CN114380061A - Piece stacking machine - Google Patents

Piece stacking machine Download PDF

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Publication number
CN114380061A
CN114380061A CN202011108442.XA CN202011108442A CN114380061A CN 114380061 A CN114380061 A CN 114380061A CN 202011108442 A CN202011108442 A CN 202011108442A CN 114380061 A CN114380061 A CN 114380061A
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CN
China
Prior art keywords
track
rail
material pushing
pushing
box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202011108442.XA
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Chinese (zh)
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CN114380061B (en
Inventor
杨松
李俊峰
韦智元
曹一鸣
周磊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aetna Polytron Technologies Inc Beijing Airport New Material Branch
Advanced Technology and Materials Co Ltd
Original Assignee
Aetna Polytron Technologies Inc Beijing Airport New Material Branch
Advanced Technology and Materials Co Ltd
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Application filed by Aetna Polytron Technologies Inc Beijing Airport New Material Branch, Advanced Technology and Materials Co Ltd filed Critical Aetna Polytron Technologies Inc Beijing Airport New Material Branch
Priority to CN202011108442.XA priority Critical patent/CN114380061B/en
Publication of CN114380061A publication Critical patent/CN114380061A/en
Application granted granted Critical
Publication of CN114380061B publication Critical patent/CN114380061B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/005Stacking of articles by using insertions or spacers between the stacked layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/03Stacking of articles by adding to the top of the stack from above

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)

Abstract

The invention provides a stacking machine, wherein a first rail and a third rail are respectively positioned at two sides of a second rail, a first feed inlet and a second feed inlet are respectively arranged at two sides of the second rail, the first feed inlet and the second feed inlet are oppositely arranged, a magnetizing box is slidably matched in the second rail, a first pushing piece is used for pushing a material in the first rail to enter the second rail through the first feed inlet, a second pushing piece is used for pushing the material in the magnetizing box to move to the tail end of the second rail along the second rail, and a third pushing piece is used for pushing the material in the third rail to enter the second rail through the second feed inlet; the first track is used for placing neodymium iron boron products, the second track is used for placing the box that magnetizes, the third track is used for placing the nylon gasket, first pushing member and third pushing member push neodymium iron boron products and nylon gasket in turn in the box that magnetizes to make neodymium iron boron products and nylon gasket interval pile up in the box that magnetizes, avoided the careless hourglass that artificial factor brought, improved chip stacking efficiency simultaneously.

Description

Piece stacking machine
Technical Field
The invention belongs to the technical field of code sheets, and particularly relates to a code sheet machine.
Background
Neodymium iron boron is simply a magnet, is discovered by a japanese scientist zhucai in 1982, is a substance with the largest known magnetic energy product all over the world, mainly contains a large amount of rare earth elements of neodymium, iron and boron, has hard and brittle characteristics, is called as 'magwang' due to excellent magnetism of a manufactured product, has extremely high magnetic energy and coercive force and has the advantage of high energy density simultaneously, so that the neodymium iron boron is widely applied to the fields of information technology, automobiles, nuclear magnetic resonance, wind power generation, motors and the like. The production of the prior neodymium iron boron product mainly comprises the following working procedures of 1) powder making and pressing, 2) heat treatment, 3) surface coating treatment and 4) magnetizing and packaging of a finished product. The product after magnetizing can have extremely strong suction, and in order to conveniently take and use each product after magnetizing and alleviate the strong magnetic force impact generated in the moment of magnetizing, each neodymium iron boron manufacturer at present solves the problems by stacking nylon gaskets on the neodymium iron boron product before magnetizing at intervals.
In the prior art, the neodymium iron boron product and the nylon gasket are stacked at intervals in a manual mode. The manual chipping process generally includes the following steps: step one, fixing a nylon magnetizing box with the size of an inner groove matched with the size of a neodymium iron boron product on a horizontal operating platform. And step two, stacking the neodymium iron boron products and the nylon gaskets in the nylon magnetizing box at intervals. And step three, checking whether the stacking in the step two is intact, if the stacking is intact, performing next magnetizing operation, and if an error exists, rectifying, improving and filling.
The manual stacking method has the following defects: 1. the manual stacking work is simple and tedious, and generally, one worker stacks one chip for one day, so that the arm is sore and painful, the continuous long-term work is difficult, and the personnel need to be replaced continuously. 2. The manual stacking efficiency is low, the working efficiency of workers is difficult to guarantee, and the working efficiency often depends on the position responsibility of the workers and the management of supervision personnel. 3. The manual stacking operation is difficult to avoid careless omission, and the phenomenon that too many nylon gaskets are lacked or stacked between adjacent neodymium iron boron products often occurs.
Disclosure of Invention
Aiming at the problems, the invention provides a stacking machine, which comprises a first rail, a second rail, a third rail, a magnetizing box, a first material pushing part, a second material pushing part and a third material pushing part;
the first rail and the third rail are respectively positioned at two sides of the second rail, and the first rail, the second rail and the third rail are arranged in parallel; a first feed port and a second feed port are respectively arranged on two sides of the second track, and the first feed port and the second feed port are oppositely arranged;
the magnetizing box is slidably matched in the second track, and the height of the top of the magnetizing box is lower than the height of the bottoms of the first feed port and the second feed port;
the first pushing piece is used for pushing the materials in the first rail to enter the second rail through the first feeding hole, the second pushing piece is used for pushing the materials in the magnetizing box to move towards the tail end of the second rail along the second rail, and the third pushing piece is used for pushing the materials in the third rail to enter the second rail through the second feeding hole.
Preferably, one side of the first rail, which is far away from the second rail, is provided with a first material pushing opening, the first material pushing opening is arranged opposite to the first material inlet, the first material pushing member is located on one side of the first rail, which is far away from the second rail, and an execution part of the first material pushing member can enter the first rail through the first material pushing opening.
