CN114291355B - Granule filling equipment - Google Patents
Granule filling equipment Download PDFInfo
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- CN114291355B CN114291355B CN202210018457.XA CN202210018457A CN114291355B CN 114291355 B CN114291355 B CN 114291355B CN 202210018457 A CN202210018457 A CN 202210018457A CN 114291355 B CN114291355 B CN 114291355B
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Abstract
The invention discloses particle filling equipment which comprises a paper tube conveying unit, a particle filling unit and a detection waste discharging unit, wherein the paper tube conveying unit is used for conveying paper tubes, the particle filling unit is used for completing particle filling of the paper tubes, and the detection waste discharging unit is used for detecting whether particle filling is qualified or not and rejecting unqualified paper tubes. Because this granule filling equipment uses the material way and the material loading hopper of upper and lower intercommunication to realize the forced filling of material granule for this granule filling equipment can realize high-speed filling, and the practicality is strong.
Description
Technical Field
The invention relates to the technical field of automatic equipment, in particular to particle filling equipment.
Background
The filling heat dissipation (particle) section is one of functional modules of particle type heating cigarette assembly line equipment, is used for filling particle type tobacco particles and cooling particles in cigarettes, and has the functions of quantitative and high-speed filling.
With the continuous upgrading of the product structure of the world tobacco market, the market acceptance rate of novel tobacco products is very high, and the cigarette assembly technology is urgently needed to be improved and upgraded. The conventional particle filling of cigarette assembly line equipment adopts a quantitative cup with a rotary structure, a channel cannot be formed up and down, forced filling cannot be realized, and the defect of incomplete filling caused by slightly large particle viscosity can be overcome.
Disclosure of Invention
In order to solve the technical problem, the application provides particle filling equipment.
According to a first aspect, in one embodiment there is provided a particle filling apparatus comprising: the device comprises a paper tube conveying unit, a particle filling unit and a waste detection and discharge unit;
the paper tube conveying unit comprises a paper tube conveying rotary table, wherein the paper tube conveying rotary table is used for conveying paper tube parts which are not filled to the particle filling unit or conveying the paper tube parts which are filled to the detection and waste discharge unit;
the particle filling unit comprises a rotating mechanism and a feeding mechanism; the rotating mechanism comprises a particle feeding rotating groove and a plurality of paper tube fixing frames, a plurality of material channels are arranged in the particle feeding rotating groove, and the material channels are communicated with the paper tube fixing frames; the feeding mechanism comprises a particle quantitative feeding hopper, and the particle quantitative feeding hopper is used for quantitatively feeding the material channel;
the detection waste discharge unit comprises an elastic detection rod, a displacement laser sensor and a paper tube detection rotary table, wherein the elastic detection rod is arranged on the upper side of the paper tube detection rotary table, when the detection waste discharge unit works, the elastic detection rod stretches into a paper tube, the displacement laser sensor detects the tail height value of the elastic detection rod, and whether the particle filling of the detected paper tube is qualified or not is judged according to the tail height value of the elastic detection rod, and unqualified paper tubes are removed.
In one embodiment, the paper tube conveying turntable, the paper tube fixing frame and the paper tube detecting turntable are provided with paper tube receiving grooves which are matched with the outer wall of the paper tube piece;
and air holes are formed in the paper tube receiving groove and are communicated with vacuum sucking equipment, so that the paper tube piece is matched with the paper tube receiving groove more stably.
In one embodiment, the rotating mechanism further comprises a push rod assembly comprising a push rod and a blocking tab, the blocking tab being displaced when the push rod is pushed; the push rod assembly is arranged between the particle feeding rotary groove and the paper tube fixing frame, and when the push rod is not pushed, the blocking piece blocks the material channel.
In an embodiment, the rotating mechanism further comprises an adjusting plate, and a plurality of through holes are formed in the adjusting plate so that the material channel penetrates; the push rod assembly is installed on the adjusting plate, and the adjusting plate adjusts the distance between the adjusting plate and the particle feeding rotary groove through a standard gasket.
In one embodiment, the outside of the rotating mechanism is provided with a cam groove assembly, the cam groove assembly is provided with a cam groove, the push rod assembly is pressed when passing through the cam groove on the cam groove assembly, and the blocking piece is displaced.
