Full-automatic door plate processing production line
Technical Field
The invention relates to the technical field of door plate processing, in particular to a full-automatic door plate processing production line.
Background
In the furniture trade, along with people to the requirement of cabinet door more and more high, wooden composite door board kind is also more and more diversified, and the door plant is using in the installation, need carry out the banding operation at the door plant, then installs tool to lock and hinge respectively at the door plant both ends, for making the follow-up installation of door plant more simple and convenient, usually at the beginning of door plant processing, set up the lockhole that is used for the tool to lock installation respectively in advance and be used for hinge connection's hinge groove.
However, with regard to present traditional door plant processing lines at the door plant both sides banding back that finishes, generally need artifical manual regulation operation of overturning to the door plant, can realize just that degree of automation is low to the remaining both ends banding operation of door plant to processing production efficiency is comparatively low, and door plant trompil fluting efficiency is difficult to follow door plant banding efficiency, relatively influences whole machining efficiency.
Disclosure of Invention
In view of the above, the invention provides a full-automatic door panel processing production line, which can automatically turn over and adjust through a rotating platform door panel, so that the edge cleaning and edge sealing operations of four sides of the door panel are realized, manual turning is not needed, the automatic processing degree is higher, and according to the characteristic that the opening and slotting time is far longer than that of the edge sealing operation, a single edge sealing line is connected with four opening and slotting lines so as to deal with the edge sealing efficiency of the door panel, and further, the door panel processing production efficiency is greatly improved on the basis of the original operation.
The invention provides a full-automatic door plate processing production line, which specifically comprises the following steps: a base; the top of the base is rotatably connected with a conveying roller, the rear end of the bottom of the base is provided with a motor, and the motor is connected with the conveying roller through a transmission belt; the front end of the top of the base is connected with a main clamping piece and two auxiliary clamping pieces, the top ends of the main clamping piece and the auxiliary clamping pieces are higher than the top of the conveying roller, the main clamping piece is respectively connected with the two auxiliary clamping pieces through transmission gears, and the main clamping piece is connected with the air cylinder A; a movable support is arranged in the rear end of the base, a baffle is arranged in the movable support, and the baffle is connected with the cylinder B; the base bottom is rotated and is connected with the screw rod, and the screw rod links to each other with movable support and actuating lever respectively, and the actuating lever rotates to be connected in the base bottom to the actuating lever right-hand member is equipped with the hand wheel.
Optionally, the baffle is rotatably connected to the movable support, and when the baffle is rotated to be in a vertical state, the top end of the baffle is higher than the top of the conveying roller.
Optionally, the bottom of the movable support is rotatably connected with an air cylinder B, and a piston rod of the air cylinder B is rotatably connected with the bottom end of the baffle.
Optionally, a longitudinal sliding hole is formed in the rear end of the base, and the movable support is slidably connected in the longitudinal sliding hole.
Optionally, a screw hole is formed in the front end of the movable support, the rear end of the screw rod is in threaded connection with the screw hole, a driven bevel gear is arranged at the front end of the screw rod, a driving bevel gear is arranged at the left end of the driving rod, and the driving bevel gear is meshed with the driven bevel gear.
Optionally, three transverse sliding holes are formed in the top of the base at intervals, a sliding block is arranged at the bottom of the main clamping piece, the sliding block at the bottom of the main clamping piece is connected in the transverse sliding holes in a sliding mode, a sliding block is arranged at the bottom of the auxiliary clamping piece, the sliding block at the bottom of the auxiliary clamping piece is connected in the transverse sliding holes in a sliding mode, and the two auxiliary clamping pieces are located at the front end and the rear end of the main clamping piece respectively.
Optionally, the top of the base is symmetrically and rotatably connected with two transmission gears, two sides of the main clamping piece are respectively provided with teeth, two sides of the main clamping piece are respectively meshed with the two transmission gears, two auxiliary clamping pieces are respectively provided with teeth on the inner sides opposite to each other, and the inner sides of the auxiliary clamping pieces are meshed with the transmission gears.
Optionally, a cylinder a is installed at the bottom of the base, and a piston rod of the cylinder a is connected with the left end of the main clamping piece.
