CN114634331B - Aerogel modified glass fiber thermal insulation board and preparation method thereof - Google Patents
Aerogel modified glass fiber thermal insulation board and preparation method thereof Download PDFInfo
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- CN114634331B CN114634331B CN202210253961.8A CN202210253961A CN114634331B CN 114634331 B CN114634331 B CN 114634331B CN 202210253961 A CN202210253961 A CN 202210253961A CN 114634331 B CN114634331 B CN 114634331B
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- 239000003365 glass fiber Substances 0.000 title claims abstract description 73
- 239000004964 aerogel Substances 0.000 title claims abstract description 55
- 238000009413 insulation Methods 0.000 title claims abstract description 54
- 238000002360 preparation method Methods 0.000 title abstract description 7
- 239000000853 adhesive Substances 0.000 claims abstract description 18
- 230000001070 adhesive effect Effects 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 18
- 239000000835 fiber Substances 0.000 claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 239000006229 carbon black Substances 0.000 claims abstract description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 6
- AZCUJQOIQYJWQJ-UHFFFAOYSA-N oxygen(2-) titanium(4+) trihydrate Chemical compound [O-2].[O-2].[Ti+4].O.O.O AZCUJQOIQYJWQJ-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229920000742 Cotton Polymers 0.000 claims abstract description 4
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000011268 mixed slurry Substances 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 238000004078 waterproofing Methods 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- 238000013508 migration Methods 0.000 claims description 4
- 230000005012 migration Effects 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 238000005034 decoration Methods 0.000 claims description 3
- 239000004745 nonwoven fabric Substances 0.000 claims description 3
- -1 polysiloxane Polymers 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- 239000000839 emulsion Substances 0.000 claims description 2
- 239000011152 fibreglass Substances 0.000 claims description 2
- 239000013464 silicone adhesive Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 3
- 238000010422 painting Methods 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 claims 1
- 239000000377 silicon dioxide Substances 0.000 claims 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 6
- 239000000126 substance Substances 0.000 abstract description 5
- 239000003345 natural gas Substances 0.000 abstract description 3
- 239000003209 petroleum derivative Substances 0.000 abstract description 3
- 238000002955 isolation Methods 0.000 abstract description 2
- 239000000779 smoke Substances 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000004965 Silica aerogel Substances 0.000 description 4
- 239000011094 fiberboard Substances 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000005871 repellent Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000006100 radiation absorber Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/30—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds
- C04B26/32—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds containing silicon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/52—Sound-insulating materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
- C04B2111/82—Coloured materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
Abstract
The invention discloses an aerogel modified glass fiber thermal insulation board and a preparation method thereof, wherein the preparation raw materials and the mass fraction ratio thereof are as follows: 0-15wt% of coarse glass fiber, 10-40wt% of superfine glass fiber, 5-20wt% of adhesive, 42.5-76wt% of aerogel and 2.5-12wt% of black material; the average fiber diameter of the coarse glass fiber is 8-20um; the superfine glass fiber is glass fiber cotton or wool-like glass fiber, and the average fiber diameter is 0.5-6um; the black material is one or more of carbon black, ferric oxide and titanium pentoxide. The heat insulation board has excellent heat insulation, flame retardance, sound insulation performance and processability, is low in density, and shows lower heat release rate and smoke index; the structure is suitable for building isolation structures of businesses and houses, and can also be used in petroleum or natural gas refineries, chemical plants, automobiles, motor cars, ship bodies and aerospace structures.
Description
Technical Field
The invention relates to the technical field of heat insulation plates, in particular to an aerogel modified glass fiber heat insulation plate and a preparation method thereof.
Background
Building panels refer to insulation structures for commercial and residential use, typically composite panels with glass fiber or polyurethane foam as a substrate. The glass fiber has better heat insulation, fireproof and sound insulation performances, and the recovery of inorganic materials is environment-friendly.
Aerogel is a porous, ultra-lightweight material that is typically produced by a sol-gel process. Aerogel is an excellent insulator, typically containing 98% air, with very small pore sizes, only 10-40 nanometers. Aerogels, such as silica aerogel, are inherently hydrophilic in that they possess a sponge-like nanostructure, and a block of ice-sized aerogel has a surface area equivalent to half a football field large enough to adsorb many water molecules; in addition, the surface of the aerogel structure is covered with oxyhydrogen groups which can adsorb water molecules; the water-repellent and moisture-proof properties can be achieved by chemical treatment.
