CN114672914A - 一种蚕丝复合纺织面料及其制备方法 - Google Patents
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- 239000004744 fabric Substances 0.000 title claims abstract description 84
- 239000004753 textile Substances 0.000 title claims abstract description 26
- 239000002131 composite material Substances 0.000 title claims abstract description 25
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title description 2
- 238000005406 washing Methods 0.000 claims abstract description 46
- 238000009999 singeing Methods 0.000 claims abstract description 26
- 210000002268 wool Anatomy 0.000 claims abstract description 26
- 239000000835 fiber Substances 0.000 claims abstract description 24
- 238000004043 dyeing Methods 0.000 claims abstract description 22
- 229920000297 Rayon Polymers 0.000 claims abstract description 21
- 238000007493 shaping process Methods 0.000 claims abstract description 16
- 229920002972 Acrylic fiber Polymers 0.000 claims abstract description 14
- 238000009941 weaving Methods 0.000 claims abstract description 12
- 229920002334 Spandex Polymers 0.000 claims abstract description 11
- 239000004759 spandex Substances 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 239000000975 dye Substances 0.000 claims description 14
- 241000255789 Bombyx mori Species 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 241000382353 Pupa Species 0.000 claims description 10
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 102000004169 proteins and genes Human genes 0.000 claims description 10
- 108090000623 proteins and genes Proteins 0.000 claims description 10
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 9
- 239000003086 colorant Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000002791 soaking Methods 0.000 claims description 5
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 5
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 5
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 5
- 235000011152 sodium sulphate Nutrition 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 238000009736 wetting Methods 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 10
- 239000000178 monomer Substances 0.000 description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- 229920002239 polyacrylonitrile Polymers 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/233—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads protein-based, e.g. wool or silk
- D03D15/235—Cashmere or silk
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- D—TEXTILES; PAPER