Preferably, the first track is provided with a preset inclination angle, and the height of the starting end of the first track is higher than that of the tail end of the first track;
the first rail is provided with a first blocking piece, and the first blocking piece is positioned on one side of the first feeding hole close to the tail end of the second rail.
Preferably, the second pushing piece comprises a pushing box, and the pushing box comprises a material guiding part and a material pushing part; the material guiding part is provided with a groove, a third feeding port and a fourth feeding port are respectively arranged on two sides of the groove, the opening of the groove faces the bottom of the second track, the material pushing part is fixedly connected with the material guiding part and used for pushing materials in the magnetizing box
The material pushing box is provided with a first position and a second position, the material pushing box is arranged at the first position, the third feeding hole is opposite to the first feeding hole, the fourth feeding hole is opposite to the second feeding hole, the material pushing box is arranged at the second position, and the material pushing box is arranged at one side of the first feeding hole close to the tail end of the second track.
Preferably, the distance between the first position and the second position of the pushing box is greater than or equal to the thickness of the materials conveyed by the first track.
Preferably, the second track has a preset inclination angle, and the height of the starting end of the second track is higher than that of the tail end of the second track.
Preferably, one side of the third rail, which is far away from the second rail, is provided with a second material pushing port, the second material pushing port is arranged opposite to the second material inlet, the second material pushing member is located on one side of the third rail, which is far away from the second rail, and an execution part of the third material pushing member can enter the third rail through the second material pushing port.
Preferably, the third track is provided with a preset inclination angle, and the height of the starting end of the third track is higher than that of the tail end of the third track;
and a second blocking piece is arranged on the third track and is positioned on one side of the second feed port close to the tail end of the second track.
Preferably, the first rail is provided with a first blocking piece, and the first blocking piece is positioned on one side of the first feeding hole close to the tail end of the first rail;
the stacking machine further comprises a fourth pushing piece, and the fourth pushing piece is used for pushing the material on the first rail to abut against the first stopper.
Preferably, a second stopper is arranged on the third track, and the second stopper is positioned on one side of the second feed port close to the tail end of the third track;
the stacking machine further comprises a fifth pushing piece, and the fifth pushing piece is used for pushing the materials on the third rail to abut against the second retaining piece.
Preferably, the chip stacking machine has a first state, a second state and a third state;
when the stacking machine is in a first state, an execution part of a first pushing piece is positioned in the first rail, an execution part of a third pushing piece is positioned outside the third rail, a fourth pushing piece is spaced from the material on the first rail, a fifth pushing piece is abutted against the material on the third rail, and a pushing box is positioned at a first position;
when the stacking machine is in a second state, the execution part of the first pushing part is positioned outside the first rail, the execution part of the third pushing part is positioned in the third rail, the fourth pushing part abuts against the material on the first rail, the fifth pushing part is spaced from the material on the third rail, and the pushing box is positioned at the first position;
and in the third state of the stacking machine, the execution part of the first pushing part is positioned outside the first rail, the execution part of the third pushing part is positioned outside the third rail, the fourth pushing part is spaced from the material on the first rail, the fifth pushing part is spaced from the material on the third rail, and the pushing box is positioned at the second position.
Preferably, the inner wall of the first track, the inner wall of the magnetizing box and the end part of the actuating part of the first material pushing piece are provided with nylon materials.
Preferably, the metal material in the stacking machine is non-magnetic stainless steel.
Preferably, the bottom plates of the first rail, the second rail and the third rail are bakelite.
Preferably, the inner wall of the second rail is paved with Teflon adhesive tape.
According to the stacking machine, the first rail is used for placing neodymium iron boron products, the second rail is used for placing the magnetizing box, the third rail is used for placing nylon gaskets, and the neodymium iron boron products and the nylon gaskets are pushed into the magnetizing box by the first pushing piece and the third pushing piece in turn, so that the neodymium iron boron products and the nylon gaskets are stacked in the magnetizing box at intervals. The stacking machine provided by the invention breaks away from manual stacking of workers, avoids careless omission caused by artificial factors, and simultaneously improves stacking efficiency.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and those skilled in the art can also obtain other drawings according to the drawings without creative efforts.
FIG. 1 shows an isometric view of a chip setter of an embodiment of the present invention;
FIG. 2 shows a schematic view of an embodiment of the invention of a pusher cassette;
FIG. 3 shows a schematic view of a first pusher plate in an embodiment of the invention;
FIG. 4 shows a schematic diagram of a chip stacking machine in a first state according to an embodiment of the present invention;
FIG. 5 shows a schematic diagram of a chip stacking machine in a second state according to an embodiment of the present invention;
FIG. 6 is a diagram illustrating a chip stacking machine in a third state according to an embodiment of the present invention;
fig. 7 shows a schematic diagram of the movement of the pusher cassette in an embodiment of the invention.
In the figure, 1-a first rail, 11-a third partition plate, 12-a first stopper, 2-a second rail, 21-a first partition plate, 22-a second partition plate, 23-a first feed port, 24-a second feed port, 3-a third rail, 31-a fourth partition plate, 32-a second stopper, 4-a magnetizing box, 5-a first pushing part, 51-a first cylinder, 52-a first pushing plate, 6-a second pushing part, 61-a second cylinder, 62-a pushing box, 63-a material guiding part, 64-a pushing part, 65-a third feed port, 66-a fourth feed port, 7-a third pushing part, 71-a third cylinder, 72-a third pushing plate, 8-a fourth pushing part, and 9-a fifth pushing part.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The fashioned neodymium iron boron product is circular sheet structure, and the nylon gasket that this embodiment adopted also is circular sheet structure, and the diameter of nylon gasket equals with the diameter of neodymium iron boron product.
