CN114428488B - Equipment state monitoring method and system based on industrial Internet platform - Google Patents
Equipment state monitoring method and system based on industrial Internet platform Download PDFInfo
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- CN114428488B CN114428488B CN202210101454.2A CN202210101454A CN114428488B CN 114428488 B CN114428488 B CN 114428488B CN 202210101454 A CN202210101454 A CN 202210101454A CN 114428488 B CN114428488 B CN 114428488B
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 claims abstract description 41
- 238000012423 maintenance Methods 0.000 claims description 114
- 238000001514 detection method Methods 0.000 claims description 25
- 230000008439 repair process Effects 0.000 claims description 21
- 230000001960 triggered effect Effects 0.000 claims description 11
- 230000005856 abnormality Effects 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 6
- 238000007689 inspection Methods 0.000 description 46
- 230000006870 function Effects 0.000 description 23
- 238000010586 diagram Methods 0.000 description 15
- 230000002159 abnormal effect Effects 0.000 description 10
- 230000003442 weekly effect Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000007619 statistical method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Automation & Control Theory (AREA)
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Abstract
The invention provides a device state monitoring method and a system based on an industrial Internet platform, which are characterized in that a device switching-on/off function is configured in a preset operation event of a device which is frequently used in the daily production and processing process, aiming at the device to be monitored with a state monitoring requirement, when the preset operation event of the device to be monitored is completed, an operator submits the preset operation event, and the preset operation event carries information for triggering the switching-on/off, so that the system can accurately know the switching-on/off state of the device to be monitored according to the submitted preset operation event, thereby ensuring the authenticity and reliability of the switching-on/off data source of the device, providing a data basis for effectively monitoring the device state, being beneficial to enterprises to timely control the device state, and further being capable of scientifically guiding the production process.
Description
Technical Field
The invention relates to the field of industrial Internet, in particular to a device state monitoring method and system based on an industrial Internet platform.
Background
The on-off time of the equipment is key data for counting the efficiency of the equipment, if the data is inaccurate, how high the efficiency of the equipment is cannot be estimated, the normal output and the abnormal output of the equipment cannot be known, and the monitoring of the state of the equipment cannot be realized. The starting time of the current equipment is counted according to the working time of workers, for example, the working time is 9 a.m. and the working time is 9 a.m., and the starting time is directly determined to be 12 hours. However, the statistical method has larger errors, for example, the equipment is sometimes in the conditions of spot inspection, maintenance, repair and the like, the starting time counted directly by the working hours of workers is obviously longer than the actual starting time, and the effective working time of the equipment cannot be counted accurately in the method.
Even if some enterprises use management systems based on industrial internet platforms, the on-off information of equipment is uploaded by means of manual operation, and the system performs data statistics based on the uploaded on-off information, but the system also has too many unstable factors, and the situations that the on-off information is not timely submitted or is randomly filled by applying a diffraction or even the on-off information is forgotten to be submitted often occur, so that the problem that partial data support is lacked or the production state of the equipment cannot be accurately counted by data distortion exists, and the longer the time period is, the larger and larger the deviation of system statistics is, so that the on-off state of the equipment is not timely mastered and the production process is guided.
Disclosure of Invention
The invention provides a device state monitoring method and a system based on an industrial Internet platform, which mainly solve the technical problems that: how to ensure the authenticity and reliability of the data source of the equipment on-off as much as possible, thereby being beneficial to the monitoring of the equipment state.
In order to solve the technical problems, the invention provides a device state monitoring method based on an industrial Internet platform, which comprises the following steps:
Aiming at the equipment to be monitored with the state monitoring requirement, configuring a function of triggering equipment to be started and stopped in a preset operation event;
After configuration is completed, when a preset operation event submitted by the outside is received and is completed for the equipment to be monitored, determining the current on-off state of the equipment to be monitored based on the submitted preset operation event so as to update the on-off state of the equipment to be monitored, and recording on-off time information; the submitted preset operation event carries information triggering startup or shutdown;
based on the on-off time information, the state monitoring of the equipment to be monitored is realized.
Optionally, the preset operation event includes a spot check event, a maintenance event and a repair event.
