CN114248332A - Method for manufacturing antique brick carving by using twister technique - Google Patents
Method for manufacturing antique brick carving by using twister technique Download PDFInfo
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- CN114248332A CN114248332A CN202011011727.1A CN202011011727A CN114248332A CN 114248332 A CN114248332 A CN 114248332A CN 202011011727 A CN202011011727 A CN 202011011727A CN 114248332 A CN114248332 A CN 114248332A
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- carving
- brick
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- twisting
- brick carving
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- 239000011449 brick Substances 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 241001589086 Bellapiscis medius Species 0.000 title claims description 13
- 235000015895 biscuits Nutrition 0.000 claims abstract description 17
- 239000003086 colorant Substances 0.000 claims abstract description 9
- 238000010304 firing Methods 0.000 claims abstract description 9
- 238000005516 engineering process Methods 0.000 claims abstract description 7
- 238000005034 decoration Methods 0.000 claims abstract description 5
- 239000004927 clay Substances 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 7
- 241001408630 Chloroclystis Species 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- 238000000605 extraction Methods 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 239000004566 building material Substances 0.000 claims description 2
- 239000002002 slurry Substances 0.000 claims 2
- 241001122767 Theaceae Species 0.000 claims 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 6
- 239000004579 marble Substances 0.000 abstract description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 4
- FFRBMBIXVSCUFS-UHFFFAOYSA-N 2,4-dinitro-1-naphthol Chemical compound C1=CC=C2C(O)=C([N+]([O-])=O)C=C([N+]([O-])=O)C2=C1 FFRBMBIXVSCUFS-UHFFFAOYSA-N 0.000 abstract description 2
- 229910000906 Bronze Inorganic materials 0.000 abstract description 2
- 101001018064 Homo sapiens Lysosomal-trafficking regulator Proteins 0.000 abstract description 2
- 102100033472 Lysosomal-trafficking regulator Human genes 0.000 abstract description 2
- 244000038561 Modiola caroliniana Species 0.000 abstract description 2
- 235000010703 Modiola caroliniana Nutrition 0.000 abstract description 2
- 241000282376 Panthera tigris Species 0.000 abstract description 2
- 239000010974 bronze Substances 0.000 abstract description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 abstract description 2
- -1 dark green Chemical compound 0.000 abstract description 2
- 229910052742 iron Inorganic materials 0.000 abstract description 2
- 235000012736 patent blue V Nutrition 0.000 abstract description 2
- 239000010977 jade Substances 0.000 abstract 1
- 239000000049 pigment Substances 0.000 description 8
- 238000004898 kneading Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000032683 aging Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 235000010215 titanium dioxide Nutrition 0.000 description 2
- 238000004018 waxing Methods 0.000 description 2
- 244000269722 Thea sinensis Species 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/003—Pressing by means acting upon the material via flexible mould wall parts, e.g. by means of inflatable cores, isostatic presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Adornments (AREA)
Abstract
The invention discloses a method for manufacturing an antique brick sculpture by using a twisting tire technology, which comprises the following steps: pug processing, twisting and blank making, mould plastic carving and low-temperature biscuit firing; it can be used for building wall brick, floor tile, house decoration surface and daily handicraft brick carving. The brick carving of the invention presents a plurality of colors such as bronze, mauve, iron green, golden yellow, dark green, sky blue, maroon and the like, the texture change is similar to the texture of natural agate, sky spot, tiger line, marble line or beautiful jade, and the color is rich; and has the characteristics of one inside and one outside and through inside and outside.
Description
Technical Field
The invention relates to the technical field of building materials, in particular to a method for manufacturing an antique brick sculpture by using a twister technique
Background
The traditional brick carving is inherited as a non-cultural substance heritage for thousands of years, is widely applied to decoration of palace, garden construction and ancient building residences, and has high ornamental value, practicability and important cultural value. Along with the improvement of the living standard of people and the general enhancement of popular culture consciousness, brick carving art can go to thousands of households by the characteristics of rich content, various shapes, antique color, antique taste and elegant enjoyment. However, the traditional brick carving has only a single grey color, and the expression form and the content of the traditional brick carving are monotonous and quite beautiful.
