CN114604631B - Novel tray arranging workstation and arranging process thereof - Google Patents
Novel tray arranging workstation and arranging process thereof Download PDFInfo
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- CN114604631B CN114604631B CN202210290815.2A CN202210290815A CN114604631B CN 114604631 B CN114604631 B CN 114604631B CN 202210290815 A CN202210290815 A CN 202210290815A CN 114604631 B CN114604631 B CN 114604631B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/244—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning them about an axis substantially perpendicular to the conveying plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G60/00—Simultaneously or alternatively stacking and de-stacking of articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Engineering & Computer Science (AREA)
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Abstract
The invention discloses a novel tray arranging workstation and an arranging process thereof, wherein the workstation comprises a tray sorting detection mechanism arranged at the front end and used for detecting the state of a tray and rotating the tray needing to be rotated; the rear end of the tray sorting detection mechanism is provided with a tray cross-region transmission device for transferring trays; a finished product tray conveying line for conveying trays is arranged at the rear end of the tray cross-region conveying device; and the lower part of the finished product tray conveying line is provided with a tray overturning mechanism for overturning trays. The full-automatic tray arranging station is adopted to replace manpower, each class only needs a forklift to regularly lift the tray, the labor intensity is reduced, the production stability and the production efficiency are improved, and the production cost is reduced.
Description
Technical Field
The invention belongs to the technical field of autoclaved aerated brick packaging, and particularly relates to a novel tray arranging workstation and an arranging process thereof.
Background
The autoclaved aerated brick is also called autoclaved aerated concrete block, and is a porous concrete product prepared by using fly ash, lime, cement, gypsum, slag and the like as main raw materials, adding a proper amount of gas former, regulator and bubble stabilizer, and carrying out the technical processes of batching, stirring, pouring, standing, cutting, high-pressure steam curing and the like.
After the aerated bricks are produced in a factory, the aerated bricks are placed on the trays for packaging, and the aerated bricks and the trays are transported and sold to construction enterprises. And after the construction enterprises use the trays, returning the trays to the production enterprises. The aerated bricks packed in the market at present are generally iron square pipe trays as load-bearing objects, the trays are used for loading, unloading and transporting, the consumed labor intensity is low, the tray loading operation is easy, the technology such as bundling and packing is adopted after the tray loading, and the use is convenient and simple.
When the tray was retrieved, the truck driver would retrieve the tray of stacking on the building site, and the producer need put the tray of unordered neatly good in order on the packing conveyer line in proper order, because tray self weight is great, produces 24 hours and does not stop production, and this just provides very big requirement to the workman's of putting the tray on the scene physical power. In the existing scheme, a full-manual working mode is adopted in a tray sorting and feeding area, the tray sorting and feeding area is divided into 2-3 classes every day, 1 person in each class has poor stability and high labor intensity, and the aging of workers and workers is serious.
At present, a large amount of research is carried out on air-added brick packing lines, a tray arranging workstation for arranging trays of the air-added brick packing lines is developed, the workstation can be directly butted with the packing lines and can also be directly and orderly stacked in a tray collector, a forklift is convenient to fork and take, the production efficiency is greatly improved, the labor cost is reduced, and the industrial automatic production of products is facilitated.
Disclosure of Invention
The invention provides a novel tray arranging workstation and an arranging process thereof.
In order to achieve the purpose, the invention provides the following technical scheme: a novel tray arranging workstation comprises a tray sorting detection mechanism arranged at the front end and used for detecting the state of a tray and rotating the tray to be rotated; the rear end of the tray sorting detection mechanism is provided with a tray cross-region transmission device for transferring trays; a finished product tray conveying line for conveying trays is arranged at the rear end of the tray cross-region conveying device; and the lower part of the finished product tray conveying line is provided with a tray overturning mechanism for overturning trays.
Preferably, a tray feeding conveying line for conveying unscrambled trays is arranged at the front end of the tray sorting detection mechanism.
Preferably, the tray is arranged at the front end of the tray sorting and detecting mechanism and is grabbed by the tray grabbing conveyor line, and the tray grabbing conveyor line is grabbed by the tray and is placed on the tray sorting and detecting mechanism.
Preferably, a tray jacking mechanism is arranged at the lower part of the rear end of the finished product tray conveying line; and the tray jacking mechanism jacks the tray into a tray recovery device arranged on the upper part of the tray jacking mechanism.
Preferably, the tray sorting and detecting mechanism comprises a tray sorting and detecting mechanism frame body arranged at the lower part; the tray sorting detection mechanism lifting device is arranged on the tray sorting detection mechanism frame body; a tray sorting detection mechanism correcting device is also arranged on the frame body of the tray sorting detection mechanism and positioned on the upper part of the lifting device of the tray sorting detection mechanism; the tray sorting detection mechanism frame body is also provided with a tray sorting detection mechanism detection device; and a tray sorting detection mechanism rotating device for rotating the tray is arranged on the tray sorting detection mechanism lifting device.
Preferably, the tray sorting and detecting mechanism lifting device comprises a tray sorting and detecting mechanism lifting device frame body, and a tray sorting and detecting mechanism lifting device motor reducer for providing lifting power is installed on the tray sorting and detecting mechanism lifting device frame body; the motor reducer of the lifting device of the tray sorting detection mechanism is connected with a universal joint coupler of the lifting device of the tray sorting detection mechanism; a bearing seat of the lifting device of the tray sorting and detecting mechanism is arranged on the outer side of the universal joint coupler of the lifting device of the tray sorting and detecting mechanism; a tray sorting detection mechanism lifting device gear is arranged on the outer side of the bearing seat of the tray sorting detection mechanism lifting device; tray sorting detection mechanism elevating gear support body both sides all install tray sorting detection mechanism elevating gear first leading wheel and tray sorting detection mechanism elevating gear second leading wheel.
Preferably, the correcting device of the tray sorting detection mechanism comprises a fixing seat of the correcting device of the tray sorting detection mechanism, which is arranged at the lower part; a correcting device cylinder of the tray sorting detection mechanism is arranged at the upper part of the fixing seat of the correcting device of the tray sorting detection mechanism; the front end of the air cylinder of the correcting device of the tray sorting detection mechanism is provided with a top plate of the correcting device of the tray sorting detection mechanism for correcting the position of the tray; the two sides of the air cylinder of the correcting device of the tray sorting detection mechanism are positioned on the fixing seat of the correcting device of the tray sorting detection mechanism, and the straight-line bearing seat of the correcting device of the tray sorting detection mechanism is arranged on the fixing seat of the correcting device of the tray sorting detection mechanism; the tray sorting detection mechanism correcting device linear bearing seat is connected to a tray sorting detection mechanism correcting device top plate through a tray sorting detection mechanism correcting device optical axis arranged on the tray sorting detection mechanism correcting device linear bearing seat.
Preferably, the tray sorting detection mechanism detection device comprises a photoelectric sensor and a photoelectric reflection plate.
Preferably, the tray sorting detection mechanism rotating device comprises a tray sorting detection mechanism rotating device rotating platform; the lower part of the rotary platform of the sorting detection mechanism rotary device is connected with a rotary device cylinder of the tray sorting detection mechanism; the rotary device cylinder of the tray sorting detection mechanism is connected with a guide wheel of the rotary device of the tray sorting detection mechanism; the guide wheel of the tray sorting and detecting mechanism rotating device drives the gear of the tray sorting and detecting mechanism rotating device to rotate through the rack of the connected tray sorting and detecting mechanism rotating device, and then drives the rotating platform of the sorting and detecting mechanism rotating device connected with the gear of the tray sorting and detecting mechanism rotating device to rotate.
Preferably, the tray transregional transmission device comprises a tray transregional transmission device frame body arranged at the lower part; a second cylinder of the tray cross-region transmission device is arranged at the upper part of the frame body of the tray cross-region transmission device, tray cross-region transmission device guide rails are arranged on two sides of the second cylinder of the tray cross-region transmission device, and a tray cross-region transmission device sliding block is arranged at the upper part of each tray cross-region transmission device guide rail; the tray transregional transmission device is characterized in that a first tray transregional transmission device cylinder is installed on the upper portion of a slider of the tray transregional transmission device, linear bearing seats of the tray transregional transmission device are installed on two sides of the first tray transregional transmission device cylinder, the linear bearing seats of the tray transregional transmission device are connected with a hook installation plate of the tray transregional transmission device through an optical axis of the tray transregional transmission device installed on the linear bearing seats of the tray transregional transmission device, and a hook of the tray transregional transmission device is installed on the hook installation plate of the tray transregional transmission device.