Optionally, the method further comprises:
Aiming at the situation that the on-off function of the trigger equipment is configured and started in the point detection event, generating a point detection task according to the configuration and sending the point detection task to corresponding point detection personnel until the point detection personnel perform point detection on equipment to be monitored, performing on/off operation on the entity of the equipment to be monitored, submitting the point detection task to be completed, and triggering the on/off of the equipment;
Aiming at the situation that a trigger equipment on-off function is configured and started in a maintenance event, a maintenance task is generated according to the configuration and is sent to corresponding maintenance personnel, the maintenance personnel maintains equipment to be monitored in time, the maintenance is completed, the equipment entity to be monitored is subjected to on/off operation, the maintenance task is submitted to be completed, and the on/off of the equipment is triggered;
aiming at the situation that the on-off function of the equipment to be monitored is configured and started in a maintenance event, when the equipment to be monitored is abnormal or fails, submitting a maintenance report request, generating a maintenance task according to the maintenance report request, sending the maintenance task to corresponding maintenance personnel, carrying out maintenance on the equipment to be monitored by the maintenance personnel, carrying out on/off operation on an entity of the equipment to be monitored, submitting the maintenance task to be completed, and triggering the on/off of the equipment.
Optionally, the determining, based on the submitted preset operation event, the current on-off state of the device to be monitored includes:
When the submitted preset operation event carries information triggering starting, determining that the current state of the equipment to be monitored is a starting state; when the submitted preset operation event carries information triggering shutdown, determining that the current state of the equipment to be monitored is a shutdown state.
Optionally, determining the current on-off state of the device to be monitored, so as to update the on-off state of the device to be monitored includes:
When the current state of the equipment to be monitored is determined to be the starting state, if the previous state of the equipment to be monitored is the starting state, continuously keeping the state of the equipment to be monitored to be the starting state; if the state of the equipment to be monitored is the power-off state, updating the state of the equipment to be monitored to the power-on state;
When the current state of the equipment to be monitored is determined to be the shutdown state, if the previous state of the equipment to be monitored is the shutdown state, continuously keeping the state of the equipment to be monitored to be the shutdown state; if the state of the equipment to be monitored is the starting state, updating the state of the equipment to be monitored to the shutdown state.
Optionally, the recording the on-off time information includes:
And recording time information corresponding to the completion of the preset operation event of the equipment to be monitored, which is submitted by the system, as on-off time information.
Optionally, the implementing the state monitoring of the device to be monitored based on the on-off time information includes:
And counting the starting time of the equipment to be monitored based on the starting time information and the shutdown time information of the equipment to be monitored, and realizing the state monitoring of the equipment to be monitored based on the starting time.
Optionally, based on the startup time, implementing the state monitoring of the device to be monitored includes:
And calculating the production efficiency of the equipment to be monitored based on the starting-up time, wherein the production efficiency is the production quantity of products in unit time, and determining the state level of the equipment to be monitored based on a preset corresponding relation between the production efficiency and the state level of the equipment to be monitored so as to evaluate the state of the equipment.
Optionally, the method further comprises:
And counting the shutdown time and the fault time of the equipment to be monitored, counting the proportion of the equipment to be monitored in the startup state, the shutdown state and the fault state respectively, and generating a statistical chart for billboard display.
The invention also provides a device state monitoring system based on the industrial Internet platform,
The configuration module is used for receiving external configuration operation to configure a trigger equipment on-off function in a preset operation event aiming at equipment to be monitored with a state monitoring requirement;
The monitoring module is used for determining the current on-off state of the equipment to be monitored based on the submitted preset operation event when the preset operation event of the equipment to be monitored submitted from the outside is received to finish configuration, so as to update the on-off state of the equipment to be monitored and record on-off time information; the submitted preset operation event carries information triggering startup or shutdown; based on the on-off time information, the state monitoring of the equipment to be monitored is realized.
The beneficial effects of the invention are as follows:
According to the equipment state monitoring method and system based on the industrial Internet platform, the equipment on-off triggering function is configured in the preset operation event of equipment which is frequently used in the daily production and processing process, and aiming at equipment to be monitored with the state monitoring requirement, when the preset operation event of the equipment to be monitored is completed, an operator submits the preset operation event, and the preset operation event carries information for triggering on-off, so that the system can accurately acquire the on-off state of the equipment to be monitored according to the submitted preset operation event, the authenticity and reliability of the on-off data source of the equipment are ensured, the data base is provided for effective monitoring of the equipment state, enterprises can master the equipment state in time, and the production process can be scientifically guided.
