CN114592299B - Dyeing liquid modulation control system and method based on polyester-cotton fabric - Google Patents
Dyeing liquid modulation control system and method based on polyester-cotton fabric Download PDFInfo
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- CN114592299B CN114592299B CN202210187659.7A CN202210187659A CN114592299B CN 114592299 B CN114592299 B CN 114592299B CN 202210187659 A CN202210187659 A CN 202210187659A CN 114592299 B CN114592299 B CN 114592299B
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- 239000007788 liquid Substances 0.000 title claims abstract description 119
- 238000004043 dyeing Methods 0.000 title claims abstract description 48
- 229920000742 Cotton Polymers 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 26
- 239000004744 fabric Substances 0.000 title claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 238000007790 scraping Methods 0.000 claims abstract description 22
- 238000002156 mixing Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 7
- 239000012192 staining solution Substances 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 abstract description 16
- 239000002994 raw material Substances 0.000 abstract description 5
- 239000000049 pigment Substances 0.000 abstract description 2
- 239000000975 dye Substances 0.000 description 7
- 229920000728 polyester Polymers 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000009013 pigment accumulation Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a dyeing liquid preparation control system and a dyeing liquid preparation control method based on polyester-cotton fabrics, wherein the dyeing liquid preparation control system comprises a preparation tank, the bottom of the preparation tank is fixedly connected with a base, the top of the preparation tank is fixedly connected with a liquid inlet tank, the surface of the liquid inlet tank is fixedly provided with a proportioning tank through a placing plate, a mixing preparation mechanism is arranged in the preparation tank, the surface of the liquid inlet tank is provided with a liquid inlet control mechanism, and a proportioning adjusting mechanism is arranged in the proportioning tank. According to the dyeing liquid modulation control system and method based on the polyester-cotton fabric, the mixing modulation mechanism is arranged, the driving assembly is utilized to drive the center sleeve to rotate, the stirring plate is driven to rotate by taking the center sleeve as the center, meanwhile, the stirring plate is driven to rotate by taking the connecting rod as the center, so that the dyeing liquid is more uniform during modulation, and the inner wall of the modulation tank is scratched by the scraping wall piece, so that the problem that pigment is piled is avoided, and the utilization rate of raw materials is improved.
Description
Technical Field
The invention relates to the technical field of dyeing processing, in particular to a dyeing liquid modulation control system and method based on polyester-cotton fabrics.
Background
Various fabrics woven by polyester staple fiber and cotton fiber blended yarns; has the advantages of stiff and smooth appearance, wear resistance, durability, stable size, easy washing and quick drying, and the like, but has slightly poorer hygroscopicity and air permeability than pure cotton fabrics. The polyester/cotton blend is suitable for making various clothes, and the most common proportion is 65/35, and also 50/50, 35/65, 80/20 and the like. The common polyester-cotton blend yarn of 13.1 (45 inches) is generally produced by blending 1.5 denier, 38 mm polyester staple fibers into slivers and spinning the slivers with combed slivers.
The dyeing liquid of the existing polyester-cotton fabric is often uneven in mixing among dyes in the process of preparing, so that the required dyeing liquid is poor in effect, the corresponding dyeing liquid proportion cannot be controlled, material waste is easy to occur, or the problem of color misalignment is easily caused.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a dyeing liquid preparation control system and method based on polyester-cotton fabric, which solve the problems that the existing dyeing liquid of the polyester-cotton fabric is always uneven in mixing among dyes and cannot control the proportion of the corresponding dyeing liquid in the preparation process.
In order to achieve the above purpose, the invention is realized by the following technical scheme: dye liquor modulation control system based on polyester-cotton fabric, including the modulation jar, the bottom fixedly connected with base of modulation jar, the top fixedly connected with liquid inlet pot of modulation jar, the surface of liquid inlet pot is through placing board fixed mounting and is had the ratio jar, the inside of modulation jar is provided with mixed modulating mechanism, the surface of liquid inlet pot is provided with feed liquor control mechanism, the inside of ratio jar is provided with ratio adjustment mechanism, including the center cover by the drive assembly driven in the mixed modulating mechanism, the top of center cover runs through and rotates there is the center pole, and the top of center pole and the bottom fixed connection of liquid inlet pot, the fixed surface of center pole is connected with a plurality of bevel gears, the surface engagement of bevel gear has rotation gear, rotation gear's fixed surface is connected with the connecting rod, the one end of connecting rod runs through the center cover and extends to the outside of center cover, the one end fixedly connected with stirring plate of connecting rod, one side of stirring plate is provided with scrapes wall unit, including scraping the wall piece in the wall unit, and scrape the surface and the inner wall contact of modulation jar, one side fixedly connected with lug, one side of scraping the lug is connected with the lug, one side of lug, the lug is connected with the inside the lug.
