CN114619535A - Door plate manufacturing tool and door plate manufacturing method - Google Patents
Door plate manufacturing tool and door plate manufacturing method Download PDFInfo
- Publication number
- CN114619535A CN114619535A CN202210246264.XA CN202210246264A CN114619535A CN 114619535 A CN114619535 A CN 114619535A CN 202210246264 A CN202210246264 A CN 202210246264A CN 114619535 A CN114619535 A CN 114619535A
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- plate
- door
- template
- arc surface
- manufacturing tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/02—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by compressing
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The invention relates to the technical field of furniture manufacturing, in particular to a door plate manufacturing tool and a door plate manufacturing method. Wherein, door plant preparation frock includes: the first template is provided with a convex arc surface; the second template is provided with a concave arc surface and used for placing a plate body, and the convex arc surface and the concave arc surface are in clearance fit to press the plate body into an arc shape under the condition that the first template cover is arranged on the second template. So set up, when making the door plant, the plate body that will be used for making the door plant is placed on the concave arc surface of second template, covers first template and establishes on the second template, through convex arc surface and concave arc surface clearance fit, can press into the circular arc door plant with the plate body, need not to tailor a large amount of materials, practices thrift the cost, need not to prune out the arc surface, reduces artificial intervention, has improved machining precision and machining efficiency.
Description
Technical Field
The invention relates to the technical field of furniture manufacturing, in particular to a door plate manufacturing tool and a door plate manufacturing method.
Background
Along with the improvement of living standard of people, beautifully require also to improve gradually the house, install the circular arc door plant in the corner of the cabinet body, increased the design style of the cabinet body, richened the cabinet body structure, when having promoted cabinet body aesthetic measure, eliminated the safe implication that cabinet body corner external corner brought. However, the existing arc door plate is of a frame splicing structure, when the existing arc door plate is manufactured, a plurality of plates are stacked to the height of the door frame, then the plate is cut according to the size of an arc by a saw blade until an arc door frame blank is cut, and then the arc door frame is machined.
Therefore, there is a need for a door panel manufacturing tool and a door panel manufacturing method, which at least partially solve the problems in the prior art.
Disclosure of Invention
A series of concepts in a simplified form are introduced in the summary section, which is described in further detail in the detailed description section. The summary of the invention is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
To at least partially solve the above problem, a first aspect of the present invention provides a door panel manufacturing tool, including:
the first template is provided with a convex arc surface;
the second template is provided with a concave arc surface and used for placing a plate body, and the convex arc surface and the concave arc surface are in clearance fit to press the plate body into an arc shape under the condition that the first template cover is arranged on the second template.
In one possible embodiment, the second template comprises:
a placement groove;
the plate is arranged in the placing groove, one side of the plate, facing the opening of the placing groove, is in a concave arc shape, the plates are arranged side by side, and the heights of the plates are the same;
the panel, the panel is provided with the concave arc surface, the panel lid is located the plate.
In a possible embodiment, the placement groove comprises:
the clamping grooves are arranged in the placing groove side by side, and the plate is clamped in the clamping grooves.
In a possible embodiment, the distance between every two adjacent plate elements is less than or equal to 150 mm.
In a possible embodiment, the thickness of the plate is greater than 18 mm.
In one possible embodiment, the panel surface is provided with height-limiting markings.
In a possible embodiment, the door panel manufacturing tool further includes:
and the limiting assembly is positioned above the placing groove and used for limiting the positions of the plate bodies.
In one possible embodiment, the limiting assembly comprises:
a support;
the limiting frame is connected to the support and located above the placing groove, and the limiting frame is composed of four telescopic rods.
According to a second aspect of the embodiments of the present application, a door panel manufacturing method is provided, which is used in the door panel manufacturing tool according to any one of the above technical solutions, and the door panel manufacturing tool includes: spacing frame, its characterized in that includes:
gluing the surfaces of the plate members, and sequentially penetrating the plate members through the limiting frame to enable the plate members to be stacked on the concave arc surface, wherein the plate members are stacked to form a door plate blank;
covering the first template on the second template, and starting a press to tightly press the door plate manufacturing tool;
and taking out the door panel blank pressed into the circular arc shape, and processing the door panel blank to a final size and a final style.
In a possible embodiment, the pressing machine is started to press the door panel manufacturing tool for more than or equal to 24 hours.
Compared with the prior art, the invention at least comprises the following beneficial effects: the door plant preparation frock is provided with first template and second template, wherein, first template is provided with the convex arc surface, and the second template is provided with the concave arc surface, convex arc surface and concave arc surface clearance fit, when making the door plant, the plate body that will be used for making the door plant is placed on the concave arc surface of second template, covers first template and establishes on the second template, can press into the plate body circular arc door plant, need not to tailor a large amount of materials, and the cost is saved need not to prune out the arc surface, reduces manual intervention, has improved machining precision and machining efficiency.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the specification. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
fig. 1 is a schematic structural diagram of a door panel manufacturing tool provided in the present application;
fig. 2 is a schematic flow chart of a door panel manufacturing method according to an embodiment of the present application.