Preferably, the finished product tray conveying line comprises a finished product tray conveying line frame body arranged at the bottom; and the finished product tray conveying line frame body drives the finished product tray conveying line conveying system to move through the mounted finished product tray conveying line transmission system so as to convey the trays.
Preferably, the tray turnover mechanism comprises a tray turnover mechanism fixing base; a tray turnover mechanism cylinder is arranged on the tray turnover mechanism fixing base; the tray turnover mechanism cylinder is connected with a tray turnover mechanism turnover plate, and the tray turnover mechanism turnover plate can rotate along a tray turnover mechanism bearing seat arranged on a tray turnover mechanism fixing base.
Preferably, the tray feeding conveyor line comprises a tray feeding conveyor line frame body arranged at the lower part; the upper part of the tray feeding conveying line frame body is provided with a tray feeding conveying line transmission system; the tray feeding conveyor chain is connected with a tray feeding conveyor chain, and the tray feeding conveyor chain is connected with a tray feeding conveyor driven sprocket; and a limiting rod is arranged on the side surface of the tray feeding conveying line frame body.
Preferably, the tray grabbing conveyor line comprises a tray grabbing conveyor line frame body arranged at the lower part; the tray snatchs and installs tray on the transfer chain support body and snatchs transfer chain sideslip device, and the tray snatchs and installs tray on the transfer chain sideslip device and snatchs transfer chain elevating gear, and the tray snatchs the transfer chain elevating gear lower part and installs the magnet device.
Preferably, the tray grabbing conveyor line lifting device comprises a tray grabbing conveyor line lifting device motor reducer; the motor reducer of the tray grabbing conveyor line lifting device is connected with a tray grabbing conveyor line lifting device steering gear, and the tray grabbing conveyor line lifting device steering gear is connected with a tray grabbing conveyor line lifting device coupler; the shaft coupling of the tray grabbing conveyor line lifting device is connected with a tray grabbing conveyor line lifting device bearing seat, and the tray grabbing conveyor line lifting device bearing seat is connected with a tray grabbing conveyor line lifting device chain wheel; the other end of the transmission shaft of the tray grabbing conveyor line lifting device is provided with another tray grabbing conveyor line lifting device chain wheel; and a tray grabbing conveyor line lifting device chain is arranged on the tray grabbing conveyor line lifting device chain wheel.
Preferably, the magnet device comprises an electro-permanent magnet arranged at the lower part; and a magnet device suspender and a magnet device guide rod are arranged on the upper part of the electric permanent magnet, and a weighing sensor is also arranged on the electric permanent magnet.
Preferably, the tray grabbing and conveying line transverse moving device comprises a tray grabbing and conveying line transverse moving device frame body; a tray grabbing conveyor line transverse moving device power assembly is mounted on a frame body of the tray grabbing conveyor line transverse moving device, and the tray grabbing conveyor line transverse moving device power assembly is outwards connected with a driving gear of the tray grabbing conveyor line transverse moving device; the auxiliary guide wheel of the tray grabbing conveyor line transverse moving device is arranged on the frame body of the tray grabbing conveyor line transverse moving device; the tray snatchs transfer chain sideslip device support body lower part and installs the tray and snatchs transfer chain sideslip device walking dolly, tray snatchs transfer chain sideslip device support body upper portion and installs the tray and snatch transfer chain sideslip device chain stopper.
Preferably, the tray jacking mechanism comprises a tray jacking mechanism base arranged at the lower part; a tray jacking mechanism cylinder and a tray jacking mechanism scissor handle connecting rod are arranged at the upper part of the tray jacking mechanism base; and a tray jacking mechanism top layer platform is arranged on the upper part of the scissor hand connecting rod of the tray jacking mechanism.
Preferably, the tray recovery device comprises a tray recovery device frame body; the bracket body of the tray recovery device is connected with a tray recovery device overturning baffle through a tray recovery device bearing seat; and a tray recovery device baffle is also arranged at the front part of the tray recovery device frame body.
Preferably, the finishing process of the novel tray finishing workstation comprises the following steps:
1) placing the tray on a tray feeding conveying line, conveying the tray to a grabbing station by the tray feeding conveying line, and stopping the tray feeding conveying line;
2) a tray grabbing conveyor line lifting device of the tray grabbing conveyor line descends to the position above the tray, a magnet device is started to grab a tray, a tray grabbing conveyor line transverse moving device walking trolley starts to walk to the position above a tray sorting detection mechanism, the magnet device is closed to place the tray on the tray sorting detection mechanism, and the tray grabbing conveyor line returns to the original position to carry out the next grabbing action;
3) the tray is corrected by a tray sorting detection mechanism correcting device on the tray sorting detection mechanism to ensure that the whole tray is in a detection identification area, then the tray form is detected by the tray sorting detection mechanism detecting device, the tray is descended to the lower part through a tray sorting detection mechanism lifting device after the detection is finished, if the detection result shows that the tray needs to rotate by 90 degrees, the tray sorting detection mechanism rotating device rotates, otherwise, the tray sorting detection mechanism rotating device does not rotate;
4) the tray which is detected and is rotated or not rotated is transported to a finished product tray conveying line by a tray cross-region transmission device, the finished product tray conveying line is started, the tray is conveyed to an overturning station, if the detection result in the step 3 needs to be overturned for 180 degrees, a tray overturning mechanism is started, and if the detection result does not need to be overturned, the overturning mechanism is not started;
5) the finished product tray conveying line conveys the trays in the unified state to the jacking station, the tray jacking mechanism jacks the trays into the tray recovery device, and after the arrangement of the whole stack of trays is finished, the trays are conveyed out from the tray recovery device by using a forklift.
Compared with the prior art, the invention has the beneficial effects that: the full-automatic tray arranging station is adopted to replace manual tray arrangement, each class only needs a forklift to regularly lift the trays, the labor intensity is reduced, the production stability and the production efficiency are improved, and the production cost is reduced.
Other features of the present disclosure and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.
