CN114643439A - Intelligent cross rod pressure welding equipment integrating feeding, processing and discharging and working method - Google Patents

Intelligent cross rod pressure welding equipment integrating feeding, processing and discharging and working method Download PDF

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Publication number
CN114643439A
CN114643439A CN202011503446.8A CN202011503446A CN114643439A CN 114643439 A CN114643439 A CN 114643439A CN 202011503446 A CN202011503446 A CN 202011503446A CN 114643439 A CN114643439 A CN 114643439A
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China
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feeding
frame
driving
welding
clamping
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CN202011503446.8A
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Chinese (zh)
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张敏强
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Suzhou Huke Intelligent Technology Co ltd
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Suzhou Huke Intelligent Technology Co ltd
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Priority to CN202011503446.8A priority Critical patent/CN114643439A/en
Publication of CN114643439A publication Critical patent/CN114643439A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses an intelligent cross rod pressure welding device integrating feeding, processing and discharging, which comprises: conveying mechanism, material loading fixture, feed fixture, horizontal pole feeding mechanism, welding mechanism and discharge mechanism, conveying mechanism, material loading fixture and feed fixture all locate in the transport frame, horizontal pole feeding mechanism locates in the feed frame, horizontal pole feeding mechanism locates feed fixture top, welding mechanism locates between feed fixture and the discharge mechanism, discharge mechanism locates in the discharge frame. According to the automatic feeding device, the conveying mechanism, the feeding clamping mechanism and the feeding clamping mechanism are matched with each other to realize automatic feeding of the flat steel, the cross rod feeding mechanism is used for realizing automatic feeding of the cross rod, the welding mechanism is used for selectively welding the intersection of the flat steel and the cross rod, the discharging mechanism is used for automatically taking out a finished product, so that automation and intellectualization are really realized from feeding to welding and then to discharging, the amount of manual labor is reduced, and the production efficiency is improved.

Description

Intelligent cross rod pressure welding equipment integrating loading, machining and discharging and working method
Technical Field
The invention belongs to the technical field of advanced manufacturing, and particularly relates to intelligent cross bar pressure welding equipment integrating feeding, processing and discharging and a working method thereof.
Background
The steel grating is cross-arranged with the band steel according to certain interval and horizontal pole (twist, square steel, round steel, band steel etc.) to weld into a steel product that the centre has square check, the steel grating mainly used is to do the ditch apron, steel structure platform board, the step board etc. of steel ladder, the horizontal pole generally adopts the square steel through the twist, the steel grating generally adopts the carbon steel preparation, the outward appearance hot-galvanize can play the effect that prevents the oxidation. The steel grating plate has the performances of ventilation, lighting, heat dissipation, skid resistance, explosion prevention and the like.
The steel grating needs to transport the flat steel to be processed to a processing position through a transport mechanism in the processing process. Most of the existing conveying mechanisms are conveyed by a driving roller or a conveying belt, the structure is complex, and the continuity is needed in both conveying roller conveying and conveying belt conveying, so that the investment of equipment cost is increased;
moreover, due to the characteristics of the flat steel structure, the flat steel can deviate in the transportation process, even two adjacent flat steels can be attached and leaned together, so that not only can a great deal of inconvenience be brought to subsequent processing, but also the processing quality of a product can be affected, so that most of the existing processing equipment needs to manually correct the positions of the flat steels, and not only is a great deal of labor and time consumed;
simultaneously, in the steel grating course of working, through carrying the band steel to welding position through conveying mechanism, the horizontal pole generally needs the manual work to put specific position on the band steel, need consume a large amount of manpower and material resources, simultaneously because the people has certain uncontrollable nature, therefore, its locating position that can lead to the horizontal pole is not accurate enough, influences its production quality, also can influence its production efficiency simultaneously.
Meanwhile, the steel grating needs to weld the connecting part of the cross rod and the flat steel in the processing process, the existing welding device is mostly laser welding or gas welding, no matter which type of welding is adopted, the welding device finds the points needing to be welded back and forth through the welding head in the welding process, then welding is carried out again, in the process of finding the welding point, the welding head needs to run back and forth on the track, meanwhile, the welding process also needs to run back and forth on the track to weld each point, welding leakage is easy to occur, the time is wasted in the process of running back and forth at the same time, and the waste of resources is caused at the same time, so the existing welding device is still to be improved.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the invention aims to provide the intelligent cross rod pressure welding equipment integrating feeding, processing and discharging, which has the advantages of simple structure, reasonable design, easiness in production, high automation degree, reduction of the amount of manual labor and improvement of the working efficiency.
The technical scheme is as follows: in order to achieve the above object, the present invention provides an intelligent cross bar pressure welding device integrating feeding, processing and discharging, comprising: conveying mechanism, material loading fixture, feed fixture, horizontal pole feeding mechanism, welding mechanism and discharge mechanism, conveying mechanism, material loading fixture and feed fixture all locate in the transport frame, horizontal pole feeding mechanism locates in the feed frame, just horizontal pole feeding mechanism locates feed fixture top, welding mechanism locates between feed fixture and the discharge mechanism, discharge mechanism locates in the discharge frame. According to the intelligent cross rod pressure welding equipment integrating feeding, processing and discharging, automatic feeding of the flat steel is achieved through mutual matching of the conveying mechanism, the feeding clamping mechanism and the feeding clamping mechanism, automatic feeding of the cross rod is achieved through the cross rod feeding mechanism, selective welding is conducted on the intersection of the flat steel and the cross rod through the welding mechanism, and products welded through the discharging mechanism are automatically taken out, so that automation and intelligence are truly achieved from feeding to welding to discharging, the amount of manual labor is reduced, and the production efficiency is greatly improved.
The conveying mechanism comprises a feeding frame, a group of driving rollers and a material distributing mechanism, wherein the driving rollers are arranged on the feeding frame, and the material distributing mechanism is arranged at one end of the feeding frame; the feeding frame comprises a group of side frames and a group of feeding end frames, the side frames are oppositely arranged, the feeding end frames are arranged at two ends of the side frames and are arranged between the two side frames, and the material distributing mechanism is arranged on the feeding end frames; the material distributing mechanism is internally provided with a material distributing support frame and a group of material distributing combs, and the material distributing combs are oppositely arranged on the material distributing support frame; a sliding seat is arranged below the side frame, two ends of the feeding end frame are arranged on one side of the sliding seat, and the sliding seat is movably connected with a guide rail on the conveying rack; the material blocking mechanism is arranged at one end of the feeding frame; the material blocking mechanism comprises a material blocking frame and a material blocking driving mechanism, the material blocking frame is arranged on one side of the material distributing mechanism and is connected with the sliding seat, the material blocking driving mechanism is arranged below the material blocking frame, one end of the material blocking driving mechanism is connected with the transportation rack through a fixed seat, and the other end of the material blocking driving mechanism is connected with the material blocking frame; the material blocking frame comprises a group of material blocking support frames, material blocking plates and synchronizing rods, wherein the material blocking support frames are arranged oppositely, the material blocking plates are arranged on the material blocking support frames, and the synchronizing rods are arranged between the two material blocking frame bodies and are arranged below the material blocking plates.
The feeding clamping mechanism is internally provided with a feeding clamping support and a feeding clamping assembly, the feeding clamping support is arranged on a conveying rack, and the feeding clamping assembly is arranged above the feeding clamping support; the feeding clamping assembly comprises a bottom plate and a clamping piece, the bottom plate is arranged above the clamping support, and the clamping piece is arranged above the bottom plate;
preferably, the feeding end of the clamping piece is triangular, the two sides of the feeding end of the clamping piece are oblique edges, and the intersection of the two oblique edges is arc-shaped.
The feeding clamping mechanism comprises a clamping support, a clamping assembly and a clamping driving mechanism, wherein the clamping support is arranged on a conveying rack;
a connecting bottom plate is arranged below two ends of the clamping support, a group of sliding seats are arranged below the connecting bottom plate, and the sliding seats are movably connected with a guide rail on the conveying rack;
the clamping assembly comprises a bottom plate and a clamping piece, the bottom plate is arranged above the clamping support, and the clamping piece is arranged above the bottom plate;
the feeding end of the clamping piece is triangular, the two sides of the feeding end of the clamping piece are oblique edges, and the intersection of the two oblique edges is arc-shaped;
the clamping driving mechanism is internally provided with a driving motor, a first transmission shaft and a second transmission shaft, the driving motor is arranged on the conveying rack through a motor fixing seat, two ends of the first transmission shaft and two ends of the second transmission shaft are arranged on the conveying rack, the output end of the driving motor is provided with a driving wheel, two ends of the first transmission shaft are positioned on the inner side of the conveying rack and are provided with a first driven wheel, one end close to the driving motor is also provided with a driving wheel, and the outer side of the conveying rack is provided with a second driven wheel;
the two ends of the second transmission shaft are positioned on the inner side of the conveying rack and are provided with third driven wheels, the driving wheels are connected with the driving wheels through first belts, and the first driven wheels are connected with the third driven wheels through second belts; the discharging clamping support is connected through a third belt of the second clamping block.