In an embodiment, the particle filling unit further comprises an air blowing and filling device, wherein the air blowing and filling device is fixedly arranged on the upper side of the particle feeding rotating groove and used for assisting particle filling through air blowing when the barrier sheet is shifted.
In an embodiment, the particle filling unit further comprises a deviation correcting device and a filling section scraper; the deviation correcting device and the filling section scraping plate are fixedly arranged in the particle feeding rotating groove; the deviation correcting device is used for preventing the material particles from deviating to one side; the filling section scraping plate is used for scraping materials.
In an embodiment, the particle filling unit further comprises a paper tube end face limiting plate, the paper tube end face limiting plate is installed on the lower side of the rotating mechanism, a cam groove is formed in the paper tube end face limiting plate, and the lower end face of the paper tube piece moves along the cam groove in the paper tube end face limiting plate.
In an embodiment, the detecting and discharging unit further comprises a blowing and discharging device, and the blowing and discharging device is arranged above the paper tube detecting rotary table and is used for blowing off unqualified paper tube pieces.
In an embodiment, the detecting and discharging unit further comprises a cylindrical cam, a driving chute is formed in the circumferential direction of the cylindrical cam, and one end of the elastic detecting rod is installed in the driving chute.
According to the particle filling equipment of the embodiment, the forced filling of the material particles is realized by using the material channel and the fixed material feeding hopper which are vertically communicated, so that the particle filling equipment can realize high-speed filling and has strong practicability.
Drawings
FIG. 1 is a schematic view of a particle filling apparatus in one embodiment;
FIG. 2 is a schematic view of a structure of an oblique paper tube conveying turntable of a particle filling apparatus according to an embodiment;
FIG. 3 is a schematic view of a paper tube transfer carousel of a particle filling apparatus in one embodiment;
FIG. 4 is a schematic view showing the structure of a particle filling unit of the particle filling apparatus in one embodiment;
FIG. 5 is a schematic diagram showing a front view of a rotating mechanism of the particle filling apparatus according to an embodiment;
FIG. 6 is a schematic top view of a rotating mechanism of a particle filling apparatus according to one embodiment;
FIG. 7 is a schematic view of the structure of the cam slot assembly, the deviation correcting device and the filling segment scraper of the particle filling apparatus in one embodiment;
FIG. 8 is a schematic view of a paper tube end stop plate of a particle filling apparatus in one embodiment;
FIG. 9 is a schematic view of a paper tube inspection carousel and an elastic probe rod of a particle filling apparatus in one embodiment;
FIG. 10 is a schematic view of a cylindrical cam and displacement laser sensor of a particle filling apparatus in one embodiment;
FIG. 11 is a schematic diagram of an elastic detecting rod of a particle filling apparatus according to an embodiment.
Detailed Description
The invention will be described in further detail below with reference to the drawings by means of specific embodiments. Wherein like elements in different embodiments are numbered alike in association. In the following embodiments, numerous specific details are set forth in order to provide a better understanding of the present application. However, one skilled in the art will readily recognize that some of the features may be omitted, or replaced by other elements, materials, or methods in different situations. In some instances, some operations associated with the present application have not been shown or described in the specification to avoid obscuring the core portions of the present application, and may not be necessary for a person skilled in the art to describe in detail the relevant operations based on the description herein and the general knowledge of one skilled in the art.
Furthermore, the described features, operations, or characteristics of the description may be combined in any suitable manner in various embodiments. Also, various steps or acts in the method descriptions may be interchanged or modified in a manner apparent to those of ordinary skill in the art. Thus, the various orders in the description and drawings are for clarity of description of only certain embodiments, and are not meant to be required orders unless otherwise indicated.
The numbering of the components itself, e.g. "first", "second", etc., is used herein merely to distinguish between the described objects and does not have any sequential or technical meaning. The terms "coupled" and "connected," as used herein, are intended to encompass both direct and indirect coupling (coupling), unless otherwise indicated.