The twister clay is also known as "twister clay", "twister clay" and "transparent flower", and is a new ceramic process from Tang dynasty. The twisted-tire ceramic product has transparent inside and outside, both inside and outside patterns and the same inside and outside, not only has the texture similar to a gem, but also has the characteristics of simple, elegant and noble; novel, beautiful and soft vision; fine and simple hand feeling. It is also called "the breakthrough of the three ceramic arts in Tang dynasty" together with the three colors of Tang dynasty and the underglaze color.
The twister base technology is that two or more than two kinds of porcelain clay (white, black or white, brown and yellow in ancient times) with different colors are twisted together like twisting a fried dough twist, and then the porcelain clay is directly shaped by drawing or is cut into slices for inlaying. Because the mud blank is twisted in different modes, the mud blank can be twisted into wood grains and floating stream lines, can be used for making flowers, bird feathers and the like, and shows various patterns. How to apply the twisting tire technology to the aspects of building decoration materials and daily artware, show the infinite charm of the twisting tire technology, are the needs of the masses and are continuously pursued by a plurality of ceramic art workers.
Disclosure of Invention
The invention aims to provide a production method for manufacturing antique brick carvings with various decorative effects by using a twisted-tire technology, such as twisted-tire brick carvings used as wall decoration, twisted-tire porcelain used as artware, tableware and tea sets used as daily necessities, and the like.
In order to achieve the purpose, the invention adopts the following technical scheme: a method for manufacturing antique brick carving by using a twisting tire technology comprises the following steps of pug processing, twisting tire blank making, mold plastic carving and low-temperature biscuit firing:
(A) in the mud material processing step, various clay raw materials are crushed, ground and filtered to prepare mud, and then the mud is prepared by filter pressing and vacuum air extraction;
(B) in the step of twisting blank making, two or more than two pugs with different colors are twisted and kneaded mutually and overlapped alternately for many times, then the pugs are kneaded mutually by force, and air in a pug cluster is removed to make the twisted blank type brick carving biscuit.
(C) In the step of mould plastic engraving, the brick engraving biscuit is sent into a twisting tire static pressure molding machine to be molded and engraved into a twisting tire type brick engraving biscuit body; the molded brick carving green body has strong stereoscopic impression and natural and smooth texture. And then, manually polishing and finely carving the brick carving green body.
(D) In the low-temperature biscuit firing step, the brick carving green body is oxidized at a low temperature of less than 900 ℃ and fired at a low temperature to form a finished product of the antique brick carving with a twistable glaze similar to an agate effect, marble grains or beautiful texture and rich colors.
The method for manufacturing the antique brick carving by using the twister technique of the invention comprises the following specific operation details in the steps
1) Respectively crushing the raw materials, sieving with a 300-mesh sieve, and performing filter pressing and vacuum pumping treatment to prepare pug.
2) Putting the pug obtained in the step 1) into a vacuum pug mill, adding water for pugging, wherein the mass of the water is 10-15% of that of the pug, obtaining various uniform pug strips, and aging to obtain blanks.
3) Dividing the blank obtained in the step 2) into n parts (n is more than or equal to 2), wherein one part is specially used as a blank 1, adding different pigments into the rest blanks respectively for pugging, and aging to obtain a colored blank 2.
4) And 3) the pigment is one of manganese red, cobalt blue, titanium white and chromium green, the mass of the pigment is 3-5% of that of the corresponding blank, and the average particle size of the pigment is 1-10 mu m.
