CN114457311A - High-entropy alloy nanocrystalline coating for bipolar plate of proton exchange membrane fuel cell and preparation method thereof - Google Patents

High-entropy alloy nanocrystalline coating for bipolar plate of proton exchange membrane fuel cell and preparation method thereof Download PDF

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CN114457311A
CN114457311A CN202111680633.8A CN202111680633A CN114457311A CN 114457311 A CN114457311 A CN 114457311A CN 202111680633 A CN202111680633 A CN 202111680633A CN 114457311 A CN114457311 A CN 114457311A
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entropy alloy
bipolar plate
fuel cell
coating
exchange membrane
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徐江
彭爽
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3464Sputtering using more than one target
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • B22F3/14Both compacting and sintering simultaneously
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/045Alloys based on refractory metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/16Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
    • C23C14/165Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon by cathodic sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3407Cathode assembly for sputtering apparatus, e.g. Target
    • C23C14/3414Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0204Non-porous and characterised by the material
    • H01M8/0206Metals or alloys
    • H01M8/0208Alloys

Abstract

The invention relates to a high-entropy alloy nanocrystalline coating for a bipolar plate of a proton exchange membrane fuel cell and a preparation method thereof. And forming the TiZrHfMoW high-entropy alloy coating with the nano isometric crystal structure on the surface of the pure titanium by using a double-cathode plasma sputtering deposition technology. The adjustable technological parameters of the double-cathode plasma sputtering deposition are target material voltage, workpiece voltage, the distance between the workpiece and the target material, argon gas pressure, deposition time and the like. The coating is formed by a single-phase BCC structure high-entropy alloy solid solution phase, has a nanoscale isometric crystal structure, is well combined with a titanium substrate, improves the surface hardness of the bipolar plate, has a low corrosion rate and good pitting corrosion resistance in a fluorine-containing ion acidic medium, and can meet the requirements of high performance and long-term use of the metal bipolar plate of the fuel cell.

