CN114229139B - Automatic packaging machine and control method applying same - Google Patents
Automatic packaging machine and control method applying same Download PDFInfo
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- CN114229139B CN114229139B CN202210165369.2A CN202210165369A CN114229139B CN 114229139 B CN114229139 B CN 114229139B CN 202210165369 A CN202210165369 A CN 202210165369A CN 114229139 B CN114229139 B CN 114229139B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
- B65B51/146—Closing bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/02—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
The invention discloses an automatic packaging machine and a control method applying the automatic packaging machine, relating to the field of packaging equipment, in the automatic packaging machine consisting of a packaging device and a first conveying component, wherein the packaging device consists of an upper film structure, a first press-fit structure, a second press-fit structure and a second conveying component, a film roll of a packaging film is arranged on the upper film structure, then two sides of the packaging film are subjected to hot pressing by using the first press-fit structure, two ends of the packaging film are subjected to end sealing by using the second press-fit structure and the packaging film is cut off, in the process of conveying the packaging film from the upper film structure to the first press-fit structure, a section fitting to be packaged is conveyed onto the packaging film by using the first conveying component, so that after the side hot pressing and the end sealing of the two ends of the packaging film are finished, the section fitting is wrapped in the packaging film, the automatic packaging of the section fitting is finished, the section fitting does not need to be manually inserted into a packaging bag and the end sealing is manually operated, the method is convenient and simple, and the working efficiency is improved.
Description
Technical Field
The invention relates to the field of packaging equipment, in particular to an automatic packaging machine and a control method applying the automatic packaging machine.
Background
In order to prevent the surface of the sectional fittings from being scratched or stained during storage or transportation of the sectional fittings, the sectional fittings are usually covered with a film-formed packaging bag, and the sectional fittings are protected by the packaging bag. In the existing process of packaging the section fittings, the section fittings are manually inserted into sleeve-shaped packaging bags, and then the two ends of the packaging bags are end-sealed through a hot press or the two ends of the packaging bags are bonded through adhesive tapes, so that the working efficiency is low.
It is seen that improvements and enhancements to the prior art are needed.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide an automatic packaging machine and a control method using the automatic packaging machine, and aims to solve the problem of low efficiency caused by the fact that workers need to package section fittings in the existing packaging process.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an automatic packaging machine, includes packing plant and installs the first conveying subassembly at the packing plant front end, packing plant includes the frame and fixes the control assembly in the frame, still installs membrane structure, first pressfitting structure, second pressfitting structure and second conveying subassembly in proper order in the frame, goes up membrane structure and installs in the frame and be close to first conveying subassembly one end, the driving motor of first conveying subassembly, first pressfitting structure, second pressfitting structure and second conveying subassembly's driving motor all with control assembly electric connection.
Automatic packaging machine in, first transmission assembly is close to packing plant one end and is equipped with the first detector that is used for detecting section bar accessory position, first transmission assembly middle part is equipped with the second detector that is used for detecting the section bar accessory, first detector and second detector all with packing plant's control assembly electric connection.
In the automatic packaging machine, the film feeding structure comprises a second mounting seat fixed on the machine frame, a film roll mounting shaft for mounting a film roll and at least one guide roller for guiding the packaging film are mounted on the second mounting seat, the guide roller is arranged on the outer side of the film roll mounting shaft, and a hole pricking structure capable of pricking holes at intervals on the packaging film is arranged between the film roll mounting shaft and one of the guide rollers on the second mounting seat;
the second mounting seat is connected with a first deviation rectifying roller between the film roll mounting shaft and one of the guide rollers.
In the automatic packaging machine, the second mounting seat is connected with a sliding block in a sliding manner, one side of the sliding block is connected with a locking screw in a threaded manner, and the other side of the sliding block is fixedly connected with a hole pricking structure;
the hole pricking structure comprises a connecting arm, one end of the connecting arm is fixedly connected with the sliding block, the other end of the connecting arm is rotatably connected with a roller, and a plurality of pricking pins are arranged on the circumferential surface of the roller and are arranged along the axis array of the roller.
In the automatic packaging machine, a membrane passing plate with a U-shaped cross section is fixed on the second mounting seat, and two sides of one end of the membrane passing plate close to the first conveying assembly are inclined planes.
