressure plate detection assembly (223) is located below the negative pressure plate stepped hole (2212), and the positive pressure plate detection assembly (222) comprises a pressure plate detection support (2221), a pressure plate detection camera (2222) and a pressure plate detection light source (2223); the pressing plate detection support (2221) is arranged at the lower part of the secondary positioning support (221), the pressing plate detection camera (2222) is arranged on the secondary positioning support (221), and the pressing plate detection light source (2223) is positioned above the pressing plate detection camera (2222); the positive pressure plate overturning assembly (224) and the negative pressure plate overturning assembly (225) are respectively and symmetrically arranged at two sides of the secondary positioning bracket (221), and the positive pressure plate overturning assembly (224) comprises a pressure plate overturning lifting cylinder (2241), a pressure plate overturning lifting plate (2242), a pressure plate overturning cylinder (2243) and a pressure plate clamping jaw cylinder (2244); the pressing plate overturning and lifting cylinder (2241) is longitudinally arranged on one side of the secondary positioning support (221), the pressing plate overturning and lifting plate (2242) is connected to a moving part of the pressing plate overturning and lifting cylinder (2241), the pressing plate overturning and lifting cylinder (2243) is arranged on the pressing plate overturning and lifting plate (2242), the pressing plate clamping jaw cylinder (2244) is connected to a rotating part of the pressing plate overturning and lifting cylinder (2243), and the pressing plate clamping jaw cylinder (2244) is located in a first overturning and moving space (2213);
the positive and negative pressure plate transfer mechanism (23) comprises a pressure plate transfer support (231), a pressure plate transfer motor (232), a motor rotating shaft connecting plate (2321), a pressure plate transfer guide plate (233), a pressure plate transfer movable plate (234), a pressure plate transfer connecting plate (235), a first pressure plate suction plate (236) and a second pressure plate suction plate (237); the pressing plate transferring bracket (231) is arranged on the rack, and a pressing plate inductor (2310) used for inducing the position of the pressing plate is arranged on the pressing plate transferring bracket (231); the pressing plate transfer guide plate (233) is arranged on the pressing plate transfer bracket (231), and the pressing plate transfer guide plate (233) is provided with a U-shaped guide groove (2331); the pressure plate transfer motor (232) is arranged on the pressure plate transfer bracket (231), one end of the motor rotating shaft connecting plate (2321) is connected with the rotating shaft of the pressure plate transfer motor (232), and the other end of the motor rotating shaft connecting plate (2321) is provided with a guide through hole (2320); a pressure plate guide wheel (2322) is arranged in the guide through hole (2320) in a matching manner; one end of the pressure plate guide wheel (2322) is movably matched in the U-shaped guide groove (2331), the other end of the pressure plate guide wheel (2322) is fixedly connected with the pressure plate transfer movable plate (234), and at least one pressure plate horizontal slide rail (2311) is arranged on the pressure plate transfer support (231); the rear part of the pressure plate transfer movable plate (234) is provided with at least one pressure plate lifting slide rail (2342); the pressing plate lifting slide rail (2342) is connected with the pressing plate horizontal slide rail (2311) through a pressing plate slide rail connecting plate (2343); the pressing plate transfer connecting plate (235) is arranged at the bottom of the pressing plate transfer movable plate (234), the first pressing plate suction plate (236) and the second pressing plate suction plate (237) are respectively arranged at two sides of the pressing plate transfer connecting plate (235), and at least one positive pressing plate suction head (2361) and at least one negative pressing plate suction head (2362) are arranged on the first pressing plate suction plate (236) and the second pressing plate suction plate (237).
5. The automatic assembly equipment of battery cover plate according to claim 1, characterized in that the weak guide plate and insulation plate feeding assembly device (3) comprises a weak guide plate feeding vibration disc (31), an insulation plate feeding vibration disc (32), a weak guide plate and insulation plate secondary positioning frame (33) and a weak guide plate and insulation plate transfer assembly (34); weak baffle and insulation board secondary location frame (33) set up in the discharge end department of weak baffle feed vibrations dish (31) and insulation board feed vibrations dish (32), weak baffle and insulation board transfer subassembly (34) are used for shifting weak baffle and insulation board to on weak baffle and insulation board secondary location frame (33) to shift weak baffle and insulation board after weak baffle and insulation board secondary location frame (33) location to on station carrier (10).