Description

High-entropy alloy nanocrystalline coating for bipolar plate of proton exchange membrane fuel cell and preparation method thereof
Technical Field
The invention relates to a high-entropy alloy coating and a preparation method thereof, in particular to a high-entropy alloy nanocrystalline coating for a bipolar plate of a proton exchange membrane fuel cell and a preparation method thereof.
Background
With the maturation of hydrogen production technology and alloy hydrogen storage technology, clean, efficient and renewable hydrogen energy can be used as green energy to enter the society on a large scale. The fuel cell can directly convert chemical energy stored in hydrogen into electric energy, the conversion efficiency is not limited by Carnot cycle, and the fuel cell is a hydrogen energy conversion device widely used at present. Among the fuel cells, Proton Exchange Membrane Fuel Cells (PEMFCs) have high energy density, short start-up time, and low operation noise, and are often used as stable power supply devices for mobile devices such as automobiles and unmanned aerial vehicles. The basic structure of a PEMFC stack may be divided into a proton exchange membrane, a catalyst layer, a diffusion layer, and a bipolar plate (current collector layer). The bipolar plates have the main functions of providing gas and coolant flow channels, separating hydrogen and oxygen, uniformly distributing reaction media, establishing a current path between a cathode and an anode connected in series, conducting heat, dissipating heat, removing water as a reaction product and the like. Currently, the most widely used bipolar plate material is a metallic material. Compared with graphite materials, metal materials have the advantages of good mechanical strength, electric conduction and heat conduction performance, air tightness and easiness in processing into thin plates. The high corrosion resistance and low density of pure titanium (CP-Ti) makes it of greater interest than other metallic materials, given the acidic and humid working environment in PEMFCs and the high fraction of bipolar plates in the total stack weight. However, due to the gradual deterioration of the proton exchange membrane during the operation of the cell, the fluorine ions released by the proton exchange membrane can react with the passive film on the surface of the titanium, and the corrosion resistance of the titanium bipolar plate is reduced. In order to further improve the corrosion resistance of the pure titanium bipolar plate, the preparation of the coating on the bipolar plate is an effective protection scheme. The high-entropy alloy has higher corrosion resistance and mechanical property than the traditional alloy due to the unique high mixed entropy characteristic. Meanwhile, compared with transition metal nitride and carbide coatings, the modulus difference of the high-entropy alloy coating and a pure titanium matrix is smaller. Therefore, the high-entropy alloy coating is a potential corrosion-resistant coating of the bipolar plate.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to provide a high-entropy alloy nanocrystalline coating for a bipolar plate of a proton exchange membrane fuel cell.
The invention also aims to provide a preparation method of the high-entropy alloy nanocrystalline coating.
The technical scheme is as follows: the invention relates to a preparation method of a high-entropy alloy nanocrystalline coating for a bipolar plate of a proton exchange membrane fuel cell, which is characterized in that a TiZrHfMoW high-entropy alloy coating with a nano isometric crystal structure is formed on the surface of pure titanium (CP-Ti) by utilizing a double-cathode plasma sputtering deposition technology.
Furthermore, the target material is prepared by mixing high-purity metal powder of Ti, Zr, Hf, Mo and W with the purity of more than or equal to 99.9 percent and the grain diameter of 300 meshes and then performing vacuum hot-pressing sintering, and the component ratio of the high-purity metal powder is 8.01 wt.% of Ti, 15.27 wt.% of Zr, 29.88 wt.% of Hf, 16.06 wt.% of Mo and 30.78 percent of W. Target voltage 900-. The workpiece voltage is 300-350V. The pole pitch is 10 mm. The pressure of argon is 35-40 Pa. The deposition time is 3-3.5 h. The deposition temperature is 700 ℃ and 800 ℃. The corrosion-resistant TiZrHfMoW high-entropy alloy nanocrystalline coating of the PEMFC metal bipolar plate is prepared by the method.
The TiZrHfMoW high-entropy alloy coating prepared by the double-cathode plasma sputtering deposition technology has good corrosion resistance. As shown in fig. 1, the tizhfmow high-entropy alloy coating is composed of nano-sized equiaxed crystals, and Ti, Zr, Hf, Mo and W elements are uniformly distributed in the coating. As shown in fig. 2, at 0.5M H2SO4The potentiodynamic polarization test in +6ppm HF solution shows that the coating has lower self-corrosion current density and more positive self-corrosion potential than pure titanium and shows excellent corrosion resistance.
The TiZrHfMoW high-entropy alloy coating can improve the surface hardness of pure titanium. As shown in FIG. 3, the coating can improve the hardness of pure titanium from 5.4 +/-0.3 GPa to 9.6 +/-0.5 GPa, so that the scratch damage suffered by the surface of the double-hit plate can be reduced. Meanwhile, the elastic modulus of the coating is 152.9 +/-6.2 GPa, and the elastic modulus matching degree is better than that of the elastic modulus of 130.5 +/-4.1 GPa of pure titanium, so that the coating and the matrix have better bonding capability.
