CN114592367B - Environment-friendly printing process for textile fabric - Google Patents

Environment-friendly printing process for textile fabric Download PDF

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Publication number
CN114592367B
CN114592367B CN202210294183.7A CN202210294183A CN114592367B CN 114592367 B CN114592367 B CN 114592367B CN 202210294183 A CN202210294183 A CN 202210294183A CN 114592367 B CN114592367 B CN 114592367B
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China
Prior art keywords
heat
ball
printing
printing process
water bag
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CN202210294183.7A
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CN114592367A (en
Inventor
兰成
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Yiwu Huifei Clothing Co ltd
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Yiwu Huifei Clothing Co ltd
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Priority to CN202210294183.7A priority Critical patent/CN114592367B/en
Publication of CN114592367A publication Critical patent/CN114592367A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/20Physical treatments affecting dyeing, e.g. ultrasonic or electric
    • D06P5/2066Thermic treatments of textile materials
    • D06P5/2077Thermic treatments of textile materials after dyeing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)

Abstract

The invention discloses an environment-friendly printing process of textile fabric, which belongs to the field of textile fabric printing, and utilizes the characteristic that a heating bag reacts with water to generate high temperature to further heat the printing by effectively accelerating the steaming process through an expansion assisting ball, so that the defect of rapid loss of heat nearby the printing can be compensated, the swelling of fibers and paste can be effectively promoted, and part of swelling agent on a thermal shrinkage desorption ball is carried away in the process that high-temperature steam generated by the heating bag is sprayed onto the printing by a steam nozzle, so that the swelling of the paste is further promoted, the steaming process is effectively accelerated, the production efficiency is improved, the energy consumption is saved, and the environment-friendly concept is met.