Referring to fig. 1, an embodiment of the present invention provides a stacking machine, including a first rail 1, a second rail 2, a third rail 3, a magnetizing box 4, a first material pushing member 5, a second material pushing member 6, and a third material pushing member 7.
First track 1 and third track 3 are located second track 2 both sides respectively, first track 1, second track 2 and third track 3 parallel arrangement, a first baffle 21 of sharing between first track 1 and the second track 2, first baffle 21 separates first track 1 and second track 2, a second baffle 22 of sharing between third track 3 and the second track 2, third track 3 and second track 2 are separated to second baffle 22, the length of first track 1 and third track 3 is less than the length of second track 2.
The first partition plate 21 and the second partition plate 22 are respectively provided with a first feed opening 23 and a second feed opening 24, the first feed opening 23 and the second feed opening 24 are oppositely arranged, the first feed opening 23 is positioned at the tail end of the first track 1, and the second feed opening 24 is positioned at the tail end of the third track 3.
A third partition plate 11 is arranged on one side, away from the second rail 2, of the first rail 1, a first stopper 12 is arranged at the tail end of the first rail 1, a first material pushing opening is formed between the third partition plate 11 and the first stopper 12, and the first material pushing opening is arranged opposite to the first material inlet 23. Treat that the neodymium iron boron product of putting things in good order to place on first track 1, the axial of neodymium iron boron product is on a parallel with 1 length direction of first track, and third baffle 11 is used for preventing that the neodymium iron boron product from dropping from first track 1, and the neodymium iron boron product supports with first fender piece 12 and leans on.
A fourth partition plate 31 is arranged on one side, away from the second rail 2, of the third rail 3, a second stopper 32 is arranged at the tail end of the third rail 3, a second material pushing opening is formed between the fourth partition plate 31 and the second stopper 32, and the second material pushing opening is arranged opposite to the second material inlet 24. The nylon gasket of waiting to put things in good order is placed on third track 3, and the axial of nylon gasket is on a parallel with third track 3 length direction, and fourth baffle 31 is used for preventing that the nylon gasket from dropping from third track 3, and the nylon gasket supports with second fender piece 32 and leans on.
Thereby first feed inlet 23 supplies the neodymium iron boron product on first track 1 to pass through and gets into in the second track 2, consequently the width more than or equal to neodymium iron boron product's of first feed inlet 23 thickness, but the width of first feed inlet 23 also should not be too big, for example the width of first feed inlet 23 is less than the half of neodymium iron boron product diameter, the width of first feed inlet 23 is too big can lead to the neodymium iron boron product to take place to turn on one's side when passing through first feed inlet 23, or have a plurality of neodymium iron boron products to get into in the second track 2 through first feed inlet 23 simultaneously, the width of first feed inlet 23 of design is 1.2 times neodymium iron boron product thickness in this embodiment.
The second feed inlet 24 supplies the nylon gasket on the third track 3 to pass through and thus get into in the second track 2, consequently the width more than or equal to the thickness of nylon gasket of second feed inlet 24, but the width of second feed inlet 24 also should not be too big, for example the width of second feed inlet 24 is less than half of nylon gasket diameter, the width of second feed inlet 24 too big can lead to the nylon gasket to take place to turn on one's side when passing through second feed inlet 24, or have a plurality of neodymium iron boron products to get into in the second track 2 through first feed inlet 23 simultaneously, the width of second feed inlet 24 is 1.2 times of nylon gasket thickness in this embodiment.
The box 4 that magnetizes cooperates in second track 2 slidable, and the box 4 that magnetizes can be manually taken out from second track 2, and the height at the top of the box 4 that magnetizes is less than the height of first feed inlet 23 bottom and the height of second feed inlet 24 bottom to ensure that the neodymium iron boron product that gets into through first feed inlet 23 can fall into the box 4 that magnetizes, ensure that the nylon gasket that gets into through second feed inlet 24 can fall into the box 4 that magnetizes.
The first pusher 5 includes a first cylinder 51 and an actuator. The first cylinder 51 is a double-shaft cylinder, and the first cylinder 51 is mounted on the cylinder bracket and is located on one side of the first rail 1 away from the second rail 2. The actuating unit is used for promoting the neodymium iron boron product on the first track 1 to enter the second track 2, the actuating unit is a first push plate 52, the first push plate 52 is connected with two output shafts of a first cylinder 51, the first push plate 52 enters the first track 1 through a first material pushing opening under the pushing of the first cylinder 51, the thickness of the first push plate 52 is smaller than or equal to that of the neodymium iron boron product, and thus the first push plate 52 only pushes one neodymium iron boron product at a time.
The second pusher 6 includes a second cylinder 61 and an actuator. The second cylinder 61 is a single-shaft cylinder, the second cylinder 61 is installed in the second rail 2, the bottom height of the second cylinder 61 is higher than the top height of the magnetic box 4 in the second rail 2, and the second cylinder 61 is prevented from influencing the movement of the magnetic box 4 in the second rail 2. The executive component is used for pushing neodymium iron boron products and nylon gaskets in the magnetizing box 4 to move towards the tail end of the second track 2 and simultaneously drives the magnetizing box 4 to move together. Structure of the actuating element referring to fig. 2, the actuating element is a material pushing box 62, and the material pushing box 62 includes a material guiding part 63 and a material pushing part 64; the material guiding portion 63 is of a cubic structure, the material guiding portion 63 is provided with a rectangular groove, the two opposite sides of the rectangular groove are respectively provided with a third feeding port 65 and a fourth feeding port 66, the material guiding portion 63 is fixed on an output shaft of the second cylinder 61, the opening of the rectangular groove faces the bottom of the second track 2, the material pushing portion 64 is a second push plate, the material pushing portion 64 is fixedly connected with the material guiding portion 63 and located below the material guiding portion 63, and the material pushing portion 64 is closer to the second cylinder 61 relative to the opening of the rectangular groove. When the magnetizing box 4 is located below the first feeding hole 23 and the second feeding hole 24, the pushing portion 64 is located in the magnetizing box 4, and when the second cylinder 61 pushes the pushing box 62 to move, the pushing portion 64 pushes the neodymium iron boron product, the nylon gasket and the magnetizing box 4 in the magnetizing box 4 to move towards the tail end of the second track 2.
