CN114248332A - Method for manufacturing antique brick carving by using twister technique - Google Patents

Method for manufacturing antique brick carving by using twister technique Download PDF

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Publication number
CN114248332A
CN114248332A CN202011011727.1A CN202011011727A CN114248332A CN 114248332 A CN114248332 A CN 114248332A CN 202011011727 A CN202011011727 A CN 202011011727A CN 114248332 A CN114248332 A CN 114248332A
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China
Prior art keywords
carving
brick
antique
twisting
brick carving
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CN202011011727.1A
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Chinese (zh)
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郭自敏
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Individual
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Individual
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Priority to CN202011011727.1A priority Critical patent/CN114248332A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/003Pressing by means acting upon the material via flexible mould wall parts, e.g. by means of inflatable cores, isostatic presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/001Applying decorations on shaped articles, e.g. by painting

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Adornments (AREA)

Abstract

The invention discloses a method for manufacturing an antique brick sculpture by using a twisting tire technology, which comprises the following steps: pug processing, twisting and blank making, mould plastic carving and low-temperature biscuit firing; it can be used for building wall brick, floor tile, house decoration surface and daily handicraft brick carving. The brick carving of the invention presents a plurality of colors such as bronze, mauve, iron green, golden yellow, dark green, sky blue, maroon and the like, the texture change is similar to the texture of natural agate, sky spot, tiger line, marble line or beautiful jade, and the color is rich; and has the characteristics of one inside and one outside and through inside and outside.

