CN114260787B - High-speed production line for rectangular glass - Google Patents
High-speed production line for rectangular glass Download PDFInfo
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- CN114260787B CN114260787B CN202111384969.XA CN202111384969A CN114260787B CN 114260787 B CN114260787 B CN 114260787B CN 202111384969 A CN202111384969 A CN 202111384969A CN 114260787 B CN114260787 B CN 114260787B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The invention discloses a high-speed production line for rectangular glass, and belongs to the technical field of glass processing. A high-speed production line for rectangular glass comprises a feeding table, a glass cutting machine, a glass slicing machine, a rectangular glass edge grinding device, a glass storage machine, a glass packaging machine, a glass dividing table, a glass plastic packaging device, a glass conveying and positioning device, a reversing conveying device and an industrial control box. According to the invention, the glass cutting machine is used for transversely and longitudinally cutting large glass blocks, the feed direction is single, the cutting efficiency is high, and the glass cutting machine is suitable for mass production of rectangular glass; according to the invention, after splitting, the glass strips are clamped on the sheet breaking mechanism, the splitting and sheet breaking steps are coordinated and compact, the interval time is extremely short, and the splitting efficiency of the glass splitter is improved; the glass storage machine is additionally arranged, glass on a production line can be temporarily stored, fault maintenance time and fault machine front-end equipment are fully utilized, the production line is prevented from being stopped, the flexibility of a glass processing production line is enhanced, and the fault coping capability of the glass processing production line is improved.
Description
Technical Field
The invention belongs to the technical field of glass processing, and particularly relates to a high-speed production line for rectangular glass.
Background
Glass is an amorphous inorganic non-metallic material, is generally prepared by taking various inorganic minerals as main raw materials and adding a small amount of auxiliary raw materials, and is widely applied to the fields of buildings, chemistry, electronics, instruments and the like. In the production process of rectangular glass, the processes of slitting, breaking off pieces, edging, plastic packaging, packaging and the like are required, at present, each process has corresponding processing equipment, the processing equipment is connected in series to form a line, the glass turnover is avoided, and the production efficiency is greatly improved.
In the prior art, the existing glass cutting equipment generally adopts three groups of mutually perpendicular motion rails to combine a three-degree-of-freedom cutting motion route, although the cutting path is rich, the feed speed is slow, and the cutting efficiency is low especially for single-shape glass processing, so that the glass cutting equipment is not suitable for mass production; in addition, the existing sheet breaking device firstly divides the rectangular glass into strips and then divides the rectangular glass into sheets when processing the rectangular glass, and the two steps need corresponding processing mechanisms and fields, thus the time is long and the occupied field is large; in addition, the existing production line has many processes and complicated electrical connection of equipment, and if single equipment is stopped, the production line is forced to stop, so that the flexibility of the existing glass processing production line is poor, and the capacity of coping with faults is weak.
Disclosure of Invention
The purpose of the invention is as follows: provides a high-speed production line for rectangular glass, which solves the problems in the prior art.
The technical scheme is as follows: a high-speed production line for rectangular glass comprises a feeding table, a glass cutting machine, a glass slicing machine, a rectangular glass edging device, a glass storage machine, a glass packaging machine, a glass distribution table, a glass plastic packaging device, a glass conveying and positioning device, a reversing conveying device and a work control box, wherein the glass cutting machine is installed on the feeding table, the glass slicing machine is arranged at the output end of the feeding table, the reversing conveying device is arranged between the glass slicing machine and the feeding table, the glass conveying and positioning device is installed on the reversing conveying device, the output end of the reversing conveying device is connected with the rectangular glass edging device, the output end of the rectangular glass edging device is connected with the glass plastic packaging device, the output end of the glass plastic packaging device is connected with the glass distribution table, the output end of the glass distribution table is connected with the glass packaging machine, the feeding table, the glass cutting machine, the glass slicing machine, the rectangular edging device, the glass packaging machine, the glass distribution table, the glass plastic packaging device, the glass packaging machine, the glass conveying and the positioning device are electrically connected with the work control box, and the work control box is installed on the feeding table, and the glass storage machine is arranged around the feeding table;
