CN111468328A - Production line of light composite wallboard - Google Patents

Production line of light composite wallboard Download PDF

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Publication number
CN111468328A
CN111468328A CN202010244748.1A CN202010244748A CN111468328A CN 111468328 A CN111468328 A CN 111468328A CN 202010244748 A CN202010244748 A CN 202010244748A CN 111468328 A CN111468328 A CN 111468328A
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CN
China
Prior art keywords
rock wool
cutting
conveying
clamping
frame
Prior art date
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Pending
Application number
CN202010244748.1A
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Chinese (zh)
Inventor
余诚
高继涛
桓向峰
曾令云
肖鹏
杨杰
邢少睿
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuchang Fortune Energy Saving Technology Co ltd
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Xuchang Fortune Energy Saving Technology Co ltd
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Publication date
Application filed by Xuchang Fortune Energy Saving Technology Co ltd filed Critical Xuchang Fortune Energy Saving Technology Co ltd
Priority to CN202010244748.1A priority Critical patent/CN111468328A/en
Publication of CN111468328A publication Critical patent/CN111468328A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0278—Arrangement or mounting of spray heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
    • B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/02—Means for holding or positioning work with clamping means
    • B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B26D7/1845—Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B43/00—Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
    • B32B43/003—Cutting

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Building Environments (AREA)

Abstract

The invention discloses a production line of a light composite wallboard, which comprises a rock wool cutting device, a steel plate glue spraying device and a composite plate forming device, wherein the rock wool cutting device is used for cutting rock wool blocks to be cut into cut rock wool blocks and conveying the rock wool blocks to the composite plate forming device; rock wool cutting device includes feeding hoist mechanism, rock wool piece cutting mechanism, rock wool strip separating mechanism and rock wool strip conveying mechanism, and composite sheet forming device receives the output rock wool strip that comes from rock wool cutting device simultaneously and the various steel sheet of output that the gluey mechanism was spouted to the steel sheet to along the direction of delivery of conveyer belt, set gradually cloth mechanism, track heating machine and cut the mechanism. All indexes such as fire resistance, heat preservation performance and the like of the composite board produced by the production line are improved.

Description

Production line of light composite wallboard
Technical Field
The invention belongs to the technical field of composite board production, and particularly relates to a production line of a light composite wallboard.
Background
The light composite wallboard is a novel building material encouraged to be popularized and used by the nation in recent years, has the advantages of heat preservation and sound insulation, light dead weight, high construction speed and cheap construction auxiliary materials, and is widely applied to the fields of inner walls of civil buildings, kitchen partitions, toilet partitions, office partitions, factory partitions, hotel inner walls and the like.
In the production process of the composite board, the following problems mainly exist: do not carry out whole optimization to the production line of rock wool and polyurethane double-deck composite sheet, the sandwich layer to the single material of production is many to current production line, and along with the advantage of this kind of compound panel is prominent gradually, mainly improves following defect in process of production: 1. in order to keep the production of production line simple and convenient, improve production efficiency, need urgently to carry out rationalized's improvement to the supplementary feed mechanism of rock wool piece. 2. Because structural design is reasonable inadequately, lead to the cutting inefficiency of rock wool piece, and cut the easy dust pollution phenomenon that appears of in-process. The following problems exist in the composite board forming process: need spout gluey processing with the medial surface to the outer steel sheet in two sides, but current gluey equipment structure that spouts sets up rationally inadequately, spouts gluey rifle and can not adjust the position wantonly, and spouts gluey effect not enough even, leads to laminating between current interior intermediate layer and the outer steel sheet firm inadequately. In addition, the trimming operation difficulty of the existing composite board trimming machine is high, the working efficiency and the trimming quality are affected, and the dust in the working environment of the trimming operation is more, so that the health of workers is affected. In the production process of composite sheet, after steel sheet and inside intermediate layer laminating, can form a complete battenboard, at this moment, need cutting device to cut the battenboard for the sectional heated board according to customer's required length, band saw itself can not remove, can lead to production limited.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provide a production line of a light composite wallboard.
In order to achieve the purpose, the invention adopts the following technical scheme: a production line of a light composite wallboard comprises a rock wool cutting device, a steel plate glue spraying mechanism and a composite plate forming device, wherein the rock wool cutting device is used for cutting rock wool blocks into rock wool strips and conveying the rock wool strips to the composite plate forming device, the steel plate glue spraying mechanism is used for spraying glue on the inner end surface of a steel plate and conveying the rock wool strips to the composite plate forming device, the composite plate forming device is used for attaching and post-treating the steel plate and an internal sandwich layer,
the rock wool cutting device is sequentially provided with a rock wool block cutting mechanism, a rock wool strip separating mechanism and a rock wool strip trimming mechanism along the conveying direction of the production line, the rock wool strip separating mechanism is in butt joint with a discharge port of the rock wool block cutting mechanism, and the trimming mechanism is used for performing groove cutting on the rock wool strips positioned on one side edge;
the rock wool block cutting mechanism comprises a cutting rack and a shell, the shell is fixed on the cutting rack, clamping roller assemblies are sequentially arranged in the shell from an inlet side to an outlet side, each clamping roller assembly comprises two rows of clamping rollers which are arranged up and down, a clamping and conveying gap through which rock wool blocks pass is formed between the two rows of clamping rollers, a cutting roller is arranged in the middle of the shell, one end of the cutting roller is connected with a cutting motor, and a plurality of cutting blades are distributed on the cutting roller at intervals;
the rock wool strip separating mechanism comprises a separating rack and separating conveying rollers distributed on the separating rack, a push rod assembly is arranged on one side of the separating rack, the push rod assembly comprises a sliding column and a sliding frame, and the sliding frame is arranged on the sliding column in a sliding mode;
the rock wool strip trimming mechanism comprises a trimming workbench, and a cutting channel and an electric saw slot assembly are arranged at the edge of the trimming workbench; the electric saw slot assembly comprises an installation box body and a saw blade arranged in the installation box body, wherein the side wall of one side of the installation box body is communicated with an opening of the side wall of the cutting channel, and the saw teeth of one side of the saw blade extend into the cutting channel;
the steel plate glue spraying mechanism comprises a glue spraying rack, spray gun assemblies for spraying glue to the inner end face of the steel plate are respectively arranged on two sides of the glue spraying rack, each spray gun assembly comprises a linear guide rail, each linear guide rail comprises a fixed rod and a sliding rod arranged on the fixed rod in a sliding mode, a glue spraying driving motor is arranged at the end portion of the fixed rod, the glue spraying driving motor drives the sliding rods through a synchronous belt II and moves back and forth along the length direction of the linear guide rail, and the synchronous belt II is fixedly connected with the sliding rods through a mounting seat;
the cutting mechanism comprises a bottom frame and a moving frame, a band saw machine is slidably mounted on the moving frame, an operating table is arranged on the front side of the moving frame, a gap through which a saw blade passes is formed in the operating table, pressing plate lifting assemblies are arranged on two sides of the operating table and comprise pressing plates used for fixing composite plates and pressing plate lifting cylinders used for driving the pressing plates to lift, brackets are mounted on two sides of the operating table, one sides of the brackets are hinged to the operating table, the other ends of the brackets are hinged to end supports, the brackets are composed of telescopic frames and roll shafts, and two ends of the roll shafts are connected with the two telescopic frames respectively.
According to the technical scheme, the composite board forming device further comprises a material distribution mechanism used for carrying out polyurethane material distribution on the upper side of the rock wool layer, the material distribution mechanism is located between the glue spraying mechanism and the glue spraying mechanism, the material distribution mechanism comprises a set of material distribution ground rail, a support frame is arranged on the material distribution ground rail, the support frame comprises two vertical stand columns, a first cross beam and a second cross beam are arranged between the two stand columns, a lifting screw rod mechanism is installed above the first cross beam, the lifting screw rod mechanism comprises a base and a lifting rod arranged on the base, the base is fixed on the first cross beam, the top end of the lifting rod is connected with two ends of the material distribution frame, the material distribution frame is arranged above the second cross beam, and the material distribution frame, the first cross beam and the second cross beam are sequentially arranged from top to bottom and are parallel to each.