Description

Method for manufacturing antique brick carving by using twister technique
Technical Field
The invention relates to the technical field of building materials, in particular to a method for manufacturing an antique brick sculpture by using a twister technique
Background
The traditional brick carving is inherited as a non-cultural substance heritage for thousands of years, is widely applied to decoration of palace, garden construction and ancient building residences, and has high ornamental value, practicability and important cultural value. Along with the improvement of the living standard of people and the general enhancement of popular culture consciousness, brick carving art can go to thousands of households by the characteristics of rich content, various shapes, antique color, antique taste and elegant enjoyment. However, the traditional brick carving has only a single grey color, and the expression form and the content of the traditional brick carving are monotonous and quite beautiful.
The twister clay is also known as "twister clay", "twister clay" and "transparent flower", and is a new ceramic process from Tang dynasty. The twisted-tire ceramic product has transparent inside and outside, both inside and outside patterns and the same inside and outside, not only has the texture similar to a gem, but also has the characteristics of simple, elegant and noble; novel, beautiful and soft vision; fine and simple hand feeling. It is also called "the breakthrough of the three ceramic arts in Tang dynasty" together with the three colors of Tang dynasty and the underglaze color.
The twister base technology is that two or more than two kinds of porcelain clay (white, black or white, brown and yellow in ancient times) with different colors are twisted together like twisting a fried dough twist, and then the porcelain clay is directly shaped by drawing or is cut into slices for inlaying. Because the mud blank is twisted in different modes, the mud blank can be twisted into wood grains and floating stream lines, can be used for making flowers, bird feathers and the like, and shows various patterns. How to apply the twisting tire technology to the aspects of building decoration materials and daily artware, show the infinite charm of the twisting tire technology, are the needs of the masses and are continuously pursued by a plurality of ceramic art workers.
Disclosure of Invention
The invention aims to provide a production method for manufacturing antique brick carvings with various decorative effects by using a twisted-tire technology, such as twisted-tire brick carvings used as wall decoration, twisted-tire porcelain used as artware, tableware and tea sets used as daily necessities, and the like.
In order to achieve the purpose, the invention adopts the following technical scheme: a method for manufacturing antique brick carving by using a twisting tire technology comprises the following steps of pug processing, twisting tire blank making, mold plastic carving and low-temperature biscuit firing:
(A) in the mud material processing step, various clay raw materials are crushed, ground and filtered to prepare mud, and then the mud is prepared by filter pressing and vacuum air extraction;
(B) in the step of twisting blank making, two or more than two pugs with different colors are twisted and kneaded mutually and overlapped alternately for many times, then the pugs are kneaded mutually by force, and air in a pug cluster is removed to make the twisted blank type brick carving biscuit.
(C) In the step of mould plastic engraving, the brick engraving biscuit is sent into a twisting tire static pressure molding machine to be molded and engraved into a twisting tire type brick engraving biscuit body; the molded brick carving green body has strong stereoscopic impression and natural and smooth texture. And then, manually polishing and finely carving the brick carving green body.
(D) In the low-temperature biscuit firing step, the brick carving green body is oxidized at a low temperature of less than 900 ℃ and fired at a low temperature to form a finished product of the antique brick carving with a twistable glaze similar to an agate effect, marble grains or beautiful texture and rich colors.
The method for manufacturing the antique brick carving by using the twister technique of the invention comprises the following specific operation details in the steps
1) Respectively crushing the raw materials, sieving with a 300-mesh sieve, and performing filter pressing and vacuum pumping treatment to prepare pug.
2) Putting the pug obtained in the step 1) into a vacuum pug mill, adding water for pugging, wherein the mass of the water is 10-15% of that of the pug, obtaining various uniform pug strips, and aging to obtain blanks.
3) Dividing the blank obtained in the step 2) into n parts (n is more than or equal to 2), wherein one part is specially used as a blank 1, adding different pigments into the rest blanks respectively for pugging, and aging to obtain a colored blank 2.
4) And 3) the pigment is one of manganese red, cobalt blue, titanium white and chromium green, the mass of the pigment is 3-5% of that of the corresponding blank, and the average particle size of the pigment is 1-10 mu m.
5) Twisting and kneading the color blanks obtained in the step 3) mutually by adopting a manual process, alternately superposing the color blanks for multiple times, then kneading the color blanks by force, removing air in the mud mass, and twisting the color blanks mutually to obtain natural textures, wherein the pictures are layered and three-dimensional, the lines are natural and smooth, and the color change is rich;
6) and (3) kneading, cutting, splicing and combining the color blanks obtained in the step 3) into different flower patterns by adopting a manual process, inlaying the different flower patterns at corresponding positions on the brick carving green body, and tightly pressing to obtain the twisted tire type brick carving biscuit with the flower patterns.
7) And (3) putting the brick carving biscuit obtained in the step 5) and the step 6) into a kiln, then carrying out primary biscuit firing at the temperature of below 600 ℃, carrying out low-temperature firing at the temperature of below 900 ℃ after low-temperature oxidation, and then carrying out polishing and waxing to finally form a hank-tire antique brick carving exquisite product with similar agate effect, marble texture or beautiful texture and rich color.
The invention has the advantages that; the antique brick carving manufactured by the twister clay skill on the basis of the traditional brick carving by the twister clay skill has the advantages that the antique brick carving manufactured by the twister clay skill presents various colors and texture changes such as bronze, mauve, iron green, golden yellow, dark green, sky blue, maroon and the like, is similar to natural agate and marble textures such as sky spot and tiger line, is rich in layering sense, stereoscopic sense and beautiful texture, and is rich in color connotation; and has the characteristics of one surface and one inside, and transparent inside and outside, and has strong ornamental value and economic value.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in further detail below.
The method for manufacturing the antique brick carving by using the twister technique comprises the following specific operation details in the steps:
(a) in the mud material processing step, various clay raw materials are crushed, ground and filtered to prepare mud, and then the mud is prepared by filter pressing and vacuum air extraction; (b) in the step of twisting blank making, two or more than two pugs with different colors are twisted and kneaded mutually and overlapped alternately for many times, then the pugs are kneaded mutually by force, and air in a pug cluster is removed to make a twisted blank of the carved brick; (c) in the step of mould plastic engraving, the brick engraving biscuit is sent into a twisting tire static pressure molding machine to be molded and engraved into a twisting tire type brick engraving biscuit body; the molded brick carving green body has strong stereoscopic impression and natural and smooth texture. Then, manually polishing and finely carving the brick carving green body; (d) in the low-temperature biscuit firing step, the brick carving green body is oxidized at a low temperature of less than 900 ℃ and fired at a low temperature to form a finished product of the antique brick carving with a twistable glaze similar to an agate effect, marble grains or beautiful texture and rich colors.
1) Respectively crushing the raw materials, sieving with a 300-mesh sieve, and performing filter pressing and vacuum pumping treatment to prepare pug.
2) Putting the pug obtained in the step 1) into a vacuum pug mill, adding water for pugging, wherein the mass of the water is 10-15% of that of the pug, obtaining various uniform pug strips, and aging to obtain blanks.
3) Dividing the blank obtained in the step 2) into n parts (n is more than or equal to 2), wherein one part is specially used as a blank 1, adding different pigments into the rest blanks respectively for pugging, and aging to obtain a colored blank 2.
4) And 3) the pigment is one of manganese red, cobalt blue, titanium white and chromium green, the mass of the pigment is 3-5% of that of the corresponding blank, and the average particle size of the pigment is 1-10 mu m.
5) Twisting and kneading the color blanks obtained in the step 3) mutually by adopting a manual process, alternately superposing the color blanks for multiple times, then kneading the color blanks by force, removing air in the mud mass, and twisting the color blanks mutually to obtain natural textures, wherein the pictures are layered and three-dimensional, the lines are natural and smooth, and the color change is rich;
6) and (3) kneading, cutting, splicing and combining the color blanks obtained in the step 3) into different flower patterns by adopting a manual process, inlaying the different flower patterns at corresponding positions on the brick carving green body, and tightly pressing to obtain the twisted tire type brick carving biscuit with the flower patterns.
7) And (3) putting the brick carving biscuit obtained in the step 5) and the step 6) into a kiln, then carrying out primary biscuit firing at the temperature of below 600 ℃, carrying out low-temperature firing at the temperature of below 900 ℃ after low-temperature oxidation, and then carrying out polishing and waxing to finally form a hank-tire antique brick carving exquisite product with similar agate effect, marble texture or beautiful texture and rich color.
The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.