In the embodiment of the invention, the particle filling equipment comprises a paper tube conveying unit, a particle filling unit and a detection waste discharge unit, wherein the paper tube conveying unit firstly conveys paper tube parts which are not filled to the particle filling unit, the paper tube parts are conveyed to the detection waste discharge unit by the paper tube conveying unit after the particle filling unit finishes filling, the detection waste discharge unit detects whether the particle filling of the paper tube parts is qualified, and unqualified paper tube parts are removed.
The present application is illustrated by the following specific examples.
Embodiment one:
as shown in fig. 1 to 11, in an embodiment of the present application, there is provided a particle filling apparatus including a paper tube conveying unit 1, a particle filling unit 2, and a detection and waste discharge unit 3. The paper tube conveying unit 1 includes a paper tube conveying turntable 11 for conveying paper tube members that have not been filled to the particle filling unit 2 or conveying paper tube members that have been filled to the detection and waste discharge unit 3. In this embodiment, the paper tube conveying unit 1 further includes an oblique paper tube conveying turntable 12, and the oblique paper tube conveying turntable 12 is used for realizing reversing and transferring of the paper tube. The particle filling unit 2 includes a rotating mechanism 21 and a feeding mechanism 22. The rotating mechanism 21 comprises a particle feeding rotating groove 211 and a plurality of paper tube fixing frames 212, a plurality of material channels 2111 are arranged in the particle feeding rotating groove 211, and the material channels 2111 are communicated with the paper tube fixing frames 212. The loading mechanism 22 includes a particle quantitative loading hopper 221, and the particle quantitative loading hopper 221 is used for quantitative loading of the feeder 2111. The detection waste discharge unit 3 comprises an elastic detection rod 31, a displacement laser sensor 30 and a paper tube detection rotary table 32, wherein the elastic detection rod 31 is arranged on the upper side of the paper tube detection rotary table 32, the elastic detection rod 31 stretches into a paper tube when the detection waste discharge unit 3 works, the displacement laser sensor 30 detects the tail height value of the elastic detection rod 31, judges whether the particle filling of the detected paper tube is qualified or not according to the tail height value of the elastic detection rod 31, and rejects unqualified paper tubes.
In one embodiment, the paper tube conveying turntable 11, the inclined paper tube conveying turntable 12, the paper tube fixing frame 212 and the paper tube detecting turntable 32 are provided with paper tube receiving grooves 100, and the paper tube receiving grooves 100 are matched with the outer walls of the paper tube to assist in conveying the paper tube. In one embodiment, in order to make the paper tube fitting with the paper tube receiving slot 100 more stable, the paper tube receiving slot 100 is provided with an air hole 200, the air hole 200 is communicated with a vacuum sucking device, and when the paper tube fitting is conveyed, the vacuum sucking device works so that the paper tube fitting is tightly attached to the paper tube receiving slot 100. In an embodiment, when a paper tube needs to be transferred from one paper tube receiving slot 100 to another paper tube receiving slot 100, the air holes 200 in the paper tube receiving slot 100 of the original paper tube receiving slot stop the vacuum sucking operation, or the air holes 200 in the paper tube receiving slot 100 of the new paper tube receiving slot start the vacuum sucking operation to suck the paper tube into the paper tube receiving slot 100 of the new paper tube receiving slot, so as to complete the transfer of the paper tube.
In one embodiment, to prevent the material particles from falling, the rotating mechanism 21 further includes a push rod assembly 213, the push rod assembly 213 includes a push rod and a blocking piece, when the push rod is pushed, the blocking piece is displaced, the push rod assembly 213 is disposed between the particle feeding rotating groove 211 and the paper tube fixing frame 212, when the push rod is not pushed, the blocking piece blocks the material channel 2111, so that the material particles are temporarily stored in the material channel 2111, when the push rod is pushed, the blocking piece is displaced, the material channel 2111 is not blocked, and the material particles in the material channel 2111 are filled into the paper tube.
In an embodiment, the rotating mechanism 21 further includes an adjusting plate 214, the adjusting plate 214 is provided with a plurality of through holes to enable the material channels 2111 to penetrate, the push rod assembly 213 is installed on the adjusting plate 214, the distance between the adjusting plate 214 and the particle feeding rotating groove 211 is adjusted by setting standard gaskets, and the larger the distance between the adjusting plate 214 and the particle feeding rotating groove 211 is, the more the amount of the material in the material channels 2111 can be fed, and the adjustment can be performed according to actual requirements.