Aerogel modified fiberglass building panels can increase the thermal resistance (R-value) of the building panel and reduce heat or thermal energy transfer due to conduction and thermal radiation. The traditional aerogel modified glass fiber composite material is prepared by putting the prepared fiber board into aerogel gel liquid to compound aerogel, the method is simple and compound, the use requirement is not fully considered, the condition that aerogel powder falls off during use can be caused, air pollution is caused, the heat and sound insulation performance is not outstanding, the fiber board is not suitable for being applied to commercial and residential building boards, and the fiber board is widely used in industrial pipeline heat preservation at present.
Disclosure of Invention
The invention aims to solve the problems, and provides an aerogel modified glass fiber insulation board which has excellent heat insulation, flame retardance and sound insulation performance and good processability.
In order to achieve the purpose, the invention adopts the following technical scheme:
the aerogel modified glass fiber thermal insulation board comprises the following raw materials in parts by mass: 0-15wt% of coarse glass fiber, 10-40wt% of superfine glass fiber, 5-20wt% of adhesive, 42.5-76wt% of aerogel and 2.5-12wt% of black material;
the average fiber diameter of the raw glass fibers is 8 to 20um, preferably 10 to 16um;
the superfine glass fiber is glass fiber cotton or wool-like glass fiber, and the average fiber diameter is 0.5-6um, preferably 1-3um;
the black material is one or more of carbon black, ferric oxide and titanium pentoxide.
In the above technical solution, the aerogel is a silica aerogel, an organic aerogel, a polyimide aerogel or a polyurethane aerogel, and is preferably a silica aerogel.
The aerogel is in the form of solid block with diameter of > 1mm, or granule with diameter of 100um-1mm, or powder with diameter of less than 500um, preferably granule with diameter of 100-300 um.
The adhesive is selected from silicone adhesives, silicone-based emulsions, and acrylic adhesives.
The adhesive contains a waterproof agent, and the weight ratio of the waterproof agent in the whole heat insulation plate is 0.5-2%.
Preferably, the waterproofing agent is a polysiloxane waterproofing agent.
In the aerogel modified glass fiber insulation board, the coarse glass fibers and the superfine glass fibers are entangled with each other to form a non-woven structure under the microcosmic condition; wherein the coarse glass fibers function to construct a frame, and the ultrafine glass fibers are filled in the pores in the middle of the frame.
The non-woven structure is formed by oriented or random fibers, and the non-woven structure is formed by a process of forming a fabric without spinning a woven fabric, wherein the process is realized by only conducting oriented or random arrangement on short fibers or long fibers to form a fiber web structure and then reinforcing the fiber web structure by adopting mechanical, thermal bonding or chemical methods.
The thickness of the heat insulation plate is 2cm-15cm, and the density is 48-193kg/m 3 The thermal resistance value R of the thermal insulation board is more than or equal to 6mW/m.K, preferably more than or equal to 7mW/m.K.
The invention also provides a preparation method of the heat insulation board, which comprises the following steps:
1) Uniformly dispersing glass fiber, aerogel and black material in liquid to obtain mixed slurry;
2) Pouring the mixed slurry obtained in the step 1) on a die, and removing the moisture in the mixed slurry in a vacuum or pressing mode to form an aerogel modified glass fiber felt;
3) Applying an adhesive to the glass fiber mat obtained in the step 2), wherein the adhesive is uniformly distributed on the glass fiber mat through a liquid capillary migration principle;
4) And (3) placing the glass fiber felt in the step (3) in an oven or a hot press, curing at a high temperature of more than 200 ℃, and further removing excessive moisture to obtain the aerogel modified glass fiber insulation board.
The preparation method further comprises the following steps: and 5) decorating the heat insulation plate, wherein the decoration comprises the steps of coating color on the surface, and compositing a decorative surface on the surface, and preferably, the decorative surface is a film, coated paper, non-woven fabric, aluminum film pressed decorative surface or a stainless steel frame body.
In the aerogel modified glass fiber insulation panel of the present invention, the aerogel and the black material are uniformly distributed in the glass fibers. The black material acts as a blackbody radiator, and may be mixed with aerogel to act as a radiation absorber to reduce or inhibit heat or thermal energy transfer due to radiation. The aerogel preferably has a particle size of between 100 and 300 microns so that the aerogel particles are readily dispersed in the aqueous solution and so that water is readily expelled during the formation of the insulation panel. The water repellent may prevent water condensation and/or corrosion in the insulation panel.