6. The automatic assembly equipment for battery cover plates according to claim 1, characterized in that the substrate feeding and assembling device (4) comprises a substrate feeding mechanism (41), a substrate secondary positioning frame (42) and a substrate transferring mechanism (43); the substrate feeding mechanism (41) is used for feeding substrates; the substrate secondary positioning frame (42) is used for carrying out secondary positioning on the substrate; the substrate transfer mechanism (43) is used for transferring the substrate from the substrate feeding mechanism (41) to the substrate secondary positioning frame (42) and transferring the substrate on the substrate secondary positioning frame (42) to the station carrier (10);
the substrate feeding mechanism (41) comprises a substrate feeding driving motor assembly (411), a substrate feeding rotating disc (412) and a substrate jacking assembly (413); the substrate feeding driving motor assembly (411) is arranged on the rack, the substrate feeding rotating disc (412) is rotatably connected to the substrate feeding driving motor assembly (411), a plurality of substrate containing stations are arranged on the outer ring of the substrate feeding rotating disc (412) at intervals, and each substrate containing station is provided with a substrate containing plate (414); a plurality of baseplate top plate guide rods (415) are arranged on the baseplate containing plate (414); a plurality of substrate material ejecting through holes (416) are formed in the substrate containing plate (414); the substrate ejection assembly (413) comprises a substrate ejection bracket (4131), a substrate ejection sliding table (4132), a substrate ejection connecting plate (4133) and a plurality of substrate ejection rods (4134); the substrate material ejecting bracket (4131) is fixedly arranged on the substrate material supply driving motor assembly (411), and the substrate material ejecting sliding table (4132) is longitudinally arranged on the substrate material ejecting bracket (4131); the base plate ejecting connecting plate (4133) is fixedly connected to a sliding block of the base plate ejecting sliding table (4132), the base plate ejecting rods (4134) are arranged at the top of the base plate ejecting connecting plate (4133), and the base plate ejecting rods (4134) correspond to the base plate ejecting through holes (416) one by one; the substrate secondary positioning frame (42) is arranged on the rack, and a substrate secondary positioning groove (421) matched with the substrate in shape is formed in the top of the substrate secondary positioning frame (42); a substrate sensor for detecting the front and the back of the substrate is arranged at the lower part of the substrate secondary positioning frame (42), and a substrate discharging box is arranged on the outer side of the substrate secondary positioning frame (42) on the rack; a substrate sensor (430) for sensing the position of the substrate is arranged at the lower part of the substrate transfer mechanism (43); the stop frame feeding and assembling device (5) and the substrate feeding and assembling device (4) have the same structure.
7. The automatic assembly equipment for the battery cover plate according to claim 1, wherein the rivet feeding and assembling device (6) comprises a first rivet feeding mechanism (61), a second rivet feeding mechanism (62), a rivet feeding and connecting mechanism (63), a rivet secondary positioning detection mechanism (64) and a rivet transfer mechanism (65); the rivet feeding and connecting mechanism (63) is positioned between the first rivet feeding mechanism (61) and the second rivet feeding mechanism (62); the first rivet feeding mechanism (61) and the second rivet feeding mechanism (62) are respectively used for feeding copper rivets and aluminum rivets to the rivet feeding and connecting mechanism (63); the rivet transfer mechanism (65) is used for transferring the copper rivets and the aluminum rivets to the rivet secondary positioning detection mechanism (64), the rivet secondary positioning detection mechanism (64) is used for carrying out secondary positioning detection on the copper rivets and the aluminum rivets, and after the secondary positioning detection, the rivet transfer mechanism (65) is used for transferring the positioned copper rivets and the positioned aluminum rivets to the rotating disc device (1);
the first rivet feeding mechanism (61) and the second rivet feeding mechanism (62) are identical in structure and are arranged in an aligned mode; the first rivet feeding mechanism (61) comprises a rivet feeding support (611), a rivet feeding driving assembly (612), a rivet feeding support plate (613), a first rivet ejecting assembly (614), a second rivet ejecting assembly (615), a feeding disc clamping assembly (616), a feeding empty disc containing assembly (617) and a rivet transferring assembly (618); the rivet feeding support (611) is arranged on the rack, and a first feeding disc limiting rod group (6111) is longitudinally arranged at the feeding end of the rivet feeding support (611); a second feeding disc limiting rod group (6112) is longitudinally arranged at the discharge