Automatic packaging machine in, the one end of crossing the diaphragm plate and being close to first transmission assembly is fixed with the guide film roller, the second mount pad is fixed with the connecting plate between guide film roller and guide roll, has seted up the spout on the connecting plate, the length direction of spout is the contained angle with the packaging film through between guide film roller and the guide roll, the connecting plate is fixed with the rack at the spout border, sliding connection has the regulating roller on the spout, be fixed with on the regulating roller with rack toothing's gear, be equipped with lock nut on the regulating roller.
In the automatic packaging machine, the first pressing structure comprises a first mounting plate fixed on the rack, two groups of clamping assemblies for clamping the packaging film are mounted on the first mounting plate, and a pressing assembly for hot pressing the packaging film is mounted between the two groups of clamping assemblies on the first mounting plate;
the pressing assembly comprises a cantilever fixed on the first mounting plate, the cantilever is rotatably connected with two swing arms, the two swing arms are both connected with heating sheets, and the two swing arms are also connected with first extension springs for jointing the two heating sheets;
each group of clamping assemblies comprises a first mounting seat, and two clamping rollers are rotatably connected to the first mounting seat; one of the clamping rollers of each group of clamping assemblies is connected with a first driving assembly in a transmission manner, and the first driving assembly is fixed on the rack.
In the automatic packaging machine, the lower ends of the heating sheets are provided with guide inclined planes, and the guide inclined planes are arranged on one sides of the two heating sheets which are mutually attached.
In the automatic packaging machine, a second driving assembly is fixed on the cantilever, and a cam or a wedge block capable of driving the two heating sheets to separate is fixed at the output end of the second driving assembly.
In the automatic packaging machine, two clamping rollers of each group of clamping assemblies are respectively a first clamping wheel and a second clamping wheel;
the first clamping wheel is fixedly connected with a first rotating shaft, the first rotating shaft is rotatably connected with the first mounting seat, and the first clamping wheel is in transmission connection with the first driving assembly through the first rotating shaft;
the second clamping wheel is fixedly connected with a second rotating shaft, the second rotating shaft is rotatably connected with the first mounting seat, the second rotating shaft is an eccentric shaft, a limit nail abutted against the first mounting seat is in threaded connection with the second rotating shaft, a second extension spring enabling the limit nail to be abutted against the first mounting seat is further connected between the second rotating shaft and the first mounting seat, and a handle is fixed on the second rotating shaft.
In the automatic packaging machine, a connecting arm is fixed between the first mounting seat and the first mounting plate, a third rotating shaft is rotatably connected to the connecting arm, the third rotating shaft is arranged at one end of the first mounting seat and is in transmission connection with the first rotating shaft through a bevel gear, and the third rotating shaft is arranged at one end of the first mounting plate and is in transmission connection with the first driving assembly; the connecting arm is sleeve-shaped, and the third rotating shaft penetrates through a center hole of the connecting arm.
A control method for applying the automatic packaging device comprises the following steps:
s100, clamping two sides of the packaging film between a first clamping wheel and a second clamping wheel of a first pressing structure and between two heating sheets of the first pressing structure;
s200, starting the first conveying assembly and the packaging device, starting to calculate the number of the section fittings and read the distance between two adjacent section fittings by the control assembly according to the signal of the second detector, and starting to calculate the number of the section fittings by the control assembly according to the signal detected by the first detector;
s300, when the second detector detects that the distance between two adjacent section fittings is not equal to the set distance, the control component records and calculates the time T of fast transmission or slow transmission which needs to be executed, wherein when the distance between two adjacent section fittings is greater than the set distance, the fast transmission is executed, and when the distance between two adjacent section fittings is less than the set distance, the slow transmission is executed;
and S400, after the first detector detects that the former section fitting of the two section fittings with unequal distances passes through, the control component controls the first conveying component to convey at a high speed or at a low speed, the operation time is the time T calculated in the step S300, and then the first conveying component returns to the normal speed to operate.