In an embodiment, the outside of the rotating mechanism 21 is provided with a cam groove assembly 24, the cam groove assembly 24 is provided with a cam groove, when the push rod assembly 213 passes through the cam groove on the cam groove assembly 24, the push rod on the push rod assembly 213 is pushed, the blocking piece is shifted, the material channel 2111 is not blocked any more, and the automatic filling of the material particles is completed.
In an embodiment, the particle filling unit 2 further includes an air blowing and filling device, the air blowing and filling device is fixedly arranged on the upper side of the particle feeding and rotating groove 211, and when the barrier sheet is shifted on the push rod assembly 213, the air blowing and filling device assists in filling of the material particles by air blowing, so that the filling efficiency is improved.
Because of the rotation of the particle feeding rotation groove 211, the material particles in the material channel 2111 may be deflected aside by centrifugal force or thrown out of the material channel 2111, and thus in an embodiment, the particle filling unit 2 further comprises a deviation correcting device 25 and a filling section scraper 26. The deviation correcting device 25 and the filling section scraping plate 26 are fixedly arranged in the particle feeding rotating groove 211, and the deviation correcting device 25 is used for smoothening the material particles which are deviated to one side and preventing the material particles from deviating to one side. The filling section scraper 26 is used for scraping off material particles thrown out of the material channel 2111. Because the feeding channel 2111 is quantitatively fed through the granule quantitative feeding hopper 221 in the embodiment, the quantity of the granule materials thrown out of the feeding channel 2111 is small, and the continuous filling of the equipment is not affected.
In an embodiment, the particle filling unit 2 further comprises a paper tube end surface limiting plate 27, the paper tube end surface limiting plate 27 is mounted on the lower side of the rotating mechanism 21, a cam groove is formed in the paper tube end surface limiting plate 27, and the lower end surface of the paper tube moves along the cam groove in the paper tube end surface limiting plate 27. In this embodiment, the cam groove on the paper tube end surface limiting plate 27 is disposed in the area where the paper tube is transferred between the particle filling unit 2 and the paper tube conveying unit 1, and the lower end surface of the paper tube is lifted upwards along with the rotation of the rotating mechanism 21, so that the upper end surface of the paper tube is tightly attached to the push rod assembly 213, and material particles are prevented from being scattered during filling.
In one embodiment, the detecting and discharging unit 3 further includes a blowing and discharging device provided above the paper tube detecting rotary table 32 for blowing off the unqualified paper tube.
In an embodiment, the detecting and discharging unit 3 further includes a cylindrical cam 33, the cylindrical cam 33 is provided with a driving chute 331 along a circumferential direction, a protruding member 311 is disposed at one end of the elastic detecting rod 31 and is installed in the driving chute 331, and when the detecting and discharging unit 3 works, the elastic detecting rod 31 moves up and down along the driving chute 331 in a vertical direction, so that the elastic detecting rod 31 stretches into a paper tube to perform detecting work.
The workflow of the particle filling apparatus in this embodiment is as follows:
the paper tube member is conveyed to the paper tube holder 212 via the slant paper tube conveying turntable 12 and the paper tube conveying turntable 11, while the particle sizing hopper 221 feeds the particles to the feeder 2111. Along with the rotation of the rotating mechanism 21, the lower end face of the paper tube part is lifted upwards along the cam groove movement on the paper tube end face limiting plate 27, so that the upper end face of the paper tube part is tightly attached to the push rod assembly 213, the deviation correcting device 25 and the filling section scraping plate 26 in the particle feeding rotating groove 211 are used for finishing deviation correction and scraping of material particles, when the push rod assembly 213 passes through the cam groove on the cam groove assembly 24, the push rod on the push rod assembly 213 is pushed, the blocking piece is shifted, the material channel 2111 is not blocked any more, material particle filling is started, and the blowing filling device is used for filling auxiliary material particles through blowing, so that the filling efficiency is improved. After the filling of material granule is accomplished, the paper tube spare is carried to paper tube detection carousel 32 via paper tube transfer carousel 12, along with the rotation of paper tube detection carousel 32, elastic detection pole 31 is the elevating movement in vertical direction along driving chute 331, when elastic detection pole 31 stretches into the paper tube spare, detects the afterbody altitude value of elastic detection pole 31 through displacement laser sensor 30, judges according to elastic detection pole 31 afterbody altitude value whether the granule filling of detected paper tube spare is qualified, blows off unqualified paper tube spare through blowing waste discharge device. The qualified paper tube is transferred to the next process equipment or product storage bin. The filling speed of the particle filling equipment in the embodiment can reach 2400pcs/min.