Drawings
Fig. 1 is a schematic flow chart of an equipment state monitoring method based on an industrial internet platform according to a first embodiment of the present invention;
FIG. 2 is a schematic diagram of a device opening Guan Jiguan interface according to one embodiment of the present invention;
FIG. 3 is a schematic diagram of an on-off interface of a trigger device configured by a point detection event according to a first embodiment of the present invention;
FIG. 4 is a schematic diagram of a maintenance event configuration triggering device on/off interface according to a first embodiment of the present invention;
FIG. 5 is a schematic diagram of an on-off interface of a maintenance event configuration triggering device according to a first embodiment of the present invention;
FIG. 6 is a schematic diagram of a point detection triggering start-up procedure according to a first embodiment of the present invention;
FIG. 7 is a schematic diagram of an equipment status interface according to a first embodiment of the present invention;
FIG. 8 is a schematic diagram of a power-on point detection interface according to a first embodiment of the present invention;
FIG. 9 is a schematic diagram of a shutdown point inspection interface according to a first embodiment of the present invention;
FIG. 10 is a schematic diagram of an apparatus status statistics interface according to a first embodiment of the present invention;
FIG. 11 is a schematic diagram of a point detection triggering shutdown procedure according to a first embodiment of the present invention;
FIG. 12 is a schematic diagram of a maintenance triggering switch flow according to a first embodiment of the present invention;
FIG. 13 is a schematic view of a maintenance triggering switch popup window interface according to a first embodiment of the present invention;
fig. 14 is a schematic diagram of a maintenance triggering switch flow according to a first embodiment of the present invention;
FIG. 15 is a schematic diagram of a device report interface according to a first embodiment of the present invention;
FIG. 16 is a diagram illustrating an equipment maintenance task interface according to a first embodiment of the present invention;
Fig. 17 is a schematic diagram of a device status monitoring system according to a second embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail by the following detailed description with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Embodiment one:
The monitoring of the equipment state needs to accurately acquire the switching-on and switching-off data of the equipment, and if the switching-on and switching-off time of the equipment is inaccurate or imperfect, the monitoring of the equipment state cannot be realized, and the production efficiency of the whole production line and the whole enterprise cannot be accurately counted. At present, small enterprises rely on document records in operation nodes such as spot inspection, maintenance and repair, so that the problems of complex searching, easy error recording and omission exist, and medium and large enterprises can use a management system of the small enterprises, but only can maintain normal conditions of the equipment, can not link the startup and shutdown of the equipment, can not effectively touch the startup and shutdown of the equipment, and can not count the time length of the startup and shutdown.
According to the scheme, the newly added function of triggering the equipment to turn on/off is configured in the equipment spot inspection, maintenance and repair business scenes to include all the nodes which are possibly required to be operated in daily life of the equipment, the related nodes are further related to the equipment to turn on/off on a management system to be communicated when the related node operation is completed in the scenes of different operation nodes such as spot inspection, maintenance and repair, the equipment is turned on/off with uploading operation (the condition that the equipment is selected to be a necessary option to trigger the on/off, forgetting is avoided, or the uploading is seriously inconsistent with the actual on/off time) when the task is submitted after each maintenance operation is completed, so that the on/off time information of the equipment is acquired in a full life cycle, the on/off time of the equipment can be effectively counted, the production efficiency of the equipment can be accurately calculated, and the problem that the enterprise staff forgets to submit the on/off time of the equipment or the submitted time is inconsistent with the actual on/off time can be solved, and the correct and effective production efficiency cannot be accurately counted can be solved. The method and the device can also accurately compare whether the actual capacity is consistent with the system capacity, and complete data statistics is provided for the capacity output of enterprises.
Referring to fig. 1, the embodiment provides a device status monitoring method based on an industrial internet platform, which mainly includes the following steps:
S100, aiming at equipment to be monitored with a state monitoring requirement, configuring a function of triggering equipment to be started and stopped in a preset operation event;
specifically, the enterprise can count the on-off time, evaluate the production efficiency and monitor the state as the equipment to be monitored, which can be all production equipment on the production line, or can select part of the production equipment in a targeted manner. In order to realize the equipment state monitoring of the scheme, the equipment needs to be firstly configured, and the system processes based on configuration data after the configuration is effective.
