CN114633075B - Special processing device for Roots blower rotor and application method thereof - Google Patents
Special processing device for Roots blower rotor and application method thereof Download PDFInfo
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- CN114633075B CN114633075B CN202210327690.6A CN202210327690A CN114633075B CN 114633075 B CN114633075 B CN 114633075B CN 202210327690 A CN202210327690 A CN 202210327690A CN 114633075 B CN114633075 B CN 114633075B
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- 238000000034 method Methods 0.000 title claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 128
- 238000004814 ceramic processing Methods 0.000 claims abstract description 25
- 230000008569 process Effects 0.000 claims abstract description 16
- 239000007921 spray Substances 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 82
- 238000003754 machining Methods 0.000 claims description 28
- 238000003860 storage Methods 0.000 claims description 28
- 239000010865 sewage Substances 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 25
- 239000002351 wastewater Substances 0.000 claims description 25
- 238000004140 cleaning Methods 0.000 claims description 21
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000011010 flushing procedure Methods 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 abstract description 4
- 230000002349 favourable effect Effects 0.000 abstract description 2
- 230000008878 coupling Effects 0.000 abstract 1
- 238000010168 coupling process Methods 0.000 abstract 1
- 238000005859 coupling reaction Methods 0.000 abstract 1
- 230000010354 integration Effects 0.000 abstract 1
- 238000001914 filtration Methods 0.000 description 21
- 230000010405 clearance mechanism Effects 0.000 description 11
- 241000220317 Rosa Species 0.000 description 10
- 239000002699 waste material Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 6
- 241000196324 Embryophyta Species 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005273 aeration Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000006213 oxygenation reaction Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dicing (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The utility model discloses a special processing device for a Roots blower rotor and a use method thereof. This special processingequipment of roots's fan rotor, the accessible penetrates the inside of machined part with ceramic processing sword during processing, drive the ceramic processing sword through processing motor and rotate and can polish the processing to the inner wall of machined part, take out the inside water source of water tank through the pump simultaneously, carry the sleeve pipe with the water source through coupling hose afterwards, carry the position blowout of shower nozzle with the water source through the sheathed tube again, spray rivers on fan rotor machined part, can provide the mode of integration processing effectively, be favorable to guaranteeing the efficiency of processing in the in-process of processing, and ceramic processing sword adopts ceramic blade to process.
Description
Technical Field
The utility model relates to the technical field of fan processing, in particular to a special processing device for a Roots fan rotor and a using method thereof.
Background
Roots blower belongs to positive displacement blower, and has impeller end face and front and back end covers. The principle is a rotary compressor which compresses and delivers gas by means of the relative movement of two lobed rotors in a cylinder. The air blower has simple structure and convenient manufacture, is widely applied to oxygenation, sewage treatment aeration and cement transportation, is more suitable for a gas transportation and pressurization system in low-pressure occasions, and can also be used as a vacuum pump and the like.
In the prior art, for example, the Chinese patent number is: "a special processingequipment of roots blower rotor" of CN201420533165.0, it includes: the tool comprises a tool base and impeller bases at two ends of the tool base, wherein a Y-shaped groove is formed in the impeller base, a tripod is arranged in the groove, a mounting hole is formed in the center of the tripod and used for fixing a shaft of a rotor to be processed, a first compression cover and a piston ring are arranged around the mounting hole in the tripod, and a bolt is arranged at the top end of the first compression cover and used for compressing the piston ring; the middle section of the side at the top of the tripod is inwards sunken to form an arc-shaped groove, an adjusting roller is arranged on the arc-shaped groove at the top of the tripod, and the adjusting roller is fixed through a second pressing cover arranged at the top of the impeller base. The utility model has simple structure and convenient installation, compresses and fixes the rotor through the second compressing cover and the adjusting roller, compresses the piston ring through the first compressing cover, plays roles in positioning and adjusting the shaft, and adjusts the tensioning of the impeller; the rotor is processed by adopting the utility model, the processing time is saved, the processing efficiency is improved and the processing cost is reduced on the premise of ensuring the processing precision.
But among the prior art, current fan processingequipment is comparatively general owing to its processing cutter material uses, and its quality is relatively poor to appear cutting off the processing when the in-process of processing easily leads to the processing, and influence the integrated into one piece of work piece, and the precision of general processingequipment processing is at the bottom, is unfavorable for realizing the condition of high accuracy processing, so that causes the problem of work piece deformation easily, and traditional processing technology processing process is comparatively complicated, leads to its processing longer, the problem that machining efficiency reduces easily.