According to the scheme, a feeding lifting mechanism is further arranged at a feeding port of the rock wool block cutting mechanism, and comprises a feeding roller assembly, a fixed frame and a lifting frame, wherein the fixed frame and the lifting frame are arranged above one end of the feeding roller assembly; the feeding roller assembly comprises a feeding frame and a plurality of feeding rollers which are rotatably arranged on the feeding frame, the plurality of feeding rollers are arranged in parallel, a push plate assembly is installed at the top of the lifting frame, and the push plate assembly is used for sequentially pushing rock wool blocks into a feeding hole of the rock wool block cutting mechanism.
The scheme is further improved, the middle part in the mount is provided with middle horizontal bracket, and the push pedal subassembly is fixed on the middle horizontal bracket, the push pedal subassembly includes horizontal slide bar, push pedal cylinder and push pedal, and horizontal slide bar sets up the lower terminal surface at middle horizontal bracket, the push pedal cylinder transversely sets up, and the base of push pedal cylinder is fixed on middle horizontal bracket, and the tailpiece of the piston rod of push pedal cylinder is connected with the push pedal, be formed with the slide opening that is used for passing horizontal slide bar in the push pedal.
According to the scheme, a clamping and conveying mechanism is arranged at an inlet of the cutting channel and used for providing a driving force for cutting the rock wool strip groove.
According to the scheme, the clamping and conveying mechanism comprises two bases, a position adjusting assembly and two clamping and conveying assemblies are erected between the two bases, the two clamping and conveying assemblies are arranged oppositely, a clamping and conveying gap of the rock wool strips is formed between the two clamping and conveying assemblies, the clamping and conveying gap is in butt joint with an inlet of a cutting channel, the clamping and conveying assemblies comprise clamping and conveying driving mechanisms and clamping and conveying belts installed on the clamping and conveying driving mechanisms, each position adjusting assembly comprises an optical shaft, a sliding block and an adjusting plate, two ends of the optical shaft are installed on the bases through fixing seats, the sliding block is arranged on the optical shaft in a sliding mode, position adjusting holes are formed in the adjusting plate along the length direction of the sliding block, one end of the adjusting plate is fixedly connected with the clamping and conveying driving mechanisms, the position adjusting holes in the other end of the adjusting plate are connected with the bases in.
7. A production line of lightweight composite wall panels as claimed in claim 1, wherein: the side wall of the cutting channel is provided with a dust suction hole, and the other side of the mounting box body is provided with a dust suction cover.
According to the scheme, the glue spraying mechanism is characterized in that a limiting assembly is arranged at one end, close to the spray gun, of the fixed rod, the limiting assembly comprises two oppositely arranged installation clamping plates, an upper limiting wheel and a lower limiting wheel are arranged in the two installation clamping plates, and the sliding rod is arranged between the upper limiting wheel and the lower limiting wheel.
According to the scheme, the two ends of the material distribution frame are provided with side pulleys, the side pulleys are in contact with the stand columns, side rails are arranged on two side faces of the material distribution frame, and the side rails are provided with spray head sliding arms capable of sliding transversely and used for installing material distribution spray heads.
Further improve this scheme be provided with rock wool strip tilting mechanism between rock wool strip separating mechanism and the rock wool strip deburring mechanism, rock wool strip tilting mechanism is used for overturning 90 with the rock wool strip after the separation, and wherein the feed side and the butt joint of rock wool strip separating mechanism of rock wool strip tilting mechanism, the delivery side and the butt joint of rock wool strip deburring mechanism of rock wool strip tilting mechanism.
Advantageous effects
1. According to the invention, through the innovation of the structure, the feeding is convenient, the feeding automation of the feeding port of the rock wool block cutting mechanism can be realized, no dust pollution is caused, the rock wool strips are directly separated and distributed after being cut and are uniformly conveyed, and various mechanisms for combining and forming the rock wool strips and the steel plates are optimized and improved according to the characteristics of various working procedures, so that the overall production efficiency of the device is improved, and compared with the existing plates, various indexes such as the fire resistance, the heat preservation performance and the like of the produced composite plates are improved.
2. The invention specifically analyzes the beneficial effects of the rock wool strip slitting device: a. b, according to the invention, according to a set working time interval, when one rock wool strip is pushed forwards through a push rod assembly, a synchronous driving motor can pause, in the time interval, the conveying assembly can drive the rock wool strips to continuously move forwards for a certain distance, when the set interval time is up, the synchronous driving motor can continuously drive the push rod driving assembly to forwards, the next row of rock wool strips are pushed to enter a conveying belt of the rock wool strip conveying mechanism, and the rest is done in sequence, so that the two rock wool strips are separated.
3. According to the invention, the clamping and conveying mechanism is arranged at the feeding position of the rock wool strip trimming mechanism to provide enough driving force for the rock wool strip, and the position of the trimming mechanism is adjustable, so that the rock wool strips with different sizes can be cut and trimmed. Secondly, the steel sheet spouts gluey mechanism has set up the spray gun subassembly respectively in frame both sides, evenly spouts gluey to the medial surface of steel sheet respectively to set up the linear guide who is used for driving spray gun head round trip movement on the spray gun subassembly, at driving motor rotation in-process, can loop through driving pulley, hold-in range, sliding seat drive slide bar round trip movement, thereby realize the in-process round trip movement of spray gun head operation on the steel sheet, the colloid sprays more evenly. The telescopic frame is arranged on the operating platform of the slitting mechanism, so that the composite board can be conveniently cut, the operating platform can move back and forth along with the band saw machine in the process of moving back and forth on the bottom frame, and the band saw machine is not affected.
Drawings
FIG. 1 is a process diagram of a production line according to the present invention;
FIG. 2 is a perspective view of a rock wool block cutting apparatus according to the present invention;
FIG. 3 is a structural diagram of a feed lifting mechanism in the rock wool block cutting apparatus;
FIG. 4 is a block diagram of a pusher plate assembly in the feed elevator mechanism;
FIG. 5 is a view showing the structure of the rock wool panel cutting mechanism and the rock wool panel separating mechanism according to the present invention;
FIG. 6 is a view showing the structure of the push rod assembly of the rock wool strip separating mechanism;
FIG. 7 is a structural diagram of a rock wool strip turnover mechanism of the present invention;
FIG. 8 is a partial view of the turnover motor in the rock wool strip turnover mechanism;
FIG. 9 is a partial view of the lifting cylinder of the rock wool strip turnover mechanism;
FIG. 10 is a structural view of a pinch mechanism in the present invention;
FIG. 11 is a view of the configuration of the rock wool strip trimming mechanism of the present invention;
FIG. 12 is an external view of the saw slot assembly of the rock wool strip trimming mechanism;
FIG. 13 is an internal view of the saw slot assembly of the rock wool strip trimming mechanism;
FIG. 14 is a structural view of a glue spraying mechanism for a steel plate according to the present invention;
FIG. 15 is a structural diagram of a limiting assembly in the steel plate glue spraying mechanism;
FIG. 16 is a structural diagram of a driving part in a steel plate glue spraying mechanism;
FIG. 17 is a perspective view of a cloth mechanism of the present invention;
FIG. 18 is a front view of the distribution mechanism of the present invention;
FIG. 19 is a perspective view of the slitting mechanism of the present invention;
FIG. 20 is a block diagram of a carriage in the slitting mechanism;
FIG. 21 is a block diagram of the operating deck of the slitting mechanism;
FIG. 22 is a top plan view of the slitting mechanism of the present invention;
the labels in the figure are: 1. the device comprises a feeding lifting mechanism, 1-1 parts of a feeding roller assembly, 111 parts of a feeding frame, 112 parts of a feeding roller, 1-2 parts of a fixing frame, 121 parts of a middle horizontal frame, 1-3 parts of a lifting frame, 1-4 parts of a lifting assembly, 141 parts of a lifting driving motor, 142 parts of a lifting chain, 1-5 parts of a push plate assembly, 151 parts of a transverse sliding rod, 152 parts of a push plate cylinder, 153 parts of a push plate;
2. 2-1 parts of rock wool block cutting mechanism, 2-2 parts of cutting machine frame, 2-3 parts of shell, 2-4 parts of clamping roller assembly, 2-5 parts of cutting roller and cutting motor;
3. rock wool strip separating mechanism 3-1, separating frame 3-2, separating conveying roller 3-3, push rod assembly 331, sliding column 332, sliding frame 333, push rod motor 334, driving rotating shaft 335, driven rotating shaft 336, push rod lifting cylinder 337, transverse plate 338, push rod 339 and synchronous belt I.
