CN114634331B - Aerogel modified glass fiber thermal insulation board and preparation method thereof - Google Patents

Aerogel modified glass fiber thermal insulation board and preparation method thereof Download PDF

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CN114634331B
CN114634331B CN202210253961.8A CN202210253961A CN114634331B CN 114634331 B CN114634331 B CN 114634331B CN 202210253961 A CN202210253961 A CN 202210253961A CN 114634331 B CN114634331 B CN 114634331B
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glass fiber
aerogel
heat insulation
adhesive
insulation board
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CN114634331A (en
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曾影
郭思含
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Chongqing Fiber Research And Design Institute Co ltd
Chongqing Zaisheng Technology Corp ltd
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Chongqing Fiber Research And Design Institute Co ltd
Chongqing Zaisheng Technology Corp ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/30Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds
    • C04B26/32Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds containing silicon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52Sound-insulating materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/80Optical properties, e.g. transparency or reflexibility
    • C04B2111/82Coloured materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values

Abstract

The invention discloses an aerogel modified glass fiber thermal insulation board and a preparation method thereof, wherein the preparation raw materials and the mass fraction ratio thereof are as follows: 0-15wt% of coarse glass fiber, 10-40wt% of superfine glass fiber, 5-20wt% of adhesive, 42.5-76wt% of aerogel and 2.5-12wt% of black material; the average fiber diameter of the coarse glass fiber is 8-20um; the superfine glass fiber is glass fiber cotton or wool-like glass fiber, and the average fiber diameter is 0.5-6um; the black material is one or more of carbon black, ferric oxide and titanium pentoxide. The heat insulation board has excellent heat insulation, flame retardance, sound insulation performance and processability, is low in density, and shows lower heat release rate and smoke index; the structure is suitable for building isolation structures of businesses and houses, and can also be used in petroleum or natural gas refineries, chemical plants, automobiles, motor cars, ship bodies and aerospace structures.