Therefore, we propose a special processing device for Roots blower rotor and a use method thereof, so as to solve the problems set forth in the foregoing.
Disclosure of Invention
The utility model aims to provide a special processing device for a Roots blower rotor and a use method thereof, which are used for solving the problems that the processing device is unreasonable in structural design, so that a processed workpiece is easy to deform and the processing efficiency is low in the actual use process.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the special processing device for the Roots blower rotor comprises a processing device for the blower rotor and a processing mechanism, wherein the processing mechanism is fixedly arranged on the back surface of the processing device for the blower rotor, a mounting plate is movably arranged in the processing mechanism, a transmission cylinder is arranged on the side surface of the mounting plate, a ceramic processing knife is arranged on the side surface of the transmission cylinder, a sleeve is penetrated on the inner side of the mounting plate, a processing motor is arranged at one end of the sleeve, a connecting hose is fixedly connected with the outer wall of the sleeve, a pump is fixedly connected with one end of the connecting hose, a water tank is arranged at the bottom of the pump, the processing mechanism is arranged on the back surface of the processing device for the blower rotor, the ceramic processing knife is arranged on the side surface of the mounting plate through the transmission cylinder, the processing motor is connected with the other end of the transmission cylinder through the sleeve, in addition, the side surface of the sleeve is connected with the pump machine through a connecting hose, the bottom of the pump machine is provided with a water tank, and the side surface of the transmission cylinder is provided with a plurality of spray heads, so that the ceramic processing knife can penetrate into a machined part during processing, the ceramic processing knife is driven to rotate through a processing motor to polish the inner wall of the machined part, meanwhile, a water source in the water tank is pumped out through the pump machine, then the water source is conveyed to the sleeve through the connecting hose, the water source is conveyed to the spray heads through the sleeve and sprayed out, and water flow is sprayed onto the fan rotor machined part, an integrated processing mode can be effectively provided, the processing efficiency is guaranteed in the processing process, and the ceramic processing knife is processed through a ceramic blade, so that the problems of a processing terminal and influence on workpiece forming can be effectively prevented;
the inner side of the fan rotor machining device is provided with a supporting mechanism, the bottom of the supporting mechanism is provided with a rotating shaft, the bottom of the rotating shaft is provided with a steering machine, the bottom of the steering machine is provided with a sliding plate, the bottom of the sliding plate is provided with a sliding block, the bottom of the sliding block is provided with a transverse sliding rail, the bottom of the sliding plate is in threaded connection with a transverse threaded rod, the bottom of the transverse sliding rail is provided with a longitudinal sliding rail, the bottom of the transverse sliding rail is provided with a longitudinal sliding block, the side surface of the longitudinal sliding block is in threaded connection with a longitudinal threaded rod, the rotating shaft and the steering machine are arranged at the bottom of the supporting mechanism, a workpiece to be machined is placed into the supporting mechanism in the fan rotor machining device, then the steering machine is fixed through bolts, the rotating shaft and the supporting mechanism are driven by the steering machine after the fixing is completed, the steering machine is aligned to the transmission cylinder, the transverse threaded rod is driven to rotate through the transverse motor at the bottom, then the supporting mechanism part at the top is driven to be transversely micro-adjusted, the longitudinal threaded rod is driven to rotate through the longitudinal motor, then the supporting mechanism part at the top is driven to be longitudinally adjusted, and thus the workpiece can be effectively deformed in various directions, the position of a workpiece can be machined in various directions, and the workpiece can be deformed in the position of the workpiece can be effectively and difficult to be machined;
the inside fixed mounting of fan rotor processingequipment has clearance mechanism, the running water tank has been seted up to clearance mechanism's inboard bottom, clearance mechanism's side runs through and has been seted up the flow hole, fan rotor processingequipment's side is provided with the water guide box, the bottom of water guide box is provided with the rose box, the bottom of rose box is provided with the storage water tank, through being provided with clearance mechanism in the bottom, then through having seted up running water tank and flow hole in clearance mechanism's inboard, and the side intercommunication of running water tank has the water guide box, and the rose box is gone up in the bottom intercommunication of rose box, then be provided with the filter screen in the inside of rose box, and the bottom of rose box still installs the storage water tank, with the side of outlet intercommunication in the storage water tank, can all flow into clearance mechanism's inside with the produced sewage and sweeps, lead to the flow water tank through clearance mechanism inside can concentrate the collection treatment, then can carry sewage and sweeps to the inboard of rose box through the flow hole, the inboard through the rose box is provided with the flow water tank, then can make things convenient for sewage and the filter screen to separate through the side of having set up the running water tank, thereby the inside is polluted in time when the inside is polluted, the inside is polluted to the inside is filtered water storage water tank is not has been stored in time or has been opened to the inside to the filter tank, the inside is polluted in time has been polluted to the waste water storage tank is avoided.
