CN114682515A - Automatic sorting and distributing system and method for production line - Google Patents
Automatic sorting and distributing system and method for production line Download PDFInfo
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- CN114682515A CN114682515A CN202210180760.XA CN202210180760A CN114682515A CN 114682515 A CN114682515 A CN 114682515A CN 202210180760 A CN202210180760 A CN 202210180760A CN 114682515 A CN114682515 A CN 114682515A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000003860 storage Methods 0.000 claims abstract description 49
- 238000005303 weighing Methods 0.000 claims abstract description 31
- 238000005259 measurement Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims description 10
- 238000009826 distribution Methods 0.000 description 14
- 238000007689 inspection Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
Abstract
The invention relates to the technical field of sorting, in particular to an automatic sorting and distributing system for a production line, which comprises: a main warehouse module; an identification module; a weighing module; a first sorting module; a volume measurement module; a second sorting module; a, a cargo temporary storage module; b, a cargo temporary storage module; c, a cargo temporary storage module; wherein: the general warehouse module is connected to the identification module; the identification module is connected to the master warehouse module; the identification module is connected to the weighing module; the weighing module is connected to the first sorting module; the first sorting module is connected to the A cargo temporary storage module, the B cargo temporary storage module and the volume measuring module; the volume measurement module is connected to the second sorting module; the second sorting module is connected to the A cargo temporary storage module, the B cargo temporary storage module and the C cargo temporary storage module. In the invention, an identification module is arranged; a weighing module; a first sorting module; a volume measurement module; and the second sorting module has the functions of cargo identification, automatic weight classification, automatic volume classification and the like.
Description
Technical Field
The invention relates to the technical field of sorting, in particular to an automatic sorting and distribution system and method for a production line.
Background
Sorting is the operation of stacking the articles in different categories according to the sequence of the categories and the sequence of entering and leaving the warehouse. Sorting is the preparatory work for perfecting and supporting delivery, and is the inevitable extension of different distribution enterprises for competing and improving the economic benefits of the distribution enterprises. So it can also be said that sorting is a necessary requirement for the development of delivery to advanced forms.
The production line is a machine for continuously conveying goods on a certain line, which is also called a conveying line or a conveyor. Products according to the delivery series can be broadly divided into: the production line comprises seven types of production lines, namely a belt production line, a plate chain line, a multiple chain line, a plug-in line, a mesh belt line, a suspension line and a roller production line. Generally comprising traction elements, load-bearing members, drive means, tensioning means, direction-changing means, support elements, etc. The assembly line has large conveying capacity and long conveying distance, and can complete a plurality of process operations simultaneously in the conveying process, so the application is very wide.
Logistics, which is intended as "physical distribution" or "cargo distribution," is part of the supply chain activities and is the process of planning, implementing and controlling the efficient, low-cost flow and storage of goods, service consumption and related information from the place of origin to the place of consumption in order to meet the needs of customers. The logistics takes storage as a center, and the production and the market are kept synchronous. Logistics is to meet the needs of customers, and to realize the whole process of planning, implementing and managing raw materials, semi-finished products, finished products and related information from the production place of commodities to the consumption place of the commodities by means of transportation, storage, distribution and the like at the lowest cost, and at present, automatic sorting and distribution of the commodities are required on many logistics lines.
In the prior art, a logistics line needs to divide goods into large goods, medium goods and small goods, and an automatic sorting and distribution system of the existing logistics line can only automatically classify the goods according to the weight of the goods and cannot automatically classify the goods according to the volume of the goods when the goods are sorted and distributed, so that the goods with large volume and light weight exist in the small goods easily, and subsequent loading and distribution are not facilitated.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, a logistics line needs to divide goods into large-sized goods, medium-sized goods and small-sized goods, and the existing automatic sorting and distribution system of the logistics line can only automatically sort the goods according to the weight of the goods but cannot automatically sort the goods according to the volume of the goods when the goods are sorted and distributed, so that the small-sized goods have the defects that the goods with larger volume and lighter weight are easy to exist, and the subsequent loading and distribution are not facilitated.
In order to achieve the purpose, the invention adopts the following technical scheme:
design a production line automatic sorting delivery system, include:
a main warehouse module;
an identification module;
a weighing module;
a first sorting module;
a volume measurement module;
a second sorting module;
a, a cargo temporary storage module;
b, a cargo temporary storage module;
c, a cargo temporary storage module;
wherein:
the general warehouse module is connected to an identification module;
the identification module is connected to the master warehouse module;
the identification module is connected to a weighing module;
the weighing module is connected to a first sorting module;
the first sorting module is connected to the A cargo temporary storage module, the B cargo temporary storage module and the volume measuring module
A quantity module;
the volume measurement module is connected to a second sorting module;
the second sorting module is connected to the cargo temporary storage module A, the cargo temporary storage module B and the cargo C
And a temporary storage module.
Preferably, the identification module is used for identifying cargo information.
Preferably, the weighing module is used for detecting the weight of the goods.
Preferably, the first sorting module can automatically sort the goods according to the set weight interval and then according to the weight information of the goods transmitted by the weighing module.