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- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
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- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
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- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
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- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
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- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
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- D10B2211/00—Protein-based fibres, e.g. animal fibres
- D10B2211/01—Natural animal fibres, e.g. keratin fibres
- D10B2211/04—Silk
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
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- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
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Abstract
本发明涉及蚕丝面料制备技术领域,本发明公开了一种蚕丝复合纺织面料,包括以下成分:40支混纺纱91%和氨纶9%,其中40支混纺纱包括以下成分:莫代尔40%、腈纶30%和粘纤30%。本发明还公开了一种蚕丝复合纺织面料的制备方法,包括以下步骤:S1:织造;S2:烧毛;S3:洗毛;S4:染色;S5:定型;S6:预缩。本发明提供了一种蚕丝复合纺织面料及其制备方法,在该面料的成分中加入腈纶,能够利用腈纶的特性实现织物的染色鲜艳,从而能够使得该面料染色之后呈现出彩色花纱的效果,使布面区别于普通染色的纯色效果。
Description
技术领域
本发明涉及蚕丝面料制备技术领域,具体为一种蚕丝复合纺织面料及其制备方法。
背景技术
蚕丝是熟蚕结茧时所分泌丝液凝固而成的连续长纤维,也称天然丝,是一种天然纤维,据考古发现,约在4700年前中国已利用蚕丝制做丝线、编织丝带和简单的丝织品。商周时期用蚕丝织制罗、绫、纨、纱、绉、绮、锦、绣等丝织品。
现有技术中在对蚕丝面料进行染色,通常采用染色剂对蚕丝面料进行染色,但是上述方法得到的蚕丝面料虽然染色性好,但是其染色出来的面料颜色为纯色效果,颜色效果单一。
发明内容
(一)解决的技术问题
针对现有技术的不足,本发明提供了一种蚕丝复合纺织面料及其制备方法,使得布料呈现出彩色花纱的效果的优点。
(二)技术方案
为实现上述目的,本发明提供如下技术方案:一种蚕丝复合纺织面料,包括以下成分:40支混纺纱91%和氨纶9%,其中40支混纺纱包括以下成分:莫代尔40%、腈纶30%和粘纤30%。
优选的,所述粘纤内还包含蚕蛹蛋白纤维,且蚕蛹蛋白纤维以粘纤为载体,附着在粘纤中。
一种蚕丝复合纺织面料的制备方法,包括以下步骤:
S1:织造:将40支混纺纱91%和氨纶9%织造成单面拉架平纹面料;
S2:烧毛:将步骤S1中制得的单面拉架平纹通过烧毛机进行一正一反烧毛;
S3:洗毛:将步骤S2中完成烧毛的面料运送到洗毛机内进行洗毛处理;
S4:染色:将步骤S3中完成洗毛的面料首先经过烘干机烘干,然后将烘干之后的面料置于染色剂内进行染色处理;
S5:定型:通过定型机进行定型缩水处理;
S6:预缩:通过预缩机进行手感布面的整理。
优选的,所述步骤S1中的正面烧毛和反面烧毛:车速300m/min-500m/min,火口温度900℃-1200℃。
优选的,所述步骤S3中洗毛处理的方式为水洗,且先用70℃的清水进行初次水洗,然后再用50℃的清水进行二次水洗,最后再用30℃的清水进行末次清洗。
优选的,所述步骤S4中烘干温度为70℃-90℃。
优选的,所述染色剂包括以下成分:元明粉:10-60%;碳酸氢钠:0.1-0.3%;剩余为溶剂。
优选的,所述步骤S4中的染色过程为:将步骤S3中制得的面料浸入到染缸,将面料润湿,然后倒入染色剂,并加热至50℃-70℃,染色时间为4-6h。
(三)有益效果
本发明提供了一种蚕丝复合纺织面料及其制备方法,有益效果在于:腈纶纤维,学名聚丙烯腈纤维,是以丙烯腈为主要单体(含量大于85%)与少量其他单体共聚,经纺丝加工而成的纤维,同时在该面料的成分中加入腈纶,能够利用腈纶的特性实现织物的染色鲜艳,从而能够使得该面料染色之后呈现出彩色花纱的效果,使布面区别于普通染色的纯色效果。
具体实施方式
为了更好地了解本发明的目的、结构及功能,对本发明一种蚕丝复合纺织面料及其制备方法做进一步详细的描述。
实施例1
一种蚕丝复合纺织面料,包括以下成分:40支混纺纱91%和氨纶9%,其中40支混纺纱包括以下成分:莫代尔40%、腈纶30%和粘纤30%。
具体的,所述粘纤内还包含蚕蛹蛋白纤维,且蚕蛹蛋白纤维以粘纤为载体,附着在粘纤中。
一种蚕丝复合纺织面料的制备方法,包括以下步骤:
S1:织造:将40支混纺纱91%和氨纶9%织造成单面拉架平纹面料;
S2:烧毛:将步骤S1中制得的单面拉架平纹通过烧毛机进行一正一反烧毛;
S3:洗毛:将步骤S2中完成烧毛的面料运送到洗毛机内进行洗毛处理;