The TiZrHfMoW high-entropy alloy coating can improve the pitting corrosion resistance of pure titanium. As shown in fig. 4, at 0.5M H2SO4After constant potential polarization in +6ppm HF solution for 48 hours, obvious pitting pits appear on the surface of pure titanium, and the coating has almost no corrosion signs and shows better pitting resistance.
Has the advantages that: compared with the prior art, the invention has the following advantages:
the invention is composed of a single-phase BCC structure high-entropy alloy solid solution phase and has a nanoscale isometric crystal structure. Compared with pure titanium, the coating has higher hardness, lower corrosion rate and better pitting resistance, improves the service time of the titanium bipolar plate in the PEMFC environment, and can meet the requirements of high performance and long-term use of the metal bipolar plate of the fuel cell.
Drawings
FIG. 1 is a TEM image of a TiZrHfMoW high-entropy alloy coating and mapping pictures of Ti, Zr, Hf, Mo, W and N elements;
FIG. 2 shows that the high-entropy alloy coating and pure titanium are 0.5M H2SO4Potentiodynamic polarization curve in +6ppm HF solution;
FIG. 3 is a load displacement curve of the high-entropy alloy coating and pure titanium in a nanometer indentation test with a maximum load of 40 mN;
FIG. 4 shows that the high-entropy alloy coating and pure titanium are 0.5M H2SO4SEM image of surface appearance after constant potential polarization for 48 hours in +6ppm HF solution;
fig. 5 is a cross-sectional SEM image of the tizhfmow high entropy alloy coating.
Detailed Description
Example 1:
the preparation process of the TiZrHfMoW high-entropy alloy coating utilizes a double-cathode plasma sputtering deposition method, and the coating formed on the surface of pure titanium consists of a single-phase BCC high-entropy alloy solid solution phase and has a nano isometric crystal structure. Wherein
a. Parameters of the double-cathode plasma sputtering process:
Figure BDA0003445566980000031
b. sputtering target material: mixing a Ti-Zr-Hf-Mo-W target, wherein the component ratio (mass fraction percent): 8.01 wt.% Ti, 15.27 wt.% Zr, 29.88 wt.% Hf, 16.06 wt.% Mo, 30.78% W;
c. kind of workpiece material: pure titanium (CP-Ti).
FIG. 1 is a TEM image of a TiZrHfMoW high entropy alloy nitride coating and mapping pictures of Ti, Zr, Hf, Mo, W and N elements. TEM pictures show that the coating is composed of nano equiaxed crystals, and Ti, Zr, Hf, Mo and W are uniformly distributed in the coating. In a nanometer press-in test with the maximum load of 40N, the coating obviously improves the surface hardness of pure titanium, and meanwhile, the elastic modulus of the coating is equivalent to that of the pure titanium, thereby being beneficial to improving the bonding capacity of the coating and a matrix. At 0.5M H2SO4The potentiodynamic polarization test in +6ppm HF solution shows that the coating has lower self-corrosion current density and more positive self-corrosion potential than pure titanium and shows excellent corrosion resistance. At 0.5M H2SO4After constant potential polarization in +6ppm HF solution for 48 hours, obvious pitting pits appear on the surface of pure titanium, and the coating has almost no corrosion signs and shows better pitting resistance.
Example 2:
a preparation process of a high-entropy alloy nanocrystalline coating utilizes a double-cathode plasma sputtering deposition method, and the coating formed on the surface of pure titanium consists of a single-phase BCC high-entropy alloy solid solution phase and has a nano isometric crystal structure. The technological parameters of the double-cathode plasma sputtering deposition are as follows: the target voltage is 900V, the workpiece voltage is 350V, the inter-polar distance is 10mm, the argon pressure is 40Pa, the deposition temperature is 700-800 ℃, and the deposition time is 3.5 h. b. Mixing a Ti-Zr-Hf-Mo-W target, wherein the component ratio (mass fraction percent): 8.01 wt.% Ti, 15.27 wt.% Zr, 29.88 wt.% Hf, 16.06 wt.% Mo, 30.78% W; c. kind of workpiece material: pure titanium (CP-Ti). The overall properties of the resulting coating are slightly lower than in example 1.
Example 3:
a preparation process of a high-entropy alloy nanocrystalline coating utilizes a double-cathode plasma sputtering deposition method, and the coating formed on the surface of pure titanium consists of a single-phase BCC high-entropy alloy solid solution phase and has a nano isometric crystal structure. The technological parameters of the double-cathode plasma sputtering deposition are as follows: the target voltage is 950V, the workpiece voltage is 350V, the inter-polar distance is 10mm, the argon pressure is 35Pa, the deposition temperature is 700-800 ℃, and the deposition time is 3 h. b. Mixing a Ti-Zr-Hf-Mo-W target, wherein the component ratio (mass fraction percent): 8.01 wt.% Ti, 15.27 wt.% Zr, 29.88 wt.% Hf, 16.06 wt.% Mo, 30.78% W; c, type of workpiece material: pure titanium (CP-Ti). The overall properties of the resulting coating are slightly lower than in example 1.

