CN114619723B - 一种耐磨性好的纳米银抗菌面料及其制备工艺 - Google Patents
一种耐磨性好的纳米银抗菌面料及其制备工艺 Download PDFInfo
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Abstract
本发明公开了一种耐磨性好的纳米银抗菌面料及其制备工艺,包括中间层,所述中间层一侧通过一号粘合层粘合耐磨表层得到表层面料,所述中间层另一侧通过二号粘合层粘合耐磨内层得到内层面料,所述耐磨表层为纳米银抗菌纤维、涤纶纤维以及天丝纤维混纺后经纬编织而成,所述耐磨内层为棉纱与纳米银抗菌纤维混纺后经纬编织而成。本发明所述的一种耐磨性好的纳米银抗菌面料及其制备工艺,该种部分浸轧和雾化喷涂相结合的附着方式保证了面料的手感;且立体提花部由离子涤纶纤维、薄荷粘胶纤维、竹炭纤维和罗布麻粘胶纤维混纺编织而成,提高了面料异味吸附性和抗紫外线性能,并且天然的薄荷提取物具备提神醒脑的效果。
Description
技术领域
本发明涉及服装面料技术领域,特别涉及一种耐磨性好的纳米银抗菌面料及其制备工艺。
背景技术
抗菌面料具有良好的安全性,它可以高效完全去除织物上的细菌、真菌和霉菌,保持织物清洁,并能防止细菌再生和繁殖。纳米银就是将粒径做到纳米级的金属银单质。纳米银粒径大多在25纳米左右,对大肠杆菌、***、沙眼衣原体等数十种致病微生物都有强烈的抑制和杀灭作用,但现有的纳米银抗菌面料在使用制备过程中往往存在以下问题:
现有纳米银抗菌面料在保证良好的抗菌性能的同时,其面料耐磨性往往得不到保障,从而影响面料的使用寿命;且面料性能过于单一,另外为了使抗菌面料达到良好的杀菌效果,面料处理往往整体采用浸轧的方式,从而影响了面料的手感。
发明内容
本发明的主要目的在于提供一种耐磨性好的纳米银抗菌面料及其制备工艺,可以有效解决背景技术中的问题。
为实现上述目的,本发明采取的技术方案为:
一种耐磨性好的纳米银抗菌面料,包括中间层,所述中间层一侧通过一号粘合层粘合耐磨表层得到表层面料,所述中间层另一侧通过二号粘合层粘合耐磨内层得到内层面料,所述中间层以竹炭纤维为经线、莫代尔纤维为纬线交错编织而成,所述耐磨表层为纳米银抗菌纤维、涤纶纤维以及天丝纤维混纺后经纬编织而成,所述耐磨内层为棉纱与纳米银抗菌纤维混纺后经纬编织而成;
所述耐磨表层背向一号粘合层的一侧编织若干二号立体提花部,所述耐磨内层背向二号粘合层的一侧编织若干一号立体提花部,所述耐磨表层外侧表面、耐磨内层内侧表面、若干二号立体提花部表面和若干一号立体提花部表面均喷涂有纳米银粒子。
作为本发明的进一步优化方案,所述一号粘合层和二号粘合层均由聚氨酯热熔胶制成。
作为本发明的进一步优化方案,所述耐磨表层外侧表面喷涂的纳米银粒子、耐磨内层内侧表面喷涂的纳米银粒子、一号立体提花部外表面喷涂的纳米银粒子和二号立体提花部外表面喷涂的纳米银粒子均通过喷雾设备将稀释后的纳米银制剂进行喷涂热压获得,所述纳米银制剂由蒸馏水和纳米银制成,且蒸馏水和纳米银比例为1:1。
作为本发明的进一步优化方案,所述纳米银抗菌纤维通过浸轧涤纶纤维将纳米银施加在涤纶纤维表面。
一种如上述耐磨性好的纳米银抗菌面料的制备工艺,包括以下步骤:
步骤S1、中间层制备:以竹炭纤维为经线、莫代尔纤维为纬线交错编织获得中间层;