the glass sheet separator comprises a layering mechanism and a sheet breaking-off mechanism, wherein the layering mechanism consists of a layering frame, a layering plate, a guide post, a layering drive and a limiting plate, the layering frame is installed at the output end of a feeding table, the layering drive is installed on the layering frame, the output end of the layering drive penetrates through the layering frame and is connected with the layering plate, the guide post is installed on the layering plate, the guide post penetrates through the layering frame, and the limiting plate is installed at the top end of the guide post; the sheet severing mechanism is arranged on one side of the output end of the feeding table and comprises a sheet severing frame, a sheet severing sliding plate, a separating gear, a clamping jaw and a sheet severing drive, wherein a sheet severing through groove is formed in the middle of the sheet severing frame, the sheet severing sliding plate is movably mounted on one side of the sheet severing frame, a plurality of separating gears are connected to the sheet severing sliding plate in an intersecting manner, the separating gears are transversely arranged and sequentially meshed, the clamping jaw is mounted on each separating gear, the sheet severing sliding plate is connected with the output end of the sheet severing drive, the sheet severing drive is mounted on the sheet severing frame, the sheet severing drive is arranged on the other side of the sheet severing frame, and the output end of the sheet severing drive penetrates through the sheet severing through groove and is connected with one separating gear;
the glass sheet separator, the reversing conveying device, the rectangular glass edge grinding device, the glass plastic packaging device, the glass distribution table and the glass storage machine are all provided with moving mechanisms, and the glass storage machine can be used for bearing the output end of any link; glass storage machine is including removing storage support, storage drive, outer frame, the storage board of patrolling, the frame of patrolling, patrolling chain, driven shaft and driving shaft, install outer frame and the interior frame of patrolling on the storage support, it has the driving shaft to store up the articulated driving shaft in support lower part, the driving shaft is connected with the storage drive, it has the driven shaft to store up support upper portion articulated, the driving shaft is installed with the driven shaft and is patrolled the chain, it has a plurality of storage board to patrol to articulate on the chain.
Further, the feeding table consists of a feeding enclosing plate, a conveying roller, a cutting conveying belt and a support column, wherein the conveying roller is installed on one side of the feeding enclosing plate, the cutting conveying belt is installed on the other side of the feeding enclosing plate, and the support column is installed at the bottom of the feeding enclosing plate; the feeding table is used as the input end of the glass processing production line, provides an installation station for the glass cutting machine, and is used for carrying the glass by using two different media, namely a conveying roller and a cutting conveying belt.
Furthermore, the glass cutting machine is arranged on the upper side of the cutting conveying belt, and comprises a longitudinal cutting mechanism, a transverse cutting mechanism and a cutting rack, wherein the longitudinal cutting mechanism and the transverse cutting mechanism are arranged on the cutting rack, the longitudinal cutting mechanism and the transverse cutting mechanism are similar in structure, the longitudinal cutting mechanism and the transverse cutting mechanism are mutually and vertically distributed, the transverse cutting mechanism comprises a transverse cutting drive, a transverse cutting lead screw, a transverse ball slide block, a transverse feed knife drive and a transverse cutting knife, the transverse cutting lead screw is arranged on the cutting rack, the transverse cutting lead screw is connected with the transverse cutting drive, the transverse ball slide block is sleeved on the transverse cutting lead screw, the transverse feed knife drive is arranged on the transverse ball slide block, and the output end of the transverse feed knife drive penetrates through the cutting rack and is provided with a plurality of transverse cutting knives; the glass cutting machine cuts large glass pieces through the longitudinal cutting mechanism and the transverse cutting mechanism, the transverse and longitudinal cutting is separately carried out, the feed direction is single, the cutting efficiency is high, and the glass cutting machine is suitable for mass production of rectangular glass.
Furthermore, the glass conveying and positioning device comprises a positioning mounting frame, a positioning deflector rod, a positioning carrier plate, a centering slide block, a centering slide rail, a centering connecting rod, a centering drive and a centering crank, wherein the positioning mounting frame is respectively mounted at two ends of the positioning carrier plate, the positioning mounting frame is fixed on the reversing transportation device, the centering drive is mounted in the middle of the positioning carrier plate, the centering slide rails are respectively arranged at two sides of the centering drive, the centering slide rail is movably mounted with the centering slide block, the positioning deflector rod is mounted on the centering slide block, the middle of the centering slide block is hinged with one end of the centering connecting rod, the other end of the centering connecting rod is hinged with the centering crank, and the middle of the centering crank is connected with the output end of the centering drive; the glass conveying and positioning device can center and align the glass shifted on the reversing and conveying device, so that the glass sheet is aligned with the inlet of the rectangular glass edge grinding device.
Furthermore, the rectangular glass edge grinding device comprises a right-angle rotating mechanism, a pair of parallel blades is mounted on the right-angle rotating mechanism, and the rectangular glass edge grinding device is externally connected with an abrasive dust adsorption device; the rectangular glass edge grinding device grinds four edges of rectangular glass successively through rotation of the blade, and removes dust through the external abrasive dust adsorption device.