Drawings
In order to more clearly illustrate the embodiments of the present disclosure or technical solutions in related arts, the drawings used in the description of the embodiments or related arts will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present disclosure, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a perspective view of a pallet collation station of the present invention;
FIG. 2 is a front view of a pallet collating station of the present invention;
FIG. 3 is a top view of the pallet collating station of the present invention;
FIG. 4 is a perspective view of the pallet loading conveyor line of the present invention;
FIG. 5 is a perspective view of the pallet gripping conveyor line of the present invention;
FIG. 6 is a perspective view of the lifting device for the pallet gripping conveyor line according to the present invention;
FIG. 7 is a perspective view of the magnet assembly of the present invention;
FIG. 8 is a perspective view of the pallet gripping conveyor line traverse device of the present invention;
FIG. 9 is a perspective view of the tray sorting and inspection mechanism of the present invention;
FIG. 10 is a perspective view of the elevating device of the tray sorting and detecting mechanism of the present invention;
FIG. 11 is a perspective view of the alignment device of the tray sorting and detecting mechanism of the present invention;
FIG. 12 is a view showing an installation state of the detecting device of the tray sorting and detecting mechanism according to the present invention;
FIG. 13 is a perspective view of the rotary device of the tray sorting and detecting mechanism of the present invention;
FIG. 14 is a diagram showing the arrangement of the photoelectric sensor and the photoelectric reflecting plate according to the present invention;
FIG. 15 is a first pallet status detection diagram of the present invention;
FIG. 16 is a second pallet status detection diagram in accordance with the present invention;
FIG. 17 is a third pallet status detection diagram of the present invention;
FIG. 18 is a fourth pallet status detection diagram of the present invention;
FIG. 19 is a perspective view of the extended state of the transregional pallet transfer device of the present invention;
FIG. 20 is a perspective view of the tray transregional delivery apparatus of the present invention in a shortened state;
FIG. 21 is a perspective view of the finished product pallet conveyor line of the present invention;
FIG. 22 is a perspective view of the tray turnover mechanism of the present invention;
FIG. 23 is a view of the tray lift mechanism of the present invention in a raised position;
FIG. 24 is a view showing a lowered state of the tray lift mechanism of the present invention;
FIG. 25 is a perspective view of the tray retrieval apparatus of the present invention;
in the figure: 1. tray material loading transfer chain, 2, tray snatchs the transfer chain, 3, tray sorting detection mechanism, 4, tray transregional transmission device, 5, accomplish article tray transfer chain, 6, tray tilting mechanism, 7, tray climbing mechanism, 8, tray recovery unit, 11, tray material loading transfer chain driven sprocket, 12, tray material loading transfer chain support body, 13, the gag lever post, 14, tray material loading transfer chain, 15, tray material loading transfer chain transmission system, 21, tray snatchs the transfer chain support body, 22, tray snatchs transfer chain elevating gear, 23, magnet device, 24, tray snatchs sideslip transfer chain device, 221, tray snatchs transfer chain elevating gear motor speed reducer, 222, tray snatchs transfer chain elevating gear diverter, 223, tray snatchs transfer chain elevating gear shaft coupling, 224, tray snatchs transfer chain elevating gear bearing frame, 225, Pallet gripping conveyor line elevator sprocket, 226, pallet gripping conveyor line elevator transmission shaft, 227, pallet gripping conveyor line elevator chain, 231, electro-permanent magnet, 232, weighing sensor, 233, magnet device guide bar, 234 magnet device boom, 241, pallet gripping conveyor line traverse device frame body, 242, pallet gripping conveyor line traverse device traveling trolley, 243, pallet gripping conveyor line traverse device chain stopper, 244, pallet gripping conveyor line traverse device auxiliary guide wheel, 245, pallet gripping conveyor line traverse device driving gear, 246, pallet gripping conveyor line traverse device power assembly, 31, pallet sorting detection mechanism frame body, 32, pallet sorting detection mechanism elevator, 33, pallet sorting detection mechanism corrector, 34, pallet sorting detection mechanism detector, 35, pallet sorting detection mechanism rotator, 321. a motor reducer of a lifting device of a tray sorting detection mechanism, 322, a universal joint coupler of the lifting device of the tray sorting detection mechanism, 323, a bearing seat of the lifting device of the tray sorting detection mechanism, 324, a gear of the lifting device of the tray sorting detection mechanism, 325, a first guide wheel of the lifting device of the tray sorting detection mechanism, 326, a second guide wheel of the lifting device of the tray sorting detection mechanism, 327, a frame body of the lifting device of the tray sorting detection mechanism, 331, a top plate of a correction device of the tray sorting detection mechanism, 332, a linear bearing seat of the correction device of the tray sorting detection mechanism, 333, a fixing seat of the correction device of the tray sorting detection mechanism, 334, a cylinder of the correction device of the tray sorting detection mechanism, 335, an optical axis of the correction device of the tray sorting detection mechanism, 341, a photoelectric sensor, 342, a photoelectric reflecting plate, 351, a rotating platform of the rotating device of the tray sorting detection mechanism, 352. a tray sorting detection mechanism rotating device gear, 353, a tray sorting detection mechanism rotating device guide wheel, 354, a tray sorting detection mechanism rotating device rack, 355, a tray sorting detection mechanism rotating device cylinder, 41, a tray cross-region transmission device frame body, 42, a tray cross-region transmission device optical axis, 43, a tray cross-region transmission device hook, 44, a tray cross-region transmission device linear bearing seat, 45, a tray cross-region transmission device first cylinder, 46, a tray cross-region transmission device hook mounting plate, 47, a tray cross-region transmission device slider, 48, a tray cross-region transmission device guide rail, 49, a tray cross-region transmission device second cylinder, 51, a finished product tray conveying line frame body, 52, a finished product tray conveying line transmission system, 53, a finished product tray conveying line tray conveying system, 61 and a tray turnover plate, 62. tray tilting mechanism cylinder, 63, tray tilting mechanism unable adjustment base, 64, tray tilting mechanism bearing frame, 71, tray climbing mechanism base, 72, tray climbing mechanism cylinder, 73, tray climbing mechanism scissor hand connecting rod, 74, tray climbing mechanism top layer platform, 81, tray recovery unit support body, 82, tray recovery unit bearing frame, 83, tray recovery unit upset baffle, 84, tray recovery unit baffle, T, tray.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be discussed further in subsequent figures.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Referring to fig. 1-25, the present invention provides a technical solution: a novel tray arranging workstation comprises a tray sorting detection mechanism 3 arranged at the front end and used for detecting the state of a tray T and rotating the tray needing to be rotated; the rear end of the tray sorting detection mechanism 3 is provided with a tray transregional transmission device 4 for transferring the trays T; a finished product tray conveying line 5 for conveying the trays T is arranged at the rear end of the tray cross-region conveying device 4; and a tray overturning mechanism 6 for overturning the tray T is arranged at the lower part of the finished product tray conveying line 5.
The tray sorting detection mechanism 3 can adjust the position of the tray T to be in a detection position and perform detection, and after detection, the state of the tray is determined, which mainly includes whether rotation and turning are required. The tray T is placed on the upper part of the tray sorting and detecting mechanism 3, and is corrected to the intermediate position by the tray sorting and detecting mechanism 3, and then the position is detected by the tray sorting and detecting mechanism 3, and the state of the tray is judged. If need rotate 90 degrees then rotate in the below, if do not need to rotate then directly drop to the bottom, wait to carry out next transfer, can guarantee this moment that the crossbeam direction on the different trays T after detection mechanism 3 detects and the rotation has the uniformity, but some trays openly upwards, some then the reverse side upwards.
The tray T after the processing of the tray sorting detection mechanism 3 is completed is carried away by the tray cross-region conveying device 4, and the tray sorting detection mechanism 3 does not have a transfer function or cannot be part of a subsequent conveying track because the part for bearing the tray needs to have a rotation function, and needs to be transferred through the tray cross-region conveying device 4. The tray transregional transmission device 4 mainly hooks the tray T to transport downwards through power sources such as cylinders and the like in cooperation with the hooks, and the tray T is transported to the finished product tray conveying line 5.
The finished product conveying line 5 is of a conveying chain structure, the tray T with the uniform direction is conveyed downwards, the tray overturning mechanism 6 capable of overturning the tray is arranged below the chain of the tray overturning mechanism, when the tray sorting detection mechanism 3 detects the state of the tray, the front side including the tray upwards or the reverse side upwards, if the reverse side upwards, the tray T stops conveying at the specific position of the finished product conveying line 5, the tray overturning mechanism 6 below the tray T upwards ejects through power sources such as cylinders, and the tray T finishes overturning of 180 degrees. After the overturning is completed, the finished product is conveyed downwards by the finished product conveying line 5. Through the rotation of tray sorting detection mechanism 3 and the upset of tray tilting mechanism 6 like this, can unify the arrangement with preceding direction and positive and negative non-uniform tray, the follow-up use of being convenient for.
The front end of the tray sorting detection mechanism 3 is provided with a tray feeding conveyor line 1 for conveying unscrambled trays T. In order to improve detection efficiency that detection mechanism 3 was selected separately to the tray, set up one section tray material loading transfer chain 1 at the front end that detection mechanism 3 was selected separately to the tray, be about to tray T through sprocket or track etc. to the transportation of detection mechanism 3 is selected separately to the tray, especially can become transporting on tray material loading transfer chain 1 that the tray after simple arrangement piled up a heap, can use fork truck to carry and transport the tray that becomes the buttress this moment, further improves arrangement efficiency.
3 front ends of tray sorting detection mechanism are provided with the tray and snatch transfer chain 2, and the tray snatchs transfer chain 2 and snatchs tray T and place on tray sorting detection mechanism 3. In order to further alleviate workman intensity of labour for arrangement speed sets up the tray and snatchs transfer chain 2, snatchs tray T automatically and places and select separately 3 go up the detection with the tray and detect, combines tray material loading transfer chain 1 to establish ties and sets up, and work efficiency obtains further promotion.
A tray jacking mechanism 7 is arranged at the lower part of the rear end of the finished product tray conveying line 5; the tray jacking mechanism 7 jacks the tray T into a tray recovery device 8 arranged at the upper part of the tray jacking mechanism 7. After tray direction and positive and negative unification, the tray transports backward on accomplishing article transfer chain 5, in order to carry out further arrangement to tray T, make it become the buttress and place, be provided with tray climbing mechanism 7 at accomplishing article tray transfer chain 5 rear portion, set up the ejecting structure that can make progress promptly in accomplishing article tray transfer chain 5 lower part, and its upper portion is provided with can make the tray of top go can not drop, accept tray climbing mechanism 7 ejecting tray upwards promptly through tray recovery unit 8, finally realize piling up into the buttress of tray.