Preferably, the driving assembly comprises a driving motor, the driving motor is fixedly arranged at the bottom of the modulation tank, one end of an output shaft of the driving motor is fixedly connected with a driving rotating shaft through a coupler, one end of the driving rotating shaft penetrates through the modulation tank and extends to the inside of the modulation tank, and the top end of the driving rotating shaft is fixedly connected with the bottom of the center sleeve.
Preferably, the liquid inlet control mechanism comprises a pulling rod, the top end of the pulling rod is fixedly connected with a pulling plate, the bottom end of the pulling rod is fixedly connected with a liquid baffle, the surface of the liquid inlet tank is provided with a through groove, and the inside of the through groove is fixedly connected with a limiting plate.
Preferably, the surface fixedly connected with of pulling pole presses the movable plate, fixedly connected with reset spring between limiting plate and the opposite side of pressing the movable plate, the liquid inlet tank has been seted up to the inside of liquid inlet tank, placing plate and ratio jar.
Preferably, the surface of the liquid inlet tank and the top and the bottom of the liquid inlet tank are respectively provided with an extension groove, the surface of the liquid baffle is in sliding connection with the surfaces of the extension grooves and the liquid inlet tank, and a filter screen is fixedly communicated with the joint of the liquid inlet tank and the modulation tank.
Preferably, the proportioning adjusting mechanism comprises a supporting rod and a poking rod, the bottom end of the supporting rod is rotationally connected with the bottom of the inner cavity of the placing plate, the surface of the placing plate is provided with a placing groove, the surface of the supporting rod is fixedly connected with an adjusting ratchet wheel, the top end of the supporting rod penetrates through the inside of the proportioning tank and is fixedly connected with a separating plate, and the surface of the separating plate is in contact with the inner wall of the proportioning tank.
Preferably, the inside fixedly connected with baffle of proportioning tank, and one side of baffle rotates with the surface of bracing piece and is connected, the one end of stirring rod extends to the inside of standing groove and makes the ratchet rotate through rotating the subassembly, ratchet and the surface in close contact with who adjusts the ratchet.
Preferably, the rotating assembly comprises a rotating pin, two ends of the rotating pin are fixedly connected with the inner surface of the placing groove, a torsion spring is sleeved on the surface of the rotating pin, two ends of the torsion spring are fixedly connected with the inner surface of the placing groove, and the surface of the ratchet and the surface of the torsion spring penetrate and are fixed.
The invention also discloses a dyeing liquid modulation control method based on the polyester-cotton fabric, which specifically comprises the following steps:
s1, proportioning a staining solution: firstly, rotating a poking rod according to the required dyeing liquid proportion, driving a ratchet to rotate by taking a rotating pin as a center by using the poking rod, and simultaneously driving an adjusting ratchet to rotate by a proper angle, wherein the position of the ratchet is recovered by a torsion spring, the poking rod moves in a placing groove, the rotation of the adjusting ratchet synchronously drives the rotation of a separating plate, and the dyeing liquid proportion relation between proportioning tanks at two sides is controlled by the volume generated between the separating plate and a baffle plate;
s2, liquid inlet control: after the proportioning is finished, the pulling rod is pulled to move through the pulling plate, so that the pressing plate is matched with the limiting plate to drive the reset spring to shrink, the liquid baffle plate is driven to move into the extending groove, and the liquid inlet groove is opened to enable dyeing liquid at two sides to enter the liquid inlet groove;
s3, preparing a staining solution: at the moment, the dyeing liquid enters the modulation tank after being filtered by the filter screen, and the driving motor is started to drive the synchronous rotation of the driving rotating shaft and the center sleeve, so that the stirring plate is driven to rotate, and meanwhile, in the rotation process of the center sleeve, the rotating gear at one end of the stirring plate can be driven to rotate on the surface of the bevel gear, and the synchronous rotation of the stirring plate by taking the connecting rod as the center is realized.