4. 4-1 of a rock wool strip conveying mechanism, 4-2 of a conveying rack, 4-3 of a conveying belt, 4-4 of a gear seat, 4-5 of a synchronous belt driving shaft and a conveying motor;
5. 5-1 parts of rock wool strip overturning mechanism, 5-2 parts of overturning platform, 5-3 parts of lifting frame, 5-4 parts of overturning lifting cylinder, 5-5 parts of driving shaft, 5-6 parts of driven shaft, 5-6 parts of shifting fork chain, 561 parts of chain, 562 parts of shifting fork plate, 5-7 parts of overturning motor, 5-8 parts of conveying roller, 5-9 parts of conveying motor;
6. the rock wool strip trimming mechanism comprises 6-1 parts of a rock wool strip trimming mechanism, 6-2 parts of a trimming workbench, a cutting channel, 621 parts of a dust suction hole, 6-3 parts of an electric saw groove assembly, 631 parts of an installation box body, 632 parts of a saw blade, 633 parts of a screw, 634 parts of a connecting seat, 635 parts of a limiting table, 636 parts of a dust suction cover, 637 parts of a belt pulley, 6-4 parts of a clamping and conveying mechanism, 641 parts of a base, 642 parts of a clamping and conveying bracket, 643 parts of a clamping and conveying belt, 644 parts of an optical axis, 645 parts of a sliding block, 646 parts of an adjusting plate, 647 parts of a shaft seat, 648 parts of a protective cover, 6-5 parts;
7. 7-1 of a steel plate glue spraying mechanism, 7-2 of a glue spraying rack, a spray gun assembly, 721, a fixing rod, 722, a sliding rod, 724, a mounting seat, 725, a glue spraying driving motor, 726, a synchronous belt II, 727, a spray gun, 7-3 of a limiting assembly, 731, an upper limiting wheel, 732, a lower limiting wheel, 733, a mounting clamp plate, 7-4 of a height adjusting assembly, 741, an adjusting block, 742, an adjusting rod, 7-5 of the steel plate glue spraying mechanism and a DOP pressure tank;
8. the cloth mechanism comprises 8-1 parts of a cloth ground rail, 811 parts of a toothed rail, 8-2 parts of a support frame, 821 parts of a first beam, 822 parts of a second beam, 8-3 parts of a lifting screw rod mechanism, 8-4 parts of a cloth frame, 841 parts of a spray head sliding arm, 842 parts of a side sliding wheel, 843 parts of a side rail, 8-5 parts of a walking rotating shaft, 851 parts of an adjusting hand wheel, 8-6 parts of a walking gear, 8-7 parts of a sliding rail, 8-8 parts of a transverse driving assembly, 881 parts of a cloth driving motor, 882 parts of a synchronous belt III, 8-9 parts of a side limiting wheel;
9. a cutting mechanism, 9-1, an underframe, 911, a ground rail, 912, a grooved rail, 9-2, a moving frame, 921, an operating platform, 922, a pressing plate, 923, a pressing plate lifting cylinder, 924, a bracket, 9241, a telescopic frame, 9242, a roller shaft, 9243, a connecting rod, 9244, a second chain wheel, 9245, a first chain wheel, 9246, a roller, 9247, a roller shaft motor, 925, an end support, 926, a lifting roller shaft, 927, a roller shaft lifting cylinder, 928, a transverse moving rack, 929, a transverse sliding rail, 9-3, a band saw machine, 931, a second walking motor, 936, a saw blade driving motor, 937, a band saw adjusting cylinder, 938, a guide component, 9381, a guide block, 939 and a saw mouth dust hood;
10. a track heater; 11. and (3) cutting the rock wool blocks, 12, cutting the rock wool blocks, 13, separating the rock wool strips, and 14, turning over the rock wool strips.
Detailed Description
In order to make the technical scheme and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
As shown in the figure: the invention provides a production line of a light composite wallboard, which comprises a rock wool cutting device, a steel plate glue spraying device and a composite plate forming device, wherein the rock wool cutting device is used for cutting rock wool blocks 11 to be cut into cut rock wool blocks 12 and conveying the rock wool blocks to the composite plate forming device; rock wool cutting device includes feeding hoist mechanism 1, rock wool piece cutting mechanism 2, rock wool strip separating mechanism 3 and rock wool strip conveying mechanism 4, it is automatic to realize the feed of cutting the device feed inlet through feeding hoist mechanism 1, cut into the rock wool strip through rock wool piece cutting mechanism 2, and there is not dust pollution, directly evenly carry rock wool strip distribution after cutting, discharge gate at rock wool piece cutting mechanism 2, will distribute through rock wool strip separating mechanism 3 and be separation rock wool strip 13, and through the cooperation of rock wool strip conveying mechanism 4, separate the back with rock wool strip one row ground, carry to rock wool strip tilting mechanism 5, and the rock wool strip after will cutting carries out 90 upsets, become upset rock wool strip 14.
After the rock wool strip overturning mechanism 5, along the conveying direction of the rock wool strips, a rock wool strip trimming mechanism 6 for carrying out clamping and trimming on the rock wool strips on one side edge, a steel plate glue spraying mechanism 7 for spraying glue on the inner end surface of the outer steel plate and a composite plate forming device are further arranged, wherein the composite plate forming device comprises a material distribution mechanism 8 for carrying out polyurethane material distribution on the upper side of the rock wool layer and a splitting mechanism 9 for splitting the foamed composite plate, and a crawler heating machine 10 is arranged between the material distribution mechanism 8 and the splitting mechanism 9; carry out each mechanism that combines the shaping with rock wool strip and various steel sheet, optimized the improvement according to the characteristics of each process for forming device's whole production efficiency obtains improving, and wherein the fire-protection rating on rock wool layer is higher, and the polyurethane layer can be lighted, but can effectively improve thermal-insulated thermal insulation performance, and both combine organically, compare with current panel, each index such as composite sheet fire resistance and thermal insulation performance that produce all obtains promoting.
The feeding lifting mechanism 1 comprises a feeding roller assembly 1-1, and a fixed frame 1-2 and a lifting frame 1-3 which are arranged above one end of the feeding roller assembly 1-1; the feeding roller assembly 1-1 comprises a feeding frame 111 and a plurality of feeding rollers 112 rotatably arranged on the feeding frame 111, the plurality of feeding rollers 112 are arranged in parallel, and a lifting assembly 1-4 and a push plate assembly 1-5 are arranged at the top of a lifting frame 1-3; the lifting assembly 1-4 comprises a lifting driving motor 141 arranged at the top of the fixed frame 1-2, gears are respectively arranged at two ends of a driving roller shaft of the lifting driving motor 141, and the gears drive the lifting frame 1-3 to lift through a lifting chain 142; a middle horizontal frame 121 is arranged on a fixed frame 1-2 below the lifting driving motor 141, and a push plate component 1-5 is fixed on the middle horizontal frame 121. The push plate assembly 1-5 comprises two horizontal sliding rods 151 arranged in parallel, the horizontal sliding rods 151 are fixedly arranged below the middle horizontal frame 121, a push plate cylinder 152 is fixed on one side of the middle horizontal frame 121, the push plate cylinder 152 is transversely arranged, a piston rod is fixed with a push plate 153, and a sliding hole for penetrating through the horizontal sliding rod 151 is formed in the push plate 153, so that the push plate 153 is slidably arranged on the horizontal sliding rods 151. A horizontal baffle 113 is fixed on the upright column at one side of the feeding roller assembly 1-1, the horizontal baffle 113 is perpendicular to the feeding roller 112, the lower side plate of the horizontal baffle 113 is installed on the upright column through a horizontal adjusting plate, a position adjusting hole is formed in the horizontal adjusting plate, and the horizontal baffle 113 is installed on the upright column through a bolt. The rockwool cubes move against the horizontal barrier 113 in the direction of the post-process and enter the lifting frames 1-3. The feeding roller assembly 1-1 further comprises a roller shaft driving motor 114, wherein the roller shaft driving motor 114 is in transmission connection with the end gears of the feeding rollers 112 through chains, and the end gears of the adjacent feeding rollers 112 are in transmission connection through the chains.