The tray sorting detection mechanism 3 comprises a tray sorting detection mechanism frame body 31 arranged at the lower part; the tray sorting detection mechanism frame body 31 is provided with a tray sorting detection mechanism lifting device 32; a tray sorting detection mechanism correcting device 33 is also arranged on the tray sorting detection mechanism frame body 31 and positioned on the upper part of the tray sorting detection mechanism lifting device 32; the tray sorting detection mechanism frame body 31 is also provided with a tray sorting detection mechanism detection device 34; a tray sorting detection mechanism rotating device 35 for rotating the tray T is attached to the tray sorting detection mechanism elevating device 32.
Tray selects separately detection mechanism support body 31 provides whole frame for tray selects separately detection mechanism, and the main material is formed for processing such as rectangular pipe and H shaped steel. The lifting device 32 of the tray sorting detection mechanism is a device which is arranged on the rack body and can lift along the rack body, and the tray sorting detection mechanism 3 can convey the trays up and down. In order to ensure the accurate detection of the tray, the tray sorting detection mechanism correcting device 33 is used for correcting before the detection, so that the tray can be detected by the tray sorting detection mechanism detecting device 34 after the tray sorting detection mechanism correcting device meets the requirement of the detection position, and the detection device mainly comprises a mechanism capable of determining the position of the tray, such as a photoelectric detection device and the like. If the tray positions are not uniform, the tray is rotated by the tray sorting detection mechanism rotating device 35.
The tray sorting detection mechanism lifting device 32 comprises a tray sorting detection mechanism lifting device frame 327, and a tray sorting detection mechanism lifting device motor reducer 321 for providing lifting power is mounted on the tray sorting detection mechanism lifting device frame 327; the tray sorting detection mechanism lifting device motor reducer 321 is connected with a tray sorting detection mechanism lifting device universal joint coupler 322; a bearing seat 323 of the lifting device of the tray sorting detection mechanism is arranged outside the universal joint coupler 322 of the lifting device of the tray sorting detection mechanism; a tray sorting detection mechanism lifting device gear 324 is arranged on the outer side of a bearing seat 323 of the tray sorting detection mechanism lifting device; a first guide wheel 325 of the tray sorting detection mechanism lifting device and a second guide wheel 326 of the tray sorting detection mechanism lifting device are installed on both sides of the tray sorting detection mechanism lifting device body 327.
The tray sorting detection mechanism lifting device frame 327 provides support for the tray sorting detection mechanism lifting device 32 and provides lifting power in the vertical direction, fine positioning and detection are performed on the tray sorting detection mechanism lifting device at the top of the tray sorting detection mechanism lifting device, and the tray is driven to descend after completion. The motor reducer 321 of the lifting device of the tray sorting detection mechanism provides power, and the bearing seat 323 of the lifting device of the tray sorting detection mechanism and the gear 324 of the lifting device of the tray sorting detection mechanism drive the chains to move to lift, so that the trays are conveyed to the rear-end conveying line after being detected.
The tray sorting detection mechanism correcting device 33 comprises a tray sorting detection mechanism correcting device fixing seat 333 which is arranged at the lower part; a tray sorting detection mechanism correcting device cylinder 334 is arranged at the upper part of a tray sorting detection mechanism correcting device fixing seat 333; the front end of the tray sorting detection mechanism correcting device cylinder 334 is provided with a tray sorting detection mechanism correcting device top plate 331 for correcting the position of a tray; a tray sorting detection mechanism correction device linear bearing seat 332 is arranged on the tray sorting detection mechanism correction device fixing seat 333 at two sides of the tray sorting detection mechanism correction device cylinder 334; the tray sorting detection mechanism corrector linear bearing block 332 is connected to the tray sorting detection mechanism corrector top plate 331 via a tray sorting detection mechanism corrector optical axis 335 attached thereto.
When the tray T is placed on the tray sorting detection mechanism 3, in order to ensure the normal operation of the subsequent detection, the tray needs to be correctly corrected to the detection position by the tray sorting detection mechanism correcting device 33, which is mainly corrected by providing thrust by the tray sorting detection mechanism correcting device cylinder 334 arranged thereon, and the tray sorting detection mechanism correcting device linear bearing seats 332 and the tray sorting detection mechanism correcting device optical axis 335 on both sides provide a linear path for correction. And the correcting device 33 of the tray sorting detection mechanism is arranged according to four sides of a square, so that the four sides of the tray T can be corrected by stress.
The tray sorting detection mechanism detection device 34 includes a photoelectric sensor 341 and a photoelectric reflection plate 342. The photoelectric sensor 341 emits light, and the state of the tray can be calculated by using the difference of the reflected light of the photoelectric reflection plate 342, mainly the difference of light paths, that is, whether the photoelectric sensor 341 can receive the signal reflected by the photoelectric reflection plate 342 to detect the shielding of different positions of the tray.
The photo sensors 341 and the corresponding photo reflective plates 342 are distributed vertically, that is, each set of photo sensors 341 includes an upper portion and a lower portion, each set of photo reflective plates 342 also includes an upper portion and a lower portion, and the upper portion and the lower portion respectively and independently detect. Photoelectric sensors 341 are arranged at the monitoring positions of two adjacent sides of the tray, and photoelectric reflecting plates 342 are arranged at the other two adjacent sides of the tray. When the tray is used, the bottom of the tray is at least two rectangular steel pipes with the length of 40mm × 80mm, the upper portion of the tray is formed by welding a plurality of square pipes with the length of 40mm × 40mm to the rectangular steel pipes at the bottom, the detection height of the lower portion of the photoelectric sensor 341 is 20mm, and the detection height of the upper portion of the photoelectric sensor is 60 mm. That is, the detection height of the lower portion of the photoelectric sensor 341 is smaller than the height of the upper steel pipe of the tray T, and the detection height of the upper portion of the photoelectric sensor 342 is larger than the height of the upper steel pipe of the tray T but smaller than the height of the lower steel pipe of the tray T.
The tray T coexists in 4 states at the detection position, as shown in fig. 15 to 18, specifically:
state one (fig. 15) is the normal use state, requiring no rotation nor inversion. At this time, the light beams emitted from the lower part and the upper part of the left-side photoelectric sensor 341 in the drawing are shielded by the lower part of the tray T and do not receive the reflection signal, the light beams emitted from the lower part and the upper part of the right-side photoelectric sensor 341 are reflected by the opposite photoelectric reflecting plate 342, the reflection signal is received, that is, the signal is not received from the upper and lower parts of the left side, and the signal is received from the upper and lower parts of the right side, which is in a normal use state.
The second state (fig. 16) is a state requiring 90 degrees rotation. At this time, just opposite to the first state, in the figure, the lower part and the upper part of the left-side photosensor 341 can receive the reflected signal, the lower part and the upper part of the right-side photosensor 341 cannot receive the reflected signal, that is, the left side is completely received by the upper and lower parts, and the right side is completely received by the upper and lower parts, which is a state that the rotation by 90 degrees is required.
The third state (fig. 17) is a state where the rotation by 90 degrees is required and then the inversion is performed. At this time, the lower part of the left-side photosensor 341 in the figure cannot receive the reflected signal due to shielding, the upper part of the left-side photosensor 341 can receive the reflected signal, the right-side photosensor 341 is just opposite, the lower part of the left-side photosensor can receive the reflected signal, the upper part of the left-side photosensor cannot receive the reflected signal due to shielding, that is, the left side has no signal, and the right side has the signal, which is in a state that the left-side photosensor needs to be rotated by 90 degrees and then is subsequently turned over.
State four (fig. 18) is a state where no rotation is required, only a subsequent flip is required. At this time, the state in the drawing is just completely opposite to the state three, the lower part of the left-side photoelectric sensor 341 in the drawing can receive the reflected signal, the upper part of the left-side photoelectric sensor 341 in the drawing can not receive the reflected signal due to shielding, the lower part of the right-side photoelectric sensor 341 in the drawing can not receive the reflected signal due to shielding, and the upper part of the right-side photoelectric sensor 341 in the drawing can receive the reflected signal, that is, the left side has no signal and the right side has no signal, and the state that the subsequent overturn is needed.