The discharging mechanism comprises a clamping support and a clamping driving mechanism, wherein the clamping support is arranged on a discharging rack, and the clamping driving mechanism is arranged on a side frame of the discharging rack;
a connecting bottom plate is arranged below the clamping support, a group of sliding seats are arranged below the connecting bottom plate, and the sliding seats are movably connected with a guide rail of the conveying rack;
the clamping driving mechanism in the discharging mechanism comprises a discharging driving motor and a discharging driving shaft, the discharging driving motor is arranged on a discharging rack, the discharging driving shaft is arranged between two side supporting frames of the discharging rack and connected through a bearing seat, a first driving wheel is arranged at the output end of the discharging driving motor, a first driving wheel is arranged at one end of the discharging driving shaft, which is positioned at the inner side of the side supporting frame, a second driving wheel is arranged at the two ends of the discharging driving shaft, which are positioned at the outer side of the side supporting frame, a group of third driving wheels are arranged on the discharging rack, the first driving wheel is connected with the first driving wheel through a fourth belt, the second driving wheel is connected with the third driving wheel through a fifth belt, and the two ends of the clamping support are connected with the fifth belt through a first clamping block;
a connecting bottom plate is arranged below the clamping support, a group of sliding seats are arranged below the connecting bottom plate, the sliding seats in the feeding clamping mechanism are movably connected with the guide rail of the conveying rack, and the sliding seats in the discharging mechanism are movably connected with the guide rail of the conveying rack;
the feeding clamping mechanism and the discharging mechanism also comprise a lifting rod and a group of lifting driving mechanisms, the lifting rod is arranged above the clamping assembly, and the lifting driving mechanisms are arranged on two sides of the lifting rod and connected with the lifting rod;
the lifting driving mechanism comprises a cylinder fixing seat, a cylinder and a guide pillar, the cylinder is arranged on the cylinder fixing seat, the cylinder fixing seat is connected with the clamping support through a connecting plate, the guide pillar is arranged on the cylinder fixing seat and is placed on one side of the cylinder, and a sliding connecting piece is arranged at the output end of the cylinder and sleeved on the guide pillar and connected with the lifting rod.
The invention also comprises a transmission mechanism, wherein the transmission mechanism comprises a group of transmission support frames, transmission rollers and an adjusting driving mechanism, the transmission support frames are connected with the conveying rack, the transmission rollers are arranged between the transmission support frames and are provided with balancing rods below the transmission rollers, the lower part of the adjusting driving mechanism is connected with the conveying rack through a fixed seat, and the output end of the adjusting driving mechanism is connected with the transmission support frames.
The cross rod feeding mechanism comprises a group of mounting plates, a group of mounting frames, a group of side plates, a group of material placing frames, a feeding mechanism and a feeding mechanism, wherein the mounting plates are arranged oppositely, two ends of each mounting frame are connected with the corresponding mounting plate, the side plates are arranged on the corresponding mounting frames oppositely, the material placing frames are arranged on the corresponding mounting frames or the corresponding side plates, the feeding mechanism is arranged on one side of the material placing frames and matched with the material placing frames, the feeding mechanism is arranged below the mounting frames and matched with the feeding mechanism, a group of walking wheels are arranged on the outer sides of the mounting plates, and the walking wheels are arranged on tracks of the supporting frames; the material placing frame comprises a middle material placing frame and side material placing frames, the middle material placing frame is connected with the mounting frame through a fixing frame, the two oppositely arranged middle material placing frames are connected through a connecting column, and the side material placing frames are connected with the side plates through connecting columns; a first limiting plate is arranged on one side, opposite to the side edge material placing frame, and the first limiting plate is matched with the side edge material placing frame; the feeding mechanism comprises a driving rod, a group of material guide discs, a group of material guide plates, a group of limiting plates and a driving motor, wherein two ends of the driving rod are connected with the mounting plate through bearing seats, and one end of the driving rod is provided with a driven wheel; the material guide discs are internally provided with a group of driving material guide discs and a group of driven material guide discs, the driving material guide discs are connected with the driving rod through bearings, the driven material guide discs are arranged at two ends of the driving rod, and the driving material guide discs are provided with blanking grooves;
the feeding plate is internally provided with a group of middle feeding plates and a group of side feeding plates, the middle feeding plates are arranged on one side of the driving feeding plate and connected with a vertical fixing frame on a feeding fixing seat in the feeding mechanism, the side feeding plates are arranged on one side of the driven feeding plate and connected with the mounting plate, the second limiting plates are arranged on the outer sides of the side feeding plates, a material channel is arranged between the second limiting plates and the mounting plate, and the second limiting plates are connected with the mounting plate through connecting columns; the driving motor is connected with the mounting plate through a motor base, the output end of the driving motor is provided with a driving wheel, and the driving wheel is connected with a driven wheel through a belt; a limiting frame is arranged above the feeding mechanism, and two ends of the limiting frame are connected with the mounting plate; the end parts of the middle material placing frame and the side material placing frame are respectively provided with a hook which is hooked on the transmission rod; the middle material placing frame and the side material placing frames are arranged in an inclined manner and are matched with the feeding mechanism; the feeding mechanism comprises a feeding fixing seat, a feeding device and a feeding driving mechanism, the feeding fixing seat is arranged below the mounting frame and connected through a connecting column, the feeding device is arranged on one side of the feeding fixing seat, the feeding driving mechanism is arranged on the feeding fixing seat, and the output end of the feeding driving mechanism is connected with the feeding device; the feeding device comprises a feeding plate and a group of material receiving clamps, and the material receiving clamps are arranged on the feeding plate; the feeding driving mechanism is connected with the feeding fixing seat through the air cylinder fixing seat, and the output end of the feeding driving mechanism is connected with the feeding plate; the cross rod feeding mechanism further comprises an adjusting rod, two ends of the adjusting rod are connected with the mounting plate through bearing seats, the lower portion of the side plate is connected with the adjusting rod through a group of driving blocks, and a hand wheel is arranged at one end of the adjusting rod; a set of second guide rails is oppositely arranged on the mounting frame, and the side plates are movably connected with the second guide rails through second sliding seats.
The welding mechanism comprises a group of stand columns, at least one welding host and a welding station, wherein the welding host is arranged on a host fixing frame, two ends of the host fixing frame are connected with the stand columns, and the welding station is arranged below the welding host and is connected with the stand columns;
the welding host comprises a welding host body and a welding head, the welding host body is connected with the stand column through a host fixing frame, the welding head is arranged below the welding host body, and one side of the welding host body is connected with the stand column through a fixing seat.
The welding station comprises a welding support seat, a material distribution device and a group of support seats, wherein two ends of the welding support seat are connected with a slide rail on the inner side of an upright post in a lifting manner through a slide block, the material distribution device is arranged above the welding support seat, the support seat is arranged on one side of the welding support seat, and one end of the support seat, which is far away from the welding support seat, is connected with the material distribution device; the welding station further comprises a lifting driving mechanism, the lifting driving mechanism comprises a group of lifting cylinders and a transmission shaft, the lifting cylinders are arranged on the base, the output ends of the lifting cylinders are connected with the welding supporting seat, the two ends of the transmission shaft are connected with the stand column through bearing seats, a group of transmission gears are arranged on the transmission shaft, a group of racks are arranged on one side of the welding supporting seat, and the racks are meshed with the transmission gears;
the welding machine is characterized by further comprising a pressure tank and an air supply pipe, wherein the pressure tank is arranged on one side of the welding host and is connected with the host fixing frame through a group of supporting frames, the air supply pipe is arranged on the two stand columns and is provided with a group of air supply nozzles, the air supply nozzles are connected with a welding head of the welding host through a pipeline, and the pressure tank is connected with the air supply pipe through a pipeline; preferably, the welding device further comprises a material receiving device, the material receiving device is arranged between the welding mechanism and the discharging mechanism, a material receiving support frame, a material receiving power mechanism and a material receiving plate are arranged in the material receiving device, the material receiving support frame is connected with the rack through a group of fixing frames, the power mechanism is arranged on the material receiving support frame, the material receiving plate is connected with the power mechanism, a groove is formed in the material receiving plate, and the groove is matched with the cross rod;
the material receiving support frame is L-shaped and comprises a support frame body, wherein second mounting plates are arranged at two ends of the support frame body, and guide rails are arranged on the second mounting plates; the material distributing device comprises a material distributing fixing seat, a limiting frame and a group of material distributing comb bodies, wherein the material distributing fixing seat is arranged above the welding supporting seat, the limiting frame is arranged on one side of the material distributing fixing seat, the two sides of the limiting frame are connected through a connecting column, and the material distributing comb bodies are arranged between the material distributing fixing seat and the limiting frame; the power mechanism comprises a driving cylinder and a sliding seat, the driving cylinder is fixed on the material receiving support frame, and the sliding seat is movably connected with a guide rail on the mounting plate.