During the process that the second cylinder 61 pushes the push box 62 to move, the push box 62 has a first position and a second position, and the first position and the second position are two ends of a moving path of the push box 62. The material pushing box 62 is arranged below the first position, the third feeding port 65 is opposite to the first feeding port 23, the fourth feeding port 66 is opposite to the second feeding port 24, at the moment, the neodymium iron boron product can pass through the first feeding port 23, the third feeding port 65 and the rectangular groove are arranged in the magnetic filling box 4, the nylon gasket can pass through the second feeding port 24, the fourth feeding port 66 and the rectangular groove are arranged in the magnetic filling box 4, the rectangular groove is used for guiding the neodymium iron boron product and the nylon gasket to fall into the magnetic filling box 4, and the neodymium iron boron product and the nylon gasket are prevented from turning on one side when falling down. The pusher 62 is in the second position, where the pusher 62 is closer to the end of the second track 2 than the pusher 62 in the first position. The interval of the material pushing box 62 at the first position and the second position is greater than or equal to the thickness of the neodymium iron boron product, meaning that the material pushing portion 64 pushes the neodymium iron boron product in the magnetizing box 4 at each time, the nylon gasket and the distance of the magnetizing box 4 moving to the end of the second track 2 is greater than or equal to the thickness of the neodymium iron boron product, so that the next neodymium iron boron product or the nylon gasket can fall into the magnetizing box 4 and be located behind the previous neodymium iron boron product or the nylon gasket, and cannot fall onto the neodymium iron boron product in the magnetizing box 4, the interval of the material pushing box 62 at the first position and the second position in the embodiment is equal to the thickness of the neodymium iron boron product.
The third pusher 7 includes a third cylinder 71 and an actuator. The third cylinder 71 is a double-shaft cylinder, and the third cylinder 71 is mounted on the cylinder bracket and is located on one side of the third rail 3 away from the second rail 2. The executing component is used for pushing the nylon gasket on the third rail 3 to enter the second rail 2, the executing component is a third push plate 72, the third push plate 72 is connected with two output shafts of the third air cylinder 71, the third push plate 72 enters the second rail 2 through the second material pushing port under the pushing of the third air cylinder 71, and the thickness of the third push plate 72 is smaller than or equal to that of the nylon gasket, so that only one nylon gasket can be pushed by the third push plate 72 at a time.
Referring to fig. 3, which is a schematic view of the third push plate 72, the end of the third push plate 72 away from the third cylinder 71 is chamfered, i.e., at the X position in fig. 2, the chamfer angle in this embodiment is 45 °, and the chamfer angle may be other angles in other design manners, such as 30 °, 40 °, 50 °, 60 °, and so on. Due to the existence of the chamfer, the end face of the end of the third push plate 72 comprises a plane and an inclined plane, the plane is used for pushing the nylon gasket, and even if the next nylon gasket abuts against the inclined plane, the next nylon gasket can slide out of the inclined plane due to the inclined plane, and cannot be pushed out together with the currently pushed nylon gasket. The end face opposite to the tail end of the third push plate 72 is a whole plane, if the current nylon gasket is pushed, the next nylon gasket is just on the end face of the tail end of the third push plate 72, the next nylon gasket and the currently pushed nylon gasket are pushed out together, and the phenomenon that a plurality of gaskets are arranged between adjacent neodymium iron boron products is caused.
The stacking machine in this embodiment further includes a fourth pushing member 8, the fourth pushing member 8 is a rodless cylinder, the fourth pushing member 8 is installed on the first rail 1 and located below the first rail 1, the first rail 1 is provided with a strip-shaped groove along the length direction, a slider in the fourth pushing member 8 penetrates through the strip-shaped groove and is located above the bottom of the first rail 1, and a slider in the fourth pushing member 8 is used for pushing neodymium iron boron products on the first rail 1 to abut against the first stopper 12.
The stacking machine in this embodiment further includes a fifth pushing member 9, the fifth pushing member 9 is a rodless cylinder, the fifth pushing member 9 is installed on the third rail 3 and located below the third rail 3, the third rail 3 is provided with a strip-shaped groove along the length direction, a slider in the fifth pushing member 9 penetrates through the strip-shaped groove in the third rail 3 and is located above the bottom of the third rail 3, and a slider in the fifth pushing member 9 is used for pushing a nylon gasket on the third rail 3 to abut against the second stopper 32.
The working process of the chip stacking machine in the embodiment has a first state, a second state and a third state;
as shown in fig. 4, in the first state of the stacking machine, the execution component of the first material pushing member 5 is located in the first rail 1, the execution component of the third material pushing member 7 is located outside the third rail 3, the fourth material pushing member 8 is spaced from the ndfeb product on the first rail 1, the fifth material pushing member 9 abuts against the nylon gasket on the third rail 3, and the material pushing box 62 is located at the first position. In the first state, since the actuating member of the first material pushing member 5 is located in the first rail 1, it can be known that one neodymium iron boron product on the first rail 1 has been pushed to enter the magnetizing box 4.
As shown in fig. 5, in the second state of the stacking machine, the execution part of the first pushing member 5 is located outside the first rail 1, the execution part of the third pushing member 7 is located inside the third rail 3, the fourth pushing member 8 abuts against the neodymium iron boron product on the first rail 1, the fifth pushing member 9 is spaced from the nylon gasket on the third rail 3, and the pushing box 62 is located at the first position; in the second state, since the actuating component of the third pushing component 7 is located in the third rail 3, it can be known that a nylon gasket on the third rail 3 has been pushed into the magnetizing box 4.