Description

Environment-friendly printing process for textile fabric
Technical Field
The invention relates to the field of textile fabric printing, in particular to an environment-friendly textile fabric printing process.
Background
The printed fabric is an artistic product, and a corresponding printing process is selected according to the designed pattern. There are three types of direct printing, dye-resist printing and discharge printing commonly used. The direct printing is to directly print dye or pigment on white or light-colored fabric, and then obtain patterns through post-treatment such as steaming, and the process flow is short and the application is the most wide. Dye-resist printing is to print a substance on a fabric to prevent dye from being dyed or developed, and then to dye or develop a color, thereby obtaining a pattern on the dyed fabric. Discharge printing is a printing process in which a substance for erasing a dye is printed on a dyed fabric to obtain a pattern on the dyed fabric.
After printing and drying, steaming, color development or color fixation treatment is usually carried out, desizing and water washing are then carried out, and paste, chemical agents and flooding in color paste are fully removed. The paste is used as a transfer agent of dye to play a role of a carrier, the dye is transferred to the fabric by the original paste during printing, a colored paste film is formed at the pattern after drying, and the dye is transferred and diffused into the fabric through the film during steaming. Steaming is to allow the fibers and paste to swell so that the dye can transfer to the fibers.
The printing dye has the advantages that the dyeing process is complex due to the existence of the paste, the steaming time is longer than that of pad dyeing in dyeing, the production efficiency is seriously affected, and the steaming progress cannot be well accelerated by the existing post-printing treatment process.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide an environment-friendly printing process of textile fabric, which has the effect of effectively accelerating the steaming process compared with the existing defect of long steaming time, and utilizes chemical reaction to raise the temperature near printing and release swelling agent to accelerate the swelling of paste, thereby effectively shortening the steaming time.
2. Technical proposal
In order to solve the problems, the invention adopts the following technical scheme.
An environment-friendly printing process of textile fabrics is characterized in that an expansion-assisting ball is additionally arranged on the basis of steaming in the prior art, the expansion-assisting ball comprises a heat-resistant ball and an inserting rod, the inner wall of the heat-resistant ball is fixedly connected with a heat conducting plate, the upper end of the heat conducting plate is provided with a steam outlet, a plurality of heating bags are placed in a space on one side of the heat conducting plate, a heat absorbing piece is inlaid in the inner wall of the heat-resistant ball above the heating bags, the lower end of the heat absorbing piece is sleeved with a water bag, water is contained in the water bag, a heat shrinkage desorption ball is fixedly connected in a space on the other side of the heat conducting plate, the heat shrinkage desorption ball is of a spherical net structure, the inside of the heat shrinkage desorption ball is filled with sponge adsorbing swelling agents, and a plurality of evenly distributed spray nozzles are communicated with the side wall of the heat-resistant ball, which is close to the heat shrinkage desorption ball. When the expansion-assisting ball works, the existing steaming has the advantages of accelerating the swelling of the paste so that the dye can be transferred to the fiber as soon as possible and shortening the steaming time.
Further, the water bag is a heat-shrinkable plastic film, after the water bag falls down from the heat absorbing piece, the water bag starts to shrink under the high temperature effect of the heating bag, so that the inside water is extruded to promote the heating bag to continue heating, the lower end of the heat absorbing piece is inserted into the water bag, the side wall of the heat absorbing piece, which is close to the water bag, is provided with an annular groove, an annular expansion block is fixedly connected in the annular groove, the annular expansion block expands after being heated to collapse the brittle clamp, the opening end of the water bag is sleeved on the annular expansion block, the brittle clamp is sleeved outside the water bag, and the brittle clamp is used for sleeving the water bag on the heat absorbing piece to play the role of connection.
Further, the thermal shrinkage desorption ball is of a spherical net structure, the sponge adsorbed with the swelling agent is filled in the thermal shrinkage desorption ball, and when high-temperature steam generated by the heating bag passes through the thermal shrinkage desorption ball, the swelling agent adsorbed on the thermal shrinkage desorption ball is carried away, so that the swelling agent is diffused to the printing through the steam nozzle.
Further, the size of the heat-resistant ball can be customized according to the size of the printing, mainly in order to enable the heat-resistant ball to cover the printing, the diameter of the inserting rod is 1/7-1/10 of the diameter of the heat-resistant ball, the diameter of the inserting rod cannot be too large, otherwise macroscopic holes can be left on textile fabric, the inserting rod cannot be too small, otherwise the inserting rod cannot be supported to hang on the fabric, and the lower end side wall of the inserting rod is fixedly connected with a plurality of inserting rods in order to increase the friction strength of the inserting rod and the fabric, so that the heat-resistant ball cannot be loose.