Preferably, the front of fan rotor processingequipment is provided with the door plant, the front of door plant is provided with the foresight window, can make things convenient for the function that provides the barrier in the front when processing through being provided with the door plant, then can look over in the front through the foresight window.
Preferably, the fan rotor processingequipment's both sides are provided with the side view window, fan rotor processingequipment's inboard is provided with the processing platen, then has made things convenient for through the side view window and can provide the effect of being convenient for look over in the side when processing, then provides the effect of being convenient for processing in inside through the processing platen.
Preferably, the fan rotor processingequipment's inside is provided with the fan work piece, the fan work piece sets up at the top of supporting mechanism, through placing the fan work piece on supporting mechanism and fixed, then can process it.
Preferably, a plurality of spray heads are uniformly distributed on the side surface of the transmission cylinder, and the spray heads can conveniently provide water spraying effect in the processing process.
Preferably, one end of the sleeve is provided with a processing motor, and the power supply is facilitated through the processing motor.
Preferably, one end of the transverse threaded rod is provided with a transverse motor, one end of the longitudinal threaded rod is provided with a longitudinal motor, the transverse threaded rod can be conveniently driven to rotate through the transverse motor, and the longitudinal threaded rod can be conveniently driven to rotate through the longitudinal motor.
Preferably, the inboard movable mounting of rose box has the filter screen, the inboard fixed mounting of rose box has the side fagging, the bottom slidable mounting of filter screen is at the top of side fagging, can have made things convenient for filtering waste water through being provided with the filter screen, filters the separation with the sweeps, is convenient for later stage clearance.
Preferably, the back of processing mechanism is provided with the apron, the side fixed mounting of storage water tank has the outlet, then has made things convenient for the effect of providing the injection water source to the inside of water tank through the apron.
The application method of the special processing device for the Roots blower rotor comprises the following steps:
s1, when the Roots blower rotor is processed, a door plate can be opened first, a workpiece to be processed is placed on a supporting mechanism inside a processing device of the blower rotor, and then the workpiece is fixed through bolts.
S2, after the fixing is finished, the steering machine drives the rotating shaft and the supporting mechanism to conduct direction adjustment, the direction is aligned to the transmission cylinder, the transverse motor at the bottom can drive the transverse threaded rod to rotate and then drive the supporting mechanism part at the top to conduct transverse fine adjustment, the longitudinal motor can drive the longitudinal threaded rod to rotate, then drive the supporting mechanism part at the top to conduct longitudinal fine adjustment, and then the next processing can be conducted.
S3, penetrating the ceramic processing knife into the workpiece, and driving the ceramic processing knife to rotate through the processing motor so as to polish the inner wall of the workpiece.
S4, in the processing process, pumping out a water source in the water tank through the pump, then conveying the water source to the sleeve through the connecting hose, conveying the water source to the position of the spray head through the sleeve again, and spraying water flow on a fan rotor workpiece.
S5, a large amount of sewage and sweeps can be generated during processing and flushing, the sewage and the sweeps generated in the processing process can all flow into the cleaning mechanism through the cleaning mechanism, and the sewage and the sweeps can be collected and treated in a concentrated mode through the water flowing grooves in the cleaning mechanism.
S6, the waste water and the waste scraps can be conveyed to the inner side of the filter box through the water flowing holes and communicated with the water guiding box, and the filter screen is arranged on the inner side of the filter box, so that the waste water and the waste scraps can be conveniently filtered and separated through the filter screen, the waste scraps are conveniently collected on the filter screen, and the waste water is intensively flowed into the water storage tank.