In this embodiment, the function of triggering the device to switch on and off is configured in a preset operation event, so that an operator can directly trigger the device to switch on and off information to submit based on a processing result when performing related processing on the device, thereby avoiding the problems of inaccurate, untimely and easy forgetting of the switch on and off time statistics.
In this embodiment, the preset operation event includes a spot check event, a maintenance event, and a repair event. The specific configuration specifically comprises: in the triggering device on-off management page, please refer to fig. 2, add a device that needs to use the triggering device on-off function, select a corresponding device, click "submit" and add it as a device to be monitored.
After the equipment is added as the equipment to be monitored, the equipment can be started and/or shut down by default point inspection completion triggering equipment, maintenance completion triggering equipment is started and/or shut down, and maintenance triggering equipment is started and/or shut down; the maintenance also comprises the step of reporting the start-up and/or the shutdown of the triggering device for maintenance, and the step of triggering the start-up and/or the shutdown of the device for maintenance completion.
In other optional embodiments of the present invention, specific trigger functions may be flexibly configured based on actual needs of an enterprise, for example, the specific configuration process includes: in the on-off interface of the point detection event triggering device, please refer to fig. 3, the on-off mode is selected, and the configuration can be completed by clicking "ok". The system of the triggering on-off mode defaults to select 'no', namely the spot inspection event does not trigger the equipment to start and shut down, and when the system of the triggering on-off mode selects 'triggering on-off' according to service requirements, the system of the triggering on-off mode indicates that the equipment enters the on-off mode after the spot inspection is finished; if the trigger switch-on/off mode is selected as trigger switch-off, the device enters a switch-off mode after the point detection is finished.
It should be understood that, according to the service requirement, it may be required to trigger the power on after the spot inspection is completed, or it may be required to trigger the power off after the spot inspection is completed, at this time, the configuration may be newly increased, and another power on/off triggering mode may be selected, where one spot inspection is used for triggering the power on in one spot inspection period, and another spot inspection is used for triggering the power off. For example, aiming at the point inspection (daily inspection for short) which needs to be carried out on the equipment in each day, after the point inspection is finished in the morning, the equipment needs to be triggered to start up, so that the normal operation production of the equipment in the same day is ensured; after the spot inspection is completed after the spot inspection is performed at night, the equipment needs to be triggered to be shut down, the condition that the equipment is in a shut down state at night when the equipment is not produced is avoided, the electric quantity is saved, and the normal production operation in the next day is ensured. Two spot detection events need to be configured, one triggering start-up and one triggering shut-down. After the configuration is completed, after the spot inspection personnel execute the spot inspection standard, the management system directly triggers the on-off mode of the equipment to enable the equipment to directly enter a corresponding on-off state. The method and the system effectively solve the problem that a processor forgets to upload the startup and shutdown data of the equipment in the time of going to work and going from work so as to lead the system to be unable to accurately count the time node of startup and shutdown.
It should be understood that the method is mainly aimed at an offline service management system based on industrial internet vouchers, and does not need to configure a sensor for production and processing equipment, automatically collect and upload production state data of the equipment to the management system, and submit the data based on a mobile terminal (including processing personnel, spot inspection personnel, maintenance personnel, management personnel and the like) based on task completion or active uploading and the like. The offline service management system does not need to be provided with a sensor system with complex architecture and high cost, and has high practical use value for small and medium-sized enterprises in China.
The on-off function of the trigger device depends on the on-off event, and when the on-off function of the trigger device is configured, the on-off standard can be defaulted, and can be flexibly set according to the service requirement, specifically, please continue to refer to fig. 3, and the on-off standard must include, but is not limited to, "standard name", "operation button name", "on-off type", "on-off period".
The standard name is a custom name, which is beneficial to improving the universality of the spot inspection standard; such as "device power on check", "device power off check".
The operation button name is a customer user-defined name, which is favorable for distinguishing which point detection standard is done in point detection; for example "on-point check", "off-point check".
The spot inspection type is a platform fixed type and comprises an automatic spot inspection and a professional spot inspection.
The spot inspection period is a platform fixed level and comprises 'daily inspection', 'weekly inspection', 'semi-monthly inspection', 'quaternary inspection', 'semi-annual inspection', 'annual inspection'; the daily inspection is divided into: shift check and one-day check.