The invention also comprises a working platform which comprises a group of steps and a supporting platform, wherein the steps are arranged on two sides of the feeding support, the supporting platform is arranged above the feeding support and connected with one of the steps, and guardrails are arranged on the outer sides of the steps and the supporting platform.
The technical scheme shows that the invention has the following beneficial effects:
1. according to the intelligent cross rod pressure welding equipment integrating feeding, processing and discharging, automatic feeding of the flat steel is achieved through mutual matching of the conveying mechanism, the feeding clamping mechanism and the feeding clamping mechanism, automatic feeding of the cross rod is achieved through the cross rod feeding mechanism, selective welding is conducted on the intersection of the flat steel and the cross rod through the welding mechanism, and products welded through the discharging mechanism are automatically taken out, so that automation and intelligence are truly achieved from feeding to welding to discharging, the amount of manual labor is reduced, and the production efficiency is greatly improved.
2. According to the invention, the conveying mechanism and the feeding clamping mechanism are combined, the flat steel is conveyed to the feeding clamping mechanism through the conveying mechanism, the flat steel is clamped by the feeding clamping mechanism, the flat steel is moved forward under the driving of the feeding clamping mechanism, the flat steel is conveyed to the feeding clamping mechanism, and the flat steel is conveyed to a subsequent welding station through the feeding clamping mechanism, so that the stability of flat steel transportation is greatly improved, meanwhile, the material distribution mechanism is arranged on the steel grating conveying device, so that the steel grating conveying device can well separate the steel gratings on the conveying device, the steel grating is prevented from being deviated in the conveying process, the steel grating is effectively prevented from abutting against each other to influence the normal conveying, the conveying stability of the steel grating is improved, and the processing efficiency of the steel grating is effectively improved.
3. According to the invention, the stop mechanism can stop the grid plates from continuously moving according to the actual production requirements, and can level the end surfaces of the steel grating plates, so that the end parts of all the steel grating plates are positioned on the same horizontal line, the welding precision is effectively improved, and the processing quality of products is improved.
5. According to the invention, the clamping assemblies in the feeding clamping mechanism, the feeding clamping mechanism and the discharging mechanism can well clamp the steel grating, so that the steel grating is prevented from moving in the transportation or processing process, and the processing stability is effectively improved; simultaneously, lifter and a set of lift actuating mechanism's setting lets the lifter can adjust its height according to actual production's needs, great improvement its application scope, lets its production that satisfies the enterprise better, reduces the equipment cost expenditure of enterprise, improves its market competition.
6. According to the invention, the feeding clamping mechanism and the cross rod feeding mechanism are arranged in front of the welding station, so that the flat steel and the cross rod are respectively and automatically fed, then the intersection of the flat steel and the cross rod is welded through the welding mechanism, and then the welded product is taken out through the discharging mechanism, so that the real automation and intellectualization from feeding to welding to discharging are realized, and the feeding clamping mechanism and the discharging clamping mechanism are arranged, so that the welding mechanism can simultaneously carry out single-point or multi-point welding according to the production requirement, and the applicability of the welding mechanism is greatly improved.
7. According to the arrangement of the cross rod feeding mechanism, the cross rod is arranged on the material placing frame, the cross rod is moved onto the material guide plate through the driving material guide plate and the driven material guide plate in the feeding mechanism, the cross rod is moved downwards to the feeding device along the material channel between the material guide plate and the second limiting plate, the cross rod conveyed from the feeding mechanism is received through the material receiving clamp in the feeding device and then conveyed to the welding station through the feeding driving mechanism, so that the feeding and the feeding of the cross rod are automated, the automation degree of production is improved, the number of workers is reduced, and the production efficiency is improved.
8. The side edge plate is connected with the mounting plate through a group of driving blocks, and a hand wheel is arranged at one end of the adjusting rod; a set of second guide rails is oppositely arranged on the mounting frame, and the side plates are movably connected with the second guide rails through second sliding seats. Let it can adjust the interval between two mounting panels to let it can place the not unidimensional product of treating, let its needs that satisfy production better.
9. According to the invention, at least one welding host is arranged on the welding station, and each welding host can work independently, so that the welding hosts with different quantities and different positions can be selected for welding according to the actual needs of delivery, the problems of time waste and production resources caused by spot finding and welding, running back and forth on a track and the like of the existing welding device are solved well, the automation degree of the welding device is greatly improved, the applicability of the welding device is effectively improved, and the production needs are better met.
10. The welding station comprises a welding support seat, a material distribution device and a group of support seats, wherein two ends of the welding support seat are connected with a slide rail on the inner side of the upright post in a lifting manner through slide blocks, and the arrangement of the powder device enables the powder device to space flat steel, so that the flat steel is effectively prevented from being deviated, the welding processing is facilitated, and the production efficiency is improved; welding supporting seat and upright post
Being connected with the over-and-under type, let it can go up and down to the height of supporting seat according to the needs of production, effectively improve its suitability to let its better needs that satisfy production.
11. According to the material receiving device, when the material distributing comb body on the supporting seat is lifted up through the material receiving plate, the cross rod taken down from the previous station is received, and the material receiving plate is driven to move forwards and backwards through the power mechanism to place the cross rod on the flat steel, so that the automation of material supply is realized, the production efficiency is improved, the number of the matched personnel is reduced, and the labor cost is saved.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent cross-bar pressure welding device integrating feeding, processing and discharging;
FIG. 2 is a block diagram of another perspective of the present invention;
FIG. 3 is a partial structural view of a conveying mechanism in the present invention;
FIG. 4 is a front view of the delivery mechanism of the present invention;
FIG. 5 is a schematic structural view of a feeding clamping mechanism and a discharging clamping mechanism in the present invention;
FIG. 6 is a partial view of the structure of the loading and clamping assembly and the clamping assembly of the present invention;
FIG. 7 is a schematic structural view of a second clamping block of the present invention;
FIG. 8 is a schematic structural view of a cross bar feeding mechanism according to the present invention;
FIG. 9 is a block diagram of another perspective of the cross bar feed mechanism of the present invention;
FIG. 10 is a block diagram of another perspective of the cross-bar feed mechanism of the present invention;
FIG. 11 is a schematic view of a portion of a mounting bracket connected to a mounting plate of the cross-bar feeding mechanism of the present invention;
FIG. 12 is a schematic view of the welding mechanism of the present invention;
FIG. 13 is a side view of the welding mechanism of the present invention;
FIG. 14 is a partial schematic view of a welding station of the present invention;
FIG. 15 is a partial schematic view of the discharge mechanism of the present invention;
fig. 16 is a partial schematic view of the receiving device in the invention.
Detailed Description
The invention is further elucidated with reference to the drawings and the embodiments.
Examples
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
A collection material loading, processing and ejection of compact in intelligent horizontal pole pressure welding equipment of integration as shown in the figure includes: conveying mechanism 1, material loading clamping mechanism 2, feed fixture 3, horizontal pole feeding mechanism 5, welding mechanism 6 and discharge mechanism 7, conveying mechanism 1, material loading clamping mechanism 2 and feed fixture 3 are all located on carrying frame 101, horizontal pole feeding mechanism 5 is located on feed frame 103, just horizontal pole feeding mechanism 5 is located feed fixture 3 top, welding mechanism 6 is located between feed fixture 3 and the discharge mechanism 7, discharge mechanism 7 is located on discharge frame 104.