In order to improve the detection accuracy, two or more groups, specifically three groups, are provided for each of the photosensors 341 and the opposite photoelectric reflective plates 342 on the sides of the tray T. And a plurality of groups are arranged, which have a high probability of detecting whether the tray T is damaged and needs to be maintained, that is, the upper part and the lower part of all the photoelectric sensors 341 on each side edge can receive signals or can not receive signals under normal conditions, that is, the states are the same, if some upper parts receive signals or some lower parts receive signals, the tray T is damaged under the condition of a high probability, that is, a part of beam or vertical beam structure is lacked, and the tray T can be removed in the subsequent sorting operation.
The tray sorting detection mechanism rotating device 35 includes a tray sorting detection mechanism rotating device rotating platform 351; a tray sorting detection mechanism rotating device cylinder 355 is connected to the lower part of the sorting detection mechanism rotating device rotating platform 351; the tray sorting detection mechanism rotating device cylinder 355 is connected with a tray sorting detection mechanism rotating device guide wheel 353; the guide wheel 353 of the tray sorting detection mechanism rotating device drives the tray sorting detection mechanism rotating device gear 352 to rotate through the connected tray sorting detection mechanism rotating device rack 354, and further drives the sorting detection mechanism rotating device rotating platform 351 connected with the tray sorting detection mechanism rotating device gear 352 to rotate.
The tray sorting detection mechanism rotating device cylinder 355 provides rotating power, the movement of the tray sorting detection mechanism rotating device rack 354 is utilized to drive the tray sorting detection mechanism rotating device gear 352 to rotate, and then the rotating device rotating platform 351 of the sorting detection mechanism is driven to rotate, so that the tray on the rotating device can be positioned in a rotating mode.
The tray transregional transfer device 4 includes a tray transregional transfer device frame body 41 arranged at the lower part; a second cylinder 49 of the tray cross-region transmission device is arranged at the upper part of the bracket body 41 of the tray cross-region transmission device, tray cross-region transmission device guide rails 48 are arranged at two sides of the second cylinder 49 of the tray cross-region transmission device, and a tray cross-region transmission device sliding block 47 is arranged at the upper part of each tray cross-region transmission device guide rail 48; the upper portion of the tray cross-region transmission device sliding block 47 is provided with a tray cross-region transmission device first air cylinder 45, two sides of the tray cross-region transmission device first air cylinder 45 are provided with tray cross-region transmission device linear bearing seats 44, the tray cross-region transmission device linear bearing seats 44 are connected with a tray cross-region transmission device hook mounting plate 46 through tray cross-region transmission device optical axes 42 mounted on the tray cross-region transmission device linear bearing seats 44, and a tray cross-region transmission device hook 43 is mounted on the tray cross-region transmission device hook mounting plate 46.
The tray trans-regional transmission device 4 mainly provides power for transferring the tray to a rear-end conveying line, wherein the tray trans-regional transmission device support body 41 extends out of the tray trans-regional transmission device hook 43 through two mounted cylinders to hook the tray for transferring.
The finished product tray conveyor line 5 includes a finished product tray conveyor line body 51 provided at the bottom; the finished product tray conveyor line frame body 51 drives the finished product tray conveyor line conveying system 53 to move through the finished product tray conveyor line transmission system 52 installed to convey the trays T. The finished product tray conveying line 5 mainly provides power for the motor to drive the chain to move, and then drives the tray T to convey.
The tray turnover mechanism 6 comprises a tray turnover mechanism fixing base 63; a tray turnover mechanism cylinder 62 is arranged on the tray turnover mechanism fixing base 63; the tray-turning-mechanism cylinder 62 is connected with a tray-turning-mechanism turning plate 61, and the tray-turning-mechanism turning plate 61 can rotate along a tray-turning-mechanism bearing seat 64 provided on a tray-turning-mechanism fixing base 63.
The tray turning mechanism 6 is arranged at the lower part of the finished product tray conveying line 5, and can be selectively ejected upwards according to the detection result of the tray sorting detection mechanism detection device 34 at the front part, so as to achieve the effect of turning over the tray T, namely, under the conditions of the third state and the fourth state, when the tray sorting detection mechanism 3 detects that the tray is reverse side upwards, when the tray T moves to the position right above the tray turning mechanism 6 on the finished product tray conveying line 5, the finished product tray conveying line 5 stops moving, the tray turning mechanism cylinder 62 of the tray turning mechanism 6 is started, and the tray turning mechanism 6 is provided with 2 tray turning mechanism turning plates 61 along the direction of the finished product tray conveying line 5, the tray turning mechanism turning plate 61 at the rear part is ejected upwards during moving, in order to ensure that the tray T can not turn out the finished product tray conveying line 5, the tray turning plate 61 at the front part moves backwards at the same time, the tray overturning mechanism has the advantages that the supporting effect is achieved, after the tray T is supported by the overturning plate 61 of the front tray overturning mechanism, the tray T is slowly reset and put down, and namely the tray forwards moves in the moving direction to roll a tray position.
The tray feeding conveyor line 1 comprises a tray feeding conveyor line frame body 12 arranged at the lower part; a tray feeding conveying line transmission system 15 is arranged at the upper part of the tray feeding conveying line frame body 12; the tray feeding conveyor line transmission system 15 is connected with a tray feeding conveyor line chain 14, and the tray feeding conveyor line chain 14 is connected with a tray feeding conveyor line driven sprocket 11; and a limiting rod 13 is arranged on the side surface of the tray feeding conveying line frame body 12.
Set up tray material loading transfer chain 1 at foremost, support through support body 12 promptly to through tray material loading transfer chain transmission system 15 promptly the motor drives the chain motion, drives the tray and gos forward, has more saved the manpower. And 1 side-mounting gag lever post 13 of tray material loading transfer chain has restricted fork truck's position promptly, makes fork truck operation more accurate, also can prevent that fork truck is unlikely to damage tray material loading transfer chain 1.
The tray grabbing conveyor line 2 comprises a tray grabbing conveyor line frame body 21 arranged at the lower part; the tray grabbing conveyor line transverse moving device 24 is installed on the tray grabbing conveyor line frame body 21, the tray grabbing conveyor line transverse moving device 24 is provided with the tray grabbing conveyor line lifting device 22, and the magnet device 23 is installed on the lower portion of the tray grabbing conveyor line lifting device 22.
The tray snatchs 21 upper portion installation trays of transfer chain support body and snatchs transfer chain sideslip device 24 and tray and snatchs transfer chain elevating gear 22, it is main through the motion of motor drive pulley or chain, the magnet device 23 of installing the electro-magnet on it provides the power of grabbing for snatching tray T, utilize the tray to snatch transfer chain sideslip device 24 earlier and move directly over tray T, the tray snatchs transfer chain elevating gear 22 and descends to the tray T surface after start magnet device 23 and inhale the tray T back, the tray snatchs transfer chain elevating gear 22 and rises, the tray snatchs transfer chain sideslip device 24 and removes to the tray and select detection mechanism 3 backs in the top, the tray snatchs transfer chain elevating gear 22 and descends to the tray and selects detection mechanism 3 upper surfaces after, magnet device 23 demagnetization places tray T and selects detection mechanism 3 go on the position on the tray.
The tray grabbing conveyor line lifting device 22 comprises a tray grabbing conveyor line lifting device motor speed reducer 221; the motor reducer 221 of the tray grabbing conveyor line lifting device is connected with a tray grabbing conveyor line lifting device steering gear 222, and the tray grabbing conveyor line lifting device steering gear 222 is connected with a tray grabbing conveyor line lifting device coupler 223; the tray grabbing conveyor line lifting device coupler 223 is connected with a tray grabbing conveyor line lifting device bearing seat 224, and the tray grabbing conveyor line lifting device bearing seat 224 is connected with a tray grabbing conveyor line lifting device chain wheel 225; the tray grabbing conveyor line lifting device chain wheel 225 is connected with a tray grabbing conveyor line lifting device transmission shaft 226, and the other end of the tray grabbing conveyor line lifting device transmission shaft 226 is provided with another tray grabbing conveyor line lifting device chain wheel 225; a pallet gripping conveyor line lifting device chain 227 is mounted on the pallet gripping conveyor line lifting device chain wheel 225.
The tray grabbing conveyor line lifting device motor reducer 221 provides output power, the tray grabbing conveyor line lifting device diverter 222 is used for diverting the power, then the power is transferred to the tray grabbing conveyor line lifting device coupler 223 and the tray grabbing conveyor line lifting device bearing seat 224, the tray grabbing conveyor line lifting device chain wheel 225 on the tray grabbing conveyor line lifting device is driven to rotate through rotation, and then the tray grabbing conveyor line lifting device chain 227 on the tray grabbing conveyor line lifting device chain wheel is driven to rotate, so that the tray grabbing conveyor line lifting device chain wheel 23 is driven to achieve lifting movement.