Optionally, the front end and the rear end of the base are respectively connected with the two rotary platforms, the conveying platform is respectively connected with the four bases through the rotary platforms, and the conveying platform is connected with the conveying platform through the rotary platforms.
Advantageous effects
According to the full-automatic door plate processing production line disclosed by the embodiments of the invention, compared with the traditional door plate processing production line, automatic overturning adjustment can be performed through rotating the platform door plate, edge cleaning and edge sealing operations of four sides of the door plate are realized, manual plate turning is not needed, the automatic processing degree is higher, and according to the characteristic that the opening and slotting time is far longer than that of the edge sealing operation, a single edge sealing line is connected with four opening and slotting lines so as to deal with the edge sealing efficiency of the door plate, and further the door plate processing production efficiency is greatly improved on the basis of the original operation.
In addition, through the arrangement of the baffle and the air cylinder B, when the door plate reaches the processing position, the air cylinder B drives the baffle to rotate upwards for adjustment, so that the top end of the baffle is higher than the top of the conveying roller, the door plate is blocked by the baffle and can stay in the processing position, and the opening effect of a door plate lock hole and a hinge groove is guaranteed; and the setting of cooperation movable support, screw rod and actuating lever can be according to the difference of door plant length, through waveing actuating lever right-hand member hand wheel, it is rotatory to drive base bottom screw rod, and the screw rod further drives movable support front and back slide adjusting, fixes the movable support after the slide adjusting through screw thread self-locking performance, changes the baffle position, makes the door plant can be in the front and back central point position of processing position, ensures the grooved accurate nature of door plant trompil, and better be applicable to different specification door plant processing and use needs.
In addition, through the arrangement of the main clamping piece and the auxiliary clamping piece, the main clamping piece and the auxiliary clamping piece can be adjusted in a sliding mode according to different widths of the door panel to be processed, so that the main clamping piece and the auxiliary clamping piece are respectively clamped at the left end and the right end of the door panel, the effect of fixing and clamping the door panel is achieved, and the stability of opening a door panel lock hole and opening a hinge groove is guaranteed; and the setting of cooperation drive gear and cylinder A, when cylinder A drove the main folder and inwards slided, the main folder drove two drive gear synchronous rotations, and drive gear drives two respectively and assists the folder and inwards removes, guarantees the synchronism that main folder and assistance folder removed the regulation, makes centre gripping fixed state's door plant can be in the central point about the processing position, further guarantees the grooved accuracy nature of door plant trompil.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly described below.
The drawings in the following description relate to some embodiments of the invention only and are not intended to limit the invention.
In the drawings:
FIG. 1 shows a schematic diagram of the overall structure of a production line according to an embodiment of the invention;
FIG. 2 illustrates a schematic side-of-axis configuration of a door panel in a check grip configuration in accordance with an embodiment of the present invention;
FIG. 3 illustrates a schematic side view of a pedestal roof according to an embodiment of the present invention;
FIG. 4 shows a schematic view of a base bottom shaft side structure according to an embodiment of the invention;
FIG. 5 shows a schematic view of a pedestal top conveyor roller connection according to an embodiment of the invention;
FIG. 6 is a schematic diagram illustrating a main clamp, an auxiliary clamp, and a transmission gear connection according to an embodiment of the present invention;
FIG. 7 illustrates a schematic view of a cradle, screw and drive rod connection according to an embodiment of the present invention;
FIG. 8 is a schematic view showing an axial side structure of a baffle in an inclined state according to an embodiment of the present invention;
fig. 9 shows a schematic view of a split structure of the movable support, the baffle plate and the cylinder B according to the embodiment of the invention.
List of reference numerals
1. A base; 101. a transverse slide hole; 102. a longitudinal slide hole; 2. a conveying roller; 3. a transmission belt; 4. a motor; 5. a main clamp; 6. an auxiliary clamp piece; 7. a cylinder A; 8. a transmission gear; 9. a movable support; 901. a screw hole; 10. a baffle plate; 11. a cylinder B; 12. a screw; 1201. a driven bevel gear; 13. a drive rod; 1301. a drive bevel gear; 14. a conveying platform; 15. and rotating the platform.
Detailed Description
In order to make the objects, aspects and advantages of the embodiments of the present invention more apparent, the embodiments of the present invention will be described in detail with reference to the accompanying drawings. Unless otherwise indicated, terms used herein have the ordinary meaning in the art. Like reference symbols in the various drawings indicate like elements.