Furthermore, the glass plastic package device comprises a plastic package frame, an upper plastic package roller, a plastic package conveying belt, a laser cutting machine, a laser cutting conveying belt, a dredging and sealing roller and a lower plastic package roller, wherein the upper plastic package roller is arranged on the plastic package frame; the glass plastic packaging device packages the glass through the plastic film, cuts the plastic film through the laser cutting machine, and can output the plastic packaged glass with complete package.
Furthermore, the glass shunting table comprises a shunting driving support, a shunting frame, a shunting conveyor belt A, a shunting conveyor belt B and a shunting pushing mechanism, wherein the shunting driving support is installed on the end face of the shunting frame, the shunting pushing mechanism is installed on the shunting driving support, the shunting pushing mechanism is a linear output mechanism, and the shunting driving support is provided with the shunting conveyor belt A and the shunting conveyor belt B along the output direction of the shunting pushing mechanism; the glass shunting table shunts the plastic-sealed rectangular glass to the shunting conveyor belt A and the shunting conveyor belt B through the shunting pushing mechanism with intermittent output, so that the working pressure of a packaging port of the glass packaging machine is reduced.
Furthermore, the industrial control box comprises a control terminal, an alarm lamp and a display screen, the alarm lamp is installed on the control terminal, the display screen is installed on one side of the control terminal, and the control terminal is electrically connected with the alarm lamp and the display screen; the industrial control box controls the output of the whole production line, receives corresponding feedback, monitors the running state of the production line and can give out fault warning in time.
Furthermore, the feeding table, the reversing conveying device, the glass plastic packaging device and the glass shunting table are all provided with transmission heads; the transmission head provides sufficient power for the transportation of the production line, and is the key for avoiding the transfer and realizing high-efficiency production of the production line.
Has the beneficial effects that: the glass cutting machine replaces the traditional glass cutting equipment, large glass is transversely and longitudinally cut through the longitudinal cutting mechanism and the transverse cutting mechanism, the feeding direction is single, the cutting efficiency is high, and the glass cutting machine is suitable for mass production of rectangular glass; in addition, the glass sheet dividing machine disclosed by the invention completes the division under the coordination of the layering mechanism and the sheet breaking mechanism, the divided glass strips are remained on the sheet breaking mechanism, the sheet breaking can be realized without transferring, the two steps of the division and the sheet breaking are coordinated and tight, two workplaces and transfer are not needed, the interval time of the two steps is extremely short, and the operation time of the glass sheet dividing machine is shortened, so that the sheet dividing efficiency of the glass sheet dividing machine is improved, and the field occupied by the sheet dividing device is also saved; in addition, the glass storage machine is additionally arranged on the glass production line, once a certain device of the production line fails and stops running, the device can be independently moved out for maintenance, the glass storage machine is connected with the last link of the failed device to temporarily store glass on the production line, the maintenance time and non-failed devices are fully utilized, the production line is prevented from stopping running, the flexibility of the glass processing production line is enhanced, and the capacity of the glass processing production line for coping with faults is improved.
Drawings
FIG. 1 is a schematic diagram of the present invention.
FIG. 2 is a schematic structural view of a feeding table and a glass cutting machine according to the present invention.
Fig. 3 is a schematic structural view of the layering mechanism of the present invention.
Fig. 4 is a schematic structural view of the sheet breaking-off mechanism of the invention.
FIG. 5 is a schematic view of the glass storage machine of the present invention.
FIG. 6 is a schematic view showing the structure of the glass conveying and positioning apparatus of the present invention.
Fig. 7 is a schematic structural diagram of the glass plastic packaging device of the present invention.
FIG. 8 is a schematic view of the glass dispensing station of the present invention.