Through the limitation of the four fields, point inspection standards meeting most enterprises can be created, and the universality of the platform is enhanced in terms of an industrial Internet management platform, so that the popularization of the platform is facilitated; from the perspective of an enterprise, the establishment standard is simple, the quick deployment and online of the spot check function can be realized, and the learning cost of the enterprise can be reduced.
In other optional embodiments of the present invention, for the situation that the on-off function of the trigger device is configured and started in the spot inspection event, the spot inspection task may be generated according to the configuration and sent to the corresponding spot inspection personnel, until the spot inspection personnel perform spot inspection on the device to be monitored, the spot inspection is completed, the on/off operation is performed on the device entity to be monitored, the spot inspection task (including uploading information such as spot inspection data, spot inspection result, etc.) is submitted to complete, and the on/off of the device is triggered.
Optionally, for a configuration process of configuring a power-on/off function of the trigger device in a maintenance event, please refer to fig. 4, in a configuration interface of the maintenance event, the power-on/off function may be selected to be "yes" or "no", if "yes" is selected at the "power-on/off trigger", the maintenance is completed, which indicates that the maintenance is started, the power-on/off trigger mode is started (specific power-on or power-off, and a person to be maintained is selected and determined according to an actual maintenance condition); if 'no' is selected at the 'trigger on/off', the function is not started, and the on/off mode is not triggered after the equipment is maintained.
The "yes" selection in the configuration maintenance event triggers the on/off state, which means that after the equipment is maintained, the on/off mode of the equipment is directly triggered, and the system enables the equipment to directly enter the on/off state. The problem that an operator forgets to switch on and off the equipment after maintaining one piece of equipment, so that the system cannot accurately count the time node of the switch on and off is solved.
The maintenance standard can be directly configured while the function of triggering the equipment to be started or stopped is configured in the maintenance event, and the maintenance standard comprises a standard name, a maintenance type, a maintenance level and a circulation period.
The standard name is a customer custom name, which is beneficial to improving the universality of maintenance standards; such as "lathe maintenance".
The maintenance type is a platform fixing type, including quantitative maintenance and periodic maintenance, selected by pull-down.
The maintenance level is a platform fixed level and comprises common maintenance, lubrication maintenance, primary maintenance, secondary maintenance and tertiary maintenance; different maintenance levels correspond to different maintenance ranges and maintenance requirements. And the method can be flexibly set based on actual service requirements.
The cycle is a plateau fixed cycle type, including a plurality of cycle segments of "daily", "weekly", "monthly", "february", "quarterly", "forty", "semi-annual", "yearly", "two years", "three years", and the like.
Optionally, for the situation that the function of triggering the equipment to be started and shut down is configured and started in the maintenance event, a maintenance task is generated according to the configuration and sent to corresponding maintenance personnel, the maintenance personnel maintains the equipment to be monitored in time, the maintenance is completed, the equipment entity to be monitored is subjected to startup/shutdown operation, the maintenance task is submitted (including maintenance data uploading, photographing and the like) to be completed, and the startup/shutdown of the equipment is triggered.
Optionally, for the configuration process of configuring the function of triggering the on-off of the equipment in the maintenance event, the configuration process is divided into a repair event and a repair completion, please refer to fig. 5, and the repair flow criteria include: a first node, a process node and an end node; the content configured by each node is as follows: node name, node handler, node button, information item template.
The node name is custom configuration of a client, and a general and easily understood name is self-defined according to a service scene; such as "equipment repair".
The node processing personnel self-defines configuration for clients, and self-defines which personnel have the right to process tasks to be handled of the flow node according to the service scene.
The node buttons may be configured in a plurality according to the service requirement, for example: startup, shutdown, failure relief, etc.; the user can effectively count the implementation state of the equipment through the scene configuration required in equipment maintenance.
Aiming at the situation that the function of triggering the equipment to be started and stopped is configured and started in a maintenance event, when the equipment to be monitored is abnormal or fails, submitting a repair report request, wherein the repair report request comprises but is not limited to equipment information, abnormal conditions and the like; the repair reporting personnel determines whether to perform startup or shutdown operation according to the actual running condition of the equipment and uploads the startup or shutdown operation in a repair reporting request; generating a maintenance task according to the repair request, sending the maintenance task to a corresponding maintenance person, maintaining the equipment to be monitored by the maintenance person, completing the maintenance (including uploading maintenance data, photographing and the like), performing startup/shutdown operation on the entity of the equipment to be monitored, submitting the completion of the maintenance task, and triggering the startup/shutdown of the equipment.