As shown in fig. 6, in the third state of the stacking machine, the execution component of the first pushing component 5 is located outside the first rail 1, the execution component of the third pushing component 7 is located outside the third rail 3, the fourth pushing component 8 is spaced from the ndfeb product on the first rail 1, the fifth pushing component 9 is spaced from the nylon gasket on the third rail 3, and the pushing box 62 is located at the second position. Since the material pushing box 62 is located at the second position, it can be known that the material pushing portion 64 has pushed the magnetizing box 4, and the ndfeb product and the nylon gasket in the magnetizing box 4 move forward by a distance equal to the thickness of the ndfeb product.
The first state, the second state and the third state are switched circularly during the operation of the chip stacking machine, and the first cycle is explained below.
Firstly, an executing component of a first material pushing part 5 is adjusted to the outside of a first track 1, an executing component of a third material pushing part 7 is located the outside of a third track 3, a fourth material pushing part 8 is spaced from a neodymium iron boron product on the first track 1, a fifth material pushing part 9 is spaced from a nylon gasket on the third track 3, a material pushing box 62 is located at a first position, a magnetizing box 4 is placed in a second track 2, and the inner wall of the magnetizing box 4 closest to the tail end of the second track 2 is flush with the side wall of a first feeding hole 23 close to the tail end of the second track 2. Put things in good order the neodymium iron boron product on first track 1, neodymium iron boron product sign indicating number supports with first fender piece 12 and leans on, and the nylon gasket is placed on third track 3, and the nylon gasket supports with second fender piece 32 and leans on.
And then starting the stacking machine, wherein the stacking machine is changed to a first state, and in the process of changing to the first state, an executing part of the first pushing part 5 gradually enters the first rail 1 through the first pushing port, the executing part of the first pushing part 5 pushes the neodymium iron boron product on the first rail 1, which abuts against the first stopper 12, to fall into the magnetism charging box 4 through the first feeding port 23, the third feeding port 65 and the rectangular groove, after the first state is reached, the position of the pushing box 62 is shown as a position A in fig. 7, a shaded part in fig. 7 shows the neodymium iron boron product, and meanwhile, a sliding block in the fifth pushing part 9 abuts against a nylon gasket to tightly press the nylon gasket.
And then the stacking machine is switched to a third state, in the process of switching to the third state, the executing part of the first material pushing part 5 is retreated out of the first rail 1, the material pushing box 62 moves to the second position, in the process of moving the material pushing box 62 to the second position, the material pushing part 64 pushes the neodymium iron boron product and the magnetizing box 4 to move forward by a distance equal to the thickness of the neodymium iron boron product, after the third state is reached, the position of the material pushing box 62 is shown as a position B in fig. 7, and the hatched part in fig. 7 shows the neodymium iron boron product.
And then the stacking machine is changed to a second state, in the process of changing to the second state, the pushing box 62 returns to the first position, the executing component of the third pushing piece 7 gradually enters the third rail 3 through the second pushing port, the executing component of the third pushing piece 7 pushes the nylon gasket, abutted against the second stopper 32, on the third rail 3 to fall into the magnetizing box 4 through the second feeding port 24, the fourth feeding port 66 and the rectangular groove, after the second state is reached, the position of the pushing box 62 is shown as a position C in fig. 7, a shaded part in fig. 7 represents the nylon gasket, meanwhile, a sliding block in the fourth pushing piece 8 abuts against the neodymium iron boron product, and the neodymium iron boron product is pressed and abutted against the first stopper 12.
And then the stacking machine is changed to a third state, in the process of changing to the third state, the execution part of the third material pushing part 7 retreats out of the third rail 3, the material pushing box 62 moves to the second position, in the process of moving the material pushing box 62 to the second position, the material pushing part 64 pushes the nylon gasket and the magnetizing box 4 to move forward by a distance equal to the thickness of the neodymium iron boron product, after the third state is reached, the position of the material pushing box 62 is shown as a position D in fig. 7, and the shaded part in fig. 7 shows the nylon gasket.
And after the above one cycle is completed, the piece stacking work of the neodymium iron boron product and the nylon gasket is completed once, the state in one working cycle of the piece stacking machine is changed into a first state, a third state, a second state and a third state, the above steps are repeated subsequently, the state of the piece stacking machine is changed into a first state, a third state, a second state, a third state, a first state, a third state, a second state and a third state … …, and finally the neodymium iron boron product and the nylon gasket are stacked in the magnetizing box 4 at intervals.
Above-mentioned chip in-process, the fourth pushes away the reciprocal and neodymium iron boron product of material 8 and supports and lean on, and the fifth pushes away the reciprocal and nylon gasket of material 9 and supports and support and lean on, and this mode of operation has guaranteed that neodymium iron boron product and nylon gasket closely arrange simultaneously in track separately, guarantee to have and only a slice neodymium iron boron product or gasket fall into magnetism box 4 at every turn.
In this embodiment, the first track 1 may further have a predetermined inclination, and the height of the starting end of the first track 1 is higher than the height of the end of the first track 1. When the actuating member of the first pushing member 5 is withdrawn from the first rail 1, the ndfeb product will automatically slide along the first rail 1 to abut against the first stopper 12 due to the existence of the inclination angle. In this embodiment, the inclination angle of the first track 1 is designed to be 18 °, and in another design manner, it can be designed to be other angles, for example, 10 ° -30 °, specifically, 10 °, 11 °, 12 °, 13 °, 14 °, 15 °, 16 °, 17 °, 19 °, 20 °, 21 °, 22 °, 23 °, 24 °, 25 °, 26 °, 27 °, 28 °, 29 °, and 30 °.