The reference signs are: 1. a feeding table; 101. feeding enclosing plates; 102. a transport roller; 103. cutting the conveyor belt; 104. a pillar; 2. a glass cutting machine; 21. a longitudinal cutting mechanism; 22. transverse cutting driving; 23. transversely cutting the lead screw; 24. a horizontal ball slider; 25. driving a transverse feed; 25. a transverse cutting knife; 27. a transverse cutting mechanism; 28. a cutter frame; 3. a glass wafer separator; 31. a layering mechanism; 311. a bar pressing frame; 312. pressing a batten; 313. a guide post; 314. driving a pressing strip; 315. a limiting plate; 32. a sheet breaking mechanism; 321. breaking off the sheet frame; 322. breaking the sheet through groove; 323. a sheet breaking chute; 324. the strip breaking sliding plate; 325. slicing gears; 326. a clamping jaw; 327. driving the breaking-off strip; 4. a rectangular glass edge grinding device; 5. a glass storage machine; 501. moving the storage rack; 502. storing the driver; 503. an external itinerant frame; 504. a storage plate; 505. an inner itinerant frame; 506. a tour chain; 507. a driven shaft; 508. a drive shaft; 6. a glass packaging machine; 7. a glass flow distribution table; 701. a shunt drive mount; 702. a flow distribution frame; 703. a diversion conveyor belt A; 704. a diversion conveyor belt B; 705. a shunting pushing mechanism; 8. a glass plastic packaging device; 801. feeding a plastic packaging material roller; 802. plastic packaging the conveyor belt; 803. a laser cutting machine; 804. laser cutting the conveyor belt; 805. a dredging and sealing roller; 806. a plastic packaging material roller is arranged; 807. a plastic package frame; 11. a glass conveying and positioning device; 111. positioning the mounting frame; 112. positioning a deflector rod; 113. positioning a carrier plate; 114. centering the slide block; 115. centering the slide rail; 116. a centering connecting rod; 117. centering driving; 118. centering the crank; 12. a reversing transportation device; 13. an industrial control box; 131. a control terminal; 132. an alarm lamp; 133. a display screen; 14. a drive head.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the present invention.
As shown in figure 1, a high-speed production line for rectangular glass comprises a feeding table 1, a glass cutting machine 2, a glass sheet separator 3, a rectangular glass edging device 4, a glass storage machine 5, a glass packaging machine 6, a glass distribution table 7, a glass plastic packaging device 8, a glass conveying and positioning device 11, a reversing conveying device 12 and an industrial control box 13, wherein the glass cutting machine 2 is installed on the feeding table 1, the glass sheet separator 3 is arranged at the output end of the feeding table 1, the reversing conveying device 12 is arranged between the glass sheet separator 3 and the feeding table 1, the glass conveying and positioning device 11 is installed on the reversing conveying device 12, the output end of the reversing conveying device 12 is connected with the rectangular glass edging device 4, the output end of the rectangular glass edging device 4 is connected with the glass plastic packaging device 8, the output end of the glass plastic packaging device 8 is connected with the glass distribution table 7, and the output end of the glass distribution table 7 is connected with the glass packaging machine 6.
The industrial control box 13 comprises a control terminal 131, an alarm lamp 132 and a display screen 133, the alarm lamp 132 is mounted on the control terminal 131, the display screen 133 is mounted on one side of the control terminal 131, and the control terminal 131 is electrically connected with the alarm lamp 132 and the display screen 133; the industrial control box 13 controls the output of the whole production line, receives corresponding feedback, monitors the running state of the production line and can give out fault warning in time.
Pan feeding platform 1, glass-cutting machine 2, glass wafer separator 3, rectangle glass edging device 4, glass packaging machine 6, glass reposition of redundant personnel platform 7, glass plastic packaging device 8, glass carries positioner 11 and switching-over conveyer 12 all with industrial control box 13 electric connection, industrial control box 13 is installed on pan feeding platform 1, be provided with glass storage machine 5 around pan feeding platform 1, switching-over conveyer 12, the installation all has transmission head 14 on glass plastic packaging device 8 and the glass reposition of redundant personnel platform 7, transmission head 14 provides sufficient power to the transportation of production line, it avoids transporting to be the production line, the key of high-efficient production.
The rectangular glass edge grinding device 4 comprises a right-angle rotating mechanism, a pair of parallel blades is arranged on the right-angle rotating mechanism, and the rectangular glass edge grinding device 4 is externally connected with an abrasive dust adsorption device; the rectangular glass edge grinding device 4 grinds four edges of rectangular glass successively through rotation of the blade, and removes dust through an external abrasive dust adsorption device.
As shown in fig. 2, the feeding table 1 is composed of a feeding enclosing plate 101, a conveying roller 102, a cutting conveying belt 103 and a support 104, wherein the conveying roller 102 is installed on one side of the feeding enclosing plate 101, the cutting conveying belt 103 is installed on the other side of the feeding enclosing plate 101, and the support 104 is installed at the bottom of the feeding enclosing plate 101; the feeding table 1 serves as an input end of a glass processing production line, provides an installation station for the glass cutting machine 2, and is used for carrying glass by using two different media, namely a conveying roller 102 and a cutting conveying belt 103, for introducing and cutting.