S200, after configuration is completed, when a preset operation event submitted by the outside is received and completed for the equipment to be monitored, determining the current on-off state of the equipment to be monitored based on the submitted preset operation event so as to update the on-off state of the equipment to be monitored, and recording on-off time information; the submitted preset operation event carries information triggering startup or shutdown.
When the submitted preset operation event carries information triggering starting, determining that the current state of the equipment to be monitored is a starting state; when the submitted preset operation event carries information triggering shutdown, determining that the current state of the equipment to be monitored is a shutdown state.
When the current state of the equipment to be monitored is determined to be the starting state, if the previous state of the equipment to be monitored is the starting state, continuously keeping the state of the equipment to be monitored to be the starting state; if the state of the equipment to be monitored is the power-off state, updating the state of the equipment to be monitored to the power-on state.
When the current state of the equipment to be monitored is determined to be the shutdown state, if the previous state of the equipment to be monitored is the shutdown state, continuously keeping the state of the equipment to be monitored to be the shutdown state; if the state of the equipment to be monitored is the starting state, updating the state of the equipment to be monitored to the shutdown state.
Wherein, the recording of the on-off time information includes: and recording time information corresponding to the completion of the preset operation event of the equipment to be monitored, which is submitted from the outside, by the system as on-off time information.
The following will respectively describe with reference to specific examples:
first kind: the spot inspection triggering device is started up, please refer to fig. 6:
1) The spot inspection personnel receives the spot inspection task, goes to the field in time, enters the management system through the terminal equipment, scans the two-dimensional code of the equipment to be monitored, pops up the equipment information interface, please refer to fig. 7, and assumes that the equipment state is still in the stop state, indicating that the equipment is not produced yet.
2) When the power-on spot check is completed, the system automatically updates the device status to "running", indicating that the device is powered on, see fig. 8.
3) After the equipment is taken off duty, the checking personnel completes the shutdown checking of the equipment, and the management system automatically updates the equipment state into shutdown state, which indicates that the equipment is in shutdown state and stops production, and see fig. 9.
4) After the point detection, the device is directly triggered to start and shut down, the system can automatically acquire the device start time and the device shut down time, and the device start time is counted, as shown in fig. 10.
Second kind: the point detection triggering device is turned off, please refer to fig. 11, and the description thereof is omitted.
Third kind: maintenance triggering device on/off, please refer to fig. 12:
1) The maintenance personnel receives the maintenance task, goes to the field in time, enters the management system through the terminal equipment, scans the two-dimensional code of the equipment to be monitored, pops up the equipment information interface, and assumes that the equipment is in a shutdown state, so that the equipment is in the shutdown state and is not produced yet.
2) After the maintenance is completed, a prompt box is popped up, please refer to fig. 13, the power-on is triggered, and the power-on or the power-off is selected.
3) When the maintenance personnel select to start, the system automatically updates the state of the equipment to be monitored into 'running', which indicates that the equipment is in a starting state and the production is started.
4) When maintenance personnel select not to shut down, the system automatically updates the state of the equipment to be monitored into shutdown, which indicates that the equipment is in the shutdown state and the production is stopped.
5) After the maintenance event, the device is directly triggered to start and shut down, the system can automatically acquire the device start time and the device shut down time, and count the obtained device start time, please continue to refer to fig. 10.
Fourth kind: maintenance triggers the equipment on/off, please refer to fig. 14:
1) The processing personnel enter the management system through the terminal equipment, scan the two-dimensional code of the equipment, check the equipment state equipment to assume to be in 'running', and show that the equipment is in startup production.
2) When normal equipment is abnormal in the product processing process, such as an abnormal/fault indicator light is on, a processor clicks an equipment report and repair page by scanning an equipment two-dimensional code, and referring to fig. 15, reports and repairs the equipment, submits abnormal data including emergency degree, fault description and report and repair voice (which is convenient for report and repair personnel to describe abnormal conditions), uploads report and repair pictures and the like, configures startup or shutdown triggering (whether startup or shutdown can be selected based on actual conditions, and the abnormal occurrence of some equipment possibly does not influence normal production, and startup can be selected); in the case that some devices are abnormal and may affect normal production, shutdown may be selected). Suppose here that a trigger shutdown is selected.