The magnet device 23 includes an electro-permanent magnet 231 disposed at a lower portion; a magnet device hanging rod 234 and a magnet device guiding rod 233 are arranged on the upper part of the electro-permanent magnet 231, and a weighing sensor 232 is also arranged on the electro-permanent magnet 231. The magnet device 23 controls the generation and disappearance of the magnetic force by the energization or non-energization of the electro-permanent magnet 231, and the magnet device guide bar 233 and the magnet device hanger bar 234 are connected to the pallet-gripping conveyer line elevating device 22 to be elevated therewith. And set up weighing sensor 232 on magnet device 23, mainly for response tray weight, indicate to hang 2 or more trays when weight exceeds standard, and weight is less and when reaching the certain degree, and the surface tray damages the disappearance more, needs maintain.
The pallet gripping conveyor line traverse device 24 includes a pallet gripping conveyor line traverse device frame 241; a tray grabbing conveyor line transverse device power assembly 246 is mounted on a tray grabbing conveyor line transverse device frame body 241, and the tray grabbing conveyor line transverse device power assembly 246 is outwards connected with a tray grabbing conveyor line transverse device driving gear 245; an auxiliary guide wheel 244 of the tray grabbing and conveying line transverse moving device is arranged on the frame body 241 of the tray grabbing and conveying line transverse moving device; the lower part of the tray grabbing conveying line traversing device frame body 241 is provided with a tray grabbing conveying line traversing device walking trolley 242, and the upper part of the tray grabbing conveying line traversing device frame body 241 is provided with a tray grabbing conveying line traversing device chain limiting block 243.
The tray jacking mechanism 7 comprises a tray jacking mechanism base 71 arranged at the lower part; a tray jacking mechanism cylinder 72 and a tray jacking mechanism scissor handle connecting rod 73 are arranged at the upper part of the tray jacking mechanism base 71; the upper part of the pallet jacking mechanism scissor-hand connecting rod 73 is provided with a pallet jacking mechanism top layer platform 74.
The tray jacking mechanism 7 provides an upward oblique thrust by using the tray jacking mechanism cylinder 72, and converts the upward oblique force into a vertical upward force by using the tray jacking mechanism scissor hand connecting rod 73, namely a crossed movable joint connecting structure, so that the top layer platform 74 of the tray jacking mechanism is ejected upwards, and the tray moves upwards.
The tray recovery device 8 includes a tray recovery device frame 81; the tray recovery device frame body 81 is connected with a tray recovery device overturning baffle 83 through a tray recovery device bearing seat 82; a tray recovery device baffle 84 is also mounted to the front of the tray recovery device housing 81.
In tray recovery unit 8, the tray gets into from the below, and the tray rises the in-process, and the tray withstands tray recovery unit upset baffle 83 and makes its upset upwards, and when the tray crossed tray recovery unit upset baffle 83 completely, tray climbing mechanism 7 downstream, tray recovery unit upset baffle 83 self return, and tray T descends and will fall on tray recovery unit upset baffle 83 automatically, realizes automatic the collection.
The novel tray arranging work station arranging process comprises the following steps:
1) placing the tray T on the tray feeding conveyor line 1, conveying the tray T to a grabbing station by the tray feeding conveyor line 1, and stopping the tray feeding conveyor line 1;
2) the tray grabbing conveyor line lifting device 22 of the tray grabbing conveyor line 2 descends to the position above the tray T, the magnet device 23 is started to grab one tray T, the tray grabbing conveyor line transverse moving device walking trolley 242 starts to walk to the position above the tray sorting detection mechanism 3, the magnet device 23 is closed to place the tray T on the tray sorting detection mechanism 3, and the tray grabbing conveyor line 2 returns to the original position to carry out the next grabbing action;
3) the tray T is firstly corrected by a tray sorting detection mechanism correcting device 33 on the tray sorting detection mechanism 3 to ensure that the whole tray is in a detection identification area, then the tray form is detected by a tray sorting detection mechanism detecting device 34, the tray T is descended to the lower part through a tray sorting detection mechanism lifting device 32 after the detection is finished, if the detection result shows that the tray T needs to rotate by 90 degrees, a tray sorting detection mechanism rotating device 35 rotates, otherwise, the tray T does not rotate;
4) the tray T which is detected and is rotated or not is conveyed to a finished product tray conveying line 5 by a tray cross-region conveying device 4, the finished product tray conveying line 5 is started, the tray T is conveyed to an overturning station, if the detection result in the step 3 needs to be overturned for 180 degrees, a tray overturning mechanism 6 is started, and if the detection result does not need to be overturned, the overturning mechanism is not started;
5) finished product tray transfer chain 5 will adjust the tray T of unified state and transport the jacking station, and tray climbing mechanism 7 is in jacking to tray recovery unit 8 with tray T, and after whole buttress tray arrangement, use fork truck to transport out tray T from tray recovery unit 8.
Example 1:
a novel tray sorting workstation comprises a tray sorting detection mechanism 3 arranged at the front end, a tray sorting detection mechanism and a tray sorting detection mechanism, wherein the tray sorting detection mechanism 3 is used for detecting the state of a tray T and rotating the tray needing to be rotated; the rear end of the tray sorting detection mechanism 3 is provided with a tray transregional transmission device 4 for transferring the trays T; a finished product tray conveying line 5 for conveying the trays T is arranged at the rear end of the tray cross-region conveying device 4; and a tray overturning mechanism 6 for overturning the tray T is arranged at the lower part of the finished product tray conveying line 5.
Example 2:
a novel tray arranging workstation comprises a tray sorting detection mechanism 3 arranged at the front end and used for detecting the state of a tray T and rotating the tray needing to be rotated; the rear end of the tray sorting detection mechanism 3 is provided with a tray transregional transmission device 4 for transferring the trays T; a finished product tray conveying line 5 for conveying the trays T is arranged at the rear end of the tray cross-region conveying device 4; and a tray overturning mechanism 6 for overturning the tray T is arranged at the lower part of the finished product tray conveying line 5. The front end of the tray sorting detection mechanism 3 is provided with a tray feeding conveyor line 1 for conveying unscrambled trays T.
Example 3:
a novel tray arranging workstation comprises a tray sorting detection mechanism 3 arranged at the front end and used for detecting the state of a tray T and rotating the tray needing to be rotated; the rear end of the tray sorting detection mechanism 3 is provided with a tray transregional transmission device 4 for transferring the trays T; a finished product tray conveying line 5 for conveying the trays T is arranged at the rear end of the tray cross-region conveying device 4; and a tray overturning mechanism 6 for overturning the tray T is arranged at the lower part of the finished product tray conveying line 5. 3 front ends of tray sorting detection mechanism are provided with the tray and snatch transfer chain 2, and the tray snatchs transfer chain 2 and snatchs tray T and place on tray sorting detection mechanism 3.
Example 4:
a novel tray arranging workstation comprises a tray sorting detection mechanism 3 arranged at the front end and used for detecting the state of a tray T and rotating the tray needing to be rotated; the rear end of the tray sorting detection mechanism 3 is provided with a tray transregional transmission device 4 for transferring the trays T; a finished product tray conveying line 5 for conveying the trays T is arranged at the rear end of the tray cross-region conveying device 4; and a tray overturning mechanism 6 for overturning the tray T is arranged at the lower part of the finished product tray conveying line 5. The front end of the tray sorting detection mechanism 3 is provided with a tray feeding conveyor line 1 for conveying unscrambled trays T. 3 front ends of tray sorting detection mechanism are provided with the tray and snatch transfer chain 2, and the tray snatchs transfer chain 2 and snatchs tray T and place on tray sorting detection mechanism 3.
Example 5:
a novel tray arranging workstation comprises a tray sorting detection mechanism 3 arranged at the front end and used for detecting the state of a tray T and rotating the tray needing to be rotated; the rear end of the tray sorting detection mechanism 3 is provided with a tray transregional transmission device 4 for transferring the trays T; a finished product tray conveying line 5 for conveying the trays T is arranged at the rear end of the tray cross-region conveying device 4; and a tray overturning mechanism 6 for overturning the tray T is arranged at the lower part of the finished product tray conveying line 5. A tray jacking mechanism 7 is arranged at the lower part of the rear end of the finished product tray conveying line 5; the tray jacking mechanism 7 jacks the tray T into a tray recovery device 8 arranged at the upper part of the tray jacking mechanism 7.