Preferably, in S3, the stirring plate rotates around the center sleeve and synchronously rotates around the connecting rod, so that the scraping wall piece continuously rotates on the inner wall of the brewing tank, and the protruding block moves inside the groove.
Advantageous effects
The invention provides a dyeing liquid modulation control system and method based on polyester-cotton fabric. Compared with the prior art, the method has the following beneficial effects:
(1) According to the dyeing liquid modulation control system and method based on the polyester-cotton fabric, the mixing modulation mechanism is arranged, the driving assembly is utilized to drive the center sleeve to rotate, the stirring plate is driven to rotate by taking the center sleeve as the center, meanwhile, the stirring plate is driven to rotate by taking the connecting rod as the center, so that the dyeing liquid is more uniform during modulation, and the inner wall of the modulation tank is scratched by the scraping wall piece, so that the problem that pigment is piled is avoided, and the utilization rate of raw materials is improved.
(2) According to the dyeing liquid modulation control system and method based on the polyester-cotton fabric, the liquid inlet control mechanism is arranged, the pulling plate is utilized to pull the pulling rod to move, the liquid baffle plate is driven to move to the extension groove, the liquid inlet groove is opened to enable the dyeing liquid on two sides to enter the liquid inlet groove, so that the speed of liquid inlet can be conveniently controlled, and meanwhile storage during the proportioning of the dyeing liquid is conveniently carried out.
(3) According to the dyeing liquid modulation control system and method based on the polyester-cotton fabric, the stirring rod is utilized to drive the ratchet to rotate by taking the rotating pin as the center, meanwhile, the adjusting ratchet is driven to rotate by a proper angle, the ratchet position is restored by the torsion spring, the stirring rod moves in the placing groove, the rotation of the adjusting ratchet synchronously drives the rotation of the separating plate, and the dyeing liquid proportion relation between the proportioning tanks on two sides is controlled by the volume generated between the separating plate and the separating plate, so that the proportioning of different dyeing liquids in the modulation is more accurate, and the waste of raw materials is avoided.
Drawings
FIG. 1 is an external perspective view of the present invention;
FIG. 2 is a perspective view of the interior of the brewing canister of the present invention;
FIG. 3 is an internal perspective view of the center housing of the present invention;
FIG. 4 is a perspective view of a hybrid modulation mechanism of the present invention;
FIG. 5 is an exploded view of the wall scraping unit of the present invention;
FIG. 6 is a perspective view of the liquid inlet control mechanism of the present invention;
FIG. 7 is a perspective view of the proportioning adjusting mechanism of the present invention;
FIG. 8 is an exploded view of the three-dimensional structure of the proportioning mechanism of the present invention;
FIG. 9 is an enlarged view of a portion of the structure of FIG. 8A in accordance with the present invention;
FIG. 10 is a process flow diagram of a modulation control method of the present invention.
In the figure: 1-brewing canister, 2-base, 3-feed canister, 4-placement plate, 5-proportioning canister, 6-mixing brewing mechanism, 61-drive assembly, 61-1-drive motor, 61-2-drive spindle, 62-center hub, 63-center rod, 64-bevel gear, 65-turn gear, 66-connecting rod, 67-stirring plate, 68-scraping unit, 68-1-scraping plate, 68-2-bump, 68-3-groove, 7-feed control mechanism, 71-pulling rod, 72-pulling plate, 73-baffle, 74-through slot, 75-limiting plate, 76-pressing plate, 77-return spring, 78-feed slot, 79-extension slot, 710-filter screen, 8-proportioning adjustment mechanism, 81-support rod, 82-stirring rod, 83-placement slot, 84-adjustment ratchet, 85-separation plate, 86-partition plate, 87-turn assembly, 87-1-turn pin, 87-2-torsion spring, 88-ratchet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: the dyeing liquid modulation control system based on the polyester cotton fabric comprises a modulation tank 1, wherein the modulation tank 1 is used for mixing and modulating the dyeing liquid of the polyester cotton fabric, the bottom of the modulation tank 1 is fixedly connected with a base 2, the top of the modulation tank 1 is fixedly connected with a liquid inlet tank 3, the surface of the liquid inlet tank 3 is fixedly provided with a proportioning tank 5 through a placement plate 4, the interior of the modulation tank 1 is provided with a mixing and