3) After submitting the report, the management system automatically updates the state of the equipment to be monitored into shutdown, which indicates that the equipment is shut down and stops operating production.
4) The system generates maintenance tasks and sends the maintenance tasks to corresponding maintenance personnel based on the maintenance report request. Different maintenance personnel are correspondingly responsible for respective equipment, and maintenance tasks of the maintenance reporting equipment are selected to be sent to the corresponding maintenance personnel based on the corresponding relation between the maintenance personnel and the equipment representation.
5) The maintenance personnel receives the maintenance task, performs field maintenance, submits the maintenance task after the equipment maintenance is completed, please refer to fig. 16, selects start-up to put into production or shut down, directly triggers the equipment start-up and the equipment shut-down, and counts the equipment start-up time.
S300, based on the on-off time information, the state monitoring of the equipment to be monitored is achieved.
And counting the starting time of the equipment to be monitored based on the starting time information and the shutdown time information of the equipment to be monitored, and realizing the state monitoring of the equipment to be monitored based on the starting time.
Specifically, based on the starting-up time length, the production efficiency of the equipment to be monitored is calculated, the production efficiency is the product production quantity in unit time, and based on a preset corresponding relation between the production efficiency and the equipment state level, the state level of the equipment to be monitored is determined, so that the equipment state is evaluated. Please refer to the following table 1:
TABLE 1 preset correspondence table between production efficiency and device status level
| Production efficiency | Device status level |
| More than or equal to 1000 products A/day | High quality |
| 500-1000 Products A/day | Medium mass |
| < 500 Products A/day | Low mass |
In other optional embodiments of the present invention, the shutdown time and the fault time of the device to be monitored may also be counted, and the proportion of the device to be monitored in the power-on state, the power-off state and the fault state may be counted, so as to generate a statistical chart for billboard display. Is beneficial to knowing the whole production condition of enterprises.
Embodiment two:
The present embodiment provides an equipment status monitoring system based on an industrial internet platform based on the first embodiment, and aims to implement the steps of the equipment status monitoring method based on the industrial internet platform in the first embodiment, please refer to fig. 17, and the equipment status monitoring system mainly includes the following modules:
the configuration module 171 is configured to receive an external configuration operation, so as to configure a device on-off function of a trigger device in a preset operation event for a device to be monitored having a status monitoring requirement;
the monitoring module 172 is configured to determine, after the configuration is completed, a current on-off state of the device to be monitored based on the submitted preset operation event when the preset operation event of the device to be monitored submitted from the outside is received, so as to update the on-off state of the device to be monitored, and record on-off time information; the submitted preset operation event carries information triggering startup or shutdown; based on the on-off time information, the state monitoring of the equipment to be monitored is realized.
Please refer to the description of the first embodiment, and the description is omitted here.
It will be appreciated by those skilled in the art that the modules or steps of the invention described above may be implemented in a general purpose computing device, they may be centralized on a single computing device, or distributed across a network of computing devices, or they may alternatively be implemented in program code executable by computing devices, such that they may be stored on a computer storage medium (ROM/RAM, magnetic or optical disk) for execution by computing devices, and in some cases, the steps shown or described may be performed in a different order than what is shown or described herein, or they may be individually manufactured as individual integrated circuit modules, or a plurality of modules or steps in them may be manufactured as a single integrated circuit module. Therefore, the present invention is not limited to any specific combination of hardware and software.
The foregoing is a further detailed description of the invention in connection with specific embodiments, and it is not intended that the invention be limited to such description. It will be apparent to those skilled in the art that several simple deductions or substitutions may be made without departing from the spirit of the invention, and these should be considered to be within the scope of the invention.