If the inclination angle of the first track 1 is enough, the fourth material pushing part 8 may not be provided, and the ndfeb product on the first track 1 can automatically abut against the first stopper 12 only by virtue of the inclination angle of the first track 1.
In this embodiment, the second track 2 may further have a preset inclination, and the height of the starting end of the second track 2 is higher than the end of the second track 2. After neodymium iron boron product and nylon gasket fell into magnetization box 4, because the existence at inclination, neodymium iron boron product and nylon gasket can support and lean on together, can not topple over to magnetization box 4 rear. In this embodiment, the inclination angle of the second track 2 is designed to be 18 °, and in another design manner, other angles may be designed, for example, 10 ° -30 °, specifically 10 °, 11 °, 12 °, 13 °, 14 °, 15 °, 16 °, 17 °, 19 °, 20 °, 21 °, 22 °, 23 °, 24 °, 25 °, 26 °, 27 °, 28 °, 29 °, and 30 °.
In this embodiment, the third track 3 may also have a predetermined inclination, and the height of the starting end of the third track 3 is higher than the end of the third track 3. When the actuating member of the third pusher 7 is withdrawn from the third rail 3, the nylon gasket will automatically slide along the third rail 3 to abut against the second stopper 32 due to the inclination angle. In this embodiment, the inclination angle of the third track 3 is designed to be 18 °, and in another design manner, the inclination angle may be designed to be other angles, for example, 10 ° -30 °, specifically, 10 °, 11 °, 12 °, 13 °, 14 °, 15 °, 16 °, 17 °, 19 °, 20 °, 21 °, 22 °, 23 °, 24 °, 25 °, 26 °, 27 °, 28 °, 29 °, and 30 °.
If the inclination angle of the third rail 3 is enough, the fifth pushing part 9 can be omitted, and the nylon gasket on the third rail 3 can automatically abut against the second baffle 32 only by virtue of the inclination angle of the third rail 3.
First track 1, second track 2 and third track 3 in this embodiment install on aluminium alloy bearing support, compare in traditional iron bearing support, aluminium alloy bearing support has matter light and rigidity is high, need not to dismantle the section bar when installing the subassembly additional, the simple swift advantage of repacking. In addition, the cylinder support is also made of aluminum profiles.
The bottom plates of the first rail 1, the second rail 2 and the third rail 3 are bakelite, and the insulating plate has good physical and mechanical properties and excellent insulating property, so that the neodymium iron boron product is prevented from carrying static electricity in a stacking process, and the stacking machine is attractive and delicate.
The teflon adhesive tape is laid on the inner wall of the second track 2, the friction coefficient of the teflon material is extremely low, and the magnetic filling box 4 is guaranteed to slide smoothly on the second track 2.
In order to prevent that the neodymium iron boron product from damaging, all spare parts with the neodymium iron boron product contact are the nylon material, compare in the low difficult fish tail neodymium iron boron product of metal material nylon hardness, specifically, the executive component tip of 1 inner wall of first track, the 4 inner walls of box that magnetize and first ejector half 5 is equipped with the nylon material.
The metal material in the code sheet machine in this embodiment is no magnetism stainless steel, specifically is 304 no magnetism stainless steel, because of the neodymium iron boron product is the magnetic material, for guaranteeing neodymium iron boron product property ability, the code sheet machine adopts no magnetism material. Compared with aluminum products, the non-magnetic stainless steel has the advantages of convenient material acquisition, low cost, higher hardness, relatively simple welding process and better corrosion resistance and wear resistance after sand blasting. The metal parts that can design first material pushing part 5, second material pushing part 6, third material pushing part 7, fourth material pushing part 8, fifth material pushing part 9, first track 1, second track 2 and third track 3 in this embodiment are nonmagnetic stainless steel.
The power source of the first cylinder 51, the second cylinder 61, the third cylinder 71 and the two rodless cylinders in this embodiment is nitrogen, and other gases, such as air, may be used.
This embodiment is in 2 both sides of second track that are used for carrying box 4 that magnetizes through the 3 settings of third track that will be used for carrying the first track 1 of neodymium iron boron product and be used for carrying the nylon gasket, first 5 propelling movement neodymium iron boron products that push away material spare get into box 4 that magnetizes, third material pushing away 7 promotion nylon gaskets get into box 4 that magnetizes, the second pushes away 6 promotion box 4 that magnetizes and removes, the messenger pushes away the neodymium iron boron product, push away the nylon gasket and push away box 4 that magnetizes and accomplish at the efficient in the finite space, the equipment space has been practiced thrift, and push away the neodymium iron boron product, push away the nylon gasket and push away box 4 that magnetizes and can go on simultaneously at the different parts of equipment, each other does not influence, and the production efficiency is improved.
In another design, the third partition plate 11 and the fourth partition plate 31 may not be designed, the third partition plate 11 is only for preventing the neodymium iron boron product on the first rail 1 from falling down, the fourth partition plate 31 is only for preventing the nylon gasket on the third rail 3 from falling down, and it is also possible not to provide the third partition plate 11 and the fourth partition plate 31.
In the present embodiment, the end of the first track 1 is near the first feed opening 23, the end of the third track 3 is near the second feed opening 24, and in another design manner, the end of the first track 1 is not near the first feed opening 23, and the end of the third track 3 is near the second feed opening 24, so long as the first stopper 12 is near the first feed opening 23, and the first stopper 12 is near the second feed opening 24.
In another design mode, the fourth material pushing part 8 and the fifth material pushing part 9 can be designed to be springs, the two springs are respectively abutted to the neodymium iron boron product and the nylon gasket, the neodymium iron boron product can be automatically abutted to the first stopper 12, and the nylon gasket is automatically abutted to the second stopper 32.