In this embodiment, the conveying mechanism 1 includes a feeding frame 11, a set of driving rollers 12 and a material distribution mechanism 13, the driving rollers 12 are disposed on the feeding frame 11, and the material distribution mechanism 13 is disposed at one end of the feeding frame 11; the feeding frame 11 comprises a group of side frames 111 and a group of feeding end frames 112, the side frames 111 are arranged oppositely, the feeding end frames 112 are arranged at two ends of the side frames 111 and are arranged between the side frames 111, and the distributing mechanism 13 is arranged on the feeding end frames 112; the material distributing mechanism 13 is provided with a material distributing support frame 131 and a group of material distributing combs 132, and the material distributing combs 132 are oppositely arranged on the material distributing support frame 131; a sliding seat 113 is arranged below the side frame 111, two ends of the feeding end frame 112 are arranged on one side of the sliding seat 113, and the sliding seat 113 is movably connected with the guide rail 102 on the conveying rack 101; the automatic feeding device further comprises a material blocking mechanism 14, wherein the material blocking mechanism 14 is arranged at one end of the feeding frame 11; the material blocking mechanism 14 comprises a material blocking frame 141 and a material blocking driving mechanism 142, the material blocking frame 141 is arranged on one side of the material distributing mechanism 13 and is connected with the sliding seat 113, the material blocking driving mechanism 142 is arranged below the material blocking frame 141, one end of the material blocking driving mechanism is connected with the transportation rack 15 through a fixed seat, and the other end of the material blocking driving mechanism is connected with the material blocking frame 141;
the material blocking frame 141 comprises a group of material blocking support frames 1411, material blocking plates 1412 and synchronous rods 1412, the material blocking support frames 1411 are arranged oppositely, the material blocking plates 1412 are arranged on the material blocking support frames 1411, and the synchronous rods 1412 are arranged between the two material blocking frame bodies 1411 and are arranged below the material blocking plates 1412.
In this embodiment, the feeding clamping mechanism 2 is provided with a feeding clamping support 21 and a feeding clamping assembly 22, the feeding clamping support 21 is arranged on the conveying rack 101 and movably connected with the guide rail 102 on the conveying rack 101 through a sliding seat 113, and the feeding clamping assembly 22 is arranged above the feeding clamping support 21; the feeding clamping assembly 22 comprises a bottom plate 221 and a clamping piece 222, wherein the bottom plate 221 is arranged above the clamping bracket 21, and the clamping piece 222 is arranged above the bottom plate 221;
in this embodiment, the first clamping block 304 and the second clamping block 305 are both provided with a fixing member 306 and a clamping block 307, and the clamping block 307 is arranged below the fixing member 306, and a belt through hole is arranged between the two clamping blocks.
Preferably, the feeding end of the clamping member 222 is triangular, two sides of the feeding end of the clamping member 222 are oblique edges, and the intersection of the two oblique edges is arc-shaped. The structure of the clamping member 222 is not exclusive and may be triangular or other shapes, and the specific shape may be any shape for realizing the clamping function.
In this embodiment, the feeding clamping mechanism 3 includes a clamping bracket 31, a clamping assembly 32 and a clamping driving mechanism 33, the clamping bracket 31 is arranged on the conveying rack 101, the clamping assembly 32 is arranged on the clamping bracket 31, and the clamping driving mechanism 33 is arranged on a side frame of the conveying rack 101;
a connecting bottom plate 211 is arranged below two ends of the clamping bracket 31, a group of sliding seats 212 are arranged below the connecting bottom plate 211, and the sliding seats 212 are movably connected with the guide rail 102 on the conveying rack 101;
the clamping assembly 32 comprises a bottom plate 221 and a clamping piece 222, wherein the bottom plate 221 is arranged above the clamping bracket 21, and the clamping piece 222 is arranged above the bottom plate 221;
the feeding end of the clamping piece 222 is triangular, two sides of the feeding end of the clamping piece 222 are oblique edges, and the intersection of the two oblique edges is arc-shaped;
the clamping driving mechanism 33 is internally provided with a driving motor 331, a first transmission shaft 332 and a second transmission shaft 333, the driving motor 331 is arranged on the conveying rack 101 through a motor fixing seat, two ends of the first transmission shaft 332 and the second transmission shaft 333 are arranged on the conveying rack 101, an output end of the driving motor 331 is provided with a driving wheel 334, two ends of the first transmission shaft 332 are arranged on the inner side of the conveying rack 101 and are provided with a first driven wheel 335, one end close to the driving motor 331 is also provided with a driving wheel 336, and the outer side of the conveying rack 101 is provided with a second driven wheel 337;
both ends of the second transmission shaft 333 are positioned at the inner side of the conveying rack 101 and are provided with third driven wheels 338, the driving wheel 334 is connected with the driving wheel 336 through a first belt 301, and the first driven wheel 335 is connected with the third driven wheels 338 through a second belt 302; the outfeed holding brackets 31 are connected by a second holding block 305 and a third belt 303.
In this embodiment, the discharging mechanism 7 includes a clamping bracket 31 and a clamping driving mechanism 33, the clamping bracket 31 is disposed on the discharging rack 104, and the clamping driving mechanism 33 is disposed on a side frame of the discharging rack 104;
a connecting bottom plate 211 is arranged below the clamping bracket 31, a group of sliding seats 212 are arranged below the connecting bottom plate 211, and the sliding seats 212 are movably connected with the guide rail 102 of the conveying rack 104;
the clamping driving mechanism 33 in the discharging mechanism 7 comprises a discharging driving motor 71 and a discharging driving shaft 72, the discharging driving motor 71 is arranged on the discharging machine frame 104, the discharging driving shaft 72 is arranged between the supporting frames 105 at the two sides of the discharging machine frame 104, and is connected through a bearing seat, the output end of the material driving motor 71 is provided with a first driving wheel 73, one end of the discharging driving shaft 72 is arranged at the inner side of the side supporting frame 105 and is provided with a first driving wheel 74, the two ends of the discharging driving shaft 72 are positioned outside the side supporting frames 105 and are provided with second driving wheels 75, a group of third transmission wheels 76 are arranged on the discharging frame 104, the first driving wheel 73 is connected with the first driving wheel 74 through a fourth belt 77, the second transmission wheel 75 is connected with the third transmission wheel 76 through a fifth belt 78, and two ends of the clamping bracket 31 are connected with the fifth belt 78 through a first clamping block 304;
a connecting bottom plate 211 is arranged below the clamping bracket 31, a group of sliding seats 212 is arranged below the connecting bottom plate 211, the sliding seats 212 in the feeding clamping mechanism 3 are movably connected with the guide rail 102 of the conveying rack 101, and the sliding seats 212 in the discharging mechanism 7 are movably connected with the guide rail 102 of the conveying rack 104;
the first clamping block 304 and the second clamping block 305 are both provided with a fixing member 306 and a clamping block 307, the clamping block 307 is arranged below the fixing member 306, and a belt through hole is arranged between the two clamping blocks.
In this embodiment, the feeding clamping mechanism 2, the feeding clamping mechanism 3 and the discharging mechanism 7 further include a lifting rod 23 and a set of lifting driving mechanisms 24, the lifting rod 23 is disposed above the clamping assembly 32, and the lifting driving mechanisms 24 are disposed on two sides of the lifting rod 23 and connected to the lifting rod 23;
the lifting driving mechanism 24 includes an air cylinder fixing seat 241, an air cylinder 242 and a guide post 243, the air cylinder 242 is disposed on the air cylinder fixing seat 241, the air cylinder fixing seat 241 is connected with the clamping bracket 31 through a connecting plate 213, the guide post 243 is disposed on the air cylinder fixing seat 241 and is disposed at one side of the air cylinder 242, an output end of the air cylinder 242 is provided with a sliding connector 244, and the sliding connector 244 is sleeved on the guide post 243 and is connected with the lifting rod 23.
Still include drive mechanism 4 in this embodiment, drive mechanism 4 includes a set of transmission support frame 41, driving roller 42 and adjusts actuating mechanism 43, transmission support frame 41 is connected with transport rack 101, driving roller 42 is located between transmission support frame 41, and is located the below of driving roller 42 and is equipped with balancing pole 44, adjust actuating mechanism 43 below and be connected with transport rack 101 through the fixing base, the output is connected with transmission support frame 41.