S7, after the wastewater intensively flows into the water storage tank, temporarily storing the wastewater through the water storage tank, and when the wastewater is stored to a certain amount, discharging the sewage inside the water storage tank by opening the water outlet.
Compared with the prior art, the utility model has the beneficial effects that:
1. through the arrangement of a processing mechanism, the processing mechanism is arranged on the back surface of a fan rotor processing device, a mounting plate is arranged on the inner side of the processing mechanism, a ceramic processing cutter is arranged on the side surface of the mounting plate through a transmission cylinder, a processing motor is connected to the other end of the transmission cylinder through a sleeve, in addition, a pump is connected to the side surface of the sleeve through a connecting hose, a water tank is arranged at the bottom of the pump, and a plurality of spray heads are distributed on the side surface of the transmission cylinder, so that the ceramic processing cutter can penetrate into a machined part during processing, the processing motor drives the ceramic processing cutter to rotate so as to polish the inner wall of the machined part, meanwhile, a water source in the water tank is pumped out through the pump, then the water source is conveyed to the sleeve through the connecting hose, and then the water source is sprayed to the position of the spray heads through the sleeve, so that an integrated processing mode can be effectively provided, the processing efficiency is guaranteed during processing, and the ceramic processing cutter adopts ceramic blades to process, so that the problem of processing terminal and the workpiece forming can be effectively prevented;
2. through the arrangement of the supporting mechanism, the rotating shaft and the steering gear are arranged at the bottom of the supporting mechanism, a workpiece to be processed is placed on the supporting mechanism in the fan rotor processing device, then the workpiece is fixed through bolts, the steering gear drives the rotating shaft and the supporting mechanism to adjust the direction after the fixing is completed, the direction is aligned to the transmission cylinder, the transverse motor at the bottom drives the transverse threaded rod to rotate, then drives the supporting mechanism part at the top to carry out transverse fine adjustment, the longitudinal motor drives the longitudinal threaded rod to rotate, then drives the supporting mechanism part at the top to carry out longitudinal fine adjustment, so that the overall processing precision can be effectively improved through multiple aspects of adjustment, the workpiece can be processed in different directions and positions, and the problem of deformation of the workpiece due to low position precision can be avoided;
3. through the setting of clearance mechanism, through being provided with clearance mechanism in the bottom, then through seting up the water launder and the wash port in clearance mechanism's inboard, and the side intercommunication of water launder has the water guide box, and the filter box is gone up in the bottom intercommunication of water guide box, then be provided with the filter screen in the inside of filter box, and the storage water tank is still installed to the bottom of filter box, communicate the outlet in the side of storage water tank, can all flow into clearance mechanism's inside with the produced sewage and sweeps in the course of working, can lead to the wash port through the inside wash port with sewage and sweeps and concentrate the collection processing, be linked together with the water guide box through the wash port, then can carry sewage and sweeps to the inboard of filter box, be provided with the filter screen through the inboard of filter box, then can make things convenient for carrying out the filtration separation to sewage and sweeps through the filter screen, thereby the inside of collecting the sweeps on the filter screen, the inside of concentrating into the waste water, after the inside of the waste water concentrate inflow storage water tank, through interim storage after the storage, then can open the inside sewage that can discharge the processing to the inside after a certain amount, thereby be favorable to produce sewage and effectively cause pollution to the processing in time or the water storage water tank has not had been avoided the problem of having been polluted or been solved.
Drawings
FIG. 1 is a schematic perspective view of a special processing device for a Roots blower rotor;
FIG. 2 is a schematic rear view of a special processing device for Roots blower rotors;
FIG. 3 is a schematic diagram of the internal structure of a special processing device for the Roots blower rotor;
FIG. 4 is a perspective view of a processing mechanism of a special processing device for a Roots blower rotor;
FIG. 5 is a schematic structural view of a supporting mechanism of a special processing device for a Roots blower rotor;
FIG. 6 is a schematic structural view of a cleaning mechanism of a special processing device for a Roots blower rotor;
FIG. 7 is a schematic bottom view of a support mechanism of a special processing device for Roots blower rotors;
FIG. 8 is a schematic diagram of a filter box structure of a special processing device for a Roots blower rotor;
FIG. 9 is a schematic diagram of the construction of the processing mechanism portion of a special processing device for Roots blower rotors according to the present utility model.