In another design, the material guiding box may not be designed according to the design in this embodiment, the material guiding portion 63 is used to guide the ndfeb product and the nylon gasket into the magnetizing box 4, and the material guiding portion 63 may not be provided, and only the material pushing portion 64 is provided, and the second material pushing member 6 does not influence the synchronous movement of the magnetizing box 4, the ndfeb product and the nylon gasket in the magnetizing box 4.
The first material pushing part 5, the second material pushing part 6, the third material pushing part 7, the fourth material pushing part 8 and the fifth material pushing part 9 in the embodiment are controlled by a control system, and the control system comprises a touch screen and a PLC. Firstly, a chip program is copied into the PLC, and then an instruction is sent through the touch screen. The touch screen start/stop button is controlled, the touch screen sends instructions to the PLC, the PLC sends the instructions to electromagnetic valves respectively connected with the first material pushing piece 5, the second material pushing piece 6, the third material pushing piece 7, the fourth material pushing piece 8 and the fifth material pushing piece 9, and the control of the whole stacking machine is achieved through the change of the electromagnetic valve channel.
Exemplarily, the neodymium iron boron product and the nylon gasket are needed for the last time when two boxes of products are stacked, the neodymium iron boron product is a cylinder with the diameter of 25.2mm and the thickness of 5mm, the size of the nylon gasket is a cylinder with the diameter of 25mm and the thickness of 1.25mm, the length of the first track 1 is designed to be 450mm, and the length of the third track 3 is designed to be 250 mm. The width of the first inlet 23 is designed to be 6mm, and the width of the second inlet 24 is designed to be 1.5 mm. The magnetizing box 4 is filled with 34 nd-fe-b products and 34 nylon gaskets at the maximum, so that the length of the groove in the magnetizing box 4 is designed to be 212.5mm, and the length of the second rail 2 is designed to be 600 mm.
The design of sign indicating number mascerating machine main part height is 113mm, and 113mm design has compared in the installation that other sizes have made things convenient for track, cylinder, has saved steel simultaneously to the utmost. If the main part high design is too high then consume raw and other materials, increase the cost, and the operation is unstable, takes place the card easily, if the main part high design is too low then the installation of first material pushing member 5, second material pushing member 6 and second track 2 is more difficult. The thickness of the cylinder support material is designed to be 4mm thick, if the thickness is less than 4mm, stable operation is difficult due to impact force of two cylinders, and if the thickness is too large, a bending machine for bending the cylinder shell is difficult to bend, so that the processing cost is increased steeply.
Firstly, the first material pushing part 5, the second material pushing part 6, the third material pushing part 7, the fourth material pushing part 8 and the fifth material pushing part 9 are respectively connected with a power source, and the nitrogen with the continuous and stable pressure range of 0.4MPA-0.6MPA is generated. First track 1 is put into 70 neodymium iron boron products, puts into third track 3 with 70 nylon gasket, puts into second track 2 with two box 4 that magnetize. And starting the chip stacking machine.
First 5 intervals of material pushing piece push neodymium iron boron product in magnetizing box 4, the third pushes away 7 intervals of material pushing piece and pushes nylon gasket in magnetizing box 4, pushing away the neodymium iron boron product and pushing away nylon gasket interval in-process, the second pushes away 6 promotion of material pushing piece and magnetizes box 4 and removes, puts neodymium iron boron product and nylon gasket interval in magnetizing box 4, every box total time 120 seconds, including 34 neodymium iron boron products and 34 nylon gaskets in the case that magnetizes 4 after the chip is accomplished. One automatic stacking machine can complete stacking one box in 120 seconds, and each box comprises 34 neodymium iron boron products and 34 nylon gaskets. Each worker can operate 6 devices, the work of 3-4 skilled workers can be replaced, the production efficiency is improved, and the method is suitable for wide popularization. If an emergency occurs, the automatic chip stacking machine can be powered off and stop running by pressing an emergency stop button.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (15)

1. A stacking machine is characterized by comprising a first rail (1), a second rail (2), a third rail (3), a magnetizing box (4), a first material pushing piece (5), a second material pushing piece (6) and a third material pushing piece (7);
the first track (1) and the third track (3) are respectively positioned at two sides of the second track (2), and the first track (1), the second track (2) and the third track (3) are arranged in parallel; a first feed port (23) and a second feed port (24) are respectively arranged on two sides of the second track (2), and the first feed port (23) and the second feed port (24) are oppositely arranged;
the magnetizing box (4) is slidably matched in the second track (2), and the height of the top of the magnetizing box (4) is lower than the height of the bottoms of the first feeding hole (23) and the second feeding hole (24);
the first material pushing part (5) is used for pushing materials in the first rail (1) to enter the second rail (2) through the first feeding hole (23), the second material pushing part (6) is used for pushing the materials in the magnetizing box (4) to move towards the tail end of the second rail (2) along the second rail (2), and the third material pushing part (7) is used for pushing the materials in the third rail (3) to enter the second rail (2) through the second feeding hole (24).
2. The stacking machine according to claim 1, wherein a first material pushing opening is formed in one side, away from the second rail (2), of the first rail (1), the first material pushing opening is arranged opposite to the first material inlet (23), the first material pushing member (5) is located on one side, away from the second rail (2), of the first rail (1), and an execution part of the first material pushing member (5) can enter the first rail (1) through the first material pushing opening.
3. The code disc machine according to claim 1 or 2, characterized in that the first track (1) has a predetermined inclination, and the height of the starting end of the first track (1) is higher than the height of the tail end of the first track (1);
the first rail (1) is provided with a first blocking piece (12), and the first blocking piece (12) is positioned on one side of the first feeding hole (23) close to the tail end of the second rail (2).
