CN114614029A - Preparation method of integrated air electrode loaded with ultrafine metal nanoparticles - Google Patents

Preparation method of integrated air electrode loaded with ultrafine metal nanoparticles Download PDF

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Publication number
CN114614029A
CN114614029A CN202210186469.3A CN202210186469A CN114614029A CN 114614029 A CN114614029 A CN 114614029A CN 202210186469 A CN202210186469 A CN 202210186469A CN 114614029 A CN114614029 A CN 114614029A
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China
Prior art keywords
air electrode
steps
method comprises
following
microporous layer
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CN202210186469.3A
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Chinese (zh)
Inventor
李国靖
吴守良
刘俊
梁长浩
胡俊华
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Zhengzhou University
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Zhengzhou University
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/88Processes of manufacture
    • H01M4/8825Methods for deposition of the catalytic active composition
    • H01M4/8828Coating with slurry or ink
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/88Processes of manufacture
    • H01M4/8875Methods for shaping the electrode into free-standing bodies, like sheets, films or grids, e.g. moulding, hot-pressing, casting without support, extrusion without support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/90Selection of catalytic material
    • H01M4/9041Metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/90Selection of catalytic material
    • H01M4/9075Catalytic material supported on carriers, e.g. powder carriers
    • H01M4/9083Catalytic material supported on carriers, e.g. powder carriers on carbon or graphite

Abstract

The invention provides a preparation method of an integrated air electrode loaded with superfine metal nano particles, which directly mixes pyrrole, ammonium persulfate, metal salt, conductive carbon black, PTFE emulsion and alcohols to form a microporous layer with good catalytic performance, the pyrrole, the ammonium persulfate and the metal salt react to ensure that the formed metal particles are about 2 to 3nm, the superfine metal nano particles have high specific surface area and uniform dispersity, and finally the integrated air electrode is prepared by hot pressing and sintering, a catalytic layer is directly cancelled, and the interlayer contact resistance is reduced. In addition, the dispersion of the ultrafine metal particles in the microporous layer can reduce the resistivity on the premise of ensuring that the porosity is not influenced, thereby improving the performance of the zinc-air battery.