The glass cutting machine 2 is arranged on the upper side of the cutting conveyor belt 103, the glass cutting machine 2 comprises a longitudinal cutting mechanism 21, a transverse cutting mechanism 27 and a cutting rack 28, the longitudinal cutting mechanism 21 and the transverse cutting mechanism 27 are arranged on the cutting rack 28, the longitudinal cutting mechanism 21 and the transverse cutting mechanism 27 are similar in structure, the longitudinal cutting mechanism 21 and the transverse cutting mechanism 27 are mutually and vertically distributed, the transverse cutting mechanism 27 comprises a transverse cutting drive 22, a transverse cutting wire rod 23, a transverse ball sliding block 24, a transverse feed drive 25 and a transverse cutting knife 25, the transverse cutting wire rod 23 is arranged on the cutting rack 28, the transverse cutting wire rod 23 is connected with the transverse cutting drive 22, the transverse cutting wire rod 23 is sleeved with the transverse ball sliding block 24, the transverse feed drive 25 is arranged on the transverse ball sliding block 24, the output end of the transverse feed drive 25 penetrates through the cutting rack 28, and a plurality of transverse cutting knives 25 are arranged; the glass cutting machine 2 cuts large glass pieces through the longitudinal cutting mechanism 21 and the transverse cutting mechanism 27, the transverse cutting and the longitudinal cutting are carried out separately, the feeding direction is single, the cutting efficiency is high, and the glass cutting machine is suitable for mass production of rectangular glass.
As shown in fig. 1, 3 and 4, the glass sheet separator 3 includes a layering mechanism 31 and a sheet breaking-off mechanism 32, the layering mechanism 31 is composed of a layering frame 311, a layering plate 312, a guiding column 313, a layering drive 314 and a limiting plate 315, the layering frame 311 is installed at the output end of the feeding table 1, the layering drive 314 is installed on the layering frame 311, the output end of the layering drive 314 penetrates through the layering frame 311 and is connected with the layering plate 312, the guiding column 313 is installed on the layering plate 312, the guiding column 313 penetrates through the layering frame 311, and the limiting plate 315 is installed at the top end of the layering frame 312; the sheet breaking mechanism 32 is arranged on one side of the output end of the feeding table 1, the sheet breaking mechanism 32 comprises a sheet breaking frame 321, a sheet breaking sliding plate 324, a sheet separating gear 325, a clamping jaw 326 and a sheet breaking driver 327, the middle of the sheet breaking frame 321 is provided with a sheet breaking through groove 322, one side of the sheet breaking frame 321 is movably provided with the sheet breaking sliding plate 324, the sheet breaking sliding plate 324 is connected with a plurality of separating gears 325 in an alternating manner, the plurality of separating gears 325 are transversely arranged and are sequentially meshed, the clamping jaw 326 is arranged on the separating gear 325, the sheet breaking sliding plate 324 is connected with the output end of the sheet breaking driver 327, the sheet breaking driver 327 is arranged on the sheet breaking frame 321, the other side of the sheet breaking frame 321 is provided with a sheet breaking driver, and the output end of the sheet breaking driver passes through groove 322 and is connected with one separating gear 325;
as shown in fig. 1 and 5, the glass wafer separator 3, the reversing transportation device 12, the rectangular glass edge grinding device 4, the glass plastic packaging device 8, the glass distribution table 7 and the glass storage machine 5 are all provided with a moving mechanism, and the glass storage machine 5 can receive the output end of any link; the glass storage machine 5 comprises a movable storage support 501, a storage drive 502, an outer itinerant frame 503, a storage plate 504, an inner itinerant frame 505, an itinerant chain 506, a driven shaft 507 and a driving shaft 508, wherein the outer itinerant frame 503 and the inner itinerant frame 505 are installed on the storage support, the driving shaft 508 is hinged to the lower portion of the storage support, the driving shaft 508 is connected with the storage drive 502, the driven shaft 507 is hinged to the upper portion of the storage support, the itinerant chain 506 is installed on the driving shaft 508 and the driven shaft 507, and the storage plate 504 is hinged to the itinerant chain 506.
As shown in fig. 1 and 6, the glass conveying and positioning device 11 comprises a positioning mounting frame 111, a positioning shift lever 112, a positioning carrier plate 113, a centering slider 114, a centering slide rail 115, a centering connecting rod 116, a centering driver 117 and a centering crank 118, wherein the positioning mounting frame 111 is respectively mounted at two ends of the positioning carrier plate 113, the positioning mounting frame 111 is fixed on the reversing conveyor 12, the centering driver 117 is mounted at the middle part of the positioning carrier plate 113, the centering slide rail 115 is respectively arranged at two sides of the centering driver 117, the centering slider 114 is movably mounted on the centering slide rail 115, the positioning shift lever 112 is mounted on the centering slider 114, the middle part of the centering slider 114 is hinged with one end of the centering connecting rod 116, the other end of the centering connecting rod 116 is hinged with the centering crank 118, and the middle part of the centering crank 118 is connected with the output end of the centering driver 117; the glass transport positioning device 11 is capable of centering the glass displaced on the reversing conveyor 12 so that the glass sheet is aligned with the entrance of the rectangular glass edging device 4.