In the figure:
1. a fan rotor processing device; 2. a processing mechanism; 3. a support mechanism; 4. a cleaning mechanism; 11. a door panel; 12. a front view window; 13. a side view window; 14. a processing platen; 15. a fan workpiece; 21. a mounting plate; 22. a transmission cylinder; 23. a ceramic processing knife; 24. a sleeve; 25. processing a motor; 26. a connecting hose; 27. a pump machine; 28. a water tank; 29. a spray head; 31. a rotating shaft; 32. a steering gear; 33. a sliding plate; 34. a slide block; 35. a transverse slide rail; 36. a transverse threaded rod; 37. a transverse motor; 38. a longitudinal slide rail; 39. a longitudinal threaded rod; 310. a longitudinal motor; 311. a longitudinal slide block; 41. a water flow channel; 42. a water flow hole; 43. a water guide box; 44. a filter box; 45. a filter screen; 46. a water storage tank; 47. and a water outlet.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Referring to fig. 1-9, the present utility model provides a technical solution: the special processing device for the Roots blower rotor comprises a blower rotor processing device 1 and a processing mechanism 2, wherein the processing mechanism 2 is fixedly arranged on the back surface of the blower rotor processing device 1, a mounting plate 21 is movably arranged in the processing mechanism 2, a transmission cylinder 22 is arranged on the side surface of the mounting plate 21, a ceramic processing cutter 23 is arranged on the side surface of the transmission cylinder 22, a sleeve 24 penetrates through the inner side of the mounting plate 21, a processing motor 25 is arranged at one end of the sleeve 24, a connecting hose 26 is fixedly connected with the outer wall of the sleeve 24, a pump 27 is fixedly connected with one end of the connecting hose 26, a water tank 28 is arranged at the bottom of the pump 27, the processing mechanism 2 is arranged on the back surface of the blower rotor processing device 1, the mounting plate 21 is arranged on the inner side of the processing mechanism 2, the ceramic processing cutter 23 is arranged on the side surface of the mounting plate 21 through the transmission cylinder 22, the processing motor 25 is connected with the other end of the transmission cylinder 22 through the sleeve 24, in addition, the side surface of the sleeve 24 is connected with a pump 27 through a connecting hose 26, the bottom of the pump 27 is provided with a water tank 28, and the side surface of the transmission cylinder 22 is provided with a plurality of spray heads 29, so that the ceramic processing knife 23 can penetrate into a workpiece during processing, the ceramic processing knife 23 is driven to rotate through a processing motor 25 to polish the inner wall of the workpiece, meanwhile, a water source in the water tank 28 is pumped out through the pump 27, then the water source is conveyed to the sleeve 24 through the connecting hose 26, the water source is conveyed to the spray heads 29 through the sleeve 24 and sprayed out, and the water flow is sprayed on a fan rotor workpiece, thus the integrated processing mode can be effectively provided, the processing efficiency is ensured in the processing process, and the ceramic processing knife 23 adopts ceramic blades for processing, the problem that the processing terminal and the workpiece are influenced in forming can be effectively prevented;
the inner side of the blower rotor processing device 1 is provided with a supporting mechanism 3, the bottom of the supporting mechanism 3 is provided with a rotating shaft 31, the bottom of the rotating shaft 31 is provided with a steering gear 32, the bottom of the steering gear 32 is provided with a sliding plate 33, the bottom of the sliding plate 33 is provided with a sliding block 34, the bottom of the sliding block 34 is provided with a transverse sliding rail 35, the bottom of the sliding plate 33 is in threaded connection with a transverse threaded rod 36, the bottom of the transverse sliding rail 35 is provided with a longitudinal sliding rail 38, the bottom of the transverse sliding rail 35 is provided with a longitudinal sliding block 311, the side surface of the longitudinal sliding block 311 is in threaded connection with a longitudinal threaded rod 39, by arranging the rotating shaft 31 and the steering gear 32 at the bottom of the supporting mechanism 3, putting a workpiece to be processed into the supporting mechanism 3 inside the blower rotor processing device 1, the fixing is carried out through bolts, the rotating shaft 31 and the supporting mechanism 3 are driven by the steering gear 32 to carry out direction adjustment after the fixing is finished, the direction is aligned to the transmission cylinder 22, the transverse threaded rod 36 is driven by the transverse motor 37 at the bottom to rotate, then the supporting mechanism 3 part at the top is driven to carry out transverse fine adjustment, the longitudinal threaded rod 39 is driven by the longitudinal motor 310 to rotate, then the supporting mechanism 3 part at the top is driven to carry out longitudinal fine adjustment, thus being beneficial to effectively improving the integral machining precision through multiple aspects of adjustment, being beneficial to machining workpieces in different directions and positions and avoiding the problem of deformation of the workpieces caused by low position precision;