Description

Preparation method of integrated air electrode loaded with superfine metal nanoparticles
Technical Field
The invention relates to a preparation method of an air electrode for a zinc-air battery, in particular to a preparation method of an integrated air electrode loaded by ultrafine metal nanoparticles.
Background
The air electrode of the zinc-air battery is prepared mainly by coating, rolling or spraying catalyst slurry on the microporous layer to prepare a catalyst layer, so that a three-layer structure comprising the catalyst layer, the microporous layer and the carbon fiber substrate is formed from top to bottom, the air electrode prepared by the method needs to be coated layer by layer, the interlayer contact resistance is large, the gas transmission capability of a diffusion layer can be influenced to a certain extent by coating the catalyst layer, and the preparation of the air electrode is mainly divided into two ways of a wet method and a dry method at present:
according to the invention patent CN201110174416.1, the catalyst is mixed with ethanol and PTFE emulsion to form catalyst layer slurry, and then the catalyst layer slurry is folded and rolled for multiple times, so that the catalyst layer reaches the specified thickness to form the required air electrode. In patent CN201810646499.1, the catalyst, the conductive powder and the binder are directly and uniformly mixed according to a certain mass ratio, then the mixture is directly rolled into a catalytic layer film, and the catalytic layer film is pressed on the microporous layer. The air electrode prepared by the two methods has more layers and large interlayer contact resistance, and the conductivity of the air electrode is influenced.
The invention patent CN201810215133.9 discloses a preparation method of a catalyst and an air battery, which is to prepare the catalyst with the diameter of 5nm-50 μm under the action of plasma flow, mix the catalyst with a carbon material and a binder to prepare catalyst layer slurry, and perform tabletting to prepare a membrane and then coat the membrane on a microporous layer. The catalytic material formed by the preparation method has larger particle size and small specific surface area, influences the gas transmission of the microporous layer and has limited improvement on the catalytic performance.
Therefore, under the condition of ensuring the service life of the battery, the preparation process of the air electrode is simplified, the three-layer structure is simplified into two layers, the integrated air electrode with the catalytic performance is prepared, and the interface contact resistance is further reduced. And the catalyst is loaded by small particles with the diameter of 2-3nm, so that the catalytic capacity can be improved on the premise of not influencing the porosity, and the oxygen transmission capacity of the air electrode and the battery performance are improved.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a preparation method of an integrated air electrode loaded with ultrafine metal nanoparticles, wherein ultrafine metal particles are dispersed in microporous layer slurry to directly prepare a microporous layer with catalytic performance, so that the integrated air electrode with catalytic performance is further formed, and the ultrafine metal nanoparticles have no porosity while enhancing the conductivity of the microporous layer, so that gas transmission is ensured, the battery performance can be effectively improved, and the integration of the air electrode of a zinc-air battery is facilitated.
The invention is realized by the following technical scheme: the preparation method of the integrated air electrode loaded with the ultrafine metal nanoparticles is characterized by comprising the following steps of:
step A, preparing a microporous layer precursor loaded by ultrafine metal nanoparticles;
step B, coating a microporous layer;
and step C, preparing an integrated air electrode.
As a preferred implementation mode, the method comprises the following specific steps: mixing transition metal salt and conductive carbon black, directly stirring the mixture and pyrrole solution containing ammonium persulfate to react, washing the mixture to be neutral, and stirring and mixing the mixture with 20% PTFE emulsion and alcohol solution to prepare microporous layer slurry containing a catalyst precursor;
coating the prepared microporous layer slurry on a carbon paper or carbon cloth substrate, and naturally drying to obtain an electrode precursor;
and pressing the electrode precursor under a hot press, and then sintering at high temperature under the protection of inert gas to obtain the integrated air electrode loaded with the superfine metal nanoparticles.
After the technical scheme is adopted, the invention has the beneficial effects that: pyrrole, ammonium persulfate and metal salt are directly mixed with conductive carbon black, PTFE emulsion and alcohols to form a microporous layer with good catalytic performance. Pyrrole and ammonium persulfate react with metal salt to ensure that the formed metal particles are about 2-3nm, the superfine metal nanoparticles have high specific surface area and uniform dispersity, and finally an integrated air electrode is prepared by hot pressing and sintering, so that a catalyst layer is directly omitted, and the interlayer contact resistance is reduced. In addition, the dispersion of the ultrafine metal particles in the microporous layer can reduce the resistivity on the premise of ensuring that the porosity is not influenced, thereby improving the performance of the zinc-air battery.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of an air electrode according to the present invention, compared with a conventional air electrode.
FIG. 2 is a scanning electron microscope photograph of the cross section, the lower bottom surface (carbon paper substrate) and the upper surface (microporous layer containing ultrafine metal particles) of the integrated air electrode in example 1 of the present invention;
FIG. 3 is a transmission electron microscope image and particle size distribution of Fe-Co metal particles in the integrated air electrode loaded with ultrafine metal nanoparticles of example 1;
FIG. 4 is a table comparing the porosity and resistivity of the 3 air electrodes of examples 1-3;
FIG. 5 is a graph comparing polarization curves of 3 air electrodes in examples 1-3.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: the preparation method of the integrated air electrode loaded with the ultrafine metal nanoparticles is characterized by comprising the following steps of:
step A, preparing a microporous layer precursor loaded by ultrafine metal nanoparticles;
step B, coating a microporous layer;
and step C, preparing an integrated air electrode.
The method comprises the following specific steps: mixing transition metal salt and conductive carbon black, directly stirring the mixture and pyrrole solution containing ammonium persulfate to react, washing the mixture to be neutral, and stirring and mixing the mixture with 20% of PTFE emulsion and alcohol solution to prepare microporous layer slurry containing a catalyst precursor;
coating the prepared microporous layer slurry on a carbon paper or carbon cloth substrate, and naturally drying to obtain an electrode precursor;
and pressing the electrode precursor under a hot press, and then sintering at high temperature under the protection of inert gas to obtain the integrated air electrode loaded with the ultrafine metal nanoparticles.
In the step A, the volume ratio of pyrrole to water in the pyrrole solution is 1: 75-80, wherein the mass ratio of ammonium persulfate to pyrrole solution is 1: 30, the mass ratio of the transition metal salt to the conductive carbon black is 1: 5, the mass concentration of the PTFE emulsion is 10 percent.
The transition metal salt in the step A adopts CoCl2,FeCl2,Ni(NO3)2One or more of them.
The type of the conductive carbon black in the step A is one of acetylene black, XC-72, XC-72R, EC-600 and EC-300.
In the step A, the alcohol is one of isopropanol, ethanol, ethylene glycol and methanol.
The coating thickness of the vacuum coating in the step B is 20-100 um.
In the step C, the hot-pressing condition of the hot press is 130-160 ℃, and the pressure is 1.5-2.5 Mpa. The sintering temperature is 700-1000 ℃, and the sintering time is 1.5-3 h.
As an embodiment of the present invention:
the first embodiment is as follows:
zinc-air battery with integrated air electrode loaded with ultra-fine metal nanoparticles:
0.5g FeCl was weighed2And 0.5g CoCl2And 5g of acetylene black, adding the mixture into 30ml of deionized water containing 400ul of pyrrole, adding 1g of ammonium persulfate, mixing and stirring to obtain a mixed solution a, washing to be neutral, and directly mixing and stirring with 8g of 10% PTFE emulsion and 200g of isopropanol to obtain slurry b.
And coating the slurry b on a carbon paper substrate through a vacuum coating machine, wherein the coating thickness is 50um, and naturally airing to obtain the air electrode precursor.
And (3) carrying out hot pressing on the prepared air electrode precursor for 5 minutes under a hot press (160 ℃ and 2 Mpa). And then sintering the substrate for 2 hours at 800 ℃ in argon to obtain the integrated air electrode loaded with the ultrafine metal nanoparticles.
And assembling the integrated air electrode loaded with the ultrafine metal nanoparticles, the alkaline solid electrolyte and the metal zinc foil negative electrode into a 5 x 5cm solid zinc-air battery.
Example two:
preparing an air electrode containing a conventional catalyst layer containing ultrafine metal nanoparticles:
400ul of pyrrole is dispersed in 30ml of deionized water by ultrasonic, and then 1g of ammonium persulfate is added to be mixed and stirred to obtain a solution a.
The solution a is washed dry and then admixed with 0.5g of CoCl2And 0.5g FeCl2Mixing in deionized water, ultrasonic dispersing for 60min to obtain product b,
and (3) sintering the obtained product b for 2h at 800 ℃ in argon after freeze drying, washing the sample to be neutral, and drying to obtain the catalyst c.
Catalyst c 2g, 8g of 10% PTFE emulsion and 200g of isopropanol were weighed, mixed and stirred to obtain catalyst slurry, and the catalyst slurry was knife-coated on a gas diffusion layer having a microporous layer to a thickness of 50 μm.
And assembling the air electrode containing the non-noble metal catalyst layer, the alkaline solid electrolyte and the metal zinc foil cathode into a 5 x 5cm solid zinc-air battery.
Example three:
a zinc-air battery prepared from an air electrode without catalyst loading:
6g of acetylene black, 8g of 10% PTFE emulsion and 200g of isopropanol were mixed and stirred to prepare a microporous layer slurry b.
And coating the slurry b on a carbon paper substrate through a vacuum coating machine, wherein the coating thickness is 50um, and naturally airing to obtain the air electrode precursor.
And (3) carrying out hot pressing on the prepared air electrode precursor for 5 minutes under a hot press (160 ℃ and 2 Mpa). Then sintering at 800 ℃ for 2h in argon to obtain the air electrode without catalyst loading.
The air electrode without catalyst load, alkaline solid electrolyte and metal zinc foil negative electrode are assembled into a 5X 5cm solid zinc-air battery.
With reference to figures 1-5.
By comparing examples 1 to 3, it can be found that the integrated air electrode loaded with ultrafine metal nanoparticles in example 1 has lower resistivity without affecting the porosity thereof, and does not need to be additionally coated with a catalyst layer, and the integrated air electrode has simple process and excellent performance.
By comparing example 1 with example 2, it can be seen that the integrated electrode prepared by one-step molding can effectively reduce the conductivity and improve the performance of the zinc-air battery compared with the electrode prepared by preparing the catalyst first and then blade-coating layer by the traditional step method.
By comparing the example 1 with the example 3, the electrode without the metal nanoparticle catalyst has extremely poor catalytic performance, and further illustrates that the integrated electrode successfully and effectively combines the catalyst with the electrode preparation process, thereby improving the electrode performance.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (8)