Further, the tool for inserting the expansion assisting balls is a long slat, a plurality of spherical grooves matched with the heat-resistant balls are formed in the long slat, magnet sheets adsorbed with the permanent magnet blocks are inlaid in the spherical grooves, and the expansion assisting balls can be inserted or removed at one time through the long slat, so that time is saved, and working efficiency is improved.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) According to the scheme, the steaming process is effectively accelerated through the expansion assisting ball, the characteristic that the heating bag reacts with water to generate high temperature is utilized to further heat the printing, the defect of rapid heat loss near the printing can be compensated, swelling of fibers and paste is effectively promoted, part of swelling agent on the thermal shrinkage desorption ball is carried away by high-temperature steam generated by the heating bag in the process of being sprayed onto the printing by the steam spraying nozzle, so that swelling of the paste is further promoted, steaming is effectively accelerated, production efficiency is improved, energy consumption is saved, and the method accords with the concept of energy conservation and environmental protection.
(2) The water bag is a heat-shrinkable plastic film, after the water bag falls from the heat absorbing piece, the water bag starts to shrink under the high temperature effect of the heating bag, so that the inside water is extruded to promote the heating bag to continuously heat, the lower end of the heat absorbing piece is inserted into the water bag, the side wall of the heat absorbing piece, which is close to the water bag, is provided with an annular groove, an annular expansion block is fixedly connected in the annular groove, the annular expansion block expands after being heated so as to collapse the brittle clamp, the opening end of the water bag is sleeved on the annular expansion block, the outside of the water bag is sleeved with the brittle clamp, and the brittle clamp is used for sleeving the water bag on the heat absorbing piece so as to play a role in connection.
(3) The thermal shrinkage desorption ball is of a spherical net structure, the inside of the thermal shrinkage desorption ball is filled with sponge which is adsorbed with a swelling agent, and when high-temperature steam generated by the heating bag passes through the thermal shrinkage desorption ball, the swelling agent adsorbed on the thermal shrinkage desorption ball is carried away, so that the swelling agent is diffused to the printing through the steam spraying nozzle.
(4) The size of the heat-resistant ball can be customized according to the size of the printing, the diameter of the inserting rod is 1/7-1/10 of the diameter of the heat-resistant ball mainly for enabling the heat-resistant ball to cover the printing, the diameter of the inserting rod cannot be too large, otherwise macroscopic holes can be left on the textile fabric, the holes cannot be too small, otherwise, the heat-resistant ball cannot be supported and hung on the fabric, the lower end side wall of the inserting rod is fixedly connected with a plurality of the inserting rods, and the friction strength of the inserting rod and the fabric is increased, so that the heat-resistant ball cannot be loose.
(5) The permanent magnet blocks are inlaid on the inner wall of one end of the heat-resistant ball, which is far away from the inserted rod, the tool for inserting the expansion-assisting balls is a long slat, a plurality of spherical grooves matched with the heat-resistant balls are formed in the long slat, magnet sheets adsorbed with the permanent magnet blocks are inlaid in the spherical grooves, and the expansion-assisting balls can be inserted or removed at one time through the long slat, so that the time is saved, and the working efficiency is improved.
Drawings
FIG. 1 is an exemplary diagram of the operation of the present invention;
FIG. 2 is a diagram of a prior art steaming process according to the present invention;
FIG. 3 is a steaming process diagram after the expansion aid ball is added;
FIG. 4 is a perspective view of an expansion ball according to the present invention;
FIG. 5 is a state diagram of the inflation assisting ball of the present invention inserted on a textile fabric;
FIG. 6 is a state diagram of the inflation assisting ball of the present invention after starting operation;
FIG. 7 is a state diagram of the water bag before falling;
FIG. 8 is a view showing the state of the water bladder after being dropped;
FIG. 9 is a front view of a thermal contraction desorption ball of the present invention;
FIG. 10 is a process flow chart of the present invention.
The reference numerals in the figures illustrate:
101 heat resistant ball, 102 inserted link, 2 heat-conducting plate, 201 steam outlet, 3 heat generating package, 4 heat absorbing piece, 401 annular expansion block, 5 water pocket, 501 brittle clamp, 6 thermal contraction desorption ball, 7 steam jet.
Detailed Description
The technical scheme of embodiment 1 will be clearly and completely described with reference to the disclosed drawings, so that the purposes, technical scheme and beneficial effects of the disclosed embodiment are more clear. It will be apparent that the described embodiments are some, but not all, of the embodiments of the present disclosure. All other embodiments, which can be made by one of ordinary skill in the art without the need for inventive faculty, are within the scope of the present disclosure, based on the described embodiments of the present disclosure.
Unless otherwise defined, technical or scientific terms used in this disclosure should be given the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure pertains. The terms "first," "second," and the like, as used in this disclosure, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" and the like means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof without precluding other elements or items. "upper", "lower", "inner", "outer", etc. are used merely to denote relative positional relationships, which may also change accordingly when the absolute position of the object to be described changes.
Examples