Claims (5)
1. The equipment state monitoring method based on the industrial Internet platform is characterized by comprising the following steps of:
aiming at the equipment to be monitored with the state monitoring requirement, configuring a function of triggering equipment to be started and stopped in a preset operation event; after configuration is completed, when a preset operation event submitted by the outside is received and is completed for the equipment to be monitored, determining the current on-off state of the equipment to be monitored based on the submitted preset operation event so as to update the on-off state of the equipment to be monitored, and recording on-off time information; the submitted preset operation event carries information triggering startup or shutdown; based on the on-off time information, the state monitoring of the equipment to be monitored is realized;
Aiming at the situation that the on-off function of the trigger equipment is configured and started in the point detection event, generating a point detection task according to the configuration and sending the point detection task to corresponding point detection personnel until the point detection personnel perform point detection on equipment to be monitored, performing on/off operation on the entity of the equipment to be monitored, submitting the point detection task to be completed, and triggering the on/off of the equipment;
Aiming at the situation that a trigger equipment on-off function is configured and started in a maintenance event, a maintenance task is generated according to the configuration and is sent to corresponding maintenance personnel, the maintenance personnel maintains equipment to be monitored in time, the maintenance is completed, the equipment entity to be monitored is subjected to on/off operation, the maintenance task is submitted to be completed, and the on/off of the equipment is triggered;
Aiming at the situation that a trigger device on-off function is configured and started in a maintenance event, when an abnormality or a fault occurs in the device to be monitored, submitting a maintenance report request, generating a maintenance task according to the maintenance report request, sending the maintenance task to corresponding maintenance personnel, carrying out maintenance on the device to be monitored by the maintenance personnel, carrying out on/off operation on an entity of the device to be monitored, submitting the maintenance task to be completed, and triggering the on/off of the device;
when the submitted preset operation event carries information triggering starting, determining that the current state of the equipment to be monitored is a starting state; when the submitted preset operation event carries information triggering shutdown, determining that the current state of the equipment to be monitored is a shutdown state;
The determining the current on-off state of the equipment to be monitored to update the on-off state of the equipment to be monitored includes: when the current state of the equipment to be monitored is determined to be the starting state, if the previous state of the equipment to be monitored is the starting state, continuously keeping the state of the equipment to be monitored to be the starting state; if the state of the equipment to be monitored is the power-off state, updating the state of the equipment to be monitored to the power-on state;
when the current state of the equipment to be monitored is determined to be a shutdown state, if the previous state of the equipment to be monitored is the shutdown state; continuously keeping the state of the equipment to be monitored as a shutdown state; if the state of the equipment to be monitored is the starting state, updating the state of the equipment to be monitored into the shutdown state;
the recording of the on-off time information includes: the system receives the time information corresponding to the completion of the preset operation event of the equipment to be monitored submitted by the outside and records the time information as the on-off time information;
Based on the on-off time information, the method for monitoring the state of the equipment to be monitored comprises the following steps: and counting the starting time of the equipment to be monitored based on the starting time information and the shutdown time information of the equipment to be monitored, and realizing the state monitoring of the equipment to be monitored based on the starting time.
2. The device status monitoring method of claim 1, wherein the preset operational events comprise spot check event maintenance events and repair events.
3. The device state monitoring method of claim 1, wherein the implementing state monitoring of the device to be monitored based on the power-on duration includes;
And calculating the production efficiency of the equipment to be monitored based on the starting-up time, wherein the production efficiency is the production quantity of products in unit time, and determining the state level of the equipment to be monitored based on a preset corresponding relation between the production efficiency and the state level of the equipment to be monitored so as to evaluate the state of the equipment.
4. The device status monitoring method of claim 1, further comprising: and counting the shutdown time and the fault time of the equipment to be monitored, counting the proportion of the equipment to be monitored in the startup state, the shutdown state and the fault state respectively, and generating a statistical chart for billboard display.
5. An equipment state monitoring system based on an industrial internet platform, wherein the equipment state monitoring method according to any one of the preceding claims 1 to 4 is applied, and the equipment state monitoring system comprises:
The configuration module is used for receiving external configuration operation to configure a trigger equipment on-off function in a preset operation event aiming at equipment to be monitored with a state monitoring requirement;
The monitoring module is used for determining the current on-off state of the equipment to be monitored based on the submitted preset operation event when the preset operation event of the equipment to be monitored submitted from the outside is received to finish configuration, so as to update the on-off state of the equipment to be monitored and record on-off time information; the submitted preset operation event carries information triggering startup or shutdown; based on the on-off time information, the state monitoring of the equipment to be monitored is realized.
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