5) Twisting and kneading the color blanks obtained in the step 3) mutually by adopting a manual process, alternately superposing the color blanks for multiple times, then kneading the color blanks by force, removing air in the mud mass, and twisting the color blanks mutually to obtain natural textures, wherein the pictures are layered and three-dimensional, the lines are natural and smooth, and the color change is rich;
6) and (3) kneading, cutting, splicing and combining the color blanks obtained in the step 3) into different flower patterns by adopting a manual process, inlaying the different flower patterns at corresponding positions on the brick carving green body, and tightly pressing to obtain the twisted tire type brick carving biscuit with the flower patterns.
7) And (3) putting the brick carving biscuit obtained in the step 5) and the step 6) into a kiln, then carrying out primary biscuit firing at the temperature of below 600 ℃, carrying out low-temperature firing at the temperature of below 900 ℃ after low-temperature oxidation, and then carrying out polishing and waxing to finally form a hank-tire antique brick carving exquisite product with similar agate effect, marble texture or beautiful texture and rich color.
The invention has the advantages that; the antique brick carving manufactured by the twister clay skill on the basis of the traditional brick carving by the twister clay skill has the advantages that the antique brick carving manufactured by the twister clay skill presents various colors and texture changes such as bronze, mauve, iron green, golden yellow, dark green, sky blue, maroon and the like, is similar to natural agate and marble textures such as sky spot and tiger line, is rich in layering sense, stereoscopic sense and beautiful texture, and is rich in color connotation; and has the characteristics of one surface and one inside, and transparent inside and outside, and has strong ornamental value and economic value.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in further detail below.
The method for manufacturing the antique brick carving by using the twister technique comprises the following specific operation details in the steps:
(a) in the mud material processing step, various clay raw materials are crushed, ground and filtered to prepare mud, and then the mud is prepared by filter pressing and vacuum air extraction; (b) in the step of twisting blank making, two or more than two pugs with different colors are twisted and kneaded mutually and overlapped alternately for many times, then the pugs are kneaded mutually by force, and air in a pug cluster is removed to make a twisted blank of the carved brick; (c) in the step of mould plastic engraving, the brick engraving biscuit is sent into a twisting tire static pressure molding machine to be molded and engraved into a twisting tire type brick engraving biscuit body; the molded brick carving green body has strong stereoscopic impression and natural and smooth texture. Then, manually polishing and finely carving the brick carving green body; (d) in the low-temperature biscuit firing step, the brick carving green body is oxidized at a low temperature of less than 900 ℃ and fired at a low temperature to form a finished product of the antique brick carving with a twistable glaze similar to an agate effect, marble grains or beautiful texture and rich colors.
1) Respectively crushing the raw materials, sieving with a 300-mesh sieve, and performing filter pressing and vacuum pumping treatment to prepare pug.
2) Putting the pug obtained in the step 1) into a vacuum pug mill, adding water for pugging, wherein the mass of the water is 10-15% of that of the pug, obtaining various uniform pug strips, and aging to obtain blanks.
3) Dividing the blank obtained in the step 2) into n parts (n is more than or equal to 2), wherein one part is specially used as a blank 1, adding different pigments into the rest blanks respectively for pugging, and aging to obtain a colored blank 2.
4) And 3) the pigment is one of manganese red, cobalt blue, titanium white and chromium green, the mass of the pigment is 3-5% of that of the corresponding blank, and the average particle size of the pigment is 1-10 mu m.
5) Twisting and kneading the color blanks obtained in the step 3) mutually by adopting a manual process, alternately superposing the color blanks for multiple times, then kneading the color blanks by force, removing air in the mud mass, and twisting the color blanks mutually to obtain natural textures, wherein the pictures are layered and three-dimensional, the lines are natural and smooth, and the color change is rich;
6) and (3) kneading, cutting, splicing and combining the color blanks obtained in the step 3) into different flower patterns by adopting a manual process, inlaying the different flower patterns at corresponding positions on the brick carving green body, and tightly pressing to obtain the twisted tire type brick carving biscuit with the flower patterns.