Preferably, the volume measuring module is used for measuring the volume of the cargo.
Preferably, the second sorting module can automatically sort the goods according to the set volume interval and then according to the goods volume size information transmitted by the volume measuring module.
Preferably, the cargo temporary storage module A is used for temporarily storing large cargos.
Preferably, the cargo temporary storage module B is used for temporarily storing medium-sized cargos.
Preferably, the C goods temporary storage module is used for temporarily storing small goods.
An automatic sorting and distribution method for a production line comprises the following steps:
and S1, sending the goods from the warehouse or the goods source.
And S2, automatically identifying the goods information, and returning the goods to the warehouse or the goods source when the goods information is wrong.
And S3, automatically detecting the weight of the goods without error.
And S4, automatically classifying according to the weight of the goods, sorting the heavy goods to a first place, and sorting the medium-weight goods to a second place.
And S5, detecting the volume of the lighter goods.
S6, automatically classifying according to the size of the goods, sorting the goods with large size to a first place, sorting the goods with medium volume to a second place, and sorting the goods with small size to a third place.
The automatic sorting and distributing system and method for the production line provided by the invention have the beneficial effects that: through setting up identification module, make it have goods recognition function, can carry out automatic identification to goods information. Through setting up weighing module, first sorting module, make it have weight automated inspection function, weight automatic classification function, but the weight of automated inspection goods can be according to the weight interval of setting for, then carries out automatic classification according to the goods weight information that weighing module transmitted and come to the goods. Through setting up volume measurement module, second sorting module, make it have volume size automatic measure function, volume automatic classification function, can carry out the automatic measure to the volume of goods, can be with weight lighter and the great goods classification of volume for large-scale goods to there is the great and the light goods of quality in can avoiding appearing small-size goods, be favorable to subsequent loading and delivery.
Drawings
FIG. 1 is a schematic structural diagram of an automatic sorting and distributing system for a production line according to the present invention;
fig. 2 is a schematic structural diagram of an automatic sorting and distribution method for a production line according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1, an automatic sorting and distributing system for a production line includes:
a main warehouse module;
an identification module;
a weighing module;
a first sorting module;
a volume measurement module;
a second sorting module;
a, a cargo temporary storage module;
b, a cargo temporary storage module;
c, a cargo temporary storage module;
wherein:
the general warehouse module is connected to the identification module;
the identification module is connected to the master warehouse module;
the identification module is connected to the weighing module;
the weighing module is connected to the first sorting module;
the first sorting module is connected to the A cargo temporary storage module, the B cargo temporary storage module and the volume measuring module;
the volume measuring module is connected to the second sorting module;
the second sorting module is connected to the A cargo temporary storage module, the B cargo temporary storage module and the C cargo temporary storage module
And (5) modules.
The identification module is used for identifying cargo information.
The weighing module is used for detecting the weight of the goods.
The first sorting module can automatically sort the goods according to the set weight interval and the weight information of the goods transmitted by the weighing module.
The volume measuring module is used for measuring the volume of the goods.
The second sorting module can automatically sort the goods according to the set volume interval and the goods volume size information transmitted by the volume measuring module.
The A cargo temporary storage module is used for temporarily storing large cargos.
And the cargo temporary storage module B is used for temporarily storing the medium-sized cargo.
And the C cargo temporary storage module is used for temporarily storing small cargos.
Referring to fig. 2, an automatic sorting and distribution method for a production line includes the following steps:
and S1, sending the goods from the warehouse or the goods source.
And S2, automatically identifying the goods information, and returning the goods to the warehouse or the goods source when the goods information is wrong.
And S3, automatically detecting the weight of the goods without error.
And S4, automatically classifying according to the weight of the goods, sorting the heavy goods to a first place, and sorting the medium-weight goods to a second place.
And S5, detecting the volume of the lighter goods.
S6, automatically classifying according to the size of the goods, sorting the goods with large size to a first place, sorting the goods with medium volume to a second place, and sorting the goods with small size to a third place.
When in use, the invention:
adopt identification module, make it have goods recognition function, can carry out automatic identification to goods information, during concrete implementation: after the goods sent from general warehouse module, the identification module then discerned goods information automatically, and when goods information was wrong, the goods can be returned to general warehouse module automatically, and when goods information was not wrong, the goods can be transported to weighing module.
Adopt weighing module, make it have weight automated inspection function, but the weight of automated inspection goods, during concrete implementation: after the goods are transported to the weighing module, the weighing module can automatically detect the weight of the goods and transmit the weight information to the first sorting module.
Adopt first sorting module, make it have weight automatic classification function, can be according to the weight interval of setting for, then carry out automatic classification, during concrete implementation according to the goods weight information that weighing module transmitted to the goods: before using, need set for different weight in first sorting module and distinguish the interval, then the goods passes through weighing module and when arriving first sorting module, first sorting module then can be according to the weight of goods and the weight of setting for distinguishes the interval and carries out automatic classification to the goods, can directly carry the great goods of weight to A goods module of keeping in, can carry the goods of medium weight to B goods module of keeping in, can carry the goods that weight is lighter to volume measurement module, and then realize weight automatic classification.