modulating mechanism 6, the surface of the liquid inlet tank 3 is provided with a liquid inlet control mechanism 7, the interior of the proportioning tank 5 is provided with a proportioning and modulating mechanism 8, the mixing and modulating mechanism 6 comprises a center sleeve 62 driven by a driving component 61, the driving component 61 comprises a driving motor 61-1, the driving motor 61-1 is three asynchronous motors, the driving motor 61-1 is electrically connected with an external power supply, and the driving motor 61-1 is fixedly arranged at the bottom of the modulation tank 1, one end of an output shaft of the driving motor 61-1 is fixedly connected with a driving rotating shaft 61-2 through a coupler, one end of the driving rotating shaft 61-2 penetrates through the brewing tank 1 and extends to the interior of the brewing tank 1, the top end of the driving rotating shaft 61-2 is fixedly connected with the bottom of the center sleeve 62, the top of the center sleeve 62 penetrates through and rotates with a center rod 63, the top end of the center rod 63 is fixedly connected with the bottom of the liquid inlet tank 3, the bottom of the center rod 63 is rotatably connected with the bottom of an inner cavity of the center sleeve 62, the surface of the center rod 63 is fixedly connected with a plurality of bevel gears 64, the surface of the bevel gears 64 is meshed with a rotating gear 65, the surface of the rotating gear 65 is fixedly connected with a connecting rod 66, the connecting part of the connecting rod 66 and the center sleeve 62 is fixedly connected through a rotating bearing, one end of the connecting rod 66 penetrates through the center sleeve 62 and extends to the exterior of the center sleeve 62, one end of the connecting rod 66 is fixedly connected with a stirring plate 67, one side of the stirring plate 67 is provided with a scraping unit 68, the scraping unit 68 comprises a scraping plate 68-1, the scraping plate 68-1 is in close contact with the inner wall of the preparation tank 1, the surface of the scraping plate 68-1 is in contact with the inner wall of the preparation tank 1, one side of the scraping plate 68-1 is fixedly connected with a bump 68-2, sliding clamping is realized between the bump 68-2 and the groove 68-3, one side of the stirring plate 67 is provided with the groove 68-3, the outer surface of the bump 68-2 is in sliding connection with the inner surface of the groove 68-3, the stirring plate 67 is rotated by taking the central sleeve 62 as the center through the driving component 61, the stirring plate 67 is simultaneously driven to rotate by taking the connecting rod 66 as the center, so that the dyeing liquid is more uniform during preparation, and the inner wall of the preparation tank 1 is scratched through the scraping plate 68-1, so that the problem of pigment accumulation is avoided, and the utilization rate of raw materials is improved.
Referring to fig. 6, the liquid inlet control mechanism 7 includes a pull rod 71, a pull plate 72 is fixedly connected to the top end of the pull rod 71, the diameter of the pull plate 72 is larger than that of the through groove 74, the pull rod 71 is prevented from completely immersing into the through groove 74, the bottom end of the pull rod 71 is fixedly connected with a liquid baffle 73, the through groove 74 is formed in the surface of the liquid inlet tank 3, a limiting plate 75 is fixedly connected to the inside of the through groove 74, a pressing plate 76 is fixedly connected to the surface of the pull rod 71, a reset spring 77 is fixedly connected between the limiting plate 75 and the opposite sides of the pressing plate 76, the reset spring 77 is used for applying force to control the liquid baffle 73 to the liquid inlet tank 78, a liquid inlet tank 78 is formed in the inside of the liquid inlet tank 3, the placing plate 4 and the proportioning tank 5, an extension groove 79 is formed in the top and bottom of the liquid inlet tank 3, the surface of the liquid baffle 73 is slidably connected with the surface of the extension groove 79 and the surface of the liquid inlet tank 78, the connection part of the liquid inlet tank 3 and the modulation tank 1 is fixedly communicated with a filter screen 710, the filter screen 710 is used for filtering particles in the dye liquid, the particles in the dye liquid are reduced, the filter screen is influenced by the particles in the dye liquid, the filter screen is conveniently moved to the liquid inlet tank 7 through the control plate 7, and the filter screen is conveniently moved to the liquid inlet tank 72 when the filter screen is conveniently moved to the control the liquid inlet tank 72, and the dye liquid is conveniently moved to the control the liquid inlet tank 72.