The beneficial effects of the invention are as follows:
the aerogel modified glass fiber thermal insulation board has excellent thermal insulation, flame retardance and sound insulation performance, has better processing performance, is suitable for building isolation structures of businesses and houses, and can be also used in petroleum or natural gas refineries, chemical plants, automobiles, motor vehicles, ship bodies and aerospace structures; the method can be applied to the aspects of insulated residential or commercial buildings, structures or components, insulated petroleum or natural gas refinery components and/or structures, insulated chemical plant components and/or structures, insulated automobile parts and/or structures, insulated aviation parts and/or structures and the like.
The insulation panels of the present invention are low in density and lower density building panels generally exhibit lower heat release rates and smoke indices. The lower density aerogel construction panels have better sound suppression at higher frequencies, probably due to the increased sound absorption capacity of the more porous, lower density panels.
Detailed Description
The invention is further illustrated, but is not limited, by the following examples.
The experimental methods in the following examples are conventional methods unless otherwise specified; all raw materials are conventional in the technical field and are commercially available unless otherwise specified.
The aerogel modified glass fiber thermal insulation board disclosed by the invention comprises the following raw materials in parts by mass: 0-15wt% of coarse glass fiber, 10-40wt% of superfine glass fiber, 5-20wt% of adhesive, 42.5-76wt% of aerogel and 2.5-12wt% of black material; the average fiber diameter of the raw glass fibers is 8 to 20um, preferably 10 to 16um; the superfine glass fiber is glass fiber cotton or wool-like glass fiber, and the average fiber diameter is 0.5-6um, preferably 1-3um; the black material is one or more of carbon black, ferric oxide and titanium pentoxide.
The aerogel modified glass fiber insulation panel of the present invention is prepared by the steps of:
1) Uniformly dispersing glass fiber, aerogel and black material in liquid to obtain mixed slurry;
2) Pouring the mixed slurry obtained in the step 1) on a die, and removing the moisture in the mixed slurry in a vacuum or pressing mode to form an aerogel modified glass fiber felt;
3) Applying an adhesive to the glass fiber mat obtained in the step 2), wherein the adhesive is uniformly distributed on the glass fiber mat through a liquid capillary migration principle;
4) And (3) placing the glass fiber felt in the step (3) in an oven or a hot press, curing at a high temperature of more than 200 ℃, and further removing excessive moisture to obtain the aerogel modified glass fiber insulation board.
5) The heat insulation board is decorated, the decoration comprises the steps of coating color on the surface and compositing a decorative surface on the surface, and preferably, the decorative surface is a film, coated paper, non-woven fabric, aluminum film pressed decorative surface or a stainless steel frame body.
The insulation boards of examples 1 to 12 of the present invention were prepared in the above manner, while the insulation boards of comparative examples 1 to 5 were prepared in the same manner, and the raw material ratios of the respective experimental groups are shown in table 1 (percentages are weight percentages). The aerogels in each experimental group of Table 1 were particulate silica aerogels having a particle diameter of 100 to 300. Mu.m, the average fiber diameter of the coarse glass fibers was 10 to 16. Mu.m, the average fiber diameter of the ultrafine glass fibers was 1 to 3. Mu.m, the binder was an organosilicon binder, and the waterproofing agent was a polysiloxane waterproofing agent. The black material of example 4 was iron oxide, the black material of example 7 was titanium pentoxide, and the black material of the remaining experimental group was carbon black.
The raw material components and proportions of examples 1 to 3, examples 4 to 6, examples 7 to 9 and examples 10 to 12 are respectively the same, and the heat insulation boards are manufactured by using different amounts of raw material slurries to be pressed into the same thickness, so that the density of the obtained heat insulation boards is different.
TABLE 1 raw material ratio of insulation panels
The properties of the prepared insulation panels were measured and the results are shown in table 2, in which,
the heat release rate test method adopts GB/T16172-2007 test method for heat release rate of building materials,
the test method of the thermal resistance value adopts GB/T10294-2008 'determination of steady state thermal resistance of heat insulating material and related characteristics-protection hot plate method',
the method for testing the sound absorption coefficient adopts GB/T18696.2-2002 (Acoustic-measurement of the sound absorption coefficient and the Acoustic impedance in an impedance tube-part 2): transfer function method.
TABLE 2
From the results of comparative examples 1 and 2 and the results of comparative examples 4 and 5, it can be seen that aerogel has a higher contribution to the thermal resistance value and also has a larger influence on the sound absorption performance.
From the comparison results of example 1 and comparative example 3, it can be seen that the addition of carbon black can increase the thermal resistance value, thereby improving the heat insulating property.