Example 6:
a novel tray arranging workstation comprises a tray sorting detection mechanism 3 arranged at the front end and used for detecting the state of a tray T and rotating the tray needing to be rotated; the rear end of the tray sorting detection mechanism 3 is provided with a tray transregional transmission device 4 for transferring the trays T; a finished product tray conveying line 5 for conveying the trays T is arranged at the rear end of the tray cross-region conveying device 4; and a tray overturning mechanism 6 for overturning the tray T is arranged at the lower part of the finished product tray conveying line 5. The front end of the tray sorting detection mechanism 3 is provided with a tray feeding conveyor line 1 for conveying unscrambled trays T. 3 front ends of tray sorting detection mechanism are provided with the tray and snatch transfer chain 2, and the tray snatchs transfer chain 2 and snatchs tray T and place on tray sorting detection mechanism 3. A tray jacking mechanism 7 is arranged at the lower part of the rear end of the finished product tray conveying line 5; the tray jacking mechanism 7 jacks the tray T into a tray recovery device 8 arranged at the upper part of the tray jacking mechanism 7.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (19)
1. A novel tray arrangement workstation which characterized in that: the workstation comprises a tray sorting detection mechanism (3) arranged at the front end and used for detecting the state of a tray (T) and rotating the tray to be rotated; a tray cross-region transmission device (4) for transferring trays (T) is arranged at the rear end of the tray sorting detection mechanism (3); a finished product tray conveying line (5) for conveying the trays (T) is arranged at the rear end of the tray cross-region conveying device (4); a tray overturning mechanism (6) for overturning the tray (T) is arranged at the lower part of the finished product tray conveying line (5); the tray sorting detection mechanism (3) comprises a tray sorting detection mechanism frame body (31) arranged at the lower part; a tray sorting and detecting mechanism lifting device (32) is arranged on the tray sorting and detecting mechanism frame body (31); a tray sorting detection mechanism correcting device (33) is further mounted on the upper portion of the tray sorting detection mechanism lifting device (32) on the tray sorting detection mechanism frame body (31); the tray sorting detection mechanism frame body (31) is also provided with a tray sorting detection mechanism detection device (34); and a tray sorting detection mechanism rotating device (35) which enables the tray (T) to rotate is arranged on the tray sorting detection mechanism lifting device (32).
2. A novel pallet organizing workstation as claimed in claim 1, wherein: the front end of the tray sorting detection mechanism (3) is provided with a tray feeding conveyor line (1) for conveying unscrambled trays (T).
3. A novel pallet organizing workstation as claimed in claim 1, wherein: tray sorting detection mechanism (3) front end is provided with the tray and snatchs transfer chain (2), and the tray snatchs transfer chain (2) and snatchs tray (T) and place on tray sorting detection mechanism (3).
4. A novel pallet organizing workstation as claimed in claim 1, wherein: a tray jacking mechanism (7) is arranged at the lower part of the rear end of the finished product tray conveying line (5); and the tray jacking mechanism (7) jacks the tray (T) into a tray recovery device (8) arranged at the upper part of the tray jacking mechanism (7).
5. A novel pallet organizing workstation as claimed in claim 1, wherein: the tray sorting detection mechanism lifting device (32) comprises a tray sorting detection mechanism lifting device frame body (327), and a tray sorting detection mechanism lifting device motor reducer (321) for providing lifting power is installed on the tray sorting detection mechanism lifting device frame body (327); the motor reducer (321) of the lifting device of the tray sorting detection mechanism is connected with a universal joint coupler (322) of the lifting device of the tray sorting detection mechanism; a bearing seat (323) of the lifting device of the tray sorting detection mechanism is arranged on the outer side of the universal joint coupler (322) of the lifting device of the tray sorting detection mechanism; a tray sorting detection mechanism lifting device gear (324) is arranged on the outer side of a bearing seat (323) of the tray sorting detection mechanism lifting device; tray is selected separately detection mechanism elevating gear support body (327) both sides and all installs tray and selects separately first leading wheel (325) of detection mechanism elevating gear and tray and select separately detection mechanism elevating gear second leading wheel (326).
6. A novel pallet organizing workstation as claimed in claim 1, wherein: the correcting device (33) of the tray sorting detection mechanism comprises a correcting device fixing seat (333) of the tray sorting detection mechanism arranged at the lower part; a correcting device cylinder (334) of the tray sorting detection mechanism is arranged at the upper part of a fixing seat (333) of the correcting device of the tray sorting detection mechanism; the front end of the correcting device cylinder (334) of the tray sorting detection mechanism is provided with a correcting device top plate (331) of the tray sorting detection mechanism for correcting the position of the tray; a linear bearing seat (332) of the tray sorting detection mechanism correction device is arranged on a tray sorting detection mechanism correction device fixing seat (333) at two sides of the tray sorting detection mechanism correction device cylinder (334); the tray sorting detection mechanism correcting device linear bearing seat (332) is connected to a tray sorting detection mechanism correcting device top plate (331) through a tray sorting detection mechanism correcting device optical axis (335) arranged on the tray sorting detection mechanism correcting device linear bearing seat.
7. A novel pallet organizing workstation as claimed in claim 1, wherein: the tray sorting detection mechanism detection device (34) includes a photoelectric sensor (341) and a photoelectric reflection plate (342).
8. A novel pallet organizing workstation as claimed in claim 1, wherein: the tray sorting detection mechanism rotating device (35) comprises a tray sorting detection mechanism rotating device rotating platform (351); a tray sorting detection mechanism rotating device cylinder (355) is connected to the lower part of the sorting detection mechanism rotating device rotating platform (351); the tray sorting detection mechanism rotating device cylinder (355) is connected with a tray sorting detection mechanism rotating device guide wheel (353); the guide wheel (353) of the tray sorting detection mechanism rotating device drives the gear (352) of the tray sorting detection mechanism rotating device to rotate through a connected rack (354) of the tray sorting detection mechanism rotating device, and then drives the sorting detection mechanism rotating device rotating platform (351) connected with the gear (352) of the tray sorting detection mechanism rotating device to rotate.
9. A novel pallet organizing workstation as claimed in claim 1, wherein: the tray cross-region transmission device (4) comprises a tray cross-region transmission device frame body (41) arranged at the lower part; a second cylinder (49) of the tray cross-region transmission device is mounted at the upper part of the bracket body (41) of the tray cross-region transmission device, tray cross-region transmission device guide rails (48) are mounted at two sides of the second cylinder (49) of the tray cross-region transmission device, and tray cross-region transmission device sliding blocks (47) are mounted at the upper parts of the tray cross-region transmission device guide rails (48); the tray is striden regional transmission device slider (47) upper portion and is installed the tray and strides regional transmission device first cylinder (45), the tray is striden regional transmission device straight line bearing frame (44) to install the tray and strides regional transmission device both sides, the tray strides regional transmission device straight line bearing frame (44) and strides regional transmission device optical axis (42) through the tray of installing on it and is connected with the tray and strides regional transmission device couple mounting panel (46), the tray is strided and is installed tray on regional transmission device couple mounting panel (46) and strides regional transmission device couple (43).
10. A novel pallet organizing workstation as claimed in claim 1, wherein: the finished product tray conveying line (5) comprises a finished product tray conveying line frame body (51) arranged at the bottom; and the finished product tray conveyor line frame body (51) drives the finished product tray conveyor line conveying system (53) to move through the mounted finished product tray conveyor line transmission system (52) so as to convey the trays (T).
11. A novel pallet organizing workstation as claimed in claim 1, wherein: the tray overturning mechanism (6) comprises a tray overturning mechanism fixing base (63); a tray turnover mechanism cylinder (62) is arranged on the tray turnover mechanism fixing base (63); the tray turnover mechanism is characterized in that the tray turnover mechanism cylinder (62) is connected with a tray turnover mechanism turnover plate (61), and the tray turnover mechanism turnover plate (61) can rotate along a tray turnover mechanism bearing seat (64) arranged on a tray turnover mechanism fixing base (63).