Wherein, the corresponding relationship between the reference numbers and the component names in fig. 1 is as follows:
the manufacturing method comprises the following steps of 100 door panel manufacturing tools, 110 first templates, 120 second templates, 121 placing grooves, 122 plate members, 123 panels and 130 plate bodies.
Detailed Description
In order to better understand the technical solutions described above, the technical solutions of the embodiments of the present application are described in detail below with reference to the drawings and the specific embodiments, and it should be understood that the specific features of the embodiments and the embodiments of the present application are detailed descriptions of the technical solutions of the embodiments of the present application, and are not limitations of the technical solutions of the present application, and the technical features of the embodiments and the embodiments of the present application may be combined with each other without conflict.
In some examples, as shown in fig. 1, according to a first aspect of embodiments of the present application, a door panel manufacturing tool 100 is provided, where the door panel manufacturing tool 100 includes: a first mold plate 110, wherein the first mold plate 110 is provided with a convex arc surface; and a second molding board 120, wherein the second molding board 120 is provided with a concave arc surface, the second molding board 120 is used for placing the plate body 130, and when the first molding board 110 is covered on the second molding board 120, the convex arc surface and the concave arc surface are in clearance fit to press the plate body 130 into an arc shape.
It can be understood that above-mentioned door plant preparation frock 100 is provided with first template 110 and second template 120, wherein, first template 110 is provided with the convex circular arc face, second template 120 is provided with the concave arc face, convex circular arc face and concave circular arc face clearance fit, when making the door plant, place the plate body 130 that is used for making the door plant on the concave arc face of second template 120, establish first template 110 lid on second template 120, can press plate body 130 into the circular arc door plant, need not to tailor a large amount of materials, therefore, the cost is saved, need not to prune out the circular arc face, manual intervention is reduced, and the machining precision and the machining efficiency are improved.
In some examples, as shown in fig. 1, the second template 120 includes: a placement groove 121; a plurality of plate members 122 disposed in the placement groove 121, wherein the plate members 122 are concave arc-shaped on a side facing the opening of the placement groove 121, and a plurality of the plate members 122 are disposed side by side and each of the plate members 122 has the same height; and a panel 123, wherein the concave arc surface is formed on the panel 123, and the panel 123 is covered on the plate 122.
It can be understood that, the second form board 120 is provided with a placing groove 121, a plate 122 and a panel 123, wherein the b-shaped case is disposed in the placing groove 121, the bottom of the plate 122 is connected to the bottom of the placing groove 121, two ends of the plate 122 are respectively connected to two side plates of the placing groove 121, so that the plate 122 is fixed in the placing groove 121, and one side of the plate 122, which faces the opening of the placing groove 121, is in the shape of a concave arc, it can be understood that the number of the plates 122 is multiple, the multiple plates 122 are disposed side by side, the multiple plates 122 are located at the same height, the concave arc of the panel 123 is attached to the concave arc of the plate 122, the plate 122 supports the panel 123, and meanwhile, the concave arc is not deformed, thereby ensuring that the arc of the produced door panel arc reaches the design standard, and the processing is accurate.
It can be understood that the plate 122 and the placing groove 121 are both made of wood materials, so that the plate 122 is convenient to process, the plate 122 can be fixed in the placing groove 121 through gun nails, a multilayer board with the thickness of 3mm can be selected for the panel 123, and the concave arc surface radian of the panel 123 is not easy to deform.
It can be understood that the arc of the concave arc of the plate 122 can be selected according to the design requirement, so that one placing groove 121 can be adapted to various arcs, thereby improving the applicability of the door panel manufacturing tool 100.
In some examples, as shown in fig. 1, the placement groove 121 includes: and a plurality of card slots arranged in parallel in the accommodating groove 121, and the plate 122 is engaged with the card slots.
It can be understood that the above-mentioned placing groove 121 is provided with the draw-in groove, and a plurality of draw-in grooves set up side by side in placing groove 121, with plate 122 joint in the draw-in groove to this makes plate 122 be fixed in placing groove 121, simple to operate, and when first template 110 compressed tightly second template 120, the draw-in groove played the effect of support, reduced the deflection of plate 122, improved door plant preparation frock 100's reliability.
It can be understood that, the number of the slots is greater than or equal to the number of the plates 122, the number of the plates 122 can be selected according to the length of the arc door panel to be manufactured, and the plates 122 are inserted into the corresponding slots, so that one placing slot 121 can be used for manufacturing door panels of various sizes, and the applicability is improved.