the inside of the fan rotor processing device 1 is fixedly provided with a cleaning mechanism 4, the bottom of the inner side of the cleaning mechanism 4 is provided with a water flowing groove 41, the side surface of the cleaning mechanism 4 is provided with a water guiding box 43 in a penetrating way, the bottom of the water guiding box 43 is provided with a filtering box 44, the bottom of the filtering box 44 is provided with a water storing box 46, the inside of the cleaning mechanism 4 is provided with the cleaning mechanism 4 through the water flowing groove 41 and the water flowing hole 42, the side surface of the water flowing groove 41 is communicated with the water guiding box 43, the bottom of the water guiding box 43 is communicated with the filtering box 44, the inside of the filtering box 44 is provided with a filter screen 45, the bottom of the filtering box 44 is also provided with a water storing box 46, a water discharging outlet 47 is communicated with the side surface of the water storing box 46, sewage and waste chips generated in the processing process can flow into the inside of the cleaning mechanism 4 through the water flowing groove 41, the water storing box 42 can be concentrated and the waste chips can flow into the water storing box 46 through the water storing box 45, the inside of the filtering box 45 can be conveniently processed through the filtering box 45, and the waste chips can flow into the water storing box 46 can be concentrated through the inside the filtering box 45 after the filtering box 45 is opened, the waste water is discharged into the inside of the filtering box 45, the waste water is discharged into the filtering box 46 is convenient to be processed through the inside the filtering box 45, and the waste water is discharged into the inside of the filtering box, and the waste water is discharged into the filtering box through the filtering box, and the filtering box is discharged into the waste water tank after the inside is discharged through the filtering box is convenient, avoiding the problems of pollution and influence on other parts caused by untimely treatment or improper treatment.
As shown in fig. 1 and 2, the front surface of the fan rotor processing device 1 is provided with a door plate 11, the front surface of the door plate 11 is provided with a front view window 12, the door plate 11 is provided with a function of providing a barrier on the front surface during processing, and the front surface can be checked through the front view window 12.
As shown in fig. 1 to 3, side view windows 13 are provided on both sides of the fan rotor machining device 1, a machining platen 14 is provided on the inner side of the fan rotor machining device 1, an effect of facilitating viewing on the side during machining is facilitated through the side view windows 13, and an effect of facilitating machining is provided inside through the machining platen 14.
As shown in fig. 3, the blower rotor machining device 1 is internally provided with a blower work 15, the blower work 15 is provided on the top of the support mechanism 3, and by placing and fixing the blower work 15 on the support mechanism 3, it is possible to perform machining treatment.
As shown in fig. 9, a plurality of spray heads 29 are uniformly distributed on the side surface of the transmission cylinder 22, and the spray heads 29 can facilitate the water spraying function in the processing process.
As shown in fig. 4, one end of the sleeve 24 is provided with a machining motor 25, and the power supply is facilitated by the machining motor 25.
As shown in fig. 5, a transverse motor 37 is disposed at one end of the transverse threaded rod 36, a longitudinal motor 310 is disposed at one end of the longitudinal threaded rod 39, the transverse motor 37 can conveniently drive the transverse threaded rod 36 to rotate, and the longitudinal motor 310 can conveniently drive the longitudinal threaded rod 39 to rotate.
As shown in fig. 8, the filter screen 45 is movably mounted on the inner side of the filter box 44, the side support plate is fixedly mounted on the inner side of the filter box 44, the bottom of the filter screen 45 is slidably mounted on the top of the side support plate, and the filter screen 45 is arranged to facilitate the filtration of waste water, the filtration and separation of waste scraps, and the later cleaning are facilitated.
As shown in fig. 1 and 2, the back of the processing mechanism 2 is provided with a cover plate, and a water outlet 47 is fixedly arranged on the side surface of the water storage tank 46, so that the function of providing a water injection source for the inside of the water tank 28 is facilitated by the cover plate.