Example (b):
please refer to fig. 1 to fig. 9:
the invention provides a full-automatic door plate processing production line, which comprises: a base 1; the top of the base 1 is rotatably connected with a conveying roller 2, the rear end of the bottom of the base 1 is provided with a motor 4, and the motor 4 is connected with the conveying roller 2 through a transmission belt 3; the front end of the top of the base 1 is connected with a main clamping piece 5 and two auxiliary clamping pieces 6, the top ends of the main clamping piece 5 and the auxiliary clamping pieces 6 are higher than the top of the conveying roller 2, the main clamping piece 5 is respectively connected with the two auxiliary clamping pieces 6 through a transmission gear 8, and the main clamping piece 5 is connected with an air cylinder A7; three transverse sliding holes 101 are formed in the top of the base 1 at intervals, a sliding block is arranged at the bottom of the main clamping piece 5, the sliding block at the bottom of the main clamping piece 5 is connected in the transverse sliding holes 101 in a sliding mode, the sliding block at the bottom of the auxiliary clamping piece 6 is connected in the transverse sliding holes 101 in a sliding mode, the two auxiliary clamping pieces 6 are respectively located at the front end and the rear end of the main clamping piece 5, the main clamping piece 5 and the auxiliary clamping pieces 6 can be adjusted in a sliding mode according to the width difference of a door panel to be machined, the main clamping piece 5 and the auxiliary clamping pieces 6 are respectively clamped at the left end and the right end of the door panel, the effect of fixing and clamping the door panel is achieved, and the stability of the door panel lock hole and the hinge groove is guaranteed; a movable support 9 is arranged in the rear end of the base 1, a baffle plate 10 is arranged in the movable support 9, and the baffle plate 10 is connected with a cylinder B11; the baffle 10 is rotatably connected to the movable support 9, when the baffle 10 rotates to a vertical state, the top end of the baffle 10 is higher than the top of the conveying roller 2, the bottom of the movable support 9 is rotatably connected with the air cylinder B11, a piston rod of the air cylinder B11 is rotatably connected with the bottom end of the baffle 10, when the door plate reaches a processing position, the air cylinder B11 drives the baffle 10 to rotate upwards for adjustment, so that the top end of the baffle 10 is higher than the top of the conveying roller 2, the door plate is blocked by the baffle 10, the door plate can stay in the processing position, and the opening effect of a door plate lock hole and a hinge groove is guaranteed; the bottom of the base 1 is rotatably connected with a screw 12, the screw 12 is respectively connected with the movable support 9 and a driving rod 13, the driving rod 13 is rotatably connected to the bottom of the base 1, and a hand wheel is arranged at the right end of the driving rod 13.
In addition, according to the embodiment of the present invention, as shown in fig. 4, a longitudinal sliding hole 102 is formed inside the rear end of the base 1, and the movable support 9 is slidably connected inside the longitudinal sliding hole 102;
by adopting the technical scheme, the movable support 9 can be adjusted in a front-back sliding mode according to the length difference of the door plate, the position of the baffle 10 is changed, the door plate can be located at the front center and the rear center of the processing position, the accuracy of slotting of the door plate is guaranteed, and the movable support is better suitable for processing and using door plates of different specifications.
In addition, according to the embodiment of the present invention, as shown in fig. 4, 7 and 8, a screw hole 901 is formed at the front end of the movable support 9, the rear end of the screw 12 is screwed into the screw hole 901, a driven bevel gear 1201 is arranged at the front end of the screw 12, a driving bevel gear 1301 is arranged at the left end of the driving rod 13, and the driving bevel gear 1301 is engaged with the driven bevel gear 1201;
adopt above-mentioned technical scheme, through waveing actuating lever 13 right-hand member hand wheel, drive base 1 bottom screw rod 12 rotatory, slide adjusting around screw rod 12 further drives movable support 9, fixes movable support 9 after the slide adjusting through screw thread self-locking performance, the stability of guarantee movable support 9 when using.