Claims (3)

1. The invention discloses a method for manufacturing an antique brick sculpture by using a twisting tire technology, which comprises the steps of pug processing, twisting tire blank making, mold sculpture and low-temperature biscuit firing.
In the pug processing step, various clay raw materials are respectively crushed, ground and filtered to prepare slurry, and then the slurry is prepared into pug through filter pressing and vacuum air extraction treatment;
in the step of twisting blank making, two or more than two pugs with different colors are twisted and kneaded mutually and overlapped alternately for many times, then the pugs are kneaded mutually by force, and air in a pug cluster is removed to make a twisted blank of the carved brick;
in the step of mould plastic carving, the brick carving biscuit is sent into a twisting tire static pressure forming machine to be pressed into a twisting tire type antique brick carving green body; the manufactured antique brick carving green body has strong stereoscopic impression, natural and smooth texture, antique color and rich color change. Then the ceramic is prepared by manual polishing, fine carving and low-temperature biscuiting in a kiln.
2. The method for making antique brick carving according to claim 1, wherein the brick carving of wall brick, floor tile and house decoration surface for building material is made by replacing the mould.
3. The method for making antique brick carving by using the twister clay skill as claimed in claim 1, wherein the brick carving is made into tableware, tea sets and furniture decorative surfaces for daily use by replacing a mould.
CN202011011727.1A 2020-09-24 2020-09-24 Method for manufacturing antique brick carving by using twister technique Pending CN114248332A (en)

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CN202011011727.1A CN114248332A (en) 2020-09-24 2020-09-24 Method for manufacturing antique brick carving by using twister technique

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1731330A2 (en) * 2005-06-06 2006-12-13 TUBITAK-Turkiye Bilimsel ve Teknolojik ve Arastima Kurumu Method for manufacturing material like antique tiles
CN102874034A (en) * 2012-08-29 2013-01-16 柳州城市职业学院 Method for making brick sculpture
CN103057343A (en) * 2012-12-18 2013-04-24 焦作市金谷轩绞胎瓷艺术有限公司 Method for producing natural ornamentation of twisted colored body decorative china
CN103121832A (en) * 2012-12-18 2013-05-29 焦作市金谷轩绞胎瓷艺术有限公司 Manufacturing method of twistable clay body art porcelain feather grain ornamentation
CN104773997A (en) * 2015-03-31 2015-07-15 湖北鑫来利陶瓷发展有限公司 Preparation method of twisted pottery archaized bricks
CN104788080A (en) * 2015-02-02 2015-07-22 吴大立 Making process of porcelain with twistable clay body

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1731330A2 (en) * 2005-06-06 2006-12-13 TUBITAK-Turkiye Bilimsel ve Teknolojik ve Arastima Kurumu Method for manufacturing material like antique tiles
CN102874034A (en) * 2012-08-29 2013-01-16 柳州城市职业学院 Method for making brick sculpture
CN103057343A (en) * 2012-12-18 2013-04-24 焦作市金谷轩绞胎瓷艺术有限公司 Method for producing natural ornamentation of twisted colored body decorative china
CN103121832A (en) * 2012-12-18 2013-05-29 焦作市金谷轩绞胎瓷艺术有限公司 Manufacturing method of twistable clay body art porcelain feather grain ornamentation
CN104788080A (en) * 2015-02-02 2015-07-22 吴大立 Making process of porcelain with twistable clay body
CN104773997A (en) * 2015-03-31 2015-07-15 湖北鑫来利陶瓷发展有限公司 Preparation method of twisted pottery archaized bricks

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Application publication date: 20220329