In this scheme, feed frame 111 includes two parallel arrangement's frame and erects the connecting rod between two frames, and the vertical support arm that is provided with many correspondences on the frame, and 112 tip rotations of feed roll set up on the support arm. The lower side plate of the horizontal baffle 113 is arranged on the upright post through a horizontal adjusting plate, a position adjusting hole is formed in the horizontal adjusting plate, and the horizontal baffle 113 is arranged on the upright post through a bolt.
A ground notch 115 for interfacing with a transporting means is formed at one side of the feeding roller assembly 1-1. For example, the fork arm of the forklift may be dropped to the floor notch 115, the fork arm is butted against the feeding roller 112, and the stacked rock wool blocks may be slid onto the feeding roller 112. Through the drive of roller shaft driving motor 114, further drive feed roller 112, thereby along the length direction of horizontal baffle 113, take the rock wool piece to directly over hoisting frame 1-3, start lifting unit 1-4, the pulling hoisting frame 1-3 moves upwards, the rock wool piece of the superiors moves to the position of middle horizontal shelf 121, push pedal cylinder 152 can extend the telescopic link, promote push pedal 153 and slide backward, push pedal 153 promotes a rock wool piece at every turn, get into in rock wool piece cutting mechanism 2, thereby cut the rock wool piece into the strip.
The rock wool block cutting mechanism 2 comprises a cutting rack 2-1 and a shell 2-2, the shell 2-2 is fixed on the cutting rack 2-1, a feeding hole is formed in one side of the shell 2-2, a discharging hole is formed in the other side of the shell 2-2, a clamping roller assembly 2-3 is arranged in the shell 2-2, the clamping roller assembly 2-3 comprises double rows of clamping rollers which are arranged up and down, a gap through which rock wool blocks pass is formed between the upper row of clamping rollers and the lower row of clamping rollers, a cutting roller 2-4 is arranged in the middle of the shell 2-2, one end of the cutting roller 2-4 is connected with a cutting motor 2-5, and a plurality of cutting pieces are distributed on the cutting roller 2-4 at intervals; the upper end and the lower end of the shell 2-2 are provided with pipelines communicated with an external dust removal device and used for pumping generated dust into the dust removal device to avoid pollution to the working environment, and the rock wool blocks are cut into rock wool strips at the discharge port.
The rock wool strip separating mechanism 3 comprises a separating rack 3-1 and a separating conveying roller 3-2 rotatably arranged on the separating rack 3-1, a push rod assembly 3-3 is arranged on one side of the separating rack 3-1, the push rod assembly 3-3 comprises two sliding columns 331 and two sliding frames 332, the sliding columns 331 are arranged in parallel, the sliding frames 332 are slidably arranged on the sliding columns 331, and the sliding frames 332 move back and forth on the sliding columns 331 under the pulling of a push rod motor 333 at two ends of the sliding columns 331. A driving rotating shaft 334 of the push rod motor 333 is horizontally arranged, a driven rotating shaft 335 is arranged on the other side of the cutting machine frame 2-1, belt wheels for sleeving a synchronous belt I339 are correspondingly arranged on the two rotating shafts, and the synchronous belt I339 is fixedly connected with the sliding frame 332. A push rod lifting cylinder 336 is arranged on the sliding frame 332, wherein a piston rod of the push rod lifting cylinder 336 is vertically arranged downwards and is fixedly connected with the sliding frame 332, a transverse plate 337 is arranged at the lower end part of a base of the push rod lifting cylinder 336, and a plurality of push rods 338 are fixedly arranged on the lower end surface of the transverse plate 337. The piston rod end of the push rod lifting cylinder 336 of the push rod assembly 3-3 is connected with the sliding frame 332, when the push rod lifting cylinder 336 starts to extend, the base of the push rod lifting cylinder 336 moves upwards, the transverse plate 337 fixed on the base moves upwards, and therefore the lifting adjustment of the push rod 338 is realized according to the set working requirement.
A rock wool strip conveying mechanism 4 for conveying the separated rock wool strips is arranged on the output side of the separating rack 3-1. The rock wool strip conveying mechanism 4 comprises a conveying rack 4-1, a conveying motor 4-5 and a synchronous belt driving shaft 4-4, an output shaft of the conveying motor 4-5 is connected with the synchronous belt driving shaft 4-4, a plurality of driving teeth are installed on the synchronous belt driving shaft 4-4 at intervals, gear seats 4-3 corresponding to the plurality of driving teeth are further installed on the conveying rack 4-1, and a conveying belt 4-2 is sleeved on the driving teeth and the corresponding gear seats 4-3.
When the rock wool strips output by the rock wool block cutting mechanism 2 are conveyed to a designated position by the separation conveying roller 3-2, the separation conveying roller 3-2 stops rotating, the push rod assembly 3-3 starts to push the rock wool strips to the rock wool strip conveying mechanism 4, and as time intervals are set, every certain time, for example, 10S and 15S, the push rod motor 333 pushes one row of rock wool strips to enter the conveying belt 4-2, and the previous row of rock wool strips already advances for a certain distance, so that the spaced separation between the front adjacent rock wool strips and the back adjacent rock wool strips is realized.
The rock wool strip overturning mechanism 5 is used for overturning the cut rock wool strips, namely, overturning two side cutting surfaces of the cut rock wool strips by 90 degrees and conveying the rock wool strips out, wherein the side cutting surfaces are turned into a top surface and a bottom surface, the rock wool strip overturning mechanism 5 comprises an overturning platform 5-1, a lifting frame 5-2 is arranged above the overturning platform 5-1, and the overturning platform 5-1 is connected with the lifting frame 5-2 through an overturning lifting cylinder 5-3; the overturning platform 5-1 is provided with an overturning assembly and a conveying assembly, the overturning assembly is arranged on the overturning platform 5-1, and the conveying assembly is arranged on the lifting frame 5-2; the overturning assembly comprises an overturning motor 5-7, a driving shaft 5-4 and a driven shaft 5-5, the overturning motor 5-7 is connected with the driving shaft 5-4, a plurality of groups of gear sets are correspondingly arranged on the driving shaft 5-4 and the driven shaft 5-5, shifting fork chains 5-6 are mounted on the corresponding gear sets, each group of shifting fork chains 5-6 comprises two chains 561, and each shifting fork plate 562 is mounted between the two chains 561. The fork plate 562 is a U-shaped structure, and two short arms of the fork plate 562 are fixed to the two chains 561, respectively. The plurality of shifting fork plates 562 are uniformly arranged along the length direction of the chain 561; the conveying assembly comprises conveying motors 5-9 and conveying rollers 5-8, the conveying rollers 5-8 are provided with a plurality of conveying rollers which are parallel to each other, each conveying roller 5-8 is arranged between two groups of shifting fork chains 5-6, two ends of each conveying roller 5-8 are rotatably installed on the lifting frame 5-2, and driving teeth of the conveying motors 5-9 drive the conveying rollers 5-8 to rotate through the conveying chains.
The rock wool strips are driven by the rock wool strip conveying mechanism 4 to be pushed into the rock wool strip overturning mechanism 5, when the shifting fork plate 562 moves to be positioned on the receiving side of the driving shaft 5-4 and to be in a horizontal position, the rock wool strips just enter the shifting fork plate 562, when a group of rock wool strips move to a specified position, when the shifting fork plate 562 just moves to be positioned on the receiving side of the driving shaft 5-4 and to be in a horizontal position, the rock wool strips enter the shifting fork plate 562 under the driving of the rock wool strip conveying mechanism 4 and move along with the chain 561, after being taken to be in a preset position by the shifting fork chain 5-6, the overturning lifting cylinder 5-3 pushes the lifting frame 5-2 to be lifted, the rock wool strips are lifted by the conveying rollers 5-8, the rock wool strips are driven by the rotating conveying rollers 5-8 to move forwards, one overturning conveying process is completed, when the next batch of rock wool strips enter the shifting fork, repeat above-mentioned process to make the rock wool strip accomplish the upset action, also the terminal surface about the upset becomes of both sides cutting plane, and convey rock wool strip to next process, analogize in proper order, because the rock wool strip of preceding batch is placed for the dislocation, subsequent rock wool strip top is the rear end of the rock wool strip of last batch, is the dislocation in proper order and places, consequently can realize the upset dislocation conveying of rock wool strip.