end of the rivet feeding support (611); the rivet feeding driving assembly (612) is used for driving a rivet feeding supporting plate (613) to move horizontally, the first rivet ejecting assembly (614) is used for ejecting a rivet feeding disc in the first feeding disc limiting rod group (6111), the second rivet ejecting assembly (615) is used for ejecting a rivet feeding disc in the second feeding disc limiting rod group (6112), and the feeding disc clamping assembly (616) is used for clamping more than two layers of rivet feeding discs in the first feeding disc limiting rod group (6111); the feeding empty tray holding component (617) is used for holding an empty rivet feeding tray; the rivet transferring assembly (618) is used for sucking and transferring rivets on the rivet supply disc;
the rivet feed drive assembly (612) is disposed on a rivet feed support (611); the rivet feeding support plate (613) is connected to the rivet feeding support (611) in a sliding mode through a rivet feeding slide rail (610), and the rivet feeding support plate (613) is connected with a driving part of the rivet feeding driving component (612) and drives the rivet feeding support plate (613) to move on the rivet feeding support (611); a feeding jacking through hole (6131) is arranged on the rivet feeding support plate (613); the first rivet ejection assembly (614) is arranged at the feed end of the rivet feed support (611) and is positioned below the first feed disc limiting rod group (6111), and the second rivet ejection assembly (615) is arranged at the discharge end of the rivet feed support (611) and is positioned below the second feed disc limiting rod group (6112); the feeding disc clamping assemblies (616) are arranged on two sides of the feeding end of the rivet feeding support (611), and the feeding disc clamping assemblies (616) are used for clamping and fixing more than the second last feeding disc; the feeding empty tray containing assemblies (617) are arranged on two sides of the discharge end of the rivet feeding support (611); a feed empty tray holding assembly (617) for stacking empty feed trays;
the rivet feeding driving assembly (612) comprises a rivet feeding driving motor (6121), a rivet feeding driving rotating shaft (6122), a rivet feeding driven rotating shaft (6123) and a rivet feeding conveying belt (6124); the rivet feeding driving motor (6121) is arranged on the rivet feeding support (611), the rivet feeding driving rotating shaft (6122) is rotatably connected to the feeding end of the rivet feeding support (611), the rivet feeding driving rotating shaft (6122) is connected with the rivet feeding driving motor (6121), and a rivet feeding driving wheel (6125) is arranged on the rivet feeding driving rotating shaft (6122); the rivet feeding driven rotating shaft (6123) is rotatably connected to the discharge end of the rivet feeding support (611), and a rivet feeding driven wheel (6126) is arranged on the rivet feeding driven rotating shaft (6123); the rivet feeding conveying belt (6124) is connected to the rivet feeding driving wheel (6125) and the rivet feeding driven wheel (6126) in a tensioning mode, and the rivet feeding supporting plate (613) is fixedly connected with the rivet feeding conveying belt (6124);
the first feeding disc limiting rod group (6111) and the second feeding disc limiting rod group (6112) are identical in structure, and the first feeding disc limiting rod group (6111) comprises four material disc limiting rods (6113); the four tray limiting rods (6113) are arranged on two sides of the rivet feeding support (611) in a rectangular shape, and a tray conveying opening (6114) for the rivet feeding support plate (613) to slide is formed in the lower portion of each tray limiting rod (6113);
the first rivet ejection assembly (614) and the second rivet ejection assembly (615) are identical in structure; the first rivet ejection assembly (614) comprises a rivet ejection support plate (6141), a rivet ejection cylinder (6142) and a rivet ejection lifting plate (6143); the rivet ejection supporting plate (6141) is arranged on the rivet feeding support (611); the rivet ejection cylinder (6142) is longitudinally arranged on the rivet ejection support plate (6141), the rivet ejection lifting plate (6143) is connected to the top of the rivet ejection cylinder (6142), and the rivet ejection lifting plate (6143) is connected to the rivet ejection support plate (6141) in a lifting and moving mode through a plurality of ejection lifting guide rods (6144); the rivet ejection lifting plate (6143) is aligned with the feeding jacking through hole (6131);
the feed tray clamping assembly (616) comprises a first feed tray clamping cylinder module and a second feed tray clamping cylinder module; the first feeding disc clamping cylinder module comprises a feeding disc clamping support plate (6161), a feeding disc clamping cylinder (6162) and an L-shaped clamping block (6163); the feeding disc clamping cylinder (6162) is horizontally arranged on one side of the feeding end of the rivet feeding support (611) through a feeding disc clamping support plate (6161); the L-shaped clamping block (6163) is arranged at the moving part of the feeding disc clamping cylinder (6162); and a transverse plate (6164) of the L-shaped clamping block (6163) is positioned above the rivet feeding support plate (613); the second feeding disc clamping cylinder module and the first feeding disc clamping cylinder module are symmetrically arranged and have the same structure;