Has the advantages that: in an automatic packaging machine consisting of a packaging device and a first conveying assembly, the packaging device consists of an upper film structure, a first pressing structure, a second pressing structure and a second conveying assembly, a film roll of a packaging film is installed on the upper film structure, then the two sides of the packaging film are subjected to hot pressing by the first pressing structure, the two ends of the packaging film are subjected to end sealing by the second pressing structure, and the packaging film is cut off. Wherein, the in-process of packaging film conveying to first pressfitting structure from last membrane structure, first conveying component conveys the section bar accessory that needs the packing to the packaging film, then along with the packaging film removes together, make the packaging film accomplish the side hot pressing and the end at both ends seals the back, the section bar accessory is wrapped up inside the packaging film, and then spread second pressfitting structure position through second conveying component, accomplish the automatic packing to the section bar accessory, do not need the manual work to insert the section bar accessory in the wrapping bag and seal through manual operation end, and is convenient and simple, and the work efficiency is improved.
Drawings
Fig. 1 is a schematic view of the structure of an automatic packing machine.
Fig. 2 is a rear view of the automatic packaging machine.
FIG. 3 is a first structural diagram of the upper membrane structure.
FIG. 4 is a second schematic structural view of the upper membrane structure.
Fig. 5 is a front view of the upper film structure, in which arrows indicate the direction of conveyance of the packaging film.
Fig. 6 is a first schematic structural diagram of the first press-fit structure.
Fig. 7 is a cross-sectional view of the first press fit arrangement at the clamping assembly.
Fig. 8 is a second schematic structural view of the first press-fit structure.
Figure 9 is a first front view of a press assembly of the first press structure.
Figure 10 is a second front view of the press assembly of the first press configuration.
Description of the main element symbols: 1000-first transport assembly, 2000-packaging device, 2100-frame, 2200-control assembly, 2300-film-feeding structure, 2400-first press-fit structure, 2500-second press-fit structure, 2600-second transport assembly, 1100-first detector, 1200-second detector, 2310-second mounting seat, 2320-film roll mounting shaft, 2330-guide roller, 2340-perforation structure, 2350-first deviation-correcting roller, 2311-slider, 2312-locking screw, 2341-first connecting arm, 2342-roller, 2343-needle, 2360-film-passing plate, 2361-slope, 2370-film-guide roller, 2381-connecting plate, 2382-chute, 2383-rack, 2384-adjusting roller, 2386-locking nut, 2410-first mounting plate, 2420-clamping assembly, 2430-pressing assembly, 2441-cantilever, 2442-swing arm, 2443-heating plate, 2444-first tension spring, 2445-guide slope, 2446-second driving assembly, 2447-wedge block, 2421-first mounting seat, 2422-clamping roller, 2423-first clamping wheel, 2424-second clamping wheel, 2425-first driving assembly, 2426-first rotating shaft, 2427-second rotating shaft, 2428-limit pin, 2429-second tension spring, 2431-handle, 2432-second connecting arm and 2433-third rotating shaft.
Detailed Description
The present invention provides an automatic packaging machine and a control method using the same, and in order to make the objects, technical schemes and effects of the present invention clearer and clearer, the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the scope of the invention.
Referring to fig. 1, an automatic packaging machine includes a packaging device 2000 and a first conveying assembly 1000 installed at a front end of the packaging device 2000, where the packaging device 2000 includes a frame 2100 and a control assembly 2200 fixed on the frame 2100, an upper film structure 2300, a first pressing structure 2400, a second pressing structure 2500 and a second conveying assembly 2600 are further sequentially installed on the frame 2100, the upper film structure 2300 is installed at one end of the frame 2100 close to the first conveying assembly 1000, and driving motors of the first conveying assembly 1000, the first pressing structure 2400, the second pressing structure 2500 and the second conveying assembly 2600 are all electrically connected to the control assembly 2200.
In the above, the position of the upper film structure 2300 is lower than the conveying plane of the first conveying assembly 1000, the film roll of the packaging film is mounted on the upper film structure 2300, then the first pressing structure 2400 is used to thermally press both sides of the packaging film, the second pressing structure 2500 is used to seal both ends of the packaging film, and the cutting of the packaging film is completed. Wherein, the in-process that the packaging film conveys to first pressfitting structure 2400 from last membrane structure 2300, first conveying assembly 1000 conveys the section bar accessory that needs the packing to the packaging film on, then along with the packaging film removes together, make the packaging film accomplish the side hot pressing and the end at both ends seals the back, the section bar accessory is wrapped up inside the packaging film, and then spread second pressfitting structure 2500 position through second conveying assembly 2600, accomplish the automatic packing to the section bar accessory, do not need the manual work to insert the section bar accessory in the wrapping bag and seal through manual operation end, and is convenient and simple, and the work efficiency is improved. The first transfer assembly 1000, the second transfer assembly 2600, and the second pressing structure 2500 are conventional structures and are not described herein.