As shown in fig. 7, the glass plastic packaging device 8 includes a plastic packaging frame 807, an upper plastic packaging roller 801, a plastic packaging conveyor belt 802, a laser cutting machine 803, a laser cutting conveyor belt 804, a thinning roller 805 and a lower plastic packaging roller 806, the upper plastic packaging roller 801 is mounted on the plastic packaging frame 807, the lower plastic packaging roller 806 is mounted on the plastic packaging frame 807, the plastic packaging conveyor belt 802 is mounted between the upper plastic packaging roller 801 and the lower plastic packaging roller 806, the laser cutting conveyor belt 804 is mounted on the plastic packaging frame 807, the thinning roller 805 is disposed between the plastic packaging conveyor belt 802 and the laser cutting conveyor belt 804, and the laser cutting machine 803 is disposed on the upper side of the laser cutting conveyor belt 804; the glass plastic packaging device 8 packages the glass by a plastic film, cuts the plastic film by a laser cutting machine 803, and can output the packaged plastic packaged glass completely.
As shown in fig. 8, the glass diversion table 7 is composed of a diversion driving support 701, a diversion support 702, a diversion conveyor belt a 703, a diversion conveyor belt b 704 and a diversion pushing mechanism 705, wherein the diversion driving support 701 is installed on the end face of the diversion support 702, the diversion pushing mechanism 705 is installed on the diversion driving support 701, the diversion pushing mechanism 705 is a linear output mechanism, and the diversion conveyor belt a 703 and the diversion conveyor belt b 704 are installed on the diversion driving support 701 along the output direction of the diversion pushing mechanism 705; the glass shunting table 7 shunts the plastic-sealed rectangular glass to a shunting conveyor belt A703 and a shunting conveyor belt B704 through a shunting pushing mechanism 705 which outputs intermittently, so that the working pressure of a packaging port of the glass packaging machine 6 is reduced.
When the glass cutting machine is used, firstly, large glass blocks are placed in the feeding table 1, and are conveyed to the cutting conveying belt 103 by the conveying rollers 102; then the glass cutting machine 2 separates the bulk glass longitudinally and transversely through the longitudinal cutting mechanism 21 and the transverse cutting mechanism 27, the two processes are similar, taking the operation of the transverse cutting mechanism 27 as an example, when the bulk glass runs to the lower side of the transverse cutting mechanism 27, the transverse feed drive 25 presses the transverse cutting knife 25 to the bulk glass, then the transverse rolling ball slide block 24 moves along the direction of the transverse cutting screw rod 23 under the drive of the transverse cutting drive 22, in the process, the transverse cutting knife 25 cuts the bulk glass transversely, and the cutting conveyor belt 103 provides stable support for the cutting process;
then, the cutting conveyer belt 103 conveys the cut glass to the lower side of the bead pressing mechanism 31, and exposes a piece of glass to be separated to the sheet breaking mechanism 32, the bead pressing plate 312 is pressed on the cut glass by the bead pressing drive 314, the sheet breaking mechanism 32 clamps the glass strip by the clamping jaws 326, then the cut glass is broken into a strip shape under the traction of the sheet breaking drive 327, then the sheet breaking drive rotates to drive the plurality of sheet separating gears 325 to rotate, and the clamping jaws 326 break the glass strip into rectangular glass blocks;
then, the clamping jaw 326 places the rectangular glass block on the reversing transportation device 12, the rectangular glass is conveyed to the lower side of the glass conveying and positioning device 11, under the action of the centering drive 117, the centering crank 118 pulls the centering slide block 114 to move along the centering slide rail 115 through the centering connecting rod 116, and the position of the rectangular glass is adjusted by the positioning deflector rod 112;
then, the aligned rectangular glass enters the rectangular glass edging device 4 from the reversing conveying device 12, the rectangular glass edging device 4 grinds four sides of the rectangular glass in sequence by utilizing a pair of parallel blades arranged on the right-angle rotating mechanism, and dust is removed by an externally-connected abrasive dust adsorption device;
then, the rectangular glass is conveyed to the glass plastic packaging device 8, when the rectangular glass is transited from the plastic packaging conveyor belt 802 to the laser cutting conveyor belt 804, the plastic films on the upper plastic packaging material roller 801 and the lower plastic packaging material roller 806 are wrapped on the upper side and the lower side of the rectangular glass, and then the plastic films are cut off by the laser cutting machine 803;
then, the plastic-packaged rectangular glass enters a glass shunting table 7, and the glass shunting table 7 intermittently pushes the rectangular glass into a shunting conveyor belt A703 and a shunting conveyor belt B704 through a shunting pushing mechanism 705, so that work order sending is reduced for a single station of a glass packaging machine 6;
finally, the glass is completely packaged by the glass packaging machine 6.