S4:染色:将步骤S3中完成洗毛的面料首先经过烘干机烘干,然后将烘干之后的面料置于染色剂内进行染色处理;
S5:定型:通过定型机进行定型缩水处理;
S6:预缩:通过预缩机进行手感布面的整理。
具体的,所述步骤S1中的正面烧毛和反面烧毛:车速300m/min,火口温度900℃。
具体的,所述步骤S3中洗毛处理的方式为水洗,且先用70℃的清水进行初次水洗,然后再用50℃的清水进行二次水洗,最后再用30℃的清水进行末次清洗。
具体的,所述步骤S4中烘干温度为70℃。
具体的,所述染色剂包括以下成分:元明粉:10%;碳酸氢钠:0.3%;剩余为溶剂。
具体的,所述步骤S4中的染色过程为:将步骤S3中制得的面料浸入到染缸,将面料润湿,然后倒入染色剂,并加热至50℃,染色时间为4h。
实施例2
一种蚕丝复合纺织面料,包括以下成分:40支混纺纱91%和氨纶9%,其中40支混纺纱包括以下成分:莫代尔40%、腈纶30%和粘纤30%。
具体的,所述粘纤内还包含蚕蛹蛋白纤维,且蚕蛹蛋白纤维以粘纤为载体,附着在粘纤中。
一种蚕丝复合纺织面料的制备方法,包括以下步骤:
S1:织造:将40支混纺纱91%和氨纶9%织造成单面拉架平纹面料;
S2:烧毛:将步骤S1中制得的单面拉架平纹通过烧毛机进行一正一反烧毛;
S3:洗毛:将步骤S2中完成烧毛的面料运送到洗毛机内进行洗毛处理;
S4:染色:将步骤S3中完成洗毛的面料首先经过烘干机烘干,然后将烘干之后的面料置于染色剂内进行染色处理;
S5:定型:通过定型机进行定型缩水处理;
S6:预缩:通过预缩机进行手感布面的整理。
具体的,所述步骤S1中的正面烧毛和反面烧毛:车速400m/min,火口温度1100℃。
具体的,所述步骤S3中洗毛处理的方式为水洗,且先用70℃的清水进行初次水洗,然后再用50℃的清水进行二次水洗,最后再用30℃的清水进行末次清洗。
具体的,所述步骤S4中烘干温度为80℃。
具体的,所述染色剂包括以下成分:元明粉:40%;碳酸氢钠:0.2%;剩余为溶剂。
具体的,所述步骤S4中的染色过程为:将步骤S3中制得的面料浸入到染缸,将面料润湿,然后倒入染色剂,并加热至60℃,染色时间为5h。
实施例3
一种蚕丝复合纺织面料,包括以下成分:40支混纺纱91%和氨纶9%,其中40支混纺纱包括以下成分:莫代尔40%、腈纶30%和粘纤30%。
具体的,所述粘纤内还包含蚕蛹蛋白纤维,且蚕蛹蛋白纤维以粘纤为载体,附着在粘纤中。
一种蚕丝复合纺织面料的制备方法,包括以下步骤:
S1:织造:将40支混纺纱91%和氨纶9%织造成单面拉架平纹面料;
S2:烧毛:将步骤S1中制得的单面拉架平纹通过烧毛机进行一正一反烧毛;
S3:洗毛:将步骤S2中完成烧毛的面料运送到洗毛机内进行洗毛处理;
S4:染色:将步骤S3中完成洗毛的面料首先经过烘干机烘干,然后将烘干之后的面料置于染色剂内进行染色处理;
S5:定型:通过定型机进行定型缩水处理;
S6:预缩:通过预缩机进行手感布面的整理。
具体的,所述步骤S1中的正面烧毛和反面烧毛:车速500m/min,火口温度1200℃。
具体的,所述步骤S3中洗毛处理的方式为水洗,且先用70℃的清水进行初次水洗,然后再用50℃的清水进行二次水洗,最后再用30℃的清水进行末次清洗。
具体的,所述步骤S4中烘干温度为90℃。
具体的,所述染色剂包括以下成分:元明粉:60%;碳酸氢钠:0.3%;剩余为溶剂。
具体的,所述步骤S4中的染色过程为:将步骤S3中制得的面料浸入到染缸,将面料润湿,然后倒入染色剂,并加热至70℃,染色时间为6h。
腈纶纤维,学名聚丙烯腈纤维,是以丙烯腈为主要单体(含量大于85%)与少量其他单体共聚,经纺丝加工而成的纤维,同时在该面料的成分中加入腈纶,能够利用腈纶的特性实现织物的染色鲜艳,从而能够使得该面料染色之后呈现出彩色花纱的效果,使布面区别于普通染色的纯色效果。
可以理解,本发明是通过一些实施例进行描述的,本领域技术人员知悉的,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明所保护的范围内。
Claims (8)
1.一种蚕丝复合纺织面料,其特征在于:包括以下成分:40支混纺纱91%和氨纶9%,其中40支混纺纱包括以下成分:莫代尔40%、腈纶30%和粘纤30%。
2.根据权利要求1所述的一种蚕丝复合纺织面料,其特征在于,所述粘纤内还包含蚕蛹蛋白纤维,且蚕蛹蛋白纤维以粘纤为载体,附着在粘纤中。
3.一种蚕丝复合纺织面料的制备方法,其特征在于,包括以下步骤:
S1:织造:将40支混纺纱91%和氨纶9%织造成单面拉架平纹面料;
S2:烧毛:将步骤S1中制得的单面拉架平纹通过烧毛机进行一正一反烧毛;
S3:洗毛:将步骤S2中完成烧毛的面料运送到洗毛机内进行洗毛处理;
S4:染色:将步骤S3中完成洗毛的面料首先经过烘干机烘干,然后将烘干之后的面料置于染色剂内进行染色处理;
S5:定型:通过定型机进行定型缩水处理;
S6:预缩:通过预缩机进行手感布面的整理。
4.根据权利要求3所述的一种蚕丝复合纺织面料的制备方法,其特征在于,所述步骤S1中的正面烧毛和反面烧毛:车速300m/min-500m/min,火口温度900℃-1200℃。
5.根据权利要求4所述的一种蚕丝复合纺织面料的制备方法,其特征在于,所述步骤S3中洗毛处理的方式为水洗,且先用70℃的清水进行初次水洗,然后再用50℃的清水进行二次水洗,最后再用30℃的清水进行末次清洗。
6.根据权利要求5所述的一种蚕丝复合纺织面料的制备方法,其特征在于,所述步骤S4中烘干温度为70℃-90℃。
7.根据权利要求6所述的一种蚕丝复合纺织面料的制备方法,其特征在于,所述染色剂包括以下成分:元明粉:10-60%;碳酸氢钠:0.1-0.3%;剩余为溶剂。
8.根据权利要求7所述的一种蚕丝复合纺织面料的制备方法,其特征在于,所述步骤S4中的染色过程为:将步骤S3中制得的面料浸入到染缸,将面料润湿,然后倒入染色剂,并加热至50℃-70℃,染色时间为4-6h。
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