Referring to fig. 7-9, the proportioning mechanism 8 includes a supporting rod 81 and a toggle rod 82, the bottom end of the supporting rod 81 is rotatably connected with the bottom of the inner cavity of the placing plate 4, a placing groove 83 is provided on the surface of the placing plate 4, an adjusting ratchet 84 is fixedly connected to the surface of the supporting rod 81, the top end of the supporting rod 81 extends through the inside of the proportioning tank 5 and is fixedly connected with a separating plate 85, the surface of the separating plate 85 contacts with the inner wall of the proportioning tank 5, the separating plate 85 contacts with the inner wall of the proportioning tank 5 and is watertight, a baffle 86 is fixedly connected with the inside of the proportioning tank 5, one side of the baffle 86 is fixedly connected with the inner wall of the proportioning tank 5, the other side of the baffle 86 contacts with the surface of the supporting rod 81 and is watertight, one side of the baffle 86 is rotatably connected with the surface of the supporting rod 81, one end of the toggle rod 82 extends to the inside of the placing groove 83 to enable the ratchet 88 to rotate through a rotating assembly 87, the ratchet 88 is closely contacted with the surface of the adjusting ratchet 84, the rotating component 87 comprises a rotating pin 87-1, two ends of the rotating pin 87-1 are fixedly connected with the inner surface of the placing groove 83, the surface of the rotating pin 87-1 is sleeved with a torsion spring 87-2, two ends of the torsion spring 87-2 are fixedly connected with the inner surface of the placing groove 83, the surface of the ratchet 88 is fixedly penetrated with the surface of the torsion spring 87-2, the ratchet 88 is driven by the stirring rod 82 to rotate by taking the rotating pin 87-1 as the center through the proportioning adjusting mechanism 8, the adjusting ratchet 84 is driven to rotate by a proper angle, the position of the ratchet 88 is recovered through the torsion spring 87-2, the stirring rod 82 moves in the placing groove 83, the rotation of the adjusting ratchet 84 synchronously drives the rotation of the separating plate 85, and the ratio of the dyeing liquids between the proportioning tanks 5 on two sides is controlled by the volume generated between the separation plate 85 and the separation plate 86, so that the proportioning of different dyeing liquids during the preparation is more accurate, and the waste of raw materials is avoided.
Referring to fig. 10, the invention also discloses a dyeing liquid modulation control method based on polyester-cotton fabric, which specifically comprises the following steps:
s1, proportioning a staining solution: firstly, the poking rod 82 is rotated according to the required dyeing liquid proportion, the poking rod 82 is utilized to drive the ratchet 88 to rotate by taking the rotation pin 87-1 as the center, meanwhile, the adjusting ratchet 84 is driven to rotate by a proper angle, wherein the position of the ratchet 88 is restored by twisting the spring 87-2, the poking rod 82 moves in the placing groove 83, the rotation of the adjusting ratchet 84 synchronously drives the rotation of the separating plate 85, and the dyeing liquid proportion relation between the proportioning tanks 5 at two sides is controlled by the volume generated between the separating plate 85 and the partition plate 86;
s2, liquid inlet control: after the proportioning is finished, the pulling rod 71 is pulled to move through the pulling plate 72, so that the pressing plate 76 is matched with the limiting plate 75 to drive the reset spring 77 to shrink, the liquid blocking plate 73 is driven to move into the extending groove 79, and the liquid inlet groove 78 is opened to enable dyeing liquid on two sides to enter the liquid inlet tank 3;
s3, preparing a staining solution: at this time, the dyeing liquid enters the preparation tank 1 after being filtered by the filter screen 710, and the driving motor 61-1 is started to drive the driving shaft 61-2 and the center sleeve 62 to synchronously rotate, so that the stirring plate 67 is driven to rotate, and meanwhile, in the rotating process of the center sleeve 62, the rotating gear 65 at one end of the stirring plate 67 is driven to rotate on the surface of the bevel gear 64, so that the stirring plate 67 synchronously rotates by taking the connecting rod 66 as the center.