4. The stacking machine of claim 1, wherein the second pushing member (6) comprises a pushing box (62), and the pushing box (62) comprises a material guiding part (63) and a pushing part (64); the material guiding part (63) is provided with a groove, a third feeding port (65) and a fourth feeding port (66) are respectively arranged on two sides of the groove, the opening of the groove faces the bottom of the second rail (2), the material pushing part (64) is fixedly connected with the material guiding part (63), and the material pushing part (64) is used for pushing materials in the magnetizing box (4);
the material pushing box (62) is provided with a first position and a second position, when the material pushing box (62) is at the first position, the third feeding hole (65) is opposite to the first feeding hole (23), the fourth feeding hole (66) is opposite to the second feeding hole (24), and when the material pushing box (62) is at the second position, the material pushing box (62) is located on one side, close to the tail end of the second rail (2), of the first feeding hole (23).
5. A palletizer as claimed in claim 4, characterized in that the distance between the pusher magazine (62) in the first position and the second position is greater than or equal to the thickness of the material transported by the first track (1).
6. A slice stacking machine as claimed in any one of the claims 1, 4 or 5, characterized in that the second track (2) has a predetermined inclination, the height of the starting end of the second track (2) being higher than the height of the end of the second track (2).
7. The stacking machine according to claim 1, wherein a second material pushing opening is formed in one side, away from the second rail (2), of the third rail (3), the second material pushing opening is arranged opposite to the second material inlet (24), the second material pushing member (6) is located on one side, away from the second rail (2), of the third rail (3), and an execution part of the third material pushing member (7) can enter the third rail (3) through the second material pushing opening.
8. The chip stacking machine according to claim 6, wherein the third track (3) has a predetermined inclination, and the height of the starting end of the third track (3) is higher than the height of the tail end of the third track (3);
and a second blocking piece (32) is arranged on the third track (3), and the second blocking piece (32) is positioned on one side of the second feeding hole (24) close to the tail end of the second track (2).
9. The chip stacking machine of claim 4,
a first blocking piece (12) is arranged on the first track (1), and the first blocking piece (12) is positioned on one side of the first feeding hole (23) close to the tail end of the first track (1);
the stacking machine further comprises a fourth pushing part (8), and the fourth pushing part (8) is used for pushing the materials on the first track (1) to abut against the first blocking part (12).
10. The chip stacking machine of claim 9,
a second blocking piece (32) is arranged on the third track (3), and the second blocking piece (32) is positioned on one side of the second feeding hole (24) close to the tail end of the third track (3);
the stacking machine further comprises a fifth material pushing part (9), and the fifth material pushing part (9) is used for pushing the material on the third track (3) to abut against the second blocking part (32).
11. The chip stacking machine of claim 10, wherein the chip stacking machine has a first state, a second state, and a third state;
when the stacking machine is in a first state, an execution part of a first material pushing part (5) is positioned in a first track (1), an execution part of a third material pushing part (7) is positioned outside a third track (3), a fourth material pushing part (8) is spaced from materials on the first track (1), a fifth material pushing part (9) is abutted against the materials on the third track (3), and a material pushing box (62) is positioned at a first position;
when the stacking machine is in a second state, an execution part of the first material pushing part (5) is positioned outside the first track (1), an execution part of the third material pushing part (7) is positioned in the third track (3), the fourth material pushing part (8) is abutted against materials on the first track (1), the fifth material pushing part (9) is spaced from the materials on the third track (3), and the material pushing box (62) is positioned at the first position;
in the third state of the stacking machine, the execution part of the first material pushing part (5) is located outside the first track (1), the execution part of the third material pushing part (7) is located outside the third track (3), the fourth material pushing part (8) is spaced from the materials on the first track (1), the fifth material pushing part (9) is spaced from the materials on the third track (3), and the material pushing box (62) is located at the second position.
12. Stacking machine according to any of claims 1, 2, 4, 5, 9, 10, 11, characterized in that the inner wall of the first track (1), the inner wall of the magnetizing box (4) and the end of the actuating part of the first pusher (5) are provided with nylon material.
13. The stacking machine of any one of claims 1, 2, 4, 5, 9, 10 and 11, wherein the metal material in the stacking machine is non-magnetic stainless steel.
14. Chip stacking machine according to any of claims 1, 2, 4, 5, 9, 10, 11, characterized in that the base plate of the first track (1), the second track (2) and the third track (3) is bakelite.
15. Stacking machine according to any of claims 1, 2, 4, 5, 9, 10, 11, characterized in that the inner wall of the second rail (2) is laid with teflon tape.
CN202011108442.XA 2020-10-16 2020-10-16 Chip stacking machine Active CN114380061B (en)

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CN110104256A (en) * 2019-06-11 2019-08-09 浙江工业大学 A kind of auto-sequencing selection feeding device
CN210259124U (en) * 2019-07-15 2020-04-07 三环瓦克华(北京)磁性器件有限公司 Automatic equipment
CN111573170A (en) * 2020-06-15 2020-08-25 包头恒宇磁源科技有限公司 Neodymium iron boron raw material block installs spacer device additional

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6556115B1 (en) * 1999-12-17 2003-04-29 Seagate Technology Llc Assembly apparatus for magnetizing magnets
CN205900228U (en) * 2016-06-14 2017-01-18 宁波华辉磁业有限公司 Automatic range equipment that magnetizes of magnet
CN206665659U (en) * 2017-03-03 2017-11-24 杭州铭哲磁电科技有限公司 One kind is applied to magnetic sheet and the spaced blanking stack device of pad
CN208903775U (en) * 2018-10-11 2019-05-24 诸暨意创磁性技术有限公司 A kind of disk automatic conveying device
CN110104256A (en) * 2019-06-11 2019-08-09 浙江工业大学 A kind of auto-sequencing selection feeding device
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CN111573170A (en) * 2020-06-15 2020-08-25 包头恒宇磁源科技有限公司 Neodymium iron boron raw material block installs spacer device additional

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