In this embodiment, the cross bar feeding mechanism 5 includes a set of mounting plates 51, a set of mounting frames 52, a set of side plates 53, a set of material placing frames 54, a feeding mechanism 55 and a feeding mechanism 56, the mounting plates 51 are arranged oppositely, two ends of the mounting frames 52 are connected with the mounting plates 51, the side plates 53 are arranged oppositely on the mounting frames 52, the material placing frames 54 are arranged on the corresponding mounting frames 52 or side plates 53, the feeding mechanism 55 is arranged on one side of the material placing frames 54 and is matched with the material placing frames 54, the feeding mechanism 56 is arranged below the mounting frames 52, the feeding mechanism 56 is matched with the feeding mechanism 55, a set of walking wheels 511 are arranged on the outer side of the mounting plates 51, and the walking wheels 511 are arranged on the rails of the supporting frames;
the material placing frame 54 comprises a middle material placing frame 541 and a side material placing frame 542, the middle material placing frame 541 is connected with the mounting frame 52 through a fixing frame 543, the two oppositely arranged middle material placing frames 541 are connected through a connecting column, and the side material placing frame 542 is connected with the side plate 53 through a connecting column;
a first limiting plate 544 is arranged on one side opposite to the side loading frame 542, and the first limiting plate 544 is matched with the side loading frame 542;
the feeding mechanism 55 comprises a driving rod 551, a group of material guide discs 522, a group of material guide plates 553, a group of limiting plates 554 and a driving motor 555, wherein two ends of the driving rod 551 are connected with the mounting plate 51 through bearing seats, and one end of the driving rod 551 is provided with a driven wheel 556;
the material guide discs 522 are internally provided with a group of driving material guide discs 5221 and a group of driven material guide discs 5222, the driving material guide discs 5221 are connected with the driving rod 551 through bearings, the driven material guide discs 5222 are arranged at two ends of the driving rod 551, and the driving material guide discs 5221 are provided with blanking grooves 5223;
the material guide plate 553 is provided with a group of middle material guide plates 5531 and a group of side material guide plates 5532, the middle material guide plates 5531 are arranged on one side of the driving material guide disc 5221 and connected with a vertical fixing frame on a feeding fixing seat 561 in the feeding mechanism 56, the side material guide plates 5532 are arranged on one side of the driven material guide disc 5222 and connected with the mounting plate 51, the second limiting plate 554 is arranged on the outer side of the side material guide plates 5532, a material channel 557 is arranged between the two, and the second limiting plate 554 is connected with the mounting plate 51 through a connecting column;
the driving motor 555 is connected with the mounting plate 51 through a motor base, the output end of the driving motor is provided with a driving wheel 558, and the driving wheel 558 is connected with a driven wheel 556 through a belt;
a limiting frame 501 is arranged above the feeding mechanism 55, and two ends of the limiting frame 501 are connected with the mounting plate 51;
the ends of the middle material placing frame 541 and the side material placing frame 542 are respectively provided with a hook 545, and the hooks 545 are hooked on the transmission rod 551; the middle material placing frame 541 and the side material placing frame 542 are arranged in an inclined manner and are matched with the feeding mechanism 55;
the feeding mechanism 56 comprises a feeding fixed seat 561, a feeding device 562 and a feeding driving mechanism 563, the feeding fixed seat 561 is arranged below the mounting frame 52 and connected through a connecting column, the feeding device 562 is arranged on one side of the feeding fixed seat 561, the feeding driving mechanism 563 is arranged on the feeding fixed seat 561, and an output end of the feeding driving mechanism 563 is connected with the feeding device 562;
the feeding device 562 comprises a feeding plate 5621 and a group of material receiving clamps 5622, and the material receiving clamps 5622 are arranged on the feeding plate 5621;
a group of first sliding seats 5611 is arranged on the feeding fixed seat 561, the feeding plate 5621 is in sliding connection with the first sliding seats 5611 through a group of first guide rails 5623, the feeding driving mechanism 563 is connected with the feeding fixed seat 561 through a cylinder fixed seat, and the output end of the feeding driving mechanism is connected with the feeding plate 5621;
the cross bar feeding mechanism 5 further comprises an adjusting rod 57, two ends of the adjusting rod 57 are connected with the mounting plate 51 through bearing seats, the lower part of the side plate 53 is connected with the adjusting rod 57 through a group of driving blocks 571, and one end of the adjusting rod 57 is provided with a hand wheel 572;
a set of second guide rails 521 is oppositely arranged on the mounting frame 52, and the side plate 53 is movably connected with the second guide rails 521 through a second sliding seat 522.
In this embodiment, the welding mechanism 6 includes a set of columns 61, at least one welding host 62 and a welding station 63, the welding host 62 is disposed on a host fixing frame 64, two ends of the host fixing frame 64 are connected with the columns 61, and the welding station 63 is disposed below the welding host 62 and connected with the columns 61;
the welding host 62 includes a welding host body 621 and a welding head 622, the welding host body 621 is connected to the upright post 61 through the host fixing frame 604, the welding head 622 is disposed below the welding host body 621, and one side of the welding head is connected to the upright post 61 through a fixing seat 6221.
In this embodiment, the welding station 63 includes a welding support seat 631, a material distributor 632, and a set of support seats 633, two ends of the welding support seat 631 are connected to the slide rail 611 inside the upright post 61 in a lifting manner through a slider, the material distributor 632 is disposed above the welding support seat 631, the support seats 633 are disposed on one side of the welding support seat 631, and one end of the support seats far away from the welding support seat 631 is connected to the material distributor 632;
the welding station 63 further comprises a lifting driving mechanism 634, the lifting driving mechanism 634 comprises a set of lifting air cylinders 6341 and a transmission shaft 6342, the lifting air cylinders 6341 are arranged on the base, the output ends of the lifting air cylinders 6341 are connected with the welding support seat 631, two ends of the transmission shaft 6342 are connected with the upright post 61 through bearing seats, a set of transmission gears 6343 is arranged on the transmission shaft 6342, a set of racks 6311 is arranged on one side of the welding support seat 631, and the racks 6311 are meshed with the transmission gears 6343;
the welding machine further comprises a pressure tank 64 and an air supply pipe 65, wherein the pressure tank 64 is arranged on one side of the welding host 62 and is connected with the host fixing frame 604 through a group of supporting frames 641, the air supply pipe 65 is arranged on the two upright posts 61 and is provided with a group of air supply nozzles, the air supply nozzles are connected with a welding head 621 of the welding host 62 through pipelines, and the pressure tank 64 is connected with the air supply pipe 65 through a pipeline;
preferably, the welding device further comprises a material receiving device 66, the material receiving device 66 is arranged between the welding mechanism 6 and the discharging mechanism 7, a material receiving support frame 661, a material receiving power mechanism 662 and a material receiving plate 663 are arranged in the material receiving device 66, the material receiving support frame 661 is connected with the frame through a group of fixing frames 6601, the power mechanism 662 is arranged on the material receiving support frame 661, the material receiving plate 663 is connected with the power mechanism 662, a groove 6631 is formed in the material receiving plate 663, and the groove 6631 is matched with the cross rod;
the material receiving support frame 661 is L-shaped, and includes a support frame body, wherein second mounting plates 6611 are provided at two ends of the support frame body, and first guide rails 6612 are provided on the second mounting plates 6611;
the material dividing device 632 comprises a material dividing fixing seat 6321, a limiting frame 6322 and a set of material dividing comb bodies 6323, wherein the material dividing fixing seat 6321 is arranged above the welding supporting seat 631, the limiting frame 6322 is arranged on one side of the material dividing fixing seat 6321, and the two sides are connected through a connecting column, and the material dividing comb bodies 6323 are arranged between the material dividing fixing seat 6321 and the limiting frame 6322;
the power mechanism 662 comprises a driving cylinder 6621 and a sliding seat 6622, the driving cylinder 6621 is fixed on the material receiving support frame 661, and the sliding seat 6622 is movably connected with a first guide rail 6612 on the mounting plate.
Still include work platform 8 in this embodiment, work platform 8 includes a set of ladder 81 and brace table 82, the both sides of feed support 105 are located to ladder 81, the top of feed support 105 is located to brace table 82 to be connected with one of them ladder 81, just the outside of ladder 81 and brace table 82 all is equipped with the guardrail.
Example 2
The intelligent cross rod pressure welding equipment integrating feeding, processing and discharging in the embodiment has the same structure as the intelligent cross rod pressure welding equipment integrating feeding, processing and discharging in the embodiment 1.