12. The novel pallet preparation workstation of claim 2, wherein: the tray feeding conveyor line (1) comprises a tray feeding conveyor line frame body (12) arranged at the lower part; a tray feeding conveying line transmission system (15) is arranged at the upper part of the tray feeding conveying line frame body (12); the tray feeding conveyor line transmission system (15) is connected with a tray feeding conveyor line chain (14), and the tray feeding conveyor line chain (14) is connected with a tray feeding conveyor line driven chain wheel (11); and a limiting rod (13) is arranged on the side surface of the tray feeding conveying line frame body (12).
13. A novel pallet preparation station as claimed in claim 3, characterized in that: the tray grabbing conveyor line (2) comprises a tray grabbing conveyor line frame body (21) arranged at the lower part; the tray grabbing conveyor line frame is characterized in that a tray grabbing conveyor line transverse moving device (24) is installed on the tray grabbing conveyor line frame body (21), a tray grabbing conveyor line lifting device (22) is installed on the tray grabbing conveyor line transverse moving device (24), and a magnet device (23) is installed on the lower portion of the tray grabbing conveyor line lifting device (22).
14. A novel pallet collating workstation according to claim 13 and characterised in that: the tray grabbing conveyor line lifting device (22) comprises a tray grabbing conveyor line lifting device motor reducer (221); the motor reducer (221) of the tray grabbing conveyor line lifting device is connected with a tray grabbing conveyor line lifting device diverter (222), and the tray grabbing conveyor line lifting device diverter (222) is connected with a tray grabbing conveyor line lifting device coupler (223); the tray grabbing conveyor line lifting device coupling (223) is connected with a tray grabbing conveyor line lifting device bearing seat (224), and the tray grabbing conveyor line lifting device bearing seat (224) is connected with a tray grabbing conveyor line lifting device chain wheel (225); the tray grabbing conveyor line lifting device chain wheel (225) is connected with a tray grabbing conveyor line lifting device transmission shaft (226), and the other end of the tray grabbing conveyor line lifting device transmission shaft (226) is provided with another tray grabbing conveyor line lifting device chain wheel (225); and a tray grabbing conveyor line lifting device chain (227) is arranged on the tray grabbing conveyor line lifting device chain wheel (225).
15. A novel pallet collating workstation according to claim 13 and characterised in that: the magnet device (23) comprises an electro-permanent magnet (231) arranged at the lower part; and a magnet device suspender (234) and a magnet device guide rod (233) are arranged on the upper part of the electric permanent magnet (231), and a weighing sensor (232) is also arranged on the electric permanent magnet (231).
16. A novel pallet collating workstation according to claim 13 and characterised in that: the tray grabbing conveyor line transverse moving device (24) comprises a tray grabbing conveyor line transverse moving device frame body (241); a tray grabbing conveying line transverse moving device power assembly (246) is installed on a tray grabbing conveying line transverse moving device frame body (241), and the tray grabbing conveying line transverse moving device power assembly (246) is outwards connected with a tray grabbing conveying line transverse moving device driving gear (245); an auxiliary guide wheel (244) of the tray grabbing and conveying line transverse moving device is arranged on a frame body (241) of the tray grabbing and conveying line transverse moving device; the tray grabbing conveying line transverse moving device is characterized in that a tray grabbing conveying line transverse moving device walking trolley (242) is installed on the lower portion of a tray grabbing conveying line transverse moving device frame body (241), and a tray grabbing conveying line transverse moving device chain limiting block (243) is installed on the upper portion of the tray grabbing conveying line transverse moving device frame body (241).
17. A novel pallet preparation workstation as claimed in claim 4, wherein: the tray jacking mechanism (7) comprises a tray jacking mechanism base (71) arranged at the lower part; a tray jacking mechanism cylinder (72) and a tray jacking mechanism scissor connecting rod (73) are arranged at the upper part of the tray jacking mechanism base (71); and a top platform (74) of the tray jacking mechanism is arranged on the upper part of the scissor hand connecting rod (73) of the tray jacking mechanism.
18. A novel pallet preparation workstation as claimed in claim 4, wherein: the tray recovery device (8) comprises a tray recovery device frame body (81); a tray recovery device turnover baffle (83) is connected to the tray recovery device frame body (81) through a tray recovery device bearing seat (82); and a tray recovery device baffle (84) is also arranged at the front part of the tray recovery device frame body (81).
19. A finishing process for a novel pallet finishing station as claimed in any one of claims 1 to 18, comprising the steps of:
1) the method comprises the following steps that a tray (T) is placed on a tray feeding conveying line (1), the tray feeding conveying line (1) forwards conveys the tray (T) to a grabbing station, and the tray feeding conveying line (1) stops;
2) a tray grabbing conveyor line lifting device (22) of the tray grabbing conveyor line (2) descends to the position above a tray (T), a magnet device (23) is started to grab one tray (T), a tray grabbing conveyor line transverse moving device walking trolley (242) starts to walk to the position above a tray sorting detection mechanism (3), the magnet device (23) is closed, the tray (T) is placed on the tray sorting detection mechanism (3), and the tray grabbing conveyor line (2) returns to the original position to carry out the next grabbing action;
3) the tray (T) is corrected by a tray sorting detection mechanism correcting device (33) on a tray sorting detection mechanism (3) to ensure that the whole tray is in a detection identification area, then the tray form is detected by a tray sorting detection mechanism detecting device (34), the tray is descended to the lower part through a tray sorting detection mechanism lifting device (32) after the detection is finished, if the detection result shows that the tray needs to rotate 90 degrees, the tray sorting detection mechanism rotating device (35) rotates, otherwise, the tray sorting detection mechanism does not rotate;
4) the tray (T) which is detected and rotated or not is conveyed to a finished product tray conveying line (5) by a tray cross-region conveying device (4), the finished product tray conveying line (5) is started, the tray (T) is conveyed to a turnover station, if the detection result in the step 3 needs to be turned over for 180 degrees, a tray turnover mechanism (6) is started, and if the detection result does not need to be turned over, the turnover mechanism is not started;
5) finished product tray transfer chain (5) will adjust tray (T) of unified state and transport the jacking station, and tray climbing mechanism (7) are in with tray (T) jacking to tray recovery unit (8), and after whole buttress tray arrangement, use fork truck to transport out tray (T) from tray recovery unit (8).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210290815.2A CN114604631B (en) | 2022-03-23 | 2022-03-23 | Novel tray arranging workstation and arranging process thereof |
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| CN202210290815.2A CN114604631B (en) | 2022-03-23 | 2022-03-23 | Novel tray arranging workstation and arranging process thereof |
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| CN114604631B true CN114604631B (en) | 2022-09-09 |
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|---|---|---|---|---|
| JP2013010625A (en) * | 2011-06-30 | 2013-01-17 | Daifuku Co Ltd | Conveyance positioning device, tray and supporting structure of tray |
| KR20130033133A (en) * | 2011-09-26 | 2013-04-03 | (주)코윈테크 | Pallet array apparatus for automatic warehouse |
| CN210029159U (en) * | 2019-04-30 | 2020-02-07 | 贵州新畅航科技有限公司 | Aerated concrete finished product tray finishing device |
| CN211365842U (en) * | 2019-11-01 | 2020-08-28 | 河南中烟工业有限责任公司 | Rotary platform with tray recovery and correction functions |
| CN213749649U (en) * | 2020-11-17 | 2021-07-20 | 苏州西斯派克检测科技有限公司 | Visual detection system for recycled wood pallet |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080247859A1 (en) * | 2004-01-16 | 2008-10-09 | Smets Robert D | Streamlined Pallet Handling Apparatus and Method |
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2022
- 2022-03-23 CN CN202210290815.2A patent/CN114604631B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2013010625A (en) * | 2011-06-30 | 2013-01-17 | Daifuku Co Ltd | Conveyance positioning device, tray and supporting structure of tray |
| KR20130033133A (en) * | 2011-09-26 | 2013-04-03 | (주)코윈테크 | Pallet array apparatus for automatic warehouse |
| CN210029159U (en) * | 2019-04-30 | 2020-02-07 | 贵州新畅航科技有限公司 | Aerated concrete finished product tray finishing device |
| CN211365842U (en) * | 2019-11-01 | 2020-08-28 | 河南中烟工业有限责任公司 | Rotary platform with tray recovery and correction functions |
| CN213749649U (en) * | 2020-11-17 | 2021-07-20 | 苏州西斯派克检测科技有限公司 | Visual detection system for recycled wood pallet |
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| CN114604631A (en) | 2022-06-10 |
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