In the embodiment of the present invention, when the stirring plate 67 in S3 rotates around the center sleeve 62 and synchronously rotates around the connecting rod 66, the scraping plate 68-1 continuously rotates on the inner wall of the brewing canister 1, and the protruding block 68-2 moves inside the groove 68-3.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Dye liquor modulation control system based on polyester-cotton fabric, including modulation jar (1), the bottom fixedly connected with base (2) of modulation jar (1), the top fixedly connected with liquid inlet pot (3) of modulation jar (1), the surface of liquid inlet pot (3) has proportioning tank (5) through placing board (4) fixed mounting, its characterized in that: a mixing and modulating mechanism (6) is arranged in the modulating tank (1), a liquid inlet control mechanism (7) is arranged on the surface of the liquid inlet tank (3), and a proportioning adjusting mechanism (8) is arranged in the proportioning tank (5);
the mixing and modulating mechanism (6) comprises a center sleeve (62) driven by a driving assembly (61), a center rod (63) penetrates through the top of the center sleeve (62), the top end of the center rod (63) is fixedly connected with the bottom of a liquid inlet tank (3), a plurality of bevel gears (64) are fixedly connected to the surface of the center rod (63), rotating gears (65) are meshed with the surfaces of the bevel gears (64), connecting rods (66) are fixedly connected to the surfaces of the rotating gears (65), one end of each connecting rod (66) penetrates through the center sleeve (62) and extends to the outside of the center sleeve (62), a stirring plate (67) is fixedly connected to one end of each connecting rod (66), and a wall scraping unit (68) is arranged on one side of each stirring plate (67);
the wall scraping unit (68) comprises wall scraping sheets (68-1), the surfaces of the wall scraping sheets (68-1) are in contact with the inner wall of the brewing tank (1), one side of each wall scraping sheet (68-1) is fixedly connected with a convex block (68-2), one side of each stirring plate (67) is provided with a groove (68-3), and the outer surfaces of the convex blocks (68-2) are in sliding connection with the inner surfaces of the grooves (68-3);
the liquid inlet control mechanism (7) comprises a pulling rod (71), the top end of the pulling rod (71) is fixedly connected with a pulling plate (72), the bottom end of the pulling rod (71) is fixedly connected with a liquid baffle plate (73), a through groove (74) is formed in the surface of the liquid inlet tank (3), a limiting plate (75) is fixedly connected to the inside of the through groove (74), a pressing plate (76) is fixedly connected to the surface of the pulling rod (71), a reset spring (77) is fixedly connected between the limiting plate (75) and the opposite side of the pressing plate (76), and a liquid inlet tank (78) is formed in the inside of the liquid inlet tank (3), the inside of the placing plate (4) and the inside of the proportioning tank (5);
including bracing piece (81) and stirring rod (82) in proportioning adjusting mechanism (8), the bottom of bracing piece (81) rotates with the bottom of placing board (4) inner chamber and is connected, standing groove (83) have been seted up on the surface of placing board (4), the fixed surface of bracing piece (81) is connected with adjusts ratchet (84), the top of bracing piece (81) runs through the inside that extends to proportioning tank (5) and fixedly connected with separation board (85), and the surface of separation board (85) contacts with the inner wall of proportioning tank (5), the inside fixedly connected with baffle (86) of proportioning tank (5), and one side of baffle (86) rotates with the surface of bracing piece (81) and is connected, the one end of stirring rod (82) extends to the inside of standing groove (83) and makes ratchet (88) rotate through rotating assembly (87), ratchet (88) and the surface in close contact with of adjusting ratchet (84).
2. The polyester-cotton fabric-based dyeing liquor modulation control system according to claim 1, wherein: the device is characterized in that the driving assembly (61) comprises a driving motor (61-1), the driving motor (61-1) is fixedly arranged at the bottom of the modulation tank (1), one end of an output shaft of the driving motor (61-1) is fixedly connected with a driving rotating shaft (61-2) through a coupler, one end of the driving rotating shaft (61-2) penetrates through the modulation tank (1) and extends to the inside of the modulation tank (1), and the top end of the driving rotating shaft (61-2) is fixedly connected with the bottom of the center sleeve (62).
3. The polyester-cotton fabric-based dyeing liquor modulation control system according to claim 2, wherein: extension grooves (79) are formed in the surface of the liquid inlet tank (3) and located at the top and the bottom of the liquid inlet tank (78), the surface of the liquid baffle plate (73) is connected with the surfaces of the extension grooves (79) and the liquid inlet tank (78) in a sliding mode, and a filter screen (710) is fixedly communicated with the joint of the liquid inlet tank (3) and the modulation tank (1).
4. The polyester-cotton fabric-based dyeing liquor modulation control system according to claim 3, wherein: the rotary assembly (87) comprises a rotary pin (87-1), two ends of the rotary pin (87-1) are fixedly connected with the inner surface of the placing groove (83), a torsion spring (87-2) is sleeved on the surface of the rotary pin (87-1), two ends of the torsion spring (87-2) are fixedly connected with the inner surface of the placing groove (83), and the surface of the ratchet (88) and the surface of the torsion spring (87-2) penetrate through and are fixed.