步骤S2、纳米银抗菌纤维制备:将涤纶纤维浸轧于纳米银溶液中1-2h后获得纳米银抗菌纤维;
步骤S3、耐磨表层制备:将纳米银抗菌纤维、涤纶纤维以及天丝纤维送入纺丝箱进行纺丝,得到混合纤维丝,经大圆机编织而成得到耐磨表层,并经提花圆纬机编织形成带有二号立体提花部的耐磨表层;
步骤S4、表层面料制备:在中间层外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有二号立体提花部的耐磨表层粘合热压形成表层面料;
步骤S5、耐磨内层制备:将棉纱与纳米银抗菌纤维送入纺丝箱进行纺丝,得到混合丝,经大圆机编织而成得到耐磨内层,并经提花圆纬机编织形成带有一号立体提花部的耐磨内层;
步骤S6、表层面料制备:在中间层外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有一号立体提花部的耐磨内层粘合热压形成内层面料;
步骤S7、耐磨抗菌面料制备:配置蒸馏水和纳米银比例为1:1的纳米银制剂,并利用喷雾设备将稀释后的纳米银制剂依次喷涂至耐磨表层外侧表面、耐磨内层内侧表面、一号立体提花部外表面以及二号立体提花部外表面,获得耐磨抗菌面料。
作为本发明的进一步优化方案,按重量份计,所述一号立体提花部6和二号立体提花部7由负离子涤纶纤维5-10份、薄荷粘胶纤维7-15份、竹炭纤维2-3份和罗布麻粘胶纤维10-15份混纺后编织而成。
作为本发明的进一步优化方案,所述薄荷粘胶纤维为薄荷萃取原液和粘胶纤维液共混后经喷丝机纺丝而成。
作为本发明的进一步优化方案,所述薄荷萃取原液和粘胶纤维液的重量比为6:(1-2)。
作为本发明的进一步优化方案,所述罗布麻粘胶纤维为罗布麻萃取原液和粘胶纤维液共混后经喷丝机纺丝而成。
作为本发明的进一步优化方案,所述罗布麻萃取原液和粘胶纤维液的重量比为5:(1-3)。
与现有技术相比,本发明具有如下有益效果:
1、本发明中,通过将纳米银抗菌纤维、涤纶纤维以及天丝纤维混纺后经纬编织形成耐磨表层,从而在使面料具备抗菌效果的同时保证面料整体的耐磨性,延长面料的使用寿命。
2、本发明中,通过浸轧涤纶纤维将纳米银施加在涤纶纤维表面形成纳米银抗菌纤维,将纳米银抗菌纤维与棉纱或纤维编织形成内外表层,并将纳米银粒子通过雾化喷涂在面料上,该种部分浸轧和雾化喷涂相结合的附着方式与传统整体将面料进行浸轧的方式相比,保证了面料的手感。
3、本发明中,通过在耐磨表层和耐磨内层上分别编织二号立体提花部和一号立体提花部,可大大增加纳米银粒子在面料上的附着面积,在保证面料手感的同时提高面料的抗菌性能,且该立体提花部由离子涤纶纤维、薄荷粘胶纤维、竹炭纤维和罗布麻粘胶纤维混纺编织而成,提高了面料异味吸附性和抗紫外线性能,并且天然的薄荷提取物具备提神醒脑的效果。
附图说明
图1为本发明的内部结构示意图;
图2为本发明的表面结构示意图;
图中:1、中间层;2、一号粘合层;3、二号粘合层;4、耐磨表层;5、耐磨内层;6、一号立体提花部;7、二号立体提花部;8、纳米银粒子。
具体实施方式
下面结合附图对本申请作进一步详细描述,有必要在此指出的是,以下具体实施方式只用于对本申请进行进一步的说明,不能理解为对本申请保护范围的限制,该领域的技术人员可以根据上述申请内容对本申请作出一些非本质的改进和调整。