As can be seen from the results of comparative examples 4 and 5 compared with the examples, the addition of the black material and aerogel can significantly improve the thermal resistance and the sound absorption of the product, and the heat insulation performance and the sound insulation performance of the product are significantly improved.
The higher the heat release rate, the less likely it is to flame retardant, while the heat release rate of the insulation panels made in each experimental group in this example remained relatively constant.
Claims (9)
1. An aerogel modified fiberglass insulation panel, characterized by: the heat insulation board is prepared from the following raw materials in parts by mass: 0-2wt% of coarse glass fiber, 15-23wt% of superfine glass fiber, 5-20wt% of adhesive, 55-76wt% of aerogel and 2.5-12wt% of black material, wherein the adhesive contains a waterproof agent, and the weight ratio of the waterproof agent in the whole heat insulation plate is 0.5-2%;
the average fiber diameter of the coarse glass fiber is 10-16um; the superfine glass fiber is glass fiber cotton or wool-shaped glass fiber, and the average fiber diameter is 1-3um;
the black material is one or more of carbon black, ferric oxide and titanium pentoxide; the aerogel is silicon dioxide aerogel, and the form of the aerogel is solid blocky with the diameter of more than 1mm, or granular with the diameter of 100um-1mm, or powdery with the diameter of less than 500 um; the adhesive is selected from silicone adhesives, silicone-based emulsions, and acrylic adhesives; the density of the heat insulation board is 48-128.24kg/m 3 ;
The heat insulation board is prepared by the following steps:
1) Uniformly dispersing glass fiber, aerogel and black material in liquid to obtain mixed slurry;
2) Pouring the mixed slurry obtained in the step 1) on a die, and removing the moisture in the mixed slurry in a vacuum or pressing mode to form an aerogel modified glass fiber felt;
3) Applying an adhesive to the glass fiber mat obtained in the step 2), wherein the adhesive is uniformly distributed on the glass fiber mat through a liquid capillary migration principle;
4) And (3) placing the glass fiber felt in the step (3) in an oven or a hot press, curing at a high temperature of more than 200 ℃, and further removing excessive moisture to obtain the aerogel modified glass fiber insulation board.
2. The heat shield of claim 1 wherein: the aerogel is particles with the particle size of 100-300 um.
3. The heat shield of claim 1 wherein: the waterproofing agent is a polysiloxane waterproofing agent.
4. The heat shield of claim 1 wherein: the coarse glass fibers and the superfine glass fibers are entangled with each other and form a non-woven structure under the microcosmic condition; wherein the coarse glass fibers function to construct a frame, and the ultrafine glass fibers are filled in the pores in the middle of the frame.
5. The heat shield of claim 1 wherein: the thickness of the heat insulation plate is 2cm-15cm, and the thermal resistance value R of the heat insulation plate is more than or equal to 6mW/m.K.
6. The heat shield of claim 5 wherein: the R value of the heat insulation plate is more than or equal to 7mW/m.K.
7. A method of manufacturing a heat shield according to any one of claims 1 to 6, characterized in that: the method comprises the following steps:
1) Uniformly dispersing glass fiber, aerogel and black material in liquid to obtain mixed slurry;
2) Pouring the mixed slurry obtained in the step 1) on a die, and removing the moisture in the mixed slurry in a vacuum or pressing mode to form an aerogel modified glass fiber felt;
3) Applying an adhesive to the glass fiber mat obtained in the step 2), wherein the adhesive is uniformly distributed on the glass fiber mat through a liquid capillary migration principle;
4) And (3) placing the glass fiber felt in the step (3) in an oven or a hot press, curing at a high temperature of more than 200 ℃, and further removing excessive moisture to obtain the aerogel modified glass fiber insulation board.
8. The method of manufacturing a heat shield according to claim 7, wherein: and 5) decorating the heat insulation plate, wherein the decoration comprises the steps of painting color on the surface and compositing a decorative surface on the surface.
9. The method of making a heat shield according to claim 8, wherein: the decorative surface is a film, coated paper, non-woven fabric, aluminum film pressed decorative surface or a stainless steel frame body.
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CN108793944A (en) * | 2018-08-17 | 2018-11-13 | 苏州宏久航空防热材料科技有限公司 | A kind of refractory glass fibre enhancing aeroge composite felt and preparation method thereof |
GB202001735D0 (en) * | 2017-08-09 | 2020-03-25 | Beales Neil | Insulation composition |
CN113831105A (en) * | 2021-10-14 | 2021-12-24 | 南京航空航天大学 | High-temperature heat-insulation noise-reduction irradiation-resistant superfine fiber reinforced aerogel composite material and preparation method thereof |
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