Referring to fig. 1-3 and fig. 10, S1, placing a textile fabric on a roller printing machine for printing, and feeding the printed textile fabric into a dryer by a material guiding belt for drying;
S2, continuously sending out the dried textile fabric by the material guiding belt for material collection, inserting an expansion assisting ball in the middle of printing on each horizontal row of the textile fabric before material collection, and then hanging the textile fabric on a hanging frame of a steaming box for steaming;
S3, sequentially taking down the expansion-assisting balls after steaming is completed, and finally beating the holes left when the expansion-assisting balls are flattened and inserted by using a wood board.
Referring to fig. 4-6, the expansion assisting ball comprises a heat resistant ball 101 and an inserting rod 102, the inner wall of the heat resistant ball 101 is fixedly connected with a heat conducting plate 2, the upper end of the heat conducting plate 2 is provided with a steam outlet 201, a plurality of heating drums 3 (which are manufactured by imitating heating drums in the self-heating hot pot, and are not described in detail herein), the inner wall of the heat resistant ball 101 above the heating drums 3 is inlaid with a heat absorbing piece 4, the lower end of the heat absorbing piece 4 is sleeved with a water bag 5, water is contained in the water bag 5, the heat resistant ball 101 is fixedly connected with a heat shrinkage desorption ball 6 in the space at the other side of the heat conducting plate 2, the heat shrinkage desorption ball 6 is of a spherical net structure, the inner part of the heat shrinkage desorption ball 6 is filled with a sponge adsorbing a swelling agent, the side wall of the heat resistant ball 101 is communicated with a plurality of evenly distributed steam nozzles 7, after the steam box starts to work, the water bag 5 falls down after the steam box starts to absorb heat, the water bag 5 and the high-temperature water is carried out from the high-temperature water drum 3, and the high-temperature water vapor is carried out from the high-temperature water drum to the high-temperature water drum, and the swelling agent is further swelled by the high-temperature water drum, and the high-temperature steam is promoted to flow to be more swelled by the high-temperature steam, and the swelling material is more swelled by the high-temperature steam, and the high-temperature steam is more swelled by the water, and the high-temperature steam is more easily swelled, and the high-temperature steam is more, and the high-quality, and the high quality, and the quality is more can be easily and the high.
Referring to fig. 7-8, after the water bag 5 falls from the heat absorbing member 4, the water bag 5 begins to shrink under the high temperature of the heat generating pack 3, so as to push out the water inside to promote the heat generating pack 3 to continue to generate heat, the lower end of the heat absorbing member 4 is inserted into the water bag 5, an annular groove is formed in the side wall of the heat absorbing member 4 near the water bag 5, an annular expansion block 401 (which is made of a thermal expansion material and is well known to those skilled in the art) is fixedly connected in the annular groove, the annular expansion block 401 expands after being heated to collapse the brittle collar 501, the opening end of the water bag 5 is sleeved on the annular expansion block 401, the brittle collar 501 is sleeved outside the water bag 5, and the brittle collar 501 is used for sleeving the water bag 5 on the heat absorbing member 4 to play a role of connection.
Referring to fig. 9, the thermal shrinkage desorption ball 6 is a spherical net structure, and the inside of the thermal shrinkage desorption ball 6 is filled with a sponge adsorbing the swelling agent, when the high temperature steam generated by the heating bag 3 passes through the thermal shrinkage desorption ball 6, the swelling agent adsorbed on the thermal shrinkage desorption ball 6 is carried away, so as to be diffused to the printing through the nozzle 7, the thermal shrinkage desorption ball 6 adopts a thermal shrinkage material, when the high temperature steam passes through the thermal shrinkage desorption ball 6, the thermal shrinkage desorption ball 6 shrinks to enable the sponge to extrude the swelling agent, and the swelling agent evaporates under the high temperature effect and is sprayed onto the printing together with the steam.
Referring to fig. 4, the size of the heat-resistant ball 101 can be customized according to the size of the printing, mainly to enable the heat-resistant ball 101 to cover the printing, the diameter of the insert rod 102 is 1/7-1/10 of the diameter of the heat-resistant ball 101, otherwise, macroscopic holes are left on the textile fabric, and the diameter of the insert rod 102 cannot be too small, otherwise, the heat-resistant ball 101 cannot be supported to hang on the fabric, and a plurality of 1021 are fixedly connected to the side wall of the lower end of the insert rod 102 to increase the friction strength between the insert rod 102 and the fabric, so as to prevent the heat-resistant ball 101 from being loose.
Referring to fig. 1, a permanent magnet block is embedded in an inner wall of an end of the heat-resistant ball 101 far away from the insert rod 102, the tool for inserting the expansion-assisting balls in step S2 is a long slat, a plurality of spherical grooves matched with the heat-resistant ball 101 are formed in the long slat, magnet pieces adsorbed with the permanent magnet block are embedded in the spherical grooves, and a plurality of expansion-assisting balls can be inserted or removed at one time through the long slat, so that time is saved, and working efficiency is improved.
The above description is only of the preferred embodiments of the present invention; the scope of the invention is not limited in this respect. Any person skilled in the art, within the technical scope of the present disclosure, may apply to the present invention, and the technical solution and the improvement thereof are all covered by the protection scope of the present invention.