本发明一种耐磨性好的纳米银抗菌面料,包括中间层1,中间层1一侧通过一号粘合层2粘合耐磨表层4得到表层面料,中间层1另一侧通过二号粘合层3粘合耐磨内层5得到内层面料,中间层1以竹炭纤维为经线、莫代尔纤维为纬线交错编织而成,耐磨表层4为纳米银抗菌纤维、涤纶纤维以及天丝纤维混纺后经纬编织而成,耐磨内层5为棉纱与纳米银抗菌纤维混纺后经纬编织而成;
耐磨表层4背向一号粘合层2的一侧编织若干二号立体提花部7,耐磨内层5背向二号粘合层3的一侧编织若干一号立体提花部6,耐磨表层4外侧表面、耐磨内层5内侧表面、若干二号立体提花部7表面和若干一号立体提花部6表面均喷涂有纳米银粒子8。
一号粘合层2和二号粘合层3均由聚氨酯热熔胶制成。
耐磨表层4外侧表面喷涂的纳米银粒子8、耐磨内层5内侧表面喷涂的纳米银粒子8、一号立体提花部6外表面喷涂的纳米银粒子8和二号立体提花部7外表面喷涂的纳米银粒子8均通过喷雾设备将稀释后的纳米银制剂进行喷涂热压获得,纳米银制剂由蒸馏水和纳米银制成,且蒸馏水和纳米银比例为1:1。
纳米银抗菌纤维通过浸轧涤纶纤维将纳米银施加在涤纶纤维表面。
实施例1
本实施例中的耐磨性好的纳米银抗菌面料,制备工艺包括以下步骤:
步骤S1、中间层1制备:以竹炭纤维为经线、莫代尔纤维为纬线交错编织获得中间层1;
步骤S2、纳米银抗菌纤维制备:将涤纶纤维浸轧于纳米银溶液中1-2h后获得纳米银抗菌纤维;
步骤S3、耐磨表层4制备:将纳米银抗菌纤维、涤纶纤维以及天丝纤维送入纺丝箱进行纺丝,得到混合纤维丝,经大圆机编织而成得到耐磨表层4,按重量份计,负离子涤纶纤维5份、薄荷粘胶纤维7份、竹炭纤维2份和罗布麻粘胶纤维10份,经混纺后,经提花圆纬机编织形成带有二号立体提花部7的耐磨表层4,薄荷粘胶纤维按重量比为6:1的薄荷萃取原液和粘胶纤维液共混,后经喷丝机纺丝而成;
步骤S4、表层面料制备:在中间层1外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有二号立体提花部7的耐磨表层4粘合热压形成表层面料;
步骤S5、耐磨内层5制备:将棉纱与纳米银抗菌纤维送入纺丝箱进行纺丝,得到混合丝,经大圆机编织而成得到耐磨内层5,按重量份计,负离子涤纶纤维5份、薄荷粘胶纤维7份、竹炭纤维2份和罗布麻粘胶纤维10份,经混纺后,经提花圆纬机编织形成带有一号立体提花部6的耐磨内层5,罗布麻粘胶纤维按重量比为5:1的罗布麻萃取原液和粘胶纤维液共混,后经喷丝机纺丝而成;
步骤S6、表层面料制备:在中间层1外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有一号立体提花部6的耐磨内层5粘合热压形成内层面料;
步骤S7、耐磨抗菌面料制备:配置蒸馏水和纳米银比例为1:1的纳米银制剂,并利用喷雾设备将稀释后的纳米银制剂依次喷涂至耐磨表层4外侧表面、耐磨内层5内侧表面、一号立体提花部6外表面以及二号立体提花部7外表面,获得耐磨抗菌面料,其中雾化喷涂步骤为:将蒸馏水和纳米银比例为1:1的纳米银制置于雾化喷涂机内,随后对准步骤S6中的面料启动雾化喷涂机,对面料进行均匀喷涂,喷枪和零件的相对线速度为30m/min。
实施例2
本实施例中的耐磨性好的纳米银抗菌面料,制备工艺包括以下步骤:
步骤S1、中间层1制备:以竹炭纤维为经线、莫代尔纤维为纬线交错编织获得中间层1;
步骤S2、纳米银抗菌纤维制备:将涤纶纤维浸轧于纳米银溶液中1-2h后获得纳米银抗菌纤维;
步骤S3、耐磨表层4制备:将纳米银抗菌纤维、涤纶纤维以及天丝纤维送入纺丝箱进行纺丝,得到混合纤维丝,经大圆机编织而成得到耐磨表层4,按重量份计,负离子涤纶纤维7份、薄荷粘胶纤维9份、竹炭纤维2份和罗布麻粘胶纤维12份,经混纺后,经提花圆纬机编织形成带有二号立体提花部7的耐磨表层4,薄荷粘胶纤维按重量比为6:1的薄荷萃取原液和粘胶纤维液共混,后经喷丝机纺丝而成;
步骤S4、表层面料制备:在中间层1外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有二号立体提花部7的耐磨表层4粘合热压形成表层面料;
步骤S5、耐磨内层5制备:将棉纱与纳米银抗菌纤维送入纺丝箱进行纺丝,得到混合丝,经大圆机编织而成得到耐磨内层5,按重量份计,负离子涤纶纤维7份、薄荷粘胶纤维9份、竹炭纤维2份和罗布麻粘胶纤维12份,经混纺后,经提花圆纬机编织形成带有一号立体提花部6的耐磨内层5,罗布麻粘胶纤维按重量比为5:1的罗布麻萃取原液和粘胶纤维液共混,后经喷丝机纺丝而成;
步骤S6、表层面料制备:在中间层1外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有一号立体提花部6的耐磨内层5粘合热压形成内层面料;
步骤S7、耐磨抗菌面料制备:配置蒸馏水和纳米银比例为1:1的纳米银制剂,并利用喷雾设备将稀释后的纳米银制剂依次喷涂至耐磨表层4外侧表面、耐磨内层5内侧表面、一号立体提花部6外表面以及二号立体提花部7外表面,获得耐磨抗菌面料,其中雾化喷涂步骤为:将蒸馏水和纳米银比例为1:1的纳米银制置于雾化喷涂机内,随后对准步骤S6中的面料启动雾化喷涂机,对面料进行均匀喷涂,喷枪和零件的相对线速度为30m/min。
实施例3
本实施例中的耐磨性好的纳米银抗菌面料,制备工艺包括以下步骤:
步骤S1、中间层1制备:以竹炭纤维为经线、莫代尔纤维为纬线交错编织获得中间层1;
步骤S2、纳米银抗菌纤维制备:将涤纶纤维浸轧于纳米银溶液中1-2h后获得纳米银抗菌纤维;
步骤S3、耐磨表层4制备:将纳米银抗菌纤维、涤纶纤维以及天丝纤维送入纺丝箱进行纺丝,得到混合纤维丝,经大圆机编织而成得到耐磨表层4,按重量份计,负离子涤纶纤维9份、薄荷粘胶纤维13份、竹炭纤维3份和罗布麻粘胶纤维13份,经混纺后,经提花圆纬机编织形成带有二号立体提花部7的耐磨表层4,薄荷粘胶纤维按重量比为6:2的薄荷萃取原液和粘胶纤维液共混,后经喷丝机纺丝而成;
步骤S4、表层面料制备:在中间层1外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有二号立体提花部7的耐磨表层4粘合热压形成表层面料;
步骤S5、耐磨内层5制备:将棉纱与纳米银抗菌纤维送入纺丝箱进行纺丝,得到混合丝,经大圆机编织而成得到耐磨内层5,按重量份计,负离子涤纶纤维9份、薄荷粘胶纤维13份、竹炭纤维3份和罗布麻粘胶纤维13份,经混纺后,经提花圆纬机编织形成带有一号立体提花部6的耐磨内层5,罗布麻粘胶纤维按重量比为5:2的罗布麻萃取原液和粘胶纤维液共混,后经喷丝机纺丝而成;