Carry out the concrete analysis to rock wool strip deburring mechanism 6: the rock wool strip trimming mechanism 6 comprises a trimming workbench 6-1, the edge of the trimming workbench 6-1 is provided with a cutting channel 6-2 and an electric saw groove assembly 6-3, the inlet of the cutting channel 6-2 is provided with a clamping and conveying mechanism 6-4, and the clamping and conveying mechanism 6-4 is used for providing driving force for trimming rock wool strips; at the inlet side of the cutting channel 6-2, a receiving plate 622 is provided which is flared outwards. The material receiving plate 622 is in butt joint with the output end of the clamping and conveying mechanism 6-4, a dust suction hole 621 is formed in the side wall of the cutting channel 6-2, the electric saw groove component 6-3 comprises an installation box body 631 and a saw blade 632 arranged in the installation box body 631, the side wall of one side of the installation box body 631 is communicated with an opening in the side wall of the cutting channel 6-2, and the saw teeth on one side of the saw blade 632 extend into the cutting channel 6-2; a dust suction hood 636 is installed at the other side of the installation case 631. The dust hood 636 and the dust suction hole 621 are both communicated with external dust removing equipment. The saw blade 632 is provided with two pieces which are arranged in parallel up and down, a belt pulley 637 is installed on the installation shaft of the saw blade 632 in a downward extending mode, and the belt pulley 637 is in transmission connection with the trimming motor 6-6 through a belt.
The clamping and conveying mechanism 6-4 comprises two bases 641, a position adjusting assembly and two clamping and conveying assemblies are erected between the two bases 641, the two clamping and conveying assemblies are oppositely arranged, a clamping and conveying gap is formed between the two clamping and conveying assemblies, the clamping and conveying gap is butted with an inlet of the cutting channel 6-2, when the rock wool strips are driven to the clamping and conveying gap by a bottom conveying roller or a conveying belt, the clamping and conveying assemblies on two sides provide forward driving force for the rock wool strips needing to be cut, other rock wool strips continue to advance under the driving of the conveying roller or the conveying belt, each clamping and conveying assembly comprises a clamping and conveying bracket 642, a clamping and conveying belt 643 installed on the clamping and conveying bracket 642, a driving belt wheel and a driven belt wheel which are arranged at two ends of the clamping and conveying bracket 642, the driving belt is connected with a transmission shaft of a clamping and conveying motor through a chain and used for driving the clamping and conveying belt 643 to rotate forward, and a tensioning adjusting mechanism, for tensioning the nip belt 643.
The position adjusting assembly comprises an optical axis 644, a sliding block 645 and an adjusting plate 646, a dust cover 648 is further installed on the outer sides of the optical axis 644 and the sliding block 645, two ends of the optical axis 644 are installed on a base 641 through a shaft seat 647, the sliding block 645 is arranged on the optical axis 644 in a sliding mode, a protective cover 648 is arranged on the outer sides of the optical axis 644 and the sliding block 645, a position adjusting hole is formed in the adjusting plate 646 in the length direction of the adjusting plate 646, one end of the adjusting plate 646 is fixedly connected with a pinch bracket 642, the position adjusting hole in the other end of the adjusting plate 646 is connected with the base 641 in. In this scheme, the rock wool strip receives the clamping-force that both sides pressed from both sides send the subassembly for the process of cutting can go on smoothly. The position of the clamping and conveying assembly is adjusted by the position adjusting assembly, so that the distance between the two clamping and conveying assemblies is adjusted to adapt to rock wool strips of different sizes, and therefore sufficient power is provided for subsequent cutting of the groove for the rock wool strips.
The electric saw slot assembly 6-3 is arranged on an extension frame 6-5, and the extension frame 6-5 extends out of one side of the trimming workbench 6-1; the edge of two sides of the upper end surface of the extension frame 6-5 is provided with a limit station 635, the installation box 631 is fixed between the two limit stations 635, the extension frame 6-5 is provided with a connecting seat 634, the bottom of the installation box 631 extends outwards to form an extension plate 637, the extension plate 637 is provided with a position adjusting hole, the position adjusting hole is fixed on the extension frame 6-5 through a bolt, a screw 633 is fixedly arranged on the outer side of the extension plate 637, and the outer end of the screw 633 is fixed on the connecting seat 634 through a nut. Different that not unidimensional rock wool strip and customer required, the dimensional requirement that needs the deburring of rock wool is also different, the size that saw bit 632 stretches out needs to be adjusted according to the requirement of difference, be provided with the position control subassembly in the lower part of installation box 631, can adjust the position of installation box 631 as required, installation box 631 carries out slide adjusting in spacing platform 635, fix screw rod 633 on connecting seat 634 through adjusting nut, can adjust the length that stretches out of saw bit 632 in cutting passageway 6-2, in order to cut the recess of not unidimensional.
The inlet and outlet of the cutting channel 6-2 are provided with a material box rack 6-7, one side of the material box rack 6-7 is connected with the trimming workbench 6-1, the other side is provided with a baffle, and the material receiving box is placed on the material box rack 6-7. In view of the high speed rotation of the saw blade 632 during cutting, a magazine is provided on each side of the trimming table 6-1 for receiving rock wool shavings.
Specifically, the steel plate glue spraying mechanism 7 is analyzed: the steel plate glue spraying mechanism 7 comprises a glue spraying machine frame 7-1, spray gun assemblies 7-2 used for spraying glue to the inner end faces of the steel plates are arranged on two sides of the glue spraying machine frame 7-1 respectively, each spray gun assembly 7-2 comprises a linear guide rail, each linear guide rail comprises a fixed rod 721 and a sliding rod 722 slidably arranged on the fixed rod 721, a glue spraying driving motor 725 is arranged at the end of each fixed rod 721, each glue spraying driving motor 725 drives the corresponding sliding rod 722 through a synchronous belt II 726 and moves in a reciprocating mode along the length direction of the linear guide rail, and the synchronous belts II 726 are fixedly connected with the sliding rods 722 through mounting seats 724. One end of the sliding rod 722 close to the glue spraying driving motor 725 is connected with a drag chain, a rubber tube and a high-pressure hose communicated with the spray gun 727 penetrate through the drag chain, and the high-pressure hose penetrates through the inside of the sliding rod 722 and extends out through the other end. Wherein the high-pressure hose arranged in the drag chain 729 comprises a hose for supplying glue A and glue B and a high-pressure air pipe for passing high-pressure air, and a chute 7-3 for the drag chain 729 to slide back and forth is erected on the glue spraying machine frame 7-1 below the sliding rod 722. The drag chain 729 is dragged back and forth along with the sliding rod 722 to slide back and forth in the sliding groove 7-3. The glue spraying machine frame 7-1 is provided with a DOP pressure tank 7-5 for containing cleaning liquid, and the DOP pressure tank 7-5 is connected with a rubber pipe. The cleaning liquid of the DOP pressure tank 7-5 washes the hose under the action of gas pressure, so that residual colloid can be effectively prevented from being solidified in the pipeline and the spray gun 727.
Glue spraying driving motor 725 mounted on fixing rod 721 of linear guide rail for driving sliding rod 722 to move back and forth, wherein driving pulley 728 is arranged on the driving wheel shaft, driven pulley is arranged on the other side, synchronous belt II 726 suit is pulled back and forth on driving pulley 728 and driven pulley, because synchronous belt II 726 on two pulley upsides of mount pad 724 fixed connection, in the rotation process of glue spraying driving motor 725, can loop through driving pulley 728, synchronous belt II 726, mount pad 724 drives sliding rod 722 to move back and forth, thereby realize that spray gun 727 spouts the in-process round trip movement of gluey operation on the steel sheet, it is more even to spray the colloid.
A limiting component 7-3 is arranged at one end of the fixing rod 721 close to the spray gun 727, the limiting component 7-3 comprises two oppositely arranged installation clamping plates 733, an upper limiting wheel 731 and a lower limiting wheel 732 are arranged in the two installation clamping plates 733, and the fixing rod 721 is arranged between the upper limiting wheel 731 and the lower limiting wheel 732. The stability of the operation of the spray gun 727 is further improved, and the stability of the sliding rod 722 in the operation process is effectively ensured.