Description

Aerogel modified glass fiber thermal insulation board and preparation method thereof
Technical Field
The invention relates to the technical field of heat insulation plates, in particular to an aerogel modified glass fiber heat insulation plate and a preparation method thereof.
Background
Building panels refer to insulation structures for commercial and residential use, typically composite panels with glass fiber or polyurethane foam as a substrate. The glass fiber has better heat insulation, fireproof and sound insulation performances, and the recovery of inorganic materials is environment-friendly.
Aerogel is a porous, ultra-lightweight material that is typically produced by a sol-gel process. Aerogel is an excellent insulator, typically containing 98% air, with very small pore sizes, only 10-40 nanometers. Aerogels, such as silica aerogel, are inherently hydrophilic in that they possess a sponge-like nanostructure, and a block of ice-sized aerogel has a surface area equivalent to half a football field large enough to adsorb many water molecules; in addition, the surface of the aerogel structure is covered with oxyhydrogen groups which can adsorb water molecules; the water-repellent and moisture-proof properties can be achieved by chemical treatment.
Aerogel modified fiberglass building panels can increase the thermal resistance (R-value) of the building panel and reduce heat or thermal energy transfer due to conduction and thermal radiation. The traditional aerogel modified glass fiber composite material is prepared by putting the prepared fiber board into aerogel gel liquid to compound aerogel, the method is simple and compound, the use requirement is not fully considered, the condition that aerogel powder falls off during use can be caused, air pollution is caused, the heat and sound insulation performance is not outstanding, the fiber board is not suitable for being applied to commercial and residential building boards, and the fiber board is widely used in industrial pipeline heat preservation at present.
Disclosure of Invention
The invention aims to solve the problems, and provides an aerogel modified glass fiber insulation board which has excellent heat insulation, flame retardance and sound insulation performance and good processability.
In order to achieve the purpose, the invention adopts the following technical scheme:
the aerogel modified glass fiber thermal insulation board comprises the following raw materials in parts by mass: 0-15wt% of coarse glass fiber, 10-40wt% of superfine glass fiber, 5-20wt% of adhesive, 42.5-76wt% of aerogel and 2.5-12wt% of black material;
the average fiber diameter of the raw glass fibers is 8 to 20um, preferably 10 to 16um;
the superfine glass fiber is glass fiber cotton or wool-like glass fiber, and the average fiber diameter is 0.5-6um, preferably 1-3um;
the black material is one or more of carbon black, ferric oxide and titanium pentoxide.
In the above technical solution, the aerogel is a silica aerogel, an organic aerogel, a polyimide aerogel or a polyurethane aerogel, and is preferably a silica aerogel.
The aerogel is in the form of solid block with diameter of > 1mm, or granule with diameter of 100um-1mm, or powder with diameter of less than 500um, preferably granule with diameter of 100-300 um.
The adhesive is selected from silicone adhesives, silicone-based emulsions, and acrylic adhesives.
The adhesive contains a waterproof agent, and the weight ratio of the waterproof agent in the whole heat insulation plate is 0.5-2%.
Preferably, the waterproofing agent is a polysiloxane waterproofing agent.
In the aerogel modified glass fiber insulation board, the coarse glass fibers and the superfine glass fibers are entangled with each other to form a non-woven structure under the microcosmic condition; wherein the coarse glass fibers function to construct a frame, and the ultrafine glass fibers are filled in the pores in the middle of the frame.
The non-woven structure is formed by oriented or random fibers, and the non-woven structure is formed by a process of forming a fabric without spinning a woven fabric, wherein the process is realized by only conducting oriented or random arrangement on short fibers or long fibers to form a fiber web structure and then reinforcing the fiber web structure by adopting mechanical, thermal bonding or chemical methods.
The thickness of the heat insulation plate is 2cm-15cm, and the density is 48-193kg/m 3 The thermal resistance value R of the thermal insulation board is more than or equal to 6mW/m.K, preferably more than or equal to 7mW/m.K.
The invention also provides a preparation method of the heat insulation board, which comprises the following steps:
1) Uniformly dispersing glass fiber, aerogel and black material in liquid to obtain mixed slurry;
2) Pouring the mixed slurry obtained in the step 1) on a die, and removing the moisture in the mixed slurry in a vacuum or pressing mode to form an aerogel modified glass fiber felt;
3) Applying an adhesive to the glass fiber mat obtained in the step 2), wherein the adhesive is uniformly distributed on the glass fiber mat through a liquid capillary migration principle;
4) And (3) placing the glass fiber felt in the step (3) in an oven or a hot press, curing at a high temperature of more than 200 ℃, and further removing excessive moisture to obtain the aerogel modified glass fiber insulation board.
The preparation method further comprises the following steps: and 5) decorating the heat insulation plate, wherein the decoration comprises the steps of coating color on the surface, and compositing a decorative surface on the surface, and preferably, the decorative surface is a film, coated paper, non-woven fabric, aluminum film pressed decorative surface or a stainless steel frame body.
In the aerogel modified glass fiber insulation panel of the present invention, the aerogel and the black material are uniformly distributed in the glass fibers. The black material acts as a blackbody radiator, and may be mixed with aerogel to act as a radiation absorber to reduce or inhibit heat or thermal energy transfer due to radiation. The aerogel preferably has a particle size of between 100 and 300 microns so that the aerogel particles are readily dispersed in the aqueous solution and so that water is readily expelled during the formation of the insulation panel. The water repellent may prevent water condensation and/or corrosion in the insulation panel.