The working method of the intelligent cross rod pressure welding equipment integrating feeding, processing and discharging in the embodiment is as follows: 1): firstly, the flat steel is placed on a driving roller 12 of a conveying mechanism 1 and is conveyed through the driving roller 12, and when the flat steel is conveyed to a material distribution mechanism 13, the flat steel is separated through a material distribution comb 132;
2): after the flat steel is separated by the material distributing comb 132, the flat steel is clamped by the material loading clamping mechanism 2, that is, the clamping assembly 22 in the material loading clamping mechanism 2 clamps the flat steel, in the process, the material blocking frame 141 in the material blocking mechanism 14 is driven by the material blocking driving mechanism 142 to ascend to block the conveyed flat steel, and the lifting rod 23 in the material loading clamping mechanism 2 is driven by the lifting driving mechanism 24 to descend to press on the flat steel;
3): when the flat steel is completely pressed, the material blocking driving mechanism 142 drives the material blocking frame 141 to descend, and then the material loading clamping mechanism 2 clamps the flat steel to move forwards;
4): after the flat steel is clamped, a driving motor 331 in a driving mechanism 33 in the feeding clamping mechanism 3 starts to work, a driving wheel 334 at the output end of the driving motor 331 rotates, a driving wheel 336 is driven to rotate by a first belt 301, a first driving shaft 332 drives second driven wheels 337 at two ends to rotate together under the driving of the driving wheel 336, and under the driving of the second driven wheels 337, as the second driven wheels 337 are connected with fourth driven wheels 339 through a third belt 303, the fourth driven wheels 339 rotate together with the second driven wheels 337, in the process, a first clamping block 304 on the feeding clamping support 21 moves forwards along the third belt 303, and meanwhile, a sliding seat 113 on the feeding clamping mechanism 2 is driven to move forwards along a guide rail 102 on the conveying rack 101;
4): in the process of moving the feeding clamping mechanism 2, the flat steel is conveyed by the transmission mechanism 4, when the flat steel starts to enter the clamping assembly 32 of the feeding clamping mechanism 3, the lifting driving mechanism 24 in the feeding clamping mechanism 2 drives the lifting rod 23 to lift to release the flat steel, and at the moment, the clamping assembly 32 in the feeding clamping mechanism 3 clamps the flat steel;
5): then the lifting driving mechanism 24 in the feeding clamping mechanism 3 drives the lifting rod 23 to descend to press the flat steel, then under the driving of the driving motor 331, the first driven wheel 335 rotates, under the driving of the driving motor 331, the third driven wheel 338 rotates along with the first driven wheel 335, so that the feeding clamping mechanism 3 is driven by the second transmission shaft 333 to move forward along the second belt 302, and meanwhile, the sliding seat 113 on the feeding clamping mechanism 3 moves forward along the guide rail 102 on the conveying rack 101, so as to convey the flat steel to the welding mechanism 6;
6): when the flat steel enters the material distributing device 632 of the welding mechanism 6 and is placed on the material distributing comb body 6323, the lifting driving mechanism 24 of the material supplying clamping mechanism 3 drives the lifting rod 23 to ascend, and the flat steel is loosened;
7): meanwhile, the feeding mechanism 55 in the cross bar feeding mechanism 5 feeds materials to the welding mechanism 6, that is, the first driving motor 555 drives the first driving wheel 558 to rotate, the driven wheel 556 rotates along with the first driving wheel 558, the driven wheel 556 drives the driving rod 551 to rotate, the driving guide disc 5221 and the driven guide disc 5222 drive the cross bar to move upwards under the driving of the driving rod 551 until the cross bar is driven to the guide plate 553, two ends of the cross bar enter the material passage 557 between the second limiting plate 554 and the side guide plate 5532, then the cross bar moves to the material receiving clamp 5622 in the feeding mechanism 56 along the material passage 557, and then the feeding driving mechanism 563 in the feeding mechanism 56 drives the feeding plate 5621 to move towards the welding mechanism 6;
8): in the feeding process of the feeding mechanism 56, the material receiving device 66 moves forward to be matched with the feeding mechanism 56, when the material receiving plate 663 moves to a proper position, the lifting driving mechanism 634 drives the welding supporting seat 631 to move upwards, namely the sliding blocks at the two ends of the welding supporting seat 631 move along the sliding rail 611 on the inner side of the upright post 61, meanwhile, the rack 6311 on the welding supporting seat 631 moves relative to the transmission gear 6343 on the transmission shaft 6342, and when the cross bar of the material receiving plate 663 moves relative to the transmission gear 6343 on the transmission shaft 6342
After the cross rod is received, the lifting driving mechanism 634 drives the welding supporting seat 631 to move downwards, and the movement mode of the welding supporting seat 631 is opposite to the lifting mode until the material receiving plate 663 drives the cross rod to the flat steel;
9): then, a driving cylinder 6621 in the material receiving power mechanism 662 drives a sliding seat 6622 to move back and forth along a first guide rail 6612, and a material receiving plate 663 is driven by the sliding seat 6622 to move back and forth along the sliding seat, so that the cross rod is placed at a proper position of the flat steel;
10): the welding main machine 62 in the welding mechanism 6 can weld the intersection of the flat steel and the cross bar, and one or more welding main machines can be selected for welding according to the requirement in the welding process;
11): during the welding process, the welded product continuously moves forward, when the welded product moves to the discharging mechanism 7, the lifting driving mechanism 24 in the discharging mechanism 7 drives the lifting rod 23 to descend to press the product and then send the product out, i.e. the driving motor 71 drives the second driving wheel 73 to rotate, the second driving wheel 73 drives the first driving wheel 74 on the discharging driving shaft 72 to rotate so as to drive the discharging driving shaft 72 to rotate together with the product, under the driving of the discharging driving shaft 72, the second driving wheel 75 at two ends of the discharging driving shaft 72 outside the side supporting frame 105 also rotates together, because the second driving wheel 75 is connected with the third driving wheel 76 through the fifth belt 78, during the rotation of the second driving wheel 75, the third driving wheel 76 and the second belt 78 also rotate together, during the transmission of the fifth belt 78, the first clamping block 304 drives the clamping bracket 31 in the discharging mechanism 7 to rotate along the belt, at the same time, the sliding blocks on both sides of the gripping bracket 31 move together along the guide rail 102 on the discharging bracket 104.
In the working process, each welding host of the welding station can work independently according to the requirement.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.

Claims (10)

1. The utility model provides a collect material loading, processing and ejection of compact in intelligent horizontal pole pressure welding equipment of integration which characterized in that: the method comprises the following steps: conveying mechanism (1), material loading fixture (2), feed fixture (3), horizontal pole feeding mechanism (5), welding mechanism (6) and discharge mechanism (7), conveying mechanism (1), material loading fixture (2) and feed fixture (3) are all located on transport frame (101), horizontal pole feeding mechanism (5) are located on feed frame (103), just feed fixture (3) top is located in horizontal pole feeding mechanism (5), between feed fixture (3) and discharge mechanism (7) are located in welding mechanism (6), discharge mechanism (7) are located on ejection of compact frame (104).
2. The intelligent cross rod pressure welding equipment integrating feeding, processing and discharging according to claim 1, wherein the equipment comprises: the conveying mechanism (1) comprises a feeding frame (11), a group of driving rollers (12) and a material distribution mechanism (13), wherein the driving rollers (12) are arranged on the feeding frame (11), and the material distribution mechanism (13) is arranged at one end of the feeding frame (11);
the feeding frame (11) comprises a group of side frames (111) and a group of feeding end frames (112), the side frames (111) are arranged oppositely, the feeding end frames (112) are arranged at two ends of the side frames (111) and are arranged between the side frames (111), and the distributing mechanism (13) is arranged on the feeding end frames (112);
the material distributing mechanism (13) is internally provided with a material distributing support frame (131) and a group of material distributing combs (132), and the material distributing combs (132) are oppositely arranged on the material distributing support frame (131);
a sliding seat (113) is arranged below the side frame (111), two ends of the feeding end frame (112) are arranged on one side of the sliding seat (113), and the sliding seat (113) is movably connected with a guide rail (102) on the conveying rack (101);
the automatic feeding device is characterized by further comprising a material blocking mechanism (14), wherein the material blocking mechanism (14) is arranged at one end of the feeding frame (11); the material blocking mechanism (14) comprises a material blocking frame (141) and a material blocking driving mechanism (142), the material blocking frame (141) is arranged on one side of the material distributing mechanism (13) and is connected with the sliding seat (113), the material blocking driving mechanism (142) is arranged below the material blocking frame (141), one end of the material blocking driving mechanism is connected with the transport rack (15) through the fixed seat, and the other end of the material blocking driving mechanism is connected with the material blocking frame (141);
the material blocking frame (141) comprises a group of material blocking support frames (1411), a material blocking plate (1412) and a synchronous rod (1412), the material blocking support frames (1411) are arranged oppositely, the material blocking plate (1412) is arranged on the material blocking support frames (1411), and the synchronous rod (1412) is arranged between the two material blocking frame bodies (1411) and is placed below the material blocking plate (1412).