The application method of the special processing device for the Roots blower rotor comprises the following steps:
s1, when the Roots blower rotor is processed, a door plate 11 can be opened, a workpiece to be processed is placed on a supporting mechanism 3 in the blower rotor processing device 1, and then the workpiece is fixed through bolts.
S2, after the fixing is completed, the steering gear 32 drives the rotating shaft 31 and the supporting mechanism 3 to adjust the direction, the direction is aligned to the transmission cylinder 22, the transverse motor 37 at the bottom drives the transverse threaded rod 36 to rotate and then drives the supporting mechanism 3 at the top to perform transverse fine adjustment, the longitudinal motor 310 drives the longitudinal threaded rod 39 to rotate and then drives the supporting mechanism 3 at the top to perform longitudinal fine adjustment, and then the next processing can be performed.
S3, penetrating the ceramic processing knife 23 into the workpiece, and driving the ceramic processing knife 23 to rotate through the processing motor 25 to polish the inner wall of the workpiece.
And S4, in the processing process, the water source in the water tank 28 is pumped out through the pump 27, then the water source is conveyed to the sleeve 24 through the connecting hose 26, the water source is conveyed to the spray head 29 through the sleeve 24, and the water flow is sprayed on the fan rotor workpiece.
S5, a large amount of sewage and sweeps can be generated during processing and flushing, the sewage and the sweeps generated in the processing process can all flow into the cleaning mechanism 4 through the cleaning mechanism 4 arranged at the bottom, and the sewage and the sweeps can be collected and treated in a concentrated mode through the water flowing holes 42 by guiding the water flowing grooves 41 in the cleaning mechanism 4.
S6, the sewage and the waste scraps can be conveyed to the inner side of the filter box 44 through the water flowing holes 42 and communicated with the water guiding box 43, and the filter screen 45 is arranged on the inner side of the filter box 44, so that the sewage and the waste scraps can be conveniently filtered and separated through the filter screen 45, the waste scraps are conveniently collected on the filter screen 45, and the waste water intensively flows into the water storage tank 46.
S7, after the wastewater intensively flows into the water storage tank 46, the wastewater is temporarily stored in the water storage tank 46, and after the wastewater is stored to a certain amount, the wastewater in the water storage tank can be discharged and treated by opening the water outlet 47.
Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.
Claims (9)
1. The utility model provides a special processingequipment of roots's fan rotor, includes fan rotor processingequipment (1) and processing agency (2), its characterized in that: the processing mechanism (2) is fixedly arranged on the back of the fan rotor processing device (1), a mounting plate (21) is movably arranged in the processing mechanism (2), a transmission cylinder (22) is arranged on the side face of the mounting plate (21), a ceramic processing cutter (23) is arranged on the side face of the transmission cylinder (22), a sleeve (24) penetrates through the inner side of the mounting plate (21), a processing motor (25) is arranged at one end of the sleeve (24), a connecting hose (26) is fixedly connected to the outer wall of the sleeve (24), a pump (27) is fixedly connected to one end of the connecting hose (26), and a water tank (28) is arranged at the bottom of the pump (27);
the fan rotor machining device comprises a fan rotor machining device body, and is characterized in that a supporting mechanism (3) is arranged on the inner side of the fan rotor machining device body, a rotating shaft (31) is arranged at the bottom of the supporting mechanism (3), a steering machine (32) is arranged at the bottom of the rotating shaft (31), a sliding plate (33) is arranged at the bottom of the steering machine (32), a sliding block (34) is arranged at the bottom of the sliding plate (33), a transverse sliding rail (35) is arranged at the bottom of the sliding plate (33) in a threaded manner, a transverse threaded rod (36) is connected to the bottom of the sliding plate (33), a longitudinal sliding rail (38) is arranged at the bottom of the transverse sliding rail (35), a longitudinal sliding block (311) is arranged at the bottom of the transverse sliding rail (35), and a longitudinal threaded rod (39) is connected to the side surface of the longitudinal sliding block (311) in a threaded manner.