In some examples, the spacing between each adjacent two of the plates 122 is less than or equal to 150 mm.
It can be understood that the distance between every two adjacent plates 122 is less than or equal to 150mm, so as to avoid the situation that the plate 123 collapses at the gap between the plates 122 due to the too large distance between the plates 122 and the failure to support the plate 123 well. Place plate body 130 on panel 123, when first template 110 compressed tightly second template 120, plate 122 can play fine supporting role, when guaranteeing that the radian of the circular arc door plant of suppression accords with the designing requirement, panel 123 can not damage, improves the reliability of door plant preparation frock 100.
In some examples, the plate 122 has a thickness greater than 18 mm.
It can be understood that the thickness of the plate 122 is greater than 18mm, so that the structural strength of each plate 122 is ensured, and when the first template 110 compresses the second template 120, the plate 122 can play a good supporting role, so that the radian of the pressed arc door panel is ensured to meet the design requirement.
In some examples, the surface of the panel 123 is provided with height limit marks.
It can be understood that the surface of the panel 123 is provided with the height limit mark, and the height limit mark is used for limiting the highest thickness of the plate body 130 placed on the panel 123, so that the situation that the radian of the pressed arc door plate meets the design requirement due to too low pressure caused by too high thickness of the plate 122 is avoided. The thickness of the door plate which can be manufactured by the door plate manufacturing tool 100 can be clearly seen by workers, and the processing quality is guaranteed.
Illustratively, the height limit mark of the panel 123 may be 30mm, which indicates that the thickness of the door panel that can be manufactured by the door panel manufacturing tool 100 is not more than 30mm, and the panel 123 may be provided with a limit mark, which may be 18mm, where the limit mark is used to limit the lowest height of the plate body 130 placed on the panel 123, so as to avoid the occurrence of the situation that the plate body 130 is cracked due to too large pressure caused by too low thickness of the plate 122, and ensure the processing quality.
In some examples, the door panel manufacturing tool 100 further includes: and a position limiting assembly located above the placing groove 121, for limiting the positions of the plurality of plate bodies 130.
It can be understood that the limiting component is arranged above the placing groove 121 to limit the position of the plate body 130, and the limiting component can make the positions of the plate body 130 falling on the panel 123 uniform, thereby avoiding the occurrence of dislocation, reducing the time for adjusting the position, and improving the processing efficiency.
In some examples, the stop assembly includes: a support; and the limiting frame is connected to the support and positioned above the placing groove 121, and the limiting frame is composed of four telescopic rods.
It can be understood that above-mentioned spacing subassembly is provided with support and spacing frame, and wherein, the support setting is by standing groove 121, and the telescopic link can be chooseed for use to the support to the height of adjustment support connects spacing frame in the support, and the size of spacing frame slightly is greater than the size of plate body 130, passes spacing frame with required plate body 130 in proper order and can fall to same position department on panel 123, avoids taking place the dislocation, reduces the time of adjusting the position, improves machining efficiency.
It can be understood that the telescopic rods are selected for use on four sides of the limiting frame, the length of each telescopic rod can be adjusted to be matched with the plate bodies 130 in different sizes, the applicability is improved, and each telescopic rod is provided with a locking mechanism, for example, a threaded hole is formed in each telescopic rod, and a bolt is screwed into the threaded hole to limit the telescopic length of each telescopic rod.
In some examples, according to a second aspect of the embodiments of the present application, there is provided a door panel manufacturing method for a door panel manufacturing tool 100 according to any one of the above-mentioned technical solutions, where the door panel manufacturing tool 100 includes: the door plate manufacturing method comprises the following steps:
s201: the surfaces of the plurality of plate members 122 are coated with glue and sequentially penetrate through the limiting frame, so that the plurality of plate members 130 are stacked on the concave arc surface, and the plurality of plate members 130 are stacked to form a door panel blank. It is understood that glue is applied to the upper surface of the panel body 130 closest to the second form 120, the lower surface of the panel body 130 closest to the first form 110, and both surfaces of the remaining panel bodies 130, so that all the panel bodies 130 are fixed together, the desired panel bodies 130 are stacked at the same position on the panel 123 by sequentially passing through the spacing frame, and the glue of the panel bodies 130 are adhered to each other by pressing, so that the panel bodies 130 are fixed to form a door panel blank.
S202: the first template 110 is covered on the second template 120, and the press is started to press the door panel manufacturing tool 100. It can be understood that on locating second template 120 with first template 110 lid, start the press and press first template 110 for convex circular arc surface is impressed concave circular arc surface gradually, thereby makes the door plant blank take place deformation, laminates in concave circular arc surface until the one side of door plant blank, and the another side is laminated in convex circular arc surface, thereby makes the radian of circular arc door plant reach the designing requirement.