3. The intelligent cross rod pressure welding equipment integrating feeding, processing and discharging according to claim 1, wherein the intelligent cross rod pressure welding equipment comprises: a feeding clamping support (21) and a feeding clamping assembly (22) are arranged in the feeding clamping mechanism (2), the feeding clamping support (21) is arranged on the conveying rack (101), and the feeding clamping assembly (22) is arranged above the feeding clamping support (21);
the feeding clamping assembly (22) comprises a bottom plate (221) and a clamping piece (222), the bottom plate (221) is arranged above the clamping support (21), and the clamping piece (222) is arranged above the bottom plate (221);
preferably, the feeding end of the clamping piece (222) is triangular, two sides of the feeding end of the clamping piece (222) are oblique edges, and the intersection of the two oblique edges is arc-shaped.
4. The intelligent cross rod pressure welding equipment integrating feeding, processing and discharging according to claim 1, wherein the equipment comprises: the feeding clamping mechanism (3) comprises a clamping support (31), a clamping assembly (32) and a clamping driving mechanism (33), the clamping support (31) is arranged on the conveying rack (101), the clamping assembly (32) is arranged on the clamping support (31), and the clamping driving mechanism (33) is arranged on a side frame of the conveying rack (101);
a connecting bottom plate (211) is arranged below two ends of the clamping support (31), a group of sliding seats (212) are arranged below the connecting bottom plate (211), and the sliding seats (212) are movably connected with a guide rail (102) on the conveying rack (101);
the clamping assembly (32) comprises a bottom plate (221) and a clamping piece (222), the bottom plate (221) is arranged above the clamping support (21), and the clamping piece (222) is arranged above the bottom plate (221);
the feeding end of the clamping piece (222) is triangular, two sides of the feeding end of the clamping piece (222) are oblique edges, and the intersection of the two oblique edges is arc-shaped;
a driving motor (331), a first transmission shaft (332) and a second transmission shaft (333) are arranged in the clamping driving mechanism (33), the driving motor (331) is arranged on the conveying rack (101) through a motor fixing seat, two ends of the first transmission shaft (332) and the second transmission shaft (333) are arranged on the conveying rack (101), a driving wheel (334) is arranged at the output end of the driving motor (331), two ends of the first transmission shaft (332) are positioned on the inner side of the conveying rack (101) and provided with a first driven wheel (335), a driving wheel (336) is further arranged at one end close to the driving motor (331), and a second driven wheel (337) is arranged on the outer side of the conveying rack (101);
both ends of the second transmission shaft (333) are positioned on the inner side of the conveying rack (101) and are provided with third driven wheels (338), the driving wheel (334) is connected with the driving wheel (336) through a first belt (301), and the first driven wheel (335) is connected with the third driven wheels (338) through a second belt (302); the discharging clamping support (31) is connected through a second clamping block (305) and a third belt (303).
5. The intelligent cross rod pressure welding equipment integrating feeding, processing and discharging according to claim 1, wherein the intelligent cross rod pressure welding equipment comprises: the discharging mechanism (7) comprises a clamping support (31) and a clamping driving mechanism (33), the clamping support (31) is arranged on the discharging rack (104), and the clamping driving mechanism (33) is arranged on a side frame of the discharging rack (104);
a connecting bottom plate (211) is arranged below the clamping support (31), a group of sliding seats (212) are arranged below the connecting bottom plate (211), and the sliding seats (212) are movably connected with the guide rail (102) of the conveying rack (104);
the clamping driving mechanism (33) in the discharging mechanism (7) comprises a discharging driving motor (71) and a discharging driving shaft (72), the discharging driving motor (71) is arranged on a discharging rack (104), the discharging driving shaft (72) is arranged between two side supporting frames (105) of the discharging rack (104) and is connected through a bearing seat, the output end of the discharging driving motor (71) is provided with a first driving wheel (73), one end of the discharging driving shaft (72) is positioned on the inner side of the side supporting frame (105) and is provided with a first driving wheel (74), the two ends of the discharging driving shaft (72) are positioned on the outer side of the side supporting frame (105) and are provided with a second driving wheel (75), the discharging rack (104) is provided with a group of third driving wheels (76), the first driving wheel (73) is connected with the first driving wheel (74) through a fourth belt (77), and the second driving wheel (75) is connected with the third driving wheel (76) through a fifth belt (78), the two ends of the clamping bracket (31) are connected with a fifth belt (78) through a first clamping block (304);
a connecting bottom plate (211) is arranged below each clamping support (31), a group of sliding seats (212) are arranged below each connecting bottom plate (211), the sliding seats (212) in the feeding clamping mechanism (3) are movably connected with the guide rails (102) of the conveying rack (101), and the sliding seats (212) in the discharging mechanism (7) are movably connected with the guide rails (102) of the conveying rack (104);
the feeding clamping mechanism (3) and the discharging mechanism (7) further comprise a lifting rod (23) and a group of lifting driving mechanisms (24), the lifting rod (23) is arranged above the clamping assembly (32), and the lifting driving mechanisms (24) are arranged on two sides of the lifting rod (23) and connected with the lifting rod (23);
the lifting driving mechanism (24) comprises an air cylinder fixing seat (241), an air cylinder (242) and a guide post (243), the air cylinder (242) is arranged on the air cylinder fixing seat (241), the air cylinder fixing seat (241) is connected with the clamping support (31) through a connecting plate (213), the guide post (243) is arranged on the air cylinder fixing seat (241) and is arranged on one side of the air cylinder (242), a sliding connecting piece (244) is arranged at the output end of the air cylinder (242), and the sliding connecting piece (244) is sleeved on the guide post (243) and is connected with the lifting rod (23).
6. The intelligent cross rod pressure welding equipment integrating feeding, processing and discharging according to claim 1, wherein the intelligent cross rod pressure welding equipment comprises: still include drive mechanism (4), drive mechanism (4) are including a set of transmission support frame (41), driving roller (42) and regulation actuating mechanism (43), transmission support frame (41) are connected with transport frame (101), between transmission support frame (41) is located in driving roller (42), and the below that is located driving roller (42) is equipped with balancing pole (44), it is connected with transport frame (101) through the fixing base to adjust actuating mechanism (43) below, and the output is connected with transmission support frame (41).