When a certain production device of the production line is suddenly stopped, the glass storage machine 5 can be moved out of the production line for maintenance through a moving mechanism at the bottom of the production line, then the glass storage machine 5 is connected with the output end of the previous device, semi-finished glass is loaded on the storage plate 504, and when the glass storage machine 5 is in operation, the storage drive 502 drives the patrol chain 506 to rotate on the outer patrol frame 503 and the inner patrol frame 505 through the driven shaft 507 and the driving shaft 508, so that a large amount of semi-finished glass is stored, the maintenance time and non-fault devices are fully utilized, the stop of the production line is avoided, the flexibility of the glass processing production line is enhanced, and the fault coping capability of the glass processing production line is improved.
In the processing process, the transmission head 14 supplies power for transportation on the production line, all equipment is controlled by the industrial control box 13 and receives corresponding feedback, the running state of the production line is monitored, and fault warning is timely given out.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the embodiments, and various equivalent changes may be made to the technical solution of the present invention within the technical idea of the present invention, and these equivalent changes are all within the protection scope of the present invention.
Claims (9)
1. The utility model provides a high-speed production line of rectangle glass which characterized in that: the glass packaging machine comprises a feeding table, a glass cutting machine, a glass slicing machine, a rectangular glass edging device, a glass storage machine, a glass packaging machine, a glass splitting table, a glass plastic packaging device, a glass conveying and positioning device, a reversing conveying device and a industrial control box, wherein the glass cutting machine is installed on the feeding table, the glass splitting machine is arranged at the output end of the feeding table, the reversing conveying device is arranged between the glass splitting machine and the feeding table, the glass conveying and positioning device is installed on the reversing conveying device, the output end of the reversing conveying device is connected with the rectangular glass edging device, the output end of the rectangular glass edging device is connected with the glass plastic packaging device, the output end of the glass plastic packaging device is connected with the glass splitting table, the output end of the glass splitting table is connected with the glass packaging machine, the feeding table, the glass cutting machine, the glass splitting machine, the rectangular edging glass device, the glass packaging machine, the glass splitting table, the glass packaging machine, the glass plastic packaging device, the glass conveying and positioning device and the reversing conveying device are electrically connected with the industrial control box, the industrial control box is installed on the feeding table, and the periphery of the feeding table is provided with the glass storage machine;
the glass sheet separator comprises a layering mechanism and a sheet breaking-off mechanism, wherein the layering mechanism consists of a layering frame, a layering plate, a guide post, a layering drive and a limiting plate, the layering frame is installed at the output end of a feeding table, the layering drive is installed on the layering frame, the output end of the layering drive penetrates through the layering frame and is connected with the layering plate, the guide post is installed on the layering plate, the guide post penetrates through the layering frame, and the limiting plate is installed at the top end of the guide post; the sheet severing mechanism is arranged on one side of the output end of the feeding table and comprises a sheet severing frame, a sheet severing sliding plate, a separating gear, a clamping jaw and a sheet severing drive, wherein a sheet severing through groove is formed in the middle of the sheet severing frame, the sheet severing sliding plate is movably mounted on one side of the sheet severing frame, a plurality of separating gears are connected to the sheet severing sliding plate in an intersecting manner, the separating gears are transversely arranged and sequentially meshed, the clamping jaw is mounted on each separating gear, the sheet severing sliding plate is connected with the output end of the sheet severing drive, the sheet severing drive is mounted on the sheet severing frame, the sheet severing drive is arranged on the other side of the sheet severing frame, and the output end of the sheet severing drive penetrates through the sheet severing through groove and is connected with one separating gear;
the glass sheet separator, the reversing conveying device, the rectangular glass edge grinding device, the glass plastic packaging device, the glass distribution table and the glass storage machine are all provided with moving mechanisms, and the glass storage machine can be used for bearing the output end of any link; glass storage machine is including removing storage support, storage drive, outer frame, the storage board of patrolling, the frame of patrolling, patrolling chain, driven shaft and driving shaft, install outer frame and the interior frame of patrolling on the storage support, it has the driving shaft to store up the articulated driving shaft in support lower part, the driving shaft is connected with the storage drive, it has the driven shaft to store up support upper portion articulated, the driving shaft is installed with the driven shaft and is patrolled the chain, it has a plurality of storage board to patrol to articulate on the chain.