Claims (8)

1. An environment-friendly printing process for textile fabrics is characterized in that: the method comprises the following steps:
S1, placing textile fabrics on a roller printing machine for printing, and feeding the printed textile fabrics into a dryer by a material guiding belt for drying;
S2, continuously sending out the dried textile fabric by the material guiding belt for material collection, inserting an expansion assisting ball in the middle of printing on each horizontal row of the textile fabric before material collection, and then hanging the textile fabric on a hanging frame of a steaming box for steaming;
The expansion-assisting ball in the step S2 comprises a heat-resisting ball (101) and an inserting rod (102), the heat-resisting ball (101) and the inserting rod (102) are made of high-temperature and water-resistant corrosion-resistant materials, the inside of the heat-resisting ball (101) is of a hollow structure, the inner wall of the heat-resisting ball (101) is fixedly connected with a heat conducting plate (2), the upper end of the heat conducting plate (2) is provided with a steam outlet (201), a plurality of heating bags (3) are arranged in a space on one side of the heat conducting plate (2) of the heat-resisting ball (101), a heat absorbing piece (4) is inlaid in the inner wall of the heat-resisting ball (101) above the heating bags (3), a water bag (5) is sleeved at the lower end of the heat absorbing piece (4), water is contained in the water bag (5), a heat shrinkage desorption ball (6) is fixedly connected in the space on the other side of the heat conducting plate (2), and a plurality of evenly distributed steam nozzles (7) are communicated with the side wall, close to the heat shrinkage desorption ball (6) of the heat shrinkage desorption ball (101).
S3, sequentially taking down the expansion-assisting balls after steaming is completed, and finally beating the holes left when the expansion-assisting balls are flattened and inserted by using a wood board.
2. An environmental protection printing process for textile fabrics according to claim 1, characterized in that: the water bag (5) is a heat-shrinkable plastic film, the lower end of the heat absorbing piece (4) is inserted into the water bag (5), an annular groove is formed in the side wall, close to the water bag (5), of the heat absorbing piece (4), an annular expansion block (401) is fixedly connected in the annular groove, the opening end of the water bag (5) is sleeved on the annular expansion block (401), and a brittle clamp (501) is sleeved outside the water bag (5).
3. An environmental protection printing process for textile fabrics according to claim 1, characterized in that: the thermal shrinkage desorption ball (6) is of a spherical net structure, and the inside of the thermal shrinkage desorption ball (6) is filled with sponge which is adsorbed with a swelling agent.
4. An environmental protection printing process for textile fabrics according to claim 1, characterized in that: the heat absorbing piece (4) comprises an outer heat absorbing plate which is flush with the outer surface of the heat-resistant ball (101), and a heat conducting column is fixedly connected to the inner side of the outer heat absorbing plate.
5. An environmental protection printing process for textile fabrics according to claim 1, characterized in that: the main components of the heating bag (3) comprise sodium carbonate, calcined diatomite, iron powder, aluminum powder, coke powder, active carbon, salt and quicklime.
6. An environmental protection printing process for textile fabrics according to claim 1, characterized in that: the size of the heat-resistant ball (101) can be customized according to the size of printing, the diameter of the inserted link (102) is 1/7-1/10 of the diameter of the heat-resistant ball (101), and a plurality of inserted links (1021) are fixedly connected to the side wall of the lower end of the inserted link (102).
7. An environmental protection printing process for textile fabrics according to claim 1, characterized in that: permanent magnet blocks are inlaid in the inner wall of one end, far away from the inserted rod (102), of the heat-resistant ball (101).
8. An environmental protection printing process for textile fabrics according to claim 7, wherein: the tool for inserting the expansion-assisting ball in the step S2 is a long slat, a plurality of spherical grooves matched with the heat-resisting balls (101) are formed in the long slat, and magnet sheets adsorbed with the permanent magnet blocks are inlaid in the spherical grooves.
CN202210294183.7A 2022-03-23 2022-03-23 Environment-friendly printing process for textile fabric Active CN114592367B (en)

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Application Number Priority Date Filing Date Title
CN202210294183.7A CN114592367B (en) 2022-03-23 2022-03-23 Environment-friendly printing process for textile fabric

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CN114592367B true CN114592367B (en) 2024-06-07

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB615741A (en) * 1945-01-08 1949-01-11 Christian Bener Improvements in or relating to a process for refining textiles
CN101654876A (en) * 2008-08-18 2010-02-24 董建圆 Cotton cloth reactive dye discharge printing process
CN105064080A (en) * 2015-07-16 2015-11-18 鑫缘茧丝绸集团股份有限公司 Real silk embossing process

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB615741A (en) * 1945-01-08 1949-01-11 Christian Bener Improvements in or relating to a process for refining textiles
CN101654876A (en) * 2008-08-18 2010-02-24 董建圆 Cotton cloth reactive dye discharge printing process
CN105064080A (en) * 2015-07-16 2015-11-18 鑫缘茧丝绸集团股份有限公司 Real silk embossing process

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
两相法印花的高效蒸化技术;俞思琴;印染(第05期);25-28 *

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