The fixed rod 721 is connected with the glue spraying machine frame 7-1 through a height adjusting assembly 7-4, the height adjusting assembly 7-4 comprises an adjusting block 741 and an adjusting rod 742, the lower end of the adjusting rod 742 is connected with the fixed rod 721, a threaded hole is formed in the adjusting block 741, and an external thread matched with the threaded hole is formed in the adjusting rod 742. The up and down adjustment of the lance assembly 7-2 is achieved by the nut cooperating with the adjustment rod 742.
The composite board forming device simultaneously receives the output rock wool strips from the rock wool cutting device and the output color steel plates of the steel plate glue spraying mechanism 7, and a material distribution mechanism 8, a track heater 10 and a splitting mechanism 9 are sequentially arranged along the conveying direction of the conveying belt.
Specifically, the analyzing and distributing mechanism 8: the distributing mechanism 8 is located on a conveying belt between the steel plate glue spraying mechanism 7 and the splitting mechanism 9, the distributing mechanism 8 comprises a group of distributing ground rails 8-1, a support frame 8-2 is arranged on the distributing ground rails 8-1, the support frame 8-2 comprises two vertically arranged upright columns, a first cross beam 821 and a second cross beam 822 are arranged between the two upright columns, a lifting screw rod mechanism 8-3 is arranged above the first cross beam 821, the lifting screw rod mechanism 8-3 comprises a base and a lifting rod arranged on the base, the base is fixed on the first cross beam 821, the top end of the lifting rod is connected with two ends of the distributing frame 8-4, the distributing frame 8-4 is arranged above the second cross beam 822, and the distributing frame 8-4, the first cross beam 821 and the second cross beam 822 are sequentially arranged from top to bottom and are parallel to each other. The first beam 821 is located below the second beam 822, a walking rotating shaft 8-5 is arranged below the first beam 821, walking gears 8-6 are installed at two ends of the walking rotating shaft 8-5, and the walking gears 8-6 are meshed with a toothed rail 811 arranged on the cloth ground rail 8-1. An adjusting hand wheel 851 is further arranged at one end of the walking rotating shaft 8-5, and the adjusting hand wheel 851 can drive the lifting rod to move up and down through the base, so that the lifting adjustment of the cloth frame 8-4 is realized. Meanwhile, the walking rotating shaft 8-5 is arranged, and the moving adjustment of the cloth frame 8-4 in the length direction of the cloth ground rail 8-1 can be realized through the adjusting hand wheel 851.
Side pulleys 842 are arranged at two ends of the material distribution frame 8-4, the side pulleys 842 are in contact with the upright posts, side rails 843 are arranged on two side faces of the material distribution frame 8-4, a nozzle sliding arm 841 capable of sliding transversely is arranged on the side rails 843, and the nozzle sliding arm 841 is used for mounting a material distribution nozzle. And two ends of the cloth rack 8-4 are provided with transverse driving components 8-8 for driving the nozzle sliding arm 841 to slide and adjust on the side rail 843. A sliding track 8-7 for a drag chain is further arranged on one side of the support frame 8-2, and a feeding hose connected with a cloth spray head is mounted in the drag chain.
The transverse driving assembly 8-8 comprises a cloth driving motor 881, a driving pulley, a driven pulley and a synchronous belt III 882, the cloth driving motor 881 drives the synchronous belt III 882 to rotate through the driving pulley, the synchronous belt III 882 is sleeved on the driving pulley and the driven pulley, and the synchronous belt III 882 is fixedly connected with a spray head sliding arm 841. Cloth driving motor 881 rotates the in-process, can loop through driving pulley, hold-in range III 882, shower nozzle cursor 841 and drive the shower nozzle round trip movement to realize the shower nozzle at the in-process of rock wool layer upside cloth operation, round trip movement, polyurethane sprays more evenly. In another embodiment, a discharge pipe is connected to the head, and a plurality of cloth heads are provided in the discharge pipe along the longitudinal direction.
The cloth ground rail 8-1 is of an I-shaped steel structure. The inner side of the lower end of the support frame 8-2 is provided with a side limiting wheel 8-9, the outer edge of one side of the side limiting wheel 8-9 is provided with a limiting bulge, and the limiting bulge abuts against one side edge of the cloth ground rail 8-1 to avoid deviation of the support frame 8-2 in the moving process on the toothed rail 811.
Specific analysis and splitting mechanism 9: the slitting mechanism 9 comprises a bottom frame 9-1 and a moving frame 9-2, a band saw machine 9-3 is slidably mounted on the moving frame 9-2, an operating table 921 is arranged on the front side of the moving frame 9-2, a gap through which a saw blade passes is formed on the operating table 921, pressing plates 922 for fixing composite plates and pressing plate lifting cylinders 923 for driving the pressing plates 922 to lift are arranged on two sides of the operating table 921, the pressing plates 922 are fixed on the upper frame of a lifting square frame, frames on two sides of the lifting square frame are mounted in sliding grooves of middle supports on two sides of the operating table 921, and the lower frame of the lifting square frame is connected with push rods of the pressing plate lifting cylinders 923. The bracket 924 is mounted on two sides of the operating platform 921, one side of the bracket 924 is hinged with the operating platform 921, the other end of the bracket 924 is hinged with the end support 925, the bracket 924 is composed of an expansion frame 9241 and a roller shaft 9242, the roller shaft 9242 is rotatably arranged, and two ends of the roller shaft 9242 are respectively connected with the expansion frame 9241.
Every side expansion bracket 9241 is formed by the X-shaped connecting piece that superposes in order is articulated, every X-shaped connecting piece is formed by two connecting plates are articulated, the roller 9242 is installed to the articulated department of upper end of two adjacent X-shaped connecting pieces, articulated department is provided with connecting rod 9243 and sets up the second sprocket 9244 in connecting rod 9243 one end in the centre of every X-shaped connecting piece, one end at roller 9242 all is provided with first sprocket 9245, first sprocket 9245 and second sprocket 9244 are double-row sprocket structure, install roller motor 9247 on end support 925, roller motor 9247 drives the rotation of roller 9242, and through the chain transmission in order between first sprocket 9245 and the second sprocket 9244. One end of the X-shaped base plate arranged at the outer end part is hinged with the end part support 925, the other end is provided with a roller 9246, and the roller 9246 is in rolling contact with the end part support 925.
In this scheme, be provided with the lifting roller 926 of liftable in the operation panel 921 outside, the both ends of lifting roller 926 are connected with roller lifting cylinder 927's push rod respectively, and roller lifting cylinder 927's base is fixed on the middle support of operation panel 921 both sides. When the composite sheet carried forward, the both ends of lifting roller 926 were promoted by roller lifting cylinder 927 and were lifted up, and lifting roller 926 is higher than the mesa of operation panel 921 for the composite sheet of operation panel 921 department breaks away from with operation panel 921 mesa mutually, with the friction of terminal surface under the reduction composite sheet, effectively protects the composite sheet. After the composite sheet reaches the cutting length of settlement through operation panel 921, when cutting the operation, the both ends of lifting roller 926 are fallen down by the downward pulling of roller lifting cylinder 927, and lifting roller 926 is less than the operation panel 921 mesa, and the composite sheet falls on operation panel 921, and at this moment, clamp plate lift cylinder 923 draws down clamp plate 922, compresses tightly the composite sheet downwards through clamp plate 922, prepares to cut the operation.
The chassis 9-1 comprises two ground rails 911 arranged in parallel and a groove rail 912 arranged between the ground rails 911, the ground rails 911 and the groove rail 912 are parallel to each other, a rack is installed on the groove rail 912, the groove rail 912 comprises two pieces of square steel arranged in parallel, a walking rack is installed above the square steel, meshing teeth of the rack are arranged towards the ground rails 911 on one side, in order to effectively protect the walking rack, a protective cover is particularly arranged above the walking rack to prevent dust and foreign matters from falling on the walking rack, a walking gear matched with the rack is further arranged at the lower end of the middle section of the movable frame 9-2, the walking gear is driven by a first walking motor 922, and sliding blocks matched with the ground rails 911 are arranged at the front end and the rear end of the movable frame 9-2.