Claims (9)

1. A preparation method of a high-entropy alloy nanocrystalline coating for a bipolar plate of a proton exchange membrane fuel cell is characterized by comprising the following steps: and forming the TiZrHfMoW high-entropy alloy coating with the nano isometric crystal structure on the surface of pure titanium (CP-Ti) by utilizing a double-cathode plasma sputtering deposition technology.
2. The method for preparing a high-entropy alloy nanocrystalline coating for a proton exchange membrane fuel cell bipolar plate according to claim 1, is characterized in that: the target material is prepared by mixing high-purity metal powder of Ti, Zr, Hf, Mo and W with the purity of more than or equal to 99.9 percent and the grain size of 300 meshes and then performing vacuum hot-pressing sintering, and the component ratio of the target material is 8.01 wt.% of Ti, 15.27 wt.% of Zr, 29.88 wt.% of Hf, 16.06 wt.% of Mo and 30.78 percent W.
3. The method for preparing a high-entropy alloy nanocrystalline coating for a proton exchange membrane fuel cell bipolar plate according to claim 1, is characterized in that: target voltage 900-.
4. The method for preparing a high-entropy alloy nanocrystalline coating for a proton exchange membrane fuel cell bipolar plate according to claim 1, is characterized in that: the workpiece voltage is 300-350V.
5. The method for preparing a high-entropy alloy nanocrystalline coating for a proton exchange membrane fuel cell bipolar plate according to claim 1, is characterized in that: the pole pitch is 10 mm.
6. The method for preparing a high-entropy alloy nanocrystalline coating for a proton exchange membrane fuel cell bipolar plate according to claim 1, is characterized in that: the pressure of argon is 35-40 Pa.
7. The method for preparing a high-entropy alloy nanocrystalline coating for a proton exchange membrane fuel cell bipolar plate according to claim 1, is characterized in that: the deposition time is 3-3.5 h.
8. The method for preparing a high-entropy alloy nanocrystalline coating for a proton exchange membrane fuel cell bipolar plate according to claim 1, is characterized in that: the deposition temperature is 700 ℃ and 800 ℃.
9. A corrosion-resistant tizhfmow high-entropy alloy nanocrystalline coating of a PEMFC metal bipolar plate, prepared by the method of any one of claims 1 to 8.
CN202111680633.8A 2021-12-30 2021-12-30 High-entropy alloy nanocrystalline coating for bipolar plate of proton exchange membrane fuel cell and preparation method thereof Pending CN114457311A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106374116A (en) * 2016-12-01 2017-02-01 上海电机学院 High-entropy alloy composite coating on metal bipolar plate of fuel cell and process
US20170314097A1 (en) * 2016-05-02 2017-11-02 Korea Advanced Institute Of Science And Technology High-strength and ultra heat-resistant high entropy alloy (hea) matrix composites and method of preparing the same
CN110137525A (en) * 2019-05-17 2019-08-16 北京中氢绿能科技有限公司 A kind of fuel battery metal double polar plate coating and technology of preparing
CN110453131A (en) * 2019-09-09 2019-11-15 沈阳工业大学 A kind of high-entropy alloy and preparation method thereof with good thermal processability energy

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170314097A1 (en) * 2016-05-02 2017-11-02 Korea Advanced Institute Of Science And Technology High-strength and ultra heat-resistant high entropy alloy (hea) matrix composites and method of preparing the same
CN106374116A (en) * 2016-12-01 2017-02-01 上海电机学院 High-entropy alloy composite coating on metal bipolar plate of fuel cell and process
CN110137525A (en) * 2019-05-17 2019-08-16 北京中氢绿能科技有限公司 A kind of fuel battery metal double polar plate coating and technology of preparing
CN110453131A (en) * 2019-09-09 2019-11-15 沈阳工业大学 A kind of high-entropy alloy and preparation method thereof with good thermal processability energy

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