7. The intelligent cross rod pressure welding equipment integrating feeding, processing and discharging according to claim 1, wherein the intelligent cross rod pressure welding equipment comprises: the cross bar feeding mechanism (5) comprises a group of mounting plates (51), a group of mounting frames (52), a group of side plates (53), a group of material placing frames (54), a feeding mechanism (55) and a feeding mechanism (56), the mounting plates (51) are oppositely arranged, two ends of the mounting frame (52) are connected with the mounting plates (51), the side plates (53) are arranged on the mounting rack (52) relatively, the material placing rack (54) is arranged on the corresponding mounting rack (52) or the side plates (53), the feeding mechanism (55) is arranged on one side of the material placing rack (54), and is matched with the material placing frame (54), the feeding mechanism (56) is arranged below the mounting frame (52), the feeding mechanism (56) is matched with the feeding mechanism (55), a group of travelling wheels (511) are arranged on the outer side of the mounting plate (51), and the travelling wheels (511) are arranged on a track of the support frame;
the material placing frame (54) comprises a middle material placing frame (541) and a side material placing frame (542), the middle material placing frame (541) is connected with the mounting frame (52) through a fixing frame (543), the two oppositely arranged middle material placing frames (541) are connected through a connecting column, and the side material placing frame (542) is connected with the side plate (53) through the connecting column;
a first limiting plate (544) is arranged on one side, opposite to the side material placing frame (542), and the first limiting plate (544) is matched with the side material placing frame (542);
the feeding mechanism (55) comprises a driving rod (551), a group of material guide discs (522), a group of material guide plates (553), a group of limiting plates (554) and a driving motor (555), two ends of the driving rod (551) are connected with the mounting plate (51) through bearing seats, and one end of the driving rod (551) is provided with a driven wheel (556);
a group of driving material guide discs (5221) and a group of driven material guide discs (5222) are arranged in the material guide discs (522), the driving material guide discs (5221) are connected with the driving rod (551) through bearings, the driven material guide discs (5222) are arranged at two ends of the driving rod (551), and blanking grooves (5223) are formed in the driving material guide discs (5221);
the material guide plate (553) is internally provided with a group of middle material guide plates (5531) and a group of side material guide plates (5532), the middle material guide plates (5531) are arranged on one side of the driving material guide disc (5221) and are connected with a vertical fixing frame on a feeding fixing seat (561) in the feeding mechanism (56), the side material guide plates (5532) are arranged on one side of the driven material guide disc (5222) and are connected with the mounting plate (51), the second limiting plate (554) is arranged on the outer side of the side material guide plates (5532), a material channel (557) is arranged between the two, and the second limiting plate (554) is connected with the mounting plate (51) through a connecting column;
the driving motor (555) is connected with the mounting plate (51) through a motor base, the output end of the driving motor is provided with a driving wheel (558), and the driving wheel (558) is connected with a driven wheel (556) through a belt;
a limiting frame (501) is arranged above the feeding mechanism (55), and two ends of the limiting frame (501) are connected with the mounting plate (51);
the ends of the middle material placing frame (541) and the side material placing frame (542) are respectively provided with a hook (545), and the hooks (545) are hooked on the transmission rod (551); the middle material placing frame (541) and the side material placing frame (542) are arranged in an inclined manner and are matched with the feeding mechanism (55);
the feeding mechanism (56) comprises a feeding fixing seat (561), a feeding device (562) and a feeding driving mechanism (563), the feeding fixing seat (561) is arranged below the mounting frame (52) and connected through a connecting column, the feeding device (562) is arranged on one side of the feeding fixing seat (561), the feeding driving mechanism (563) is arranged on the feeding fixing seat (561), and the output end of the feeding driving mechanism (563) is connected with the feeding device (562);
the feeding device (562) comprises a feeding plate (5621) and a group of material receiving clamps (5622), and the material receiving clamps (5622) are arranged on the feeding plate (5621);
a group of first sliding seats (5611) are arranged on the feeding fixed seat (561), the feeding plate (5621) is in sliding connection with the first sliding seats (5611) through a group of first guide rails (5623), the feeding driving mechanism (563) is connected with the feeding fixed seat (561) through an air cylinder fixed seat, and the output end of the feeding driving mechanism is connected with the feeding plate (5621);
the cross bar feeding mechanism (5) further comprises an adjusting rod (57), two ends of the adjusting rod (57) are connected with the mounting plate (51) through bearing seats, the lower portion of the side plate (53) is connected with the adjusting rod (57) through a group of driving blocks (571), and one end of the adjusting rod (57) is provided with a hand wheel (572);
a group of second guide rails (521) are oppositely arranged on the mounting frame (52), and the side plate (53) is movably connected with the second guide rails (521) through a second sliding seat (522).
8. The intelligent cross rod pressure welding equipment integrating feeding, processing and discharging according to claim 1, wherein the intelligent cross rod pressure welding equipment comprises: the welding mechanism (6) comprises a group of stand columns (61), at least one welding host (62) and a welding station (63), the welding host (62) is arranged on a host fixing frame (64), two ends of the host fixing frame (64) are connected with the stand columns (61), and the welding station (63) is arranged below the welding host (62) and is connected with the stand columns (61);
the welding host (62) comprises a welding host body (621) and a welding head (622), the welding host body (621) is connected with the upright column (61) through a host fixing frame (604), the welding head (622) is arranged below the welding host body (621), and one side of the welding head is connected with the upright column (61) through a fixing seat (6221).
9. The intelligent cross rod pressure welding equipment integrating feeding, processing and discharging according to claim 1, wherein the intelligent cross rod pressure welding equipment comprises: the welding station (63) comprises a welding support seat (631), a material distribution device (632) and a group of support seats (633), wherein two ends of the welding support seat (631) are connected with a slide rail (611) on the inner side of the upright post (61) in a lifting mode through a slide block, the material distribution device (632) is arranged above the welding support seat (631), the support seats (633) are arranged on one side of the welding support seat (631), and one ends of the support seats, which are far away from the welding support seat (631), are connected with the material distribution device (632);
the welding station (63) further comprises a lifting driving mechanism (634), the lifting driving mechanism (634) comprises a set of lifting air cylinders (6341) and a transmission shaft (6342), the lifting air cylinders (6341) are arranged on the base, the output ends of the lifting air cylinders are connected with the welding supporting seat (631), two ends of the transmission shaft (6342) are connected with the upright post (61) through bearing seats, a set of transmission gears (6343) are arranged on the transmission shaft (6342), a set of racks (6311) are arranged on one side of the welding supporting seat (631), and the racks (6311) are meshed with the transmission gears (6343);
the welding machine is characterized by further comprising a pressure tank (64) and an air supply pipe (65), wherein the pressure tank (64) is arranged on one side of the welding host (62) and is connected with a host fixing frame (604) through a group of supporting frames (641), the air supply pipe (65) is arranged on the two upright posts (61), a group of air supply nozzles are arranged on the air supply pipe, the air supply nozzles are connected with a welding head (621) of the welding host (62) through a pipeline, and the pressure tank (64) is connected with the air supply pipe (65) through a pipeline;
preferably, the welding device further comprises a material receiving device (66), the material receiving device (66) is arranged between the welding mechanism (6) and the discharging mechanism (7), a material receiving support frame (661), a material receiving power mechanism (662) and a material receiving plate (663) are arranged in the material receiving device (66), the material receiving support frame (661) is connected with the rack through a group of fixing frames (6601), the power mechanism (662) is arranged on the material receiving support frame (661), the material receiving plate (663) is connected with the power mechanism (662), a groove (6631) is formed in the material receiving plate (663), and the groove (6631) is matched with the cross rod;
the material receiving support frame (661) is L-shaped and comprises a support frame body, wherein two ends of the support frame body are provided with second mounting plates (6611), and the second mounting plates (6611) are provided with first guide rails (6612);
the material dividing device (632) comprises a material dividing fixing seat (6321), a limiting frame (6322) and a group of material dividing comb bodies (6323), wherein the material dividing fixing seat (6321) is arranged above the welding and supporting seat (631), the limiting frame (6322) is arranged on one side of the material dividing fixing seat (6321), the two sides of the material dividing fixing seat are connected through a connecting column, and the material dividing comb bodies (6323) are arranged between the material dividing fixing seat (6321) and the limiting frame (6322);
the power mechanism (662) comprises a driving cylinder (6621) and a sliding seat (6622), the driving cylinder (6621) is fixed on the material receiving support frame (661), and the sliding seat (6622) is movably connected with a first guide rail (6612) on the mounting plate.
10. The intelligent cross rod pressure welding equipment integrating feeding, processing and discharging in one piece according to any one of claims 1 to 9, characterized in that: still include work platform (8), work platform (8) are including a set of ladder (81) and brace table (82), the both sides of feed support (105) are located in ladder (81), the top of feed support (105) is located in brace table (82) to be connected with one of them ladder (81), just the outside of ladder (81) and brace table (82) all is equipped with the guardrail.
CN202011503446.8A 2020-12-17 2020-12-17 Intelligent cross rod pressure welding equipment integrating feeding, processing and discharging and working method Pending CN114643439A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011503446.8A CN114643439A (en) 2020-12-17 2020-12-17 Intelligent cross rod pressure welding equipment integrating feeding, processing and discharging and working method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011503446.8A CN114643439A (en) 2020-12-17 2020-12-17 Intelligent cross rod pressure welding equipment integrating feeding, processing and discharging and working method

Publications (1)

Publication Number Publication Date
CN114643439A true CN114643439A (en) 2022-06-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011503446.8A Pending CN114643439A (en) 2020-12-17 2020-12-17 Intelligent cross rod pressure welding equipment integrating feeding, processing and discharging and working method

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Country Link
CN (1) CN114643439A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116175028A (en) * 2023-05-04 2023-05-30 常州市鹏瑞自动化设备有限公司 Welding bus and welding method for steel grating edge wrapping

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116175028A (en) * 2023-05-04 2023-05-30 常州市鹏瑞自动化设备有限公司 Welding bus and welding method for steel grating edge wrapping
CN116175028B (en) * 2023-05-04 2023-07-21 常州市鹏瑞自动化设备有限公司 Welding bus and welding method for steel grating edge wrapping

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