7) And (3) putting the brick carving biscuit obtained in the step 5) and the step 6) into a kiln, then carrying out primary biscuit firing at the temperature of below 600 ℃, carrying out low-temperature firing at the temperature of below 900 ℃ after low-temperature oxidation, and then carrying out polishing and waxing to finally form a hank-tire antique brick carving exquisite product with similar agate effect, marble texture or beautiful texture and rich color.
The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.
Claims (3)
1. The invention discloses a method for manufacturing an antique brick sculpture by using a twisting tire technology, which comprises the steps of pug processing, twisting tire blank making, mold sculpture and low-temperature biscuit firing.
In the pug processing step, various clay raw materials are respectively crushed, ground and filtered to prepare slurry, and then the slurry is prepared into pug through filter pressing and vacuum air extraction treatment;
in the step of twisting blank making, two or more than two pugs with different colors are twisted and kneaded mutually and overlapped alternately for many times, then the pugs are kneaded mutually by force, and air in a pug cluster is removed to make a twisted blank of the carved brick;
in the step of mould plastic carving, the brick carving biscuit is sent into a twisting tire static pressure forming machine to be pressed into a twisting tire type antique brick carving green body; the manufactured antique brick carving green body has strong stereoscopic impression, natural and smooth texture, antique color and rich color change. Then the ceramic is prepared by manual polishing, fine carving and low-temperature biscuiting in a kiln.
2. The method for making antique brick carving according to claim 1, wherein the brick carving of wall brick, floor tile and house decoration surface for building material is made by replacing the mould.
3. The method for making antique brick carving by using the twister clay skill as claimed in claim 1, wherein the brick carving is made into tableware, tea sets and furniture decorative surfaces for daily use by replacing a mould.
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CN202011011727.1A CN114248332A (en) | 2020-09-24 | 2020-09-24 | Method for manufacturing antique brick carving by using twister technique |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1731330A2 (en) * | 2005-06-06 | 2006-12-13 | TUBITAK-Turkiye Bilimsel ve Teknolojik ve Arastima Kurumu | Method for manufacturing material like antique tiles |
CN102874034A (en) * | 2012-08-29 | 2013-01-16 | 柳州城市职业学院 | Method for making brick sculpture |
CN103057343A (en) * | 2012-12-18 | 2013-04-24 | 焦作市金谷轩绞胎瓷艺术有限公司 | Method for producing natural ornamentation of twisted colored body decorative china |
CN103121832A (en) * | 2012-12-18 | 2013-05-29 | 焦作市金谷轩绞胎瓷艺术有限公司 | Manufacturing method of twistable clay body art porcelain feather grain ornamentation |
CN104773997A (en) * | 2015-03-31 | 2015-07-15 | 湖北鑫来利陶瓷发展有限公司 | Preparation method of twisted pottery archaized bricks |
CN104788080A (en) * | 2015-02-02 | 2015-07-22 | 吴大立 | Making process of porcelain with twistable clay body |
-
2020
- 2020-09-24 CN CN202011011727.1A patent/CN114248332A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1731330A2 (en) * | 2005-06-06 | 2006-12-13 | TUBITAK-Turkiye Bilimsel ve Teknolojik ve Arastima Kurumu | Method for manufacturing material like antique tiles |
CN102874034A (en) * | 2012-08-29 | 2013-01-16 | 柳州城市职业学院 | Method for making brick sculpture |
CN103057343A (en) * | 2012-12-18 | 2013-04-24 | 焦作市金谷轩绞胎瓷艺术有限公司 | Method for producing natural ornamentation of twisted colored body decorative china |
CN103121832A (en) * | 2012-12-18 | 2013-05-29 | 焦作市金谷轩绞胎瓷艺术有限公司 | Manufacturing method of twistable clay body art porcelain feather grain ornamentation |
CN104788080A (en) * | 2015-02-02 | 2015-07-22 | 吴大立 | Making process of porcelain with twistable clay body |
CN104773997A (en) * | 2015-03-31 | 2015-07-15 | 湖北鑫来利陶瓷发展有限公司 | Preparation method of twisted pottery archaized bricks |
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Application publication date: 20220329 |