The beneficial effects of the invention are as follows:
the aerogel modified glass fiber thermal insulation board has excellent thermal insulation, flame retardance and sound insulation performance, has better processing performance, is suitable for building isolation structures of businesses and houses, and can be also used in petroleum or natural gas refineries, chemical plants, automobiles, motor vehicles, ship bodies and aerospace structures; the method can be applied to the aspects of insulated residential or commercial buildings, structures or components, insulated petroleum or natural gas refinery components and/or structures, insulated chemical plant components and/or structures, insulated automobile parts and/or structures, insulated aviation parts and/or structures and the like.
The insulation panels of the present invention are low in density and lower density building panels generally exhibit lower heat release rates and smoke indices. The lower density aerogel construction panels have better sound suppression at higher frequencies, probably due to the increased sound absorption capacity of the more porous, lower density panels.
Detailed Description
The invention is further illustrated, but is not limited, by the following examples.
The experimental methods in the following examples are conventional methods unless otherwise specified; all raw materials are conventional in the technical field and are commercially available unless otherwise specified.
The aerogel modified glass fiber thermal insulation board disclosed by the invention comprises the following raw materials in parts by mass: 0-15wt% of coarse glass fiber, 10-40wt% of superfine glass fiber, 5-20wt% of adhesive, 42.5-76wt% of aerogel and 2.5-12wt% of black material; the average fiber diameter of the raw glass fibers is 8 to 20um, preferably 10 to 16um; the superfine glass fiber is glass fiber cotton or wool-like glass fiber, and the average fiber diameter is 0.5-6um, preferably 1-3um; the black material is one or more of carbon black, ferric oxide and titanium pentoxide.
The aerogel modified glass fiber insulation panel of the present invention is prepared by the steps of:
1) Uniformly dispersing glass fiber, aerogel and black material in liquid to obtain mixed slurry;
2) Pouring the mixed slurry obtained in the step 1) on a die, and removing the moisture in the mixed slurry in a vacuum or pressing mode to form an aerogel modified glass fiber felt;
3) Applying an adhesive to the glass fiber mat obtained in the step 2), wherein the adhesive is uniformly distributed on the glass fiber mat through a liquid capillary migration principle;
4) And (3) placing the glass fiber felt in the step (3) in an oven or a hot press, curing at a high temperature of more than 200 ℃, and further removing excessive moisture to obtain the aerogel modified glass fiber insulation board.
5) The heat insulation board is decorated, the decoration comprises the steps of coating color on the surface and compositing a decorative surface on the surface, and preferably, the decorative surface is a film, coated paper, non-woven fabric, aluminum film pressed decorative surface or a stainless steel frame body.
The insulation boards of examples 1 to 12 of the present invention were prepared in the above manner, while the insulation boards of comparative examples 1 to 5 were prepared in the same manner, and the raw material ratios of the respective experimental groups are shown in table 1 (percentages are weight percentages). The aerogels in each experimental group of Table 1 were particulate silica aerogels having a particle diameter of 100 to 300. Mu.m, the average fiber diameter of the coarse glass fibers was 10 to 16. Mu.m, the average fiber diameter of the ultrafine glass fibers was 1 to 3. Mu.m, the binder was an organosilicon binder, and the waterproofing agent was a polysiloxane waterproofing agent. The black material of example 4 was iron oxide, the black material of example 7 was titanium pentoxide, and the black material of the remaining experimental group was carbon black.
The raw material components and proportions of examples 1 to 3, examples 4 to 6, examples 7 to 9 and examples 10 to 12 are respectively the same, and the heat insulation boards are manufactured by using different amounts of raw material slurries to be pressed into the same thickness, so that the density of the obtained heat insulation boards is different.
TABLE 1 raw material ratio of insulation panels
Figure BDA0003547811100000051
Figure BDA0003547811100000061
/>
The properties of the prepared insulation panels were measured and the results are shown in table 2, in which,
the heat release rate test method adopts GB/T16172-2007 test method for heat release rate of building materials,
the test method of the thermal resistance value adopts GB/T10294-2008 'determination of steady state thermal resistance of heat insulating material and related characteristics-protection hot plate method',
the method for testing the sound absorption coefficient adopts GB/T18696.2-2002 (Acoustic-measurement of the sound absorption coefficient and the Acoustic impedance in an impedance tube-part 2): transfer function method.
TABLE 2
Figure BDA0003547811100000062
Figure BDA0003547811100000071
From the results of comparative examples 1 and 2 and the results of comparative examples 4 and 5, it can be seen that aerogel has a higher contribution to the thermal resistance value and also has a larger influence on the sound absorption performance.
From the comparison results of example 1 and comparative example 3, it can be seen that the addition of carbon black can increase the thermal resistance value, thereby improving the heat insulating property.
As can be seen from the results of comparative examples 4 and 5 compared with the examples, the addition of the black material and aerogel can significantly improve the thermal resistance and the sound absorption of the product, and the heat insulation performance and the sound insulation performance of the product are significantly improved.
The higher the heat release rate, the less likely it is to flame retardant, while the heat release rate of the insulation panels made in each experimental group in this example remained relatively constant.