the feeding empty tray containing assembly (617) comprises a first feeding empty tray containing module (6171) and a second feeding empty tray containing module (6172); the first feeding empty tray containing module (6171) comprises a feeding empty tray containing bracket (6173) and a feeding empty tray containing rotating plate (6174); the feeding empty tray containing support (6173) is arranged on one side of the discharge end of the rivet feeding support (611); the feeding empty tray containing rotating plate (6174) is rotationally connected to the feeding empty tray containing support (6173) through a rotating torsion spring, the feeding empty tray containing rotating plate (6174) is inclined upwards, and the feeding empty tray containing rotating plate (6174) can enable a feeding empty tray on the rivet feeding support plate (613) to upwards pass through the feeding empty tray containing rotating plate (6174) through the acting force of the rotating torsion spring and then cannot downwards return to the rivet feeding support plate (613); the second feeding empty tray containing module (6172) and the first feeding empty tray containing module (6171) are symmetrically arranged and have the same structure;
the rivet transfer assembly (618) comprises a rivet transfer portal frame (6181), a rivet transfer sliding table (6182), a rivet transfer connecting plate (6183), a rivet transfer lifting cylinder (6184) and a rivet transfer suction plate (6185); the rivet transfer portal frame (6181) is arranged on the frame and is positioned above the rivet feeding support (611); the rivet transfer sliding table (6182) is horizontally arranged at the upper part of the rivet transfer portal frame (6181); the rivet transfer connecting plate (6183) is connected to a sliding plate of the rivet transfer sliding table (6182); the rivet transferring and lifting cylinder (6184) is arranged on the rivet transferring and connecting plate (6183); the rivet transferring and sucking plate (6185) is arranged at the bottom of the rivet transferring and lifting cylinder (6184), and the rivet sucking head (6186) is arranged on the rivet transferring and sucking plate (6185);
the rivet feeding and connecting mechanism (63) comprises a connecting rotary driving component (631), a connecting fixed disc (632) and a connecting rotary disc (633); the linking rotary driving component (631) is arranged on the rack, and the linking fixed disc (632) is arranged on the fixed part of the linking rotary driving component (631); the joint rotating disc (633) is arranged on a rotating part of the joint rotating driving component (631); a plurality of rivet carrier stations are arranged at intervals in the circumferential direction of the outer ring of the connection rotating disc (633); each rivet carrier station is provided with a rivet carrier table (634); a first rivet containing part and a second rivet containing part are respectively arranged on two sides of the top of the rivet carrier table (634); the first rivet containing part and the second rivet containing part are identical in structure, and the first rivet containing part comprises a rivet containing groove (635); a rivet stepped hole (636) is formed in the bottom surface of the rivet containing groove (635);
the rivet secondary positioning detection mechanism (64) comprises a rivet secondary positioning frame (641), a rivet secondary positioning rotary cylinder (642) and a rivet secondary positioning plate (643); the secondary rivet positioning frame (641) is arranged on the rack, the secondary rivet positioning rotary cylinder (642) is horizontally arranged on the secondary rivet positioning frame (641), the secondary rivet positioning plate (643) is fixedly connected to a rotary part of the secondary rivet positioning rotary cylinder (642), and two sides of the secondary rivet positioning frame (641) are respectively provided with a rotary limiting plate (644) for limiting the rotation of the secondary rivet positioning plate (643); and a first rivet positioning part (645) and a second rivet positioning part (646) are respectively arranged on two sides of the rivet secondary positioning plate (643).
8. The automatic assembly equipment for battery lids as claimed in claim 1, wherein the riveting device (7) comprises a riveting bracket (71), a riveting driving motor (72) and a riveting punching mechanism (73); the riveting driving motor (72) and the riveting stamping mechanism (73) are respectively arranged on the riveting support (71), and the riveting driving motor (72) drives the riveting stamping mechanism (73) to perform riveting processing; the blanking device (8) comprises a blanking transfer mechanism (81) and a blanking conveying belt mechanism (82); the feeding end of the blanking conveying belt mechanism (82) is connected below the blanking transfer mechanism (81).