The granule filling equipment in this embodiment adopts elasticity detecting rod 31 to detect the filling condition and adopts push rod subassembly 213 substep filling fit design, not only can detect the material granule filling condition, but also can realize high-speed filling, improves production efficiency, and the practicality is extremely strong. Meanwhile, the structure of the adjusting plate 214 is added, so that the equipment is convenient to install, maintenance and detection of the equipment are facilitated, the working efficiency of the equipment is guaranteed, and the feeding amount of the material particles is also convenient to adjust according to requirements.
According to the particle filling equipment, through the cooperation design of the particle sizing feeding hopper and the paper tube conveying unit, continuous feeding is performed on the particle filling unit, step-by-step filling of particles is realized through the push rod assembly designed below the particle feeding rotating groove, high-speed filling of the particles is realized, and meanwhile, components such as a deviation correcting device and an adjusting plate are matched, so that production efficiency is improved.
The foregoing description of the invention has been presented for purposes of illustration and description, and is not intended to be limiting. Several simple deductions, modifications or substitutions may also be made by a person skilled in the art to which the invention pertains, based on the idea of the invention.
Claims (7)
1. A particle filling apparatus, comprising: the device comprises a paper tube conveying unit, a particle filling unit and a waste detection and discharge unit;
the paper tube conveying unit comprises a paper tube conveying rotary table and an oblique paper tube conveying rotary table, wherein the paper tube conveying rotary table is used for conveying paper tube parts which are not filled to the particle filling unit or conveying the filled paper tube parts to the detection waste discharge unit, and the oblique paper tube conveying rotary table is used for realizing reversing and conveying of the paper tube parts;
the particle filling unit comprises a rotating mechanism, a feeding mechanism and a paper tube end surface limiting plate; the rotating mechanism comprises a particle feeding rotating groove and a plurality of paper tube fixing frames, a plurality of material channels are arranged in the particle feeding rotating groove, and the material channels are communicated with the paper tube fixing frames; the feeding mechanism comprises a particle quantitative feeding hopper, the particle quantitative feeding hopper is used for quantitatively feeding the material channel, the paper tube end face limiting plate is arranged on the lower side of the rotating mechanism, a cam groove is arranged on the paper tube end face limiting plate, and the lower end face of the paper tube piece moves along the cam groove on the paper tube end face limiting plate;
the detection waste discharge unit comprises an elastic detection rod, a displacement laser sensor, a paper tube detection rotary table, a cylindrical cam and a blowing waste discharge device, wherein the elastic detection rod is arranged on the outer edge of the upper side of the paper tube detection rotary table, when the detection waste discharge unit works, the elastic detection rod stretches into a paper tube, the displacement laser sensor detects the tail height value of the elastic detection rod, whether the particle filling of the detected paper tube is qualified or not is judged according to the tail height value of the elastic detection rod, the unqualified paper tube is removed, the cylindrical cam is provided with a driving chute along the circumferential direction, one end of the elastic detection rod is arranged in the driving chute, and the blowing waste discharge device is arranged above the paper tube detection rotary table and is used for blowing off the unqualified paper tube.
2. The particle filling apparatus of claim 1, wherein the paper tube transfer carousel, the paper tube holder, and the paper tube detection carousel are provided with paper tube receiving grooves that mate with outer walls of paper tube members;
and air holes are formed in the paper tube receiving groove and are communicated with vacuum sucking equipment, so that the paper tube piece is matched with the paper tube receiving groove more stably.