Claims (9)

1. An aerogel modified fiberglass insulation panel, characterized by: the heat insulation board is prepared from the following raw materials in parts by mass: 0-2wt% of coarse glass fiber, 15-23wt% of superfine glass fiber, 5-20wt% of adhesive, 55-76wt% of aerogel and 2.5-12wt% of black material, wherein the adhesive contains a waterproof agent, and the weight ratio of the waterproof agent in the whole heat insulation plate is 0.5-2%;
the average fiber diameter of the coarse glass fiber is 10-16um; the superfine glass fiber is glass fiber cotton or wool-shaped glass fiber, and the average fiber diameter is 1-3um;
the black material is one or more of carbon black, ferric oxide and titanium pentoxide; the aerogel is silicon dioxide aerogel, and the form of the aerogel is solid blocky with the diameter of more than 1mm, or granular with the diameter of 100um-1mm, or powdery with the diameter of less than 500 um; the adhesive is selected from silicone adhesives, silicone-based emulsions, and acrylic adhesives; the density of the heat insulation board is 48-128.24kg/m 3
The heat insulation board is prepared by the following steps:
1) Uniformly dispersing glass fiber, aerogel and black material in liquid to obtain mixed slurry;
2) Pouring the mixed slurry obtained in the step 1) on a die, and removing the moisture in the mixed slurry in a vacuum or pressing mode to form an aerogel modified glass fiber felt;
3) Applying an adhesive to the glass fiber mat obtained in the step 2), wherein the adhesive is uniformly distributed on the glass fiber mat through a liquid capillary migration principle;
4) And (3) placing the glass fiber felt in the step (3) in an oven or a hot press, curing at a high temperature of more than 200 ℃, and further removing excessive moisture to obtain the aerogel modified glass fiber insulation board.
2. The heat shield of claim 1 wherein: the aerogel is particles with the particle size of 100-300 um.
3. The heat shield of claim 1 wherein: the waterproofing agent is a polysiloxane waterproofing agent.
4. The heat shield of claim 1 wherein: the coarse glass fibers and the superfine glass fibers are entangled with each other and form a non-woven structure under the microcosmic condition; wherein the coarse glass fibers function to construct a frame, and the ultrafine glass fibers are filled in the pores in the middle of the frame.
5. The heat shield of claim 1 wherein: the thickness of the heat insulation plate is 2cm-15cm, and the thermal resistance value R of the heat insulation plate is more than or equal to 6mW/m.K.
6. The heat shield of claim 5 wherein: the R value of the heat insulation plate is more than or equal to 7mW/m.K.
7. A method of manufacturing a heat shield according to any one of claims 1 to 6, characterized in that: the method comprises the following steps:
1) Uniformly dispersing glass fiber, aerogel and black material in liquid to obtain mixed slurry;
2) Pouring the mixed slurry obtained in the step 1) on a die, and removing the moisture in the mixed slurry in a vacuum or pressing mode to form an aerogel modified glass fiber felt;
3) Applying an adhesive to the glass fiber mat obtained in the step 2), wherein the adhesive is uniformly distributed on the glass fiber mat through a liquid capillary migration principle;
4) And (3) placing the glass fiber felt in the step (3) in an oven or a hot press, curing at a high temperature of more than 200 ℃, and further removing excessive moisture to obtain the aerogel modified glass fiber insulation board.
8. The method of manufacturing a heat shield according to claim 7, wherein: and 5) decorating the heat insulation plate, wherein the decoration comprises the steps of painting color on the surface and compositing a decorative surface on the surface.
9. The method of making a heat shield according to claim 8, wherein: the decorative surface is a film, coated paper, non-woven fabric, aluminum film pressed decorative surface or a stainless steel frame body.
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