步骤S6、表层面料制备:在中间层1外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有一号立体提花部6的耐磨内层5粘合热压形成内层面料;
步骤S7、耐磨抗菌面料制备:配置蒸馏水和纳米银比例为1:1的纳米银制剂,并利用喷雾设备将稀释后的纳米银制剂依次喷涂至耐磨表层4外侧表面、耐磨内层5内侧表面、一号立体提花部6外表面以及二号立体提花部7外表面,获得耐磨抗菌面料,其中雾化喷涂步骤为:将蒸馏水和纳米银比例为1:1的纳米银制置于雾化喷涂机内,随后对准步骤S6中的面料启动雾化喷涂机,对面料进行均匀喷涂,喷枪和零件的相对线速度为30m/min。
实施例4
本实施例中的耐磨性好的纳米银抗菌面料,制备工艺包括以下步骤:
步骤S1、中间层1制备:以竹炭纤维为经线、莫代尔纤维为纬线交错编织获得中间层1;
步骤S2、纳米银抗菌纤维制备:将涤纶纤维浸轧于纳米银溶液中1-2h后获得纳米银抗菌纤维;
步骤S3、耐磨表层4制备:将纳米银抗菌纤维、涤纶纤维以及天丝纤维送入纺丝箱进行纺丝,得到混合纤维丝,经大圆机编织而成得到耐磨表层4,按重量份计,负离子涤纶纤维10份、薄荷粘胶纤维15份、竹炭纤维3份和罗布麻粘胶纤维15份,经混纺后,经提花圆纬机编织形成带有二号立体提花部7的耐磨表层4,薄荷粘胶纤维按重量比为6:2的薄荷萃取原液和粘胶纤维液共混,后经喷丝机纺丝而成;
步骤S4、表层面料制备:在中间层1外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有二号立体提花部7的耐磨表层4粘合热压形成表层面料;
步骤S5、耐磨内层5制备:将棉纱与纳米银抗菌纤维送入纺丝箱进行纺丝,得到混合丝,经大圆机编织而成得到耐磨内层5,按重量份计,负离子涤纶纤维10份、薄荷粘胶纤维15份、竹炭纤维3份和罗布麻粘胶纤维15份,经混纺后,经提花圆纬机编织形成带有一号立体提花部6的耐磨内层5,罗布麻粘胶纤维按重量比为5:3的罗布麻萃取原液和粘胶纤维液共混,后经喷丝机纺丝而成;
步骤S6、表层面料制备:在中间层1外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有一号立体提花部6的耐磨内层5粘合热压形成内层面料;
步骤S7、耐磨抗菌面料制备:配置蒸馏水和纳米银比例为1:1的纳米银制剂,并利用喷雾设备将稀释后的纳米银制剂依次喷涂至耐磨表层4外侧表面、耐磨内层5内侧表面、一号立体提花部6外表面以及二号立体提花部7外表面,获得耐磨抗菌面料,其中雾化喷涂步骤为:将蒸馏水和纳米银比例为1:1的纳米银制置于雾化喷涂机内,随后对准步骤S6中的面料启动雾化喷涂机,对面料进行均匀喷涂,喷枪和零件的相对线速度为30m/min。
对比例1
本实施例中的耐磨性好的纳米银抗菌面料,制备工艺包括以下步骤:
步骤S1、中间层1制备:以竹炭纤维为经线、莫代尔纤维为纬线交错编织获得中间层1;
步骤S2、耐磨表层4制备:将涤纶纤维送入纺丝箱进行纺丝,得到混合纤维丝,经大圆机编织而成得到耐磨表层4,竹炭纤维经提花圆纬机编织形成带有二号立体提花部7的耐磨表层4;
步骤S3、表层面料制备:在中间层1外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有二号立体提花部7的耐磨表层4粘合热压形成表层面料;