3. The particle filling apparatus of claim 1 wherein the rotating mechanism further comprises a push rod assembly comprising a push rod and a barrier tab that displaces when the push rod is pushed; the push rod assembly is arranged between the particle feeding rotary groove and the paper tube fixing frame, and when the push rod is not pushed, the blocking piece blocks the material channel.
4. A particle filling apparatus as claimed in claim 3 wherein the rotating mechanism further comprises an adjustment plate having a plurality of through holes for allowing the passage to pass therethrough; the push rod assembly is installed on the adjusting plate, and the adjusting plate adjusts the distance between the adjusting plate and the particle feeding rotary groove through a standard gasket.
5. The pellet filling apparatus as claimed in claim 4, wherein a cam groove assembly is provided on an outer side of said rotating mechanism, said cam groove assembly being provided with a cam groove, said push rod being pressed when said push rod assembly passes through said cam groove on said cam groove assembly, said barrier rib being displaced.
6. The pellet filling apparatus as claimed in claim 5, wherein the pellet filling unit further comprises an air blowing filling device fixedly provided at an upper side of the pellet feeding rotation groove for assisting the pellet filling by air blowing when the barrier rib is displaced.
7. The pellet filling apparatus as claimed in claim 1, wherein said pellet filling unit further comprises a deviation rectifying device and a filling section scraper; the deviation correcting device and the filling section scraping plate are fixedly arranged in the particle feeding rotating groove; the deviation correcting device is used for preventing the material particles from deviating to one side; the filling section scraping plate is used for scraping materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210018457.XA CN114291355B (en) | 2022-01-07 | 2022-01-07 | Granule filling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210018457.XA CN114291355B (en) | 2022-01-07 | 2022-01-07 | Granule filling equipment |
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| Publication Number | Publication Date |
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| CN114291355A CN114291355A (en) | 2022-04-08 |
| CN114291355B true CN114291355B (en) | 2023-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210018457.XA Active CN114291355B (en) | 2022-01-07 | 2022-01-07 | Granule filling equipment |
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| CN110733701A (en) * | 2019-10-24 | 2020-01-31 | 杨森 | hybrid activated carbon sampling pipe automation line |
| CN212980665U (en) * | 2020-07-13 | 2021-04-16 | 深圳向一智控科技有限公司 | Herbaceous granule canning machine |
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| ITBO20030378A1 (en) * | 2003-06-19 | 2004-12-20 | Gd Spa | CIGARETTE PACKAGING MACHINE |
| US20110265805A1 (en) * | 2010-04-28 | 2011-11-03 | Jacques Laplante | Cigarette filling machine tube sensing and positioning apparatus |
| US11130596B2 (en) * | 2018-04-26 | 2021-09-28 | Mpi, Llc | Folded package |
| CN109007982B (en) * | 2018-09-11 | 2022-03-15 | 恒信永基科技(深圳)有限公司 | Automatic tobacco tar filling equipment for tobacco tar bottle |
| CN109175122B (en) * | 2018-09-13 | 2023-09-29 | 长沙纽泰自动化科技有限公司 | Steering device processing method and system |
| CN110419768B (en) * | 2019-08-29 | 2024-02-13 | 安徽中烟工业有限责任公司 | Improved continuous granule filling equipment |
| CN113287778A (en) * | 2021-05-31 | 2021-08-24 | 东莞市沃德精密机械有限公司 | Vertical continuous filling device |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB512093A (en) * | 1937-10-18 | 1939-08-29 | Johann Carl Mueller | Tobacco feeding device |
| WO2007138487A2 (en) * | 2006-05-31 | 2007-12-06 | Philip Morris Products S.A. | Applicator wheel for filling cavities with metered amounts of particulate material |
| CN205146721U (en) * | 2015-10-27 | 2016-04-13 | 广州珐玛珈智能设备股份有限公司 | Tablet counting machine piece removing devices |
| CN110733701A (en) * | 2019-10-24 | 2020-01-31 | 杨森 | hybrid activated carbon sampling pipe automation line |
| CN212980665U (en) * | 2020-07-13 | 2021-04-16 | 深圳向一智控科技有限公司 | Herbaceous granule canning machine |
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| CN114291355A (en) | 2022-04-08 |
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