The bottom of the band saw machine 9-3 is provided with a transverse moving gear, the moving frame 9-2 comprises a base plate and transverse sliding rails 929 arranged at two sides of the base plate, the inner side of the transverse sliding rail 929 at one side is also provided with a transverse moving rack 928, the transverse moving rack 928 is matched with the transverse moving gear, and the transverse driving gear moves on the moving frame 9-2 through a second walking motor 931.
The band saw machine 9-3 is provided with a saw blade driving motor 936, and a band saw adjusting mechanism is installed at the saw cut and used for tensioning the band saw and adjusting the saw tooth end of the saw blade to be vertical and forward. The band saw adjusting mechanism comprises a band saw adjusting cylinder 937 and a guide assembly 938, the base of the band saw adjusting cylinder 937 is fixed on the band saw machine 9-3, the guide assembly 938 comprises a sliding block and a guide wheel set installed on the sliding block 9381, a guide block 9381 is installed on a push rod of the band saw adjusting cylinder 937, the guide block 9381 is provided with a guide wheel set in a rotating mode, the guide wheel set comprises more than two pairs of guide wheels, and a saw blade penetrates through the guide wheels from each pair. A saw mouth dust hood 939 is arranged at the saw mouth of the band saw machine 9-3, and the saw mouth dust hood 939 is communicated with an external dust suction device through a pipeline.
The band sawing machine 9-3 is controlled in a manual mode and an automatic mode, and can be selected according to actual conditions. 2. Manually controlled, adjust the knob to manual position, put into bracket 924 top to the panel that needs the cutting, measure good size through the inductor that sets up in clamp plate 922 department, it is firm to press the board through clamp plate lift cylinder 923 control, start band saw machine 9-3, start control transmission's saw blade driving motor 936 cuts the panel, accomplishes the cutting. 3. The automatic control, the track heating machine 10 of the former process clamps the panel and advances according to the speed of settlement, when there is certain time from reaching the length of settlement, the servo motor makes the travelling carriage functioning speed unanimous with track heating machine 10 speed of settlement under starting, clamp plate lift cylinder 923 moves and compresses tightly the panel, start band saw machine 9-3 and second walking motor 931, carry out the cutting plate, after the cutting of panel is accomplished, roller motor 9247 drives the back bracket roll table, with exceeding the track machine speed of settlement and running, make the panel that cuts break away from with panel behind fast, then band saw machine 9-3 returns to the original point fast, the travelling carriage 9-2 returns to the original point fast, accomplish a cutting process.
The equipment can be used for manufacturing various types of composite boards, such as rock wool composite boards, rock wool polyurethane composite boards and the like, wherein the rock wool polyurethane composite boards mainly comprise a steel plate layer 101, a rock wool layer 102 and a polyurethane foaming layer 103, the rock wool composite boards comprise the steel plate layer 101 and the rock wool layer 102, when the rock wool polyurethane composite boards are manufactured, a material distribution mechanism 8 and a track heater 10 are needed, an upper steel plate and a lower steel plate are manufactured to generate required shapes under the action of a forming machine, the upper steel plate and the lower steel plate move at set speeds under the action of conveying rollers, the lower steel plate enters a glue spraying machine room and then sprays special glue for rock wool according to requirements, the rock wool equipment is synchronously carried out, rock wool strips generated by the previous cutting are overturned, wherein the rock wool strips at one side edge enter a cutting channel 6-2 of a trimming mechanism 6 under the driving of a clamping mechanism 6-4, the rock wool strip is trimmed by the rock wool strip trimming mechanism 6, and then moves forward under the driving of power, so that the rock wool strip falls onto a lower steel plate as required, then the material distribution mechanism 8 sprays foaming agents onto the rock wool falling onto the steel plate as required, then the upper and lower steel plates and the rock wool foaming agents below enter the track heater 10 together, the rock wool strip moves forward at a set speed under the limiting and heating effects of side seals at two sides and the upper and lower track plates, after the plate comes out of the track heater 10, the required rock wool and polyurethane double-layer composite plate is formed, and the rock wool composite plate with the required length is obtained by performing segmented cutting through the band saw 9-3 on the splitting mechanism 9.
Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The utility model provides a production line of light composite wall panel, spouts gluey mechanism and composite sheet forming device including rock wool cutting device, steel sheet, rock wool cutting device is used for cutting the rock wool piece into the rock wool strip to carry to composite sheet forming device, the steel sheet is spouted gluey mechanism and is used for spraying the colloid at the interior terminal surface of steel sheet, and carries to composite sheet forming device, and composite sheet forming device is used for laminating and aftertreatment, its characterized in that with steel sheet and inside sandwich layer:
the rock wool cutting device is sequentially provided with a rock wool block cutting mechanism (2), a rock wool strip separating mechanism (3) and a rock wool strip trimming mechanism (6) along the conveying direction of a production line, the rock wool strip separating mechanism (3) is in butt joint with a discharge hole of the rock wool block cutting mechanism (2), and the trimming mechanism (6) is used for cutting grooves of the rock wool strips on one side edge;
the rock wool block cutting mechanism (2) comprises a cutting rack (2-1) and a shell (2-2), the shell (2-2) is fixed on the cutting rack (2-1), clamping roller assemblies (2-3) are sequentially arranged in the shell (2-2) from an inlet side to an outlet side, each clamping roller assembly (2-3) comprises double rows of clamping rollers which are arranged up and down, a clamping and conveying gap through which a rock wool block passes is formed between the two rows of clamping rollers, a cutting roller (2-4) is arranged in the middle of the shell (2-2), one end of the cutting roller (2-4) is connected with a cutting motor (2-5), and a plurality of cutting pieces are distributed on the cutting roller (2-4) at intervals;
the rock wool strip separating mechanism (3) comprises a separating rack (3-1) and separating conveying rollers (3-2) distributed on the separating rack (3-1), a push rod assembly (3-3) is arranged on one side of the separating rack (3-1), the push rod assembly (3-3) comprises a sliding column (331) and a sliding frame (332), and the sliding frame (332) is arranged on the sliding column (331) in a sliding mode;
the rock wool strip trimming mechanism (6) comprises a trimming workbench (6-1), and a cutting channel (6-2) and an electric saw groove assembly (6-3) are arranged at the edge of the trimming workbench (6-1); the electric saw slot component (6-3) comprises a mounting box body (631) and a saw blade (632) arranged in the mounting box body (631), wherein the side wall of one side of the mounting box body (631) is communicated with an opening of the side wall of the cutting channel (6-2), and saw teeth on one side of the saw blade (632) extend into the cutting channel (6-2);
the steel plate glue spraying mechanism (7) comprises a glue spraying rack (7-1), spray gun assemblies (7-2) used for spraying glue to the inner end face of the steel plate are respectively arranged on two sides of the glue spraying rack (7-1), each spray gun assembly (7-2) comprises a linear guide rail, each linear guide rail comprises a fixed rod (721) and a sliding rod (722) slidably arranged on the fixed rod (721), a glue spraying driving motor (725) is arranged at the end part of the fixed rod (721), the glue spraying driving motor (725) drives the sliding rod (722) through a synchronous belt II (726) and reciprocates along the length direction of the linear guide rail, and the synchronous belt II (726) is fixedly connected with the sliding rod (722) through a mounting seat (724);
the slitting mechanism (9) comprises a bottom frame (9-1) and a moving frame (9-2), a band saw (9-3) is arranged on the moving frame (9-2) in a sliding way, an operation table (921) is arranged on the front side of the moving frame (9-2), a gap for the saw blade to pass through is formed on the operation table (921), the two sides of the operating platform (921) are provided with a pressure plate lifting component, the pressure plate lifting component comprises a pressure plate (922) used for fixing the composite plate and a pressure plate lifting cylinder (923) used for driving the pressure plate (922) to lift, brackets (924) are arranged on two sides of the operating platform (921), one side of each bracket (924) is hinged with the operating platform (921), the other end is hinged with an end support (925), the bracket (924) consists of telescopic frames (9241) and a roll shaft (9242), and two ends of the roll shaft (9242) are respectively connected with the two telescopic frames (9241).