步骤S4、耐磨内层5制备:将涤纶纤维送入纺丝箱进行纺丝,后经大圆机编织而成得到耐磨内层5,竹炭纤维经提花圆纬机编织形成带有一号立体提花部6的耐磨内层5;
步骤S5、表层面料制备:在中间层1外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有一号立体提花部6的耐磨内层5粘合热压形成内层面料;
步骤S6、耐磨抗菌面料制备:将步骤S5中得到的面料浸轧于纳米银溶液中1-2h后,使耐磨表层4外侧表面、耐磨内层5内侧表面、一号立体提花部6外表面以及二号立体提花部7外表面均包裹有纳米银离子,获得耐磨抗菌面料。
实验例
为了进一步说明本发明的技术进步性,现采用实验进一步说明。
实验材料:本发明实施例1~4所生产的耐磨性好的纳米银抗菌面料。
采用国际标准AS/NZS 4399-2017
针对实施例1-4和对比例1利用XP-329IIIR异味检测仪对面料进行吸附异味性检测,采用国际标准AS/NZS 4399-2017对面料进行UPF值检测,其结果如下表:
针对实施例1-4和对比例1进行抗菌性检测,其结果如下表:
针对实施例1-4和对比例1进行面料手感值检测,其结果如下表:
针对实施例1-4和对比例1进行耐磨性检测,其结果如下表:
项目 | 实施例1 | 实施例2 | 实施例3 | 实施例4 | 对比例1 |
耐磨次数 | 1655 | 1722 | 1635 | 1668 | 765 |
综合以上实验数据,得出以下结论:
1.实施例1-4中添加离子涤纶纤维、薄荷粘胶纤维、竹炭纤维和罗布麻粘胶纤维所制成的立体提花部对异味具有吸附性,且具有抗紫外线性能,而对比例1中的抗菌面料异味浓度较高,UPF值较低,未添加离子涤纶纤维、薄荷粘胶纤维、竹炭纤维和罗布麻粘胶纤维所制成的面料不具备对异味吸附的效果和防紫外线效果。
2.实施例1-4中通过浸轧涤纶纤维将纳米银施加在涤纶纤维表面形成纳米银抗菌纤维,并与其他纤维混合得到混合纤维丝,且纳米银粒子通过雾化喷涂在面料上,得到手感值较高面料,而对比例1中将整个面料浸轧于纳米银溶液中,导致面料手感不高。
3.实施例1-4中纳米银抗菌纤维、涤纶纤维以及天丝纤维混纺后经纬编织形成耐磨表层,保证面料耐磨性,而对比例1中采用单一涤纶纤维纺丝,导致面料耐磨性不强。
本发明制备的纳米银抗菌面料的具有良好的吸附性、抗紫外线性能、耐磨性,且使面料具备良好抗菌效果的同时保证面料的柔软度。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (9)
1.一种耐磨性好的纳米银抗菌面料,包括中间层(1),其特征在于:所述中间层(1)一侧通过一号粘合层(2)粘合耐磨表层(4)得到表层面料,所述中间层(1)另一侧通过二号粘合层(3)粘合耐磨内层(5)得到内层面料,所述中间层(1)以竹炭纤维为经线、莫代尔纤维为纬线交错编织而成,所述耐磨表层(4)为纳米银抗菌纤维、涤纶纤维以及天丝纤维混纺后经纬编织而成,所述耐磨内层(5)为棉纱与纳米银抗菌纤维混纺后经纬编织而成;