In addition, according to the embodiment of the present invention, as shown in fig. 3 and fig. 6, two transmission gears 8 are rotatably connected to the top of the base 1 in a symmetrical manner, two sides of the main clip 5 are respectively provided with teeth, two sides of the main clip 5 are respectively engaged with the two transmission gears 8, two opposite inner sides of the two auxiliary clips 6 are respectively provided with teeth, the inner sides of the auxiliary clips 6 are engaged with the transmission gears 8, the bottom of the base 1 is provided with the cylinder a7, and a piston rod of the cylinder a7 is connected to the left end of the main clip 5;
by adopting the technical scheme, when the cylinder A7 drives the main clamping piece 5 to slide inwards, the main clamping piece 5 drives the two transmission gears 8 to synchronously rotate, the transmission gears 8 respectively drive the two auxiliary clamping pieces 6 to move inwards, the synchronism of the movement and the adjustment of the main clamping piece 5 and the auxiliary clamping pieces 6 is guaranteed, the door panel in a clamping and fixing state can be positioned at the left and right central parts of a processing position, and the accuracy of the slotting of the door panel is further guaranteed.
In addition, according to the embodiment of the present invention, as shown in fig. 1, the front and rear ends of the base 1 are respectively connected to two rotating platforms 15, the conveying platforms 14 are respectively connected to the four bases 1 through the rotating platforms 15, and the conveying platforms 14 are connected through the rotating platforms 15;
adopt above-mentioned technical scheme, accomplish clear limit and banding operation when the door plant both sides, rotary platform 15 overturns the regulation to the door plant behind the both sides banding, so that carry out clear limit and banding operation back to the remaining both sides of door plant, need not artifical manual board that turns over, degree of automation is higher, and according to the characteristics that the trompil fluting time is far longer than the banding operation, link to each other single banding circuit with four trompil fluting circuits, in order to deal with door plant banding efficiency, and then promote door plant processing production efficiency by a wide margin on original basis.
The specific use mode and function of the embodiment are as follows: when the edge banding machine is used, when a door panel moves to the position of the edge banding machine through the conveying platform 14, the edge banding machine carries out edge cleaning and edge banding operation on two sides of the door panel in a moving state, the rotary platform 15 carries out turnover adjustment on the door panel with two edge banded sides, the other two sides of the door panel can move to the position of the other edge banding machine through the conveying platform 14, after the edge cleaning and edge banding operation is carried out on the remaining two sides of the door panel, manual turning is not needed, the automatic processing degree is higher, and according to the characteristic that the opening and slotting time is far longer than the edge banding operation, a single edge banding circuit is connected with four opening and slotting circuits so as to deal with the edge banding efficiency of the door panel, and further the door panel processing production efficiency is greatly improved on the basis of the original technology; when the door plate reaches the top of the base 1, a hole is opened and the groove is opened, according to the difference of the length of the door plate, a hand wheel at the right end of the driving rod 13 is shaken to drive a screw 12 at the bottom of the base 1 to rotate, the screw 12 further drives the movable support 9 to slide back and forth, the movable support 9 after sliding adjustment is fixed through the thread self-locking performance, and then the position of the baffle plate 10 is changed; then the air cylinder B11 drives the baffle 10 to rotate upwards for adjustment, so that the top end of the baffle 10 is higher than the top of the conveying roller 2, the motor 4 drives the conveying roller 2 to rotate through the driving belt 3, the conveying roller 2 conveys the door plate to a processing position, and the baffle 10 blocks the door plate so that the door plate can stay at the front center part and the rear center part of the processing position; last cylinder A7 drives main folder 5 and inwards slides, and main folder 5 drives two drive gear 8 synchronous rotations, and drive gear 8 drives two auxiliary folder 6 respectively and inwards moves, makes main folder 5 and auxiliary folder 6 centre gripping respectively at the door plant left and right sides both ends, plays the fixed centre gripping effect to the door plant, and centre gripping fixed state's door plant can be in the central point about the processing position, guarantees the grooved accuracy of door plant trompil.
Finally, it should be noted that, when describing the positions of the components and the matching relationship therebetween, the present invention is usually illustrated by one/a pair of components, however, it should be understood by those skilled in the art that such positions, matching relationship, etc. are also applicable to other/other pairs of components.
The above description is intended to be illustrative of the present invention and not to limit the scope of the invention, which is defined by the claims appended hereto.