9. A method for using an automatic assembling apparatus for a battery cover plate, wherein the automatic assembling apparatus for a battery cover plate according to any one of claims 1 to 8 is applied, comprising the steps of:
s1, feeding and assembling the positive and negative pressing plates, namely feeding and assembling the positive and negative pressing plates onto a station carrier (10) of a rotary disk device (1) through a positive and negative pressing plate feeding and assembling device (2), and rotating the station carrier (10) provided with the positive and negative pressing plates to a weak guide plate and insulation plate feeding and assembling device (3) through the rotary disk device (1);
s2, feeding and assembling the weak guide plate and the insulating plate, wherein the weak guide plate and insulating plate feeding and assembling device (3) is used for feeding and assembling the weak guide plate to the positive pressure plate of the station carrier (10); feeding and assembling an insulating plate on a negative pressure plate of a station carrier (10); after the weak guide plate and the insulating plate are assembled, the station carrier (10) is rotated to a detection station through the rotating disc device (1), the weak guide plate and the insulating plate are assembled and detected through the detection assembly (19), and after the detection is carried out, the weak guide plate and the insulating plate are rotated to the base plate feeding assembly device (4) again;
s3, a substrate feeding and assembling device: the substrate feeding assembly device (4) is used for feeding and assembling substrates onto the weak guide plate and the insulating plate of the station carrier (10); the station carrier (10) provided with the base plate is rotated to the stopping frame feeding assembly device (5) through the rotating disc device (1);
s4, a stop frame feeding assembly device: the stop frame feeding assembly device (5) is used for feeding and assembling a stop frame on a base plate of a station carrier (10), rotating the station carrier (10) to a detection station through the rotating disc device (1), detecting the stop frame through the detection assembly (19), and rotating the stop frame to the rivet feeding assembly device (6) after no error detection exists;
s5, a rivet feeding and assembling device: the rivet feeding and assembling device (6) is used for feeding and assembling aluminum rivets and copper rivets to a stop frame of the station carrier (10), rotating the station carrier (10) to a detection station through the rotary disc device (1), performing rivet assembling detection through the detection assembly (19), and rotating the station carrier to the riveting device (7) after detection is error-free;
s6, riveting device: the riveting device (7) is used for punching and assembling the aluminum rivet and the copper rivet together; so that the aluminum rivet and the copper rivet assemble the positive and negative pressure plates, the weak guide plate, the insulating plate, the base plate and the stop frame together to form a finished product of the final battery cover plate; rotating the station carrier (10) filled with the finished product to a blanking device (8) through a rotating disc device (1) to wait for blanking;
s7, a blanking device: after the riveting of the battery cover plate is finished, the finished product is transferred and blanked through a blanking device (8).
CN202210229739.4A 2022-03-10 2022-03-10 Automatic assembling equipment for battery cover plate and using method of automatic assembling equipment Active CN114683021B (en)

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CN115139075B (en) * 2022-07-10 2024-04-12 东莞伟嘉塑胶电子制品有限公司 Electrode slice assembly machine
CN116000627B (en) * 2023-03-27 2023-06-13 代尔塔(中国)安全防护有限公司 Full-automatic assembling equipment and method for helmet hoop components of safety helmet
CN116706205B (en) * 2023-08-07 2023-11-10 深圳市华源达科技有限公司 Battery cover plate assembly production line
CN116922085B (en) * 2023-09-05 2024-05-10 惠州亿恒特智能装备有限公司 Square cover plate assembly machine
CN117359153B (en) * 2023-12-06 2024-03-15 苏州华工自动化技术有限公司 Pole welding machine and working method thereof

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CN111710913A (en) * 2017-08-22 2020-09-25 东莞市蓉工自动化科技有限公司 Assembling equipment for lithium battery with protection device
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CN110212231B (en) * 2019-06-20 2024-04-02 苏州炬鸿通讯电脑科技有限公司 Automatic assembly mechanism for battery cover plate
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CN112372290A (en) * 2020-11-21 2021-02-19 东莞市钜升智能机械有限公司 Battery cover plate electrode assembling equipment
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