所述耐磨表层(4)背向一号粘合层(2)的一侧编织若干二号立体提花部(7),所述耐磨内层(5)背向二号粘合层(3)的一侧编织若干一号立体提花部(6),所述耐磨表层(4)外侧表面、耐磨内层(5)内侧表面、若干二号立体提花部(7)表面和若干一号立体提花部(6)表面均喷涂有纳米银粒子(8);按重量份计,所述一号立体提花部(6)和二号立体提花部(7)由负离子涤纶纤维5-10份、薄荷粘胶纤维7-15份、竹炭纤维2-3份和罗布麻粘胶纤维10-15份混纺后编织而成。
2.根据权利要求1所述的一种耐磨性好的纳米银抗菌面料,其特征在于:所述一号粘合层(2)和二号粘合层(3)均由聚氨酯热熔胶制成。
3.根据权利要求1所述的一种耐磨性好的纳米银抗菌面料,其特征在于:所述耐磨表层(4)外侧表面喷涂的纳米银粒子(8)、耐磨内层(5)内侧表面喷涂的纳米银粒子(8)、一号立体提花部(6)外表面喷涂的纳米银粒子(8)和二号立体提花部(7)外表面喷涂的纳米银粒子(8)均通过喷雾设备将稀释后的纳米银制剂进行喷涂热压获得,所述纳米银制剂由蒸馏水和纳米银制成,且蒸馏水和纳米银比例为1:1。
4.根据权利要求1所述的一种耐磨性好的纳米银抗菌面料,其特征在于:所述纳米银抗菌纤维通过浸轧涤纶纤维将纳米银施加在涤纶纤维表面。
5.一种如权利要求1-4任一所述耐磨性好的纳米银抗菌面料的制备工艺,其特征在于:包括以下步骤:
步骤S1、中间层(1)制备:以竹炭纤维为经线、莫代尔纤维为纬线交错编织获得中间层(1);
步骤S2、纳米银抗菌纤维制备:将涤纶纤维浸轧于纳米银溶液中1-2h后获得纳米银抗菌纤维;
步骤S3、耐磨表层(4)制备:将纳米银抗菌纤维、涤纶纤维以及天丝纤维送入纺丝箱进行纺丝,得到混合纤维丝,经大圆机编织而成得到耐磨表层(4),并经提花圆纬机编织形成带有二号立体提花部(7)的耐磨表层(4);
步骤S4、表层面料制备:在中间层(1)外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有二号立体提花部(7)的耐磨表层(4)粘合热压形成表层面料;
步骤S5、耐磨内层(5)制备:将棉纱与纳米银抗菌纤维送入纺丝箱进行纺丝,得到混合丝,经大圆机编织而成得到耐磨内层(5),并经提花圆纬机编织形成带有一号立体提花部(6)的耐磨内层(5);
步骤S6、表层面料制备:在中间层(1)外侧表面涂覆上聚氨酯热熔胶,并通过热压机与带有一号立体提花部(6)的耐磨内层(5)粘合热压形成内层面料;
步骤S7、耐磨抗菌面料制备:配置蒸馏水和纳米银比例为1:1的纳米银制剂,并利用喷雾设备将稀释后的纳米银制剂依次喷涂至耐磨表层(4)外侧表面、耐磨内层(5)内侧表面、一号立体提花部(6)外表面以及二号立体提花部(7)外表面,获得耐磨抗菌面料。
6.根据权利要求5所述的耐磨性好的纳米银抗菌面料的制备工艺,其特征在于:所述薄荷粘胶纤维为薄荷萃取原液和粘胶纤维液共混后经喷丝机纺丝而成。
7.根据权利要求6所述的耐磨性好的纳米银抗菌面料的制备工艺,其特征在于:所述薄荷萃取原液和粘胶纤维液的重量比为6:(1-2)。
8.根据权利要求5所述的耐磨性好的纳米银抗菌面料的制备工艺,其特征在于:所述罗布麻粘胶纤维为罗布麻萃取原液和粘胶纤维液共混后经喷丝机纺丝而成。
9.根据权利要求8所述的耐磨性好的纳米银抗菌面料的制备工艺,其特征在于:所述罗布麻萃取原液和粘胶纤维液的重量比为5:(1-3)。
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