5. The method for implementing the polyester-cotton fabric-based dyeing liquid modulation control system according to claim 4, wherein: the method specifically comprises the following steps:
s1, proportioning a staining solution: firstly, a poking rod (82) is rotated according to the required dyeing liquid proportion, the poking rod (82) is utilized to drive a ratchet (88) to rotate by taking a rotating pin (87-1) as the center, meanwhile, an adjusting ratchet (84) is driven to rotate by a proper angle, wherein the position of the ratchet (88) is recovered by a torsion spring (87-2), the poking rod (82) moves in a placing groove (83), the rotation of the adjusting ratchet (84) synchronously drives the rotation of a separating plate (85), and the dyeing liquid proportion relation between two side proportioning tanks (5) is controlled through the volume generated between the separating plate (85) and a partition plate (86);
s2, liquid inlet control: after the proportioning is finished, the pulling rod (71) is pulled to move through the pulling plate (72), so that the pressing plate (76) is matched with the limiting plate (75) to drive the reset spring (77) to shrink, the liquid baffle plate (73) is driven to move into the extension groove (79), and the liquid inlet groove (78) is opened to enable dyeing liquid at two sides to enter the liquid inlet groove (3);
s3, preparing a staining solution: at this time, the dyeing liquid enters the modulation tank (1) after being filtered by the filter screen (710), and the driving motor (61-1) is started to drive the driving rotating shaft (61-2) and the center sleeve (62) to synchronously rotate, so that the stirring plate (67) is driven to rotate, and meanwhile, in the rotating process of the center sleeve (62), the rotating gear (65) at one end of the stirring plate (67) is driven to rotate on the surface of the bevel gear (64), and the stirring plate (67) synchronously rotates by taking the connecting rod (66) as the center.
6. The control method of the polyester-cotton fabric-based dyeing liquid modulation control system according to claim 5, wherein: in the step S3, when the stirring plate (67) rotates around the center sleeve (62) and synchronously rotates around the connecting rod (66), the scraping plate (68-1) continuously rotates on the inner wall of the brewing tank (1), and the protruding block (68-2) moves in the groove (68-3).
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| CN202210187659.7A CN114592299B (en) | 2022-02-28 | 2022-02-28 | Dyeing liquid modulation control system and method based on polyester-cotton fabric |
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| CN114592299B true CN114592299B (en) | 2023-12-05 |
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Citations (5)
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| CN110947321A (en) * | 2019-12-17 | 2020-04-03 | 王灼义 | Dyeing auxiliary proportioning device for textile printing and dyeing |
| CN113123052A (en) * | 2021-03-09 | 2021-07-16 | 张敏捷 | Dyeing liquid heating device based on printing and dyeing processing |
| CN113262701A (en) * | 2021-05-18 | 2021-08-17 | 安徽双盈纺织有限公司 | Cloth dyeing slurry preparation stirring device and slurry mixing stirring method |
| CN113818174A (en) * | 2021-09-28 | 2021-12-21 | 杭州萧越染织有限公司 | Wastewater circulating dyeing system and method based on ultra-low bath ratio dyeing process |
| CN215481720U (en) * | 2021-07-06 | 2022-01-11 | 浙江诺亿毛纺印染有限公司 | Polyester-cotton fabric environment-friendly dye-loading equipment |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110947321A (en) * | 2019-12-17 | 2020-04-03 | 王灼义 | Dyeing auxiliary proportioning device for textile printing and dyeing |
| CN113123052A (en) * | 2021-03-09 | 2021-07-16 | 张敏捷 | Dyeing liquid heating device based on printing and dyeing processing |
| CN113262701A (en) * | 2021-05-18 | 2021-08-17 | 安徽双盈纺织有限公司 | Cloth dyeing slurry preparation stirring device and slurry mixing stirring method |
| CN215481720U (en) * | 2021-07-06 | 2022-01-11 | 浙江诺亿毛纺印染有限公司 | Polyester-cotton fabric environment-friendly dye-loading equipment |
| CN113818174A (en) * | 2021-09-28 | 2021-12-21 | 杭州萧越染织有限公司 | Wastewater circulating dyeing system and method based on ultra-low bath ratio dyeing process |
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