The fan rotor machining device comprises a fan rotor machining device (1), wherein a cleaning mechanism (4) is fixedly arranged in the fan rotor machining device (1), a water flowing groove (41) is formed in the bottom of the inner side of the cleaning mechanism (4), a water flowing hole (42) is formed in the side face of the cleaning mechanism (4) in a penetrating mode, a water guide box (43) is arranged on the side face of the fan rotor machining device (1), a filter box (44) is arranged at the bottom of the water guide box (43), and a water storage tank (46) is arranged at the bottom of the filter box (44);
one end of the transverse threaded rod (36) is provided with a transverse motor (37), and one end of the longitudinal threaded rod (39) is provided with a longitudinal motor (310).
2. The special processing device for the Roots blower rotor according to claim 1, wherein: the front face of the fan rotor machining device (1) is provided with a door plate (11), and the front face of the door plate (11) is provided with a front view window (12).
3. The special processing device for the Roots blower rotor according to claim 2, wherein: side view windows (13) are formed in two sides of the fan rotor machining device (1), and a machining platen (14) is arranged on the inner side of the fan rotor machining device (1).
4. A special processing device for roots blower rotors according to claim 3, wherein: the fan rotor machining device is characterized in that a fan workpiece (15) is arranged in the fan rotor machining device (1), and the fan workpiece (15) is arranged at the top of the supporting mechanism (3).
5. The special processing device for the Roots blower rotor according to claim 4, wherein: a plurality of spray heads (29) are uniformly distributed on the side surface of the transmission cylinder (22).
6. The special processing device for the Roots blower rotor according to claim 5, wherein: one end of the sleeve (24) is provided with a processing motor (25).
7. The special processing device for the Roots blower rotor according to claim 6, wherein: the filter screen (45) is movably mounted on the inner side of the filter box (44), the side support plate is fixedly mounted on the inner side of the filter box (44), and the bottom of the filter screen (45) is slidably mounted on the top of the side support plate.
8. The special processing device for the Roots blower rotor according to claim 7, wherein: the back of the processing mechanism (2) is provided with a cover plate, and a water outlet (47) is fixedly arranged on the side surface of the water storage tank (46).
9. A method of using the special processing device for the roots blower rotor, characterized in that the special processing device for the roots blower rotor of claim 8 is used, comprising the following steps:
s1, when a Roots blower rotor is processed, a door plate (11) is opened, a workpiece to be processed is placed on a supporting mechanism (3) in a blower rotor processing device (1), and then the workpiece is fixed through bolts;
s2, after the fixing is finished, driving a rotating shaft (31) and a part of a supporting mechanism (3) to conduct direction adjustment through a steering gear (32), aligning the direction to a transmission cylinder (22), driving a transverse threaded rod (36) to rotate through a transverse motor (37) at the bottom, then driving a supporting mechanism (3) part at the top to conduct transverse fine adjustment, driving a longitudinal threaded rod (39) to rotate through a longitudinal motor (310), then driving the supporting mechanism (3) part at the top to conduct longitudinal fine adjustment, and then conducting next processing;
s3, penetrating the ceramic processing knife (23) into the workpiece, and driving the ceramic processing knife (23) to rotate through the processing motor (25) so as to polish the inner wall of the workpiece;
s4, in the processing process, a water source in the water tank (28) is pumped out through the pump (27), then the water source is conveyed to the sleeve (24) through the connecting hose (26), the water source is conveyed to the spray head (29) through the sleeve (24) again, and water flow is sprayed on a fan rotor workpiece;
s5, a large amount of sewage and scraps can be generated during processing and flushing, the sewage and scraps generated in the processing process can flow into the cleaning mechanism (4) through the cleaning mechanism (4) and are guided through a water flowing groove (41) in the cleaning mechanism (4), and the sewage and scraps can be collected and treated in a concentrated manner through a water flowing hole (42);
s6, the sewage and the scraps can be conveyed to the inner side of the filter box (44) through the water flowing holes (42) and communicated with the water guiding box (43), and the sewage and the scraps can be conveniently filtered and separated through the filter screen (45) by arranging the filter screen (45) on the inner side of the filter box (44), so that the scraps can be conveniently collected on the filter screen (45), and the wastewater can flow into the water storage tank (46) in a concentrated manner;
s7, after the wastewater intensively flows into the water storage tank (46), the wastewater is temporarily stored in the water storage tank (46), and after the wastewater is stored to a certain amount, the water discharge outlet (47) can be opened to discharge the sewage in the water storage tank.
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| CN202210327690.6A CN114633075B (en) | 2022-03-31 | 2022-03-31 | Special processing device for Roots blower rotor and application method thereof |
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