S203: and taking out the door panel blank pressed into the circular arc shape, and processing the door panel blank to the final size and shape. It can be understood that the door panel blank pressed into the circular arc shape is taken out from the door panel manufacturing tool 100 to be thick, is subjected to finish machining until the door panel is machined to a final size, and is subjected to a design pattern on the surface of the door panel, and is subjected to a painting operation until the door panel is finished. The arc door plate processed by the method does not need to cut a large amount of materials, saves cost, does not need to trim an arc surface, reduces manual intervention, and improves processing precision and processing efficiency.
In some examples, the press is activated to compress the door panel manufacturing tool 100 for greater than or equal to 24 hours.
It can be understood that the time for starting the press to compress the door panel manufacturing tool 100 is longer than or equal to 24 hours, the radian of the arc door panel blank is ensured to be shaped, the arc door panel blank is taken out from the door panel manufacturing tool 100 without springback, and the processing precision is ensured.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", "front", "rear", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or unit must have a specific direction, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present specification, the description of "one embodiment," "some embodiments," "specific embodiments," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a door plant preparation frock which characterized in that includes:
the first template is provided with a convex arc surface;
the second template is provided with a concave arc surface and used for placing a plate body, and the convex arc surface and the concave arc surface are in clearance fit to press the plate body into an arc shape under the condition that the first template cover is arranged on the second template.
2. The door plant manufacturing tool according to claim 1, wherein the second template comprises:
a placement groove;
the plate is arranged in the placing groove, one side of the plate, facing the opening of the placing groove, is in a concave arc shape, the plates are arranged side by side, and the heights of the plates are the same;
the panel, the panel is provided with the concave arc surface, the panel lid is located the plate.
3. The door plant manufacturing tool according to claim 2, wherein the placing groove comprises:
the clamping grooves are arranged in the placing groove side by side, and the plate is clamped in the clamping grooves.
4. The door plant manufacturing tool according to claim 2,
the interval between every two adjacent plates is less than or equal to 150 mm.
5. The door plant manufacturing tool according to claim 2,
the thickness of the plate is greater than 18 mm.
6. The door plant manufacturing tool according to claim 2,
the surface of the panel is provided with height limiting marks.
7. The door plant manufacturing tool according to claim 2, further comprising:
and the limiting assembly is positioned above the placing groove and used for limiting the positions of the plate bodies.
8. The door plant manufacturing tool according to claim 7, wherein the limiting assembly comprises:
a support;
the limiting frame is connected to the support and located above the placing groove, and the limiting frame is composed of four telescopic rods.
9. A door panel manufacturing method for use in the door panel manufacturing tool of any one of claims 1 to 8, the door panel manufacturing tool comprising: spacing frame, its characterized in that includes:
gluing the surfaces of the plate members, and sequentially penetrating the plate members through the limiting frame to enable the plate members to be stacked on the concave arc surface, wherein the plate members are stacked to form a door plate blank;
covering the first template on the second template, and starting a press to tightly press the door plate manufacturing tool;
and taking out the door panel blank pressed into the circular arc shape, and processing the door panel blank to a final size and a final shape.
10. A method for manufacturing a door panel as claimed in claim 9,
and starting the press to press the door plate manufacturing tool for more than or equal to 24 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210246264.XA CN114619535A (en) | 2022-03-14 | 2022-03-14 | Door plate manufacturing tool and door plate manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210246264.XA CN114619535A (en) | 2022-03-14 | 2022-03-14 | Door plate manufacturing tool and door plate manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114619535A true CN114619535A (en) | 2022-06-14 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210246264.XA Withdrawn CN114619535A (en) | 2022-03-14 | 2022-03-14 | Door plate manufacturing tool and door plate manufacturing method |
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| CN (1) | CN114619535A (en) |
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| CN110497495A (en) * | 2018-05-17 | 2019-11-26 | 浙江三箭工贸有限公司 | Bamboo frame part stamping die assembly and process for stamping |
| CN210361751U (en) * | 2019-05-28 | 2020-04-21 | 东莞市凌宏电子科技有限公司 | Arc door panel processing device |
| CN210589789U (en) * | 2019-05-23 | 2020-05-22 | 泰兴市凯悦乐器有限公司 | Violin panel processing equipment |
| CN113385583A (en) * | 2021-07-27 | 2021-09-14 | 郑州明泰交通新材料有限公司 | Special-shaped aluminum profile hyperboloid forming device |
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2022
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| CN204136187U (en) * | 2014-08-14 | 2015-02-04 | 漳州市国辉工贸有限公司 | A kind of brake forming equipment of composite wood board |
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Application publication date: 20220614 |