2. A production line of lightweight composite wall panels as claimed in claim 1, wherein: the composite board forming device further comprises a material distribution mechanism (8) used for distributing polyurethane on the upper side of the rock wool layer, the material distribution mechanism (8) is located between the glue spraying mechanism (7) and the glue spraying mechanism (9), the material distribution mechanism (8) comprises a group of material distribution ground rails (8-1), a support frame (8-2) is arranged on each material distribution ground rail (8-1), the support frame (8-2) comprises two vertically arranged stand columns, a first cross beam (821) and a second cross beam (822) are arranged between the two stand columns, a lifting screw rod mechanism (8-3) is arranged above the first cross beam (821), the lifting screw rod mechanism (8-3) comprises a base and a lifting rod arranged on the base, the base is fixed on the first cross beam (821), the top end of the lifting rod is connected with two ends of the material distribution frame (8-4), the cloth frame (8-4) is arranged above the second beam (822), and the cloth frame (8-4), the first beam (821) and the second beam (822) are sequentially arranged from top to bottom and are parallel to each other.
3. A production line of lightweight composite wall panels as claimed in claim 1, wherein: a feeding lifting mechanism (1) is further arranged at a feeding hole of the rock wool block cutting mechanism (2), and the feeding lifting mechanism (1) comprises a feeding roller assembly (1-1), and a fixed frame (1-2) and a lifting frame (1-3) which are arranged above one end of the feeding roller assembly (1-1); the feeding roller assembly (1-1) comprises a feeding frame (111) and a plurality of feeding rollers (112) rotatably arranged on the feeding frame (111), the feeding rollers (112) are arranged in parallel, a push plate assembly (1-5) is arranged at the top of the lifting frame (1-3), and the push plate assembly (1-5) is used for sequentially pushing rock wool blocks into a feeding hole of the rock wool block cutting mechanism (2).
4. A production line of lightweight composite wall panels as claimed in claim 3, wherein: the middle part in mount (1-2) is provided with middle horizontal bracket (121), and push pedal subassembly (1-5) is fixed on middle horizontal bracket (121), push pedal subassembly (1-5) includes horizontal slide bar (151), push pedal cylinder (152) and push pedal (153), and horizontal slide bar (151) set up the lower terminal surface at middle horizontal bracket (121), push pedal cylinder (152) transversely sets up, and the base of push pedal cylinder (152) is fixed on middle horizontal bracket (121), and the tailpiece of the piston rod of push pedal cylinder (152) is connected with push pedal (153), be formed with the slide opening that is used for passing horizontal slide bar (151) on push pedal (153).
5. A production line of lightweight composite wall panels as claimed in claim 1, wherein: a clamping and conveying mechanism (6-4) is arranged at an inlet of the cutting channel (6-2), and the clamping and conveying mechanism (6-4) is used for providing a driving force for cutting the rock wool strip groove.
6. The production line of lightweight composite wallboard according to claim 5, wherein: the clamping and conveying mechanism (6-4) comprises two bases (641), a position adjusting assembly and two clamping and conveying assemblies are erected between the two bases (641), the two clamping and conveying assemblies are oppositely arranged, a clamping and conveying gap of the rock wool strip is formed between the two clamping and conveying assemblies, the clamping and conveying gap is in butt joint with an inlet of the cutting channel (6-2), the clamping and conveying assemblies comprise a clamping and conveying mechanism (642) and a clamping and conveying belt (643) installed on the clamping and conveying mechanism (642), the position adjusting assembly comprises an optical axis (644), a sliding block (645) and an adjusting plate (646), two ends of the optical axis (644) are installed on the bases (641) through fixing seats (647), the sliding block (645) is arranged on the optical axis (644) in a sliding mode, position adjusting holes are formed in the adjusting plate (646) along the length direction of the adjusting plate, one end of the adjusting plate (646) is fixedly connected with the clamping and conveying mechanism (642), the position adjusting hole at the other end is matched and connected with the base (641), and the sliding block (645) is fixedly connected with the clamping and conveying driving mechanism (642).
7. A production line of lightweight composite wall panels as claimed in claim 1, wherein: a dust suction hole (621) is arranged on the side wall of the cutting channel (6-2), and a dust suction cover (636) is arranged on the other side of the mounting box body (631).
8. A production line of lightweight composite wall panels as claimed in claim 1, wherein: in the glue spraying mechanism (7), one end of the fixing rod (721) close to the spray gun (727) is provided with a limiting component (7-3), the limiting component (7-3) comprises two oppositely arranged mounting clamping plates (733), an upper limiting wheel (731) and a lower limiting wheel (732) are arranged in the two mounting clamping plates (733), and the sliding rod (722) is arranged between the upper limiting wheel (731) and the lower limiting wheel (732).
9. A production line of lightweight composite wall panels as claimed in claim 1, wherein: side pulleys (842) are arranged at two ends of the material distribution frame (8-4), the side pulleys (842) are in contact with the stand column, side rails (843) are arranged on two side faces of the material distribution frame (8-4), a nozzle sliding arm (841) capable of sliding transversely is arranged on each side rail (843), and the nozzle sliding arm (841) is used for mounting a material distribution nozzle.
10. A production line of lightweight composite wall panels as claimed in claim 1, wherein: be provided with rock wool strip tilting mechanism (5) between rock wool strip separating mechanism (3) and rock wool strip deburring mechanism (6), rock wool strip tilting mechanism (5) are used for overturning 90 with the rock wool strip after the separation, and wherein the feeding side and rock wool strip separating mechanism (3) butt joint of rock wool strip tilting mechanism (5), the delivery side and rock wool strip deburring mechanism (6) butt joint of rock wool strip tilting mechanism (5).
CN202010244748.1A 2020-03-31 2020-03-31 Production line of light composite wallboard Pending CN111468328A (en)

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CN202010244748.1A CN111468328A (en) 2020-03-31 2020-03-31 Production line of light composite wallboard

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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111923563A (en) * 2020-08-24 2020-11-13 淮南中智机械设备有限公司 Automatic compound assembly line of rock wool integration heat preservation decorative board
CN112170111A (en) * 2020-09-28 2021-01-05 苏州睿力泰克自动化技术有限公司 Curtain cloth dispensing and assembling equipment
CN112677227A (en) * 2020-12-07 2021-04-20 亨内基机械(嘉兴)有限公司 Roof rib feeding system of composite sandwich board
CN113414115A (en) * 2021-07-14 2021-09-21 辛桂鑫 Intelligent logistics sorting machine
CN114751147A (en) * 2022-03-18 2022-07-15 湖北和乐门业有限公司 Engineering door gluing hot-pressing production line and material distribution method thereof
CN114987034A (en) * 2022-06-16 2022-09-02 济南新元净化科技有限公司 Full-automatic production line and production method for purified rock wool boards
CN115519877A (en) * 2022-03-04 2022-12-27 许清华 A panel lamination equipment for building decoration

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111923563A (en) * 2020-08-24 2020-11-13 淮南中智机械设备有限公司 Automatic compound assembly line of rock wool integration heat preservation decorative board
CN112170111A (en) * 2020-09-28 2021-01-05 苏州睿力泰克自动化技术有限公司 Curtain cloth dispensing and assembling equipment
CN112677227A (en) * 2020-12-07 2021-04-20 亨内基机械(嘉兴)有限公司 Roof rib feeding system of composite sandwich board
CN113414115A (en) * 2021-07-14 2021-09-21 辛桂鑫 Intelligent logistics sorting machine
CN113414115B (en) * 2021-07-14 2022-09-06 深圳市中诺思科技股份有限公司 Intelligent logistics sorting machine
CN115519877A (en) * 2022-03-04 2022-12-27 许清华 A panel lamination equipment for building decoration
CN114751147A (en) * 2022-03-18 2022-07-15 湖北和乐门业有限公司 Engineering door gluing hot-pressing production line and material distribution method thereof
CN114751147B (en) * 2022-03-18 2023-08-25 湖北和乐门业有限公司 Engineering door gluing and hot-pressing production line and material distribution method thereof
CN114987034A (en) * 2022-06-16 2022-09-02 济南新元净化科技有限公司 Full-automatic production line and production method for purified rock wool boards
CN114987034B (en) * 2022-06-16 2024-02-09 济南新元净化科技有限公司 Full-automatic production line and production method for purified rock wool boards

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