2. The high-speed production line of rectangular glass according to claim 1, characterized in that: the feeding table is composed of a feeding enclosing plate, a conveying roller, a cutting conveying belt and a support column, the conveying roller is installed on one side of the feeding enclosing plate, the cutting conveying belt is installed on the other side of the feeding enclosing plate, and the support column is installed at the bottom of the feeding enclosing plate.
3. The high-speed production line of rectangular glass according to claim 1, characterized in that: the glass cutting machine is installed at the upside of cutting conveyer belt, glass cutting machine is including indulging cutting mechanism, violently cutting mechanism and cutting frame, cutting frame installs and indulges cutting mechanism and crosscut cutting mechanism, indulge cutting mechanism and crosscut cutting mechanism's structure similar, indulge cutting mechanism and crosscut cutting mechanism mutually perpendicular distribution, crosscut cutting mechanism is including crosscut drive, crosscut lead screw, horizontal ball slider, horizontal feed drive and horizontal cutting knife, the crosscut lead screw sets up in cutting frame, the crosscut lead screw is connected with the crosscut drive, the cover is equipped with horizontal ball slider on the crosscut lead screw, install horizontal feed drive on the horizontal ball slider, the output of horizontal feed drive passes cutting frame to install a plurality of horizontal cutting knife.
4. The high-speed production line of rectangular glass according to claim 1, characterized in that: glass carries positioner comprises location mounting bracket, location driving lever, location support plate, centering slider, centering slide rail, centering connecting rod, centering drive and centering crank, the location mounting bracket is installed respectively at the both ends of location support plate, the location mounting bracket is fixed on the switching-over conveyer, the mid-mounting of location support plate has the centering drive, the driven both sides of centering are provided with the centering slide rail respectively, movable mounting has the centering slider on the centering slide rail, install the location driving lever on the centering slider, the middle part of centering slider is articulated with the one end of centering connecting rod, the other end of centering connecting rod is articulated with the centering crank, the articulate middle part of centering is connected with centering driven output.
5. The high-speed production line of rectangular glass according to claim 1, characterized in that: the rectangular glass edging device comprises a right-angle rotating mechanism, a pair of parallel blades is mounted on the right-angle rotating mechanism, and the rectangular glass edging device is externally connected with an abrasive dust adsorption device.
6. The high-speed production line of rectangular glass according to claim 1, characterized in that: the glass plastic package device comprises a plastic package frame, an upper plastic package material roller, a plastic package conveying belt, a laser cutting machine, a laser cutting conveying belt, a dredging roller and a lower plastic package material roller, wherein the upper plastic package material roller is installed on the plastic package frame, the lower plastic package material roller is installed on the plastic package frame, the plastic package conveying belt is installed between the upper plastic package material roller and the lower plastic package material roller, the laser cutting conveying belt is installed on the plastic package frame, the dredging roller is arranged between the plastic package conveying belt and the laser cutting conveying belt, and the laser cutting machine is arranged on the upper side of the laser cutting conveying belt.
7. The high-speed production line of rectangular glass according to claim 1, characterized in that: glass reposition of redundant personnel platform pushes away cargo aircraft structure by reposition of redundant personnel drive bracket, reposition of redundant personnel frame, reposition of redundant personnel conveyer belt first, reposition of redundant personnel conveyer belt second and reposition of redundant personnel, the reposition of redundant personnel drive bracket is installed to the terminal surface of reposition of redundant personnel frame, install the reposition of redundant personnel on the reposition of redundant personnel drive bracket and push away cargo aircraft structure, the reposition of redundant personnel pushes away cargo aircraft structure and is sharp output mechanism, install reposition of redundant personnel conveyer belt first and reposition of redundant personnel conveyer belt second along the output direction that the reposition of redundant personnel pushed away cargo aircraft structure on the reposition of redundant personnel drive bracket.
8. The high-speed production line of rectangular glass according to claim 1, characterized in that: industry control box includes control terminal, alarm lamp and display screen, install the alarm lamp on the control terminal, the display screen is installed to one side at control terminal, control terminal and alarm lamp and display screen electric connection.
9. The high-speed production line of rectangular glass according to claim 1, characterized in that: and the feeding table, the reversing conveying device, the glass plastic packaging device and the glass flow distributing table are all provided with transmission heads.
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| CN114260787A (en) | 2022-04-01 |
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