Adopt volume measurement module, make it have volume size automatic measure function, can carry out automatic measure to the volume of goods, during the concrete implementation: the goods with lighter weight are conveyed to the volume measuring module by the first sorting module to measure the volume, and the volume measuring module transmits the measured volume information to the second sorting module.
Adopt the second to sort the module, make it have volume automatic classification function, can be with weight lighter and the great goods classification of volume for large-scale goods to can avoid appearing having the great and the lighter goods of quality of volume in the small-size goods, be favorable to subsequent loading and delivery, during concrete implementation: when goods are conveyed to the second sorting module through the volume measuring module, the second sorting module can convey large-size goods to the A goods temporary storage module according to goods volume information transmitted by the volume measuring module, convey middle-size goods to the B goods temporary storage module, convey small-size goods to the C goods temporary storage module, and further realize automatic volume classification.
The specific process of the invention is as follows:
when the goods are sent from the main warehouse module, the identification module automatically identifies the goods information, when the goods information is wrong, the goods are automatically returned to the main warehouse module, when the goods information is wrong, the goods are conveyed to the weighing module, when the goods are conveyed to the weighing module, the weighing module automatically detects the weight of the goods and transmits the weight information to the first sorting module, before the goods are used, different weight distinguishing intervals are required to be set in the first sorting module, then when the goods pass through the weighing module and reach the first sorting module, the first sorting module automatically sorts the goods according to the weight of the goods and the set weight distinguishing intervals, the goods with larger weight are directly conveyed to the A goods temporary storage module, the goods with medium weight are conveyed to the B goods temporary storage module, and the goods with lighter weight are conveyed to the volume measuring module, the goods that weight is lighter can be transported volume measurement module by first letter sorting module and carry out the measurement volume, and volume measurement module can transmit the volume information who measures to second letter sorting module, when the goods passes through volume measurement module and is conveyed to second letter sorting module when, second letter sorting module can be according to the goods volume information that volume measurement module transmitted, carry the great goods of volume to A goods module of keeping in, can carry the volume of keeping in to B goods module of keeping in, can carry the less goods of volume to C goods module of keeping in, and A goods module of keeping in can keep in large-scale goods, B goods module of keeping in can keep in to the medium type goods, C goods module of keeping in can keep in small-size goods.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. An automatic sorting and distributing system for a production line, comprising:
a main warehouse module;
an identification module;
a weighing module;
a first sorting module;
a volume measurement module;
a second sorting module;
a, a cargo temporary storage module;
b, a cargo temporary storage module;
c, a cargo temporary storage module;
wherein:
the general warehouse module is connected to an identification module;
the identification module is connected to the master warehouse module;
the identification module is connected to a weighing module;
the weighing module is connected to a first sorting module;
the first sorting module is connected to the A cargo temporary storage module, the B cargo temporary storage module and the volume measuring module;
the volume measurement module is connected to a second sorting module;
the second sorting module is connected to the A goods temporary storage module, the B goods temporary storage module and the C goods temporary storage module.
2. The system of claim 1, wherein the identification module is configured to identify the cargo information.
3. The automated production line sorting and dispensing system of claim 1, wherein the weighing module is configured to detect the weight of the goods.
4. The system as claimed in claim 1, wherein the first sorting module is capable of automatically sorting the goods according to the set weight interval and then according to the weight information of the goods transmitted from the weighing module.
5. The automated production line sorting and dispensing system of claim 1, wherein the volume measuring module is configured to measure the volume of the goods.
6. The system as claimed in claim 1, wherein the second sorting module is capable of automatically sorting the goods according to the set volume interval and then according to the size information of the goods volume transmitted from the volume measuring module.
7. The automatic sorting and distributing system for production line according to claim 1, wherein said a cargo temporary storage module is used for temporarily storing large cargo.
8. The automatic sorting and delivering system for production line of claim 1, wherein the B cargo temporary storage module is used for temporarily storing medium cargo.
9. The automatic sorting and distributing system for production line as claimed in claim 1, wherein said C cargo temporary storage module is used for temporarily storing small cargo.
10. A production line automatic sorting and distributing method applied to the production line automatic sorting and distributing system of claims 1-9, characterized by comprising the following steps:
and S1, sending the goods from the warehouse or the goods source.
And S2, automatically identifying the goods information, and returning the goods to the warehouse or the goods source when the goods information is wrong.
And S3, automatically detecting the weight of the goods without error.
And S4, automatically classifying according to the weight of the goods, sorting the heavy goods to a first place, and sorting the medium-weight goods to a second place.
And S5, detecting the volume of the lighter goods.
S6, automatically classifying according to the size of the goods, sorting the goods with larger size to a first position, sorting the goods with medium volume to a second position, and sorting the goods with smaller size to a third position.
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CN116011933A (en) * | 2023-03-15 | 2023-04-25 | 广州拓威天海国际物流有限公司 | Warehouse goods receiving method and device |
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