1. The preparation method of the integrated air electrode loaded with the ultrafine metal nanoparticles is characterized by comprising the following steps of:
step A, preparing a microporous layer precursor loaded by ultrafine metal nanoparticles;
step B, coating a microporous layer;
and step C, preparing an integrated air electrode.
2. The method of claim 1, wherein the method comprises the following steps: the method comprises the following specific steps: mixing transition metal salt and conductive carbon black, directly stirring the mixture and pyrrole solution containing ammonium persulfate to react, washing the mixture to be neutral, and stirring and mixing the mixture with 20% of PTFE emulsion and alcohol solution to prepare microporous layer slurry containing a catalyst precursor;
coating the prepared microporous layer slurry on a carbon paper or carbon cloth substrate, and naturally drying to obtain an electrode precursor;
and pressing the electrode precursor under a hot press, and then sintering at high temperature under the protection of inert gas to obtain the integrated air electrode loaded with the superfine metal nanoparticles.
3. The method of claim 2, wherein the method comprises the following steps: in the step A, the volume ratio of pyrrole to water in the pyrrole solution is 1: 75-80, wherein the mass ratio of ammonium persulfate to pyrrole solution is 1: 30, the mass ratio of the transition metal salt to the conductive carbon black is 1: 5, the mass concentration of the PTFE emulsion is 10 percent.
4. The method of claim 1, wherein the method comprises the following steps: the transition metal salt in the step A adopts CoCl2,FeCl2,Ni(NO3)2One or more of them.
5. The method of claim 4, wherein the method comprises the following steps: the type of the conductive carbon black in the step A is one of acetylene black, XC-72, XC-72R, EC-600 and EC-300.
6. The method of claim 5, wherein the method comprises the following steps: in the step A, alcohol is selected from isopropanol, ethanol, glycol and methanol.
7. The method of claim 1, wherein the method comprises the following steps: the coating thickness of the vacuum coating in the step B is 20-100 um.
8. The method of claim 1, wherein the method comprises the steps of: and C, the hot-pressing condition of the hot press in the step C is 130-160 ℃, the temperature is 1.5-2.5Mpa, the sintering temperature is 700-1000 ℃, and the sintering time is 1.5-3 h.
CN202210186469.3A 2022-02-28 2022-02-28 Preparation method of integrated air electrode loaded with ultrafine metal nanoparticles Pending CN114614029A (en)

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