In a preferred embodiment, the first conveying assembly 1000 is provided with a first detector 1100 for detecting the position of the profile fitting near one end of the packaging device 2000, the middle of the first conveying assembly 1000 is provided with a second detector 1200 for detecting the position of the profile fitting, and both the first detector 1100 and the second detector 1200 are electrically connected to the control assembly 2200 of the packaging device 2000. When the first detector 1100 and the second detector 1200 detect the profile fittings, the corresponding signals are generated and sent to the control component 2200, and the control component 2200 calculates the distance between two adjacent profile fittings according to the signals of two adjacent profile fittings detected by the second detector 1200, and controls the conveying speed of the first conveying component 1000 to realize that the distances between all the profile fittings entering the packaging device 2000 are equal or within a set range.
Specifically, when the control unit 2200 calculates that the distance between two adjacent profile accessories is greater than the set distance value according to the signal of the second detector 1200 detecting that the two adjacent profile accessories are apart from each other, after the previous profile accessory enters the packaging device 2000, the control unit 2200 controls the first conveying unit 1000 to quickly convey the next profile accessory and the distance between the next profile accessory and the previous profile accessory reaches the set value, and then the first conveying unit 1000 resumes the normal speed conveyance, thereby adjusting the distance between the two adjacent profile accessories. On the contrary, when the control unit 2200 calculates that the distance between two adjacent profile assemblies is smaller than the predetermined distance value according to the signal of the second detector 1200 detecting that the two adjacent profile assemblies are located, after the previous profile assembly enters the packing device 2000, the control unit 2200 controls the first transferring unit 1000 to transfer the next profile assembly at a low speed so that the distance between the next profile assembly and the previous profile assembly reaches the predetermined distance value.
Here, the control component 2200 may give a corresponding serial number to the corresponding profile fitting according to the signals that the first detector 1100 and the second detector 1200 detect the profile fitting, so that the positions of two profile fittings requiring the distance adjustment may be known. For example, the second detector 1200 detects that the distance between the nth and (N + 1) th profile accessories needs to be adjusted, and when the first detector 1100 detects that the nth profile accessory passes through, the first conveyor assembly 1000 is controlled to perform corresponding actions, so as to adjust the distance between the nth and (N + 1) th profile accessories.
In the above, the distance between two adjacent section fittings is automatically adjusted by setting the first conveying assembly 1000 and the first detector 1100 and the second detector 1200 and controlling the running speed of the first conveying assembly 1000 by the signals of the first detector 1100 and the second detector 1200, so that even if the distance between two adjacent section fittings placed at the front end of the first conveying assembly 1000 is not consistent, the distance between the section fittings after entering the packaging device 2000 can be made to be equal by adjustment, therefore, the lengths of the packaging films of the packaging section fittings can be ensured to be equal, and the packaging device 2000 performs uniform hot press on the packaging films, thereby avoiding local overheating.
Referring to fig. 3-5, in a preferred embodiment, the upper film structure 2300 includes a second mounting seat 2310 fixed to the frame 2100, the second mounting seat 2310 having a film roll mounting shaft 2320 for mounting a film roll and at least one guide roller 2330 for guiding a packaging film, the guide roller 2330 being disposed outside the film roll mounting shaft 2320. The film roll mounting shaft 2320 is preferably an existing inflatable shaft, so that the film roll is conveniently mounted. After a film roll formed by a packaging film is mounted on the film roll mounting shaft 2320, one end of the film roll passes through the guide roller 2330, the first pressing structure 2400 and the second pressing structure 2500 in sequence.
The second mounting seat 2310 is connected with a first deviation correcting roller 2350 between the film roll mounting shaft 2320 and one of the guide rollers 2330, and the first deviation correcting roller 2350 is preferably, but not limited to, an arc convexity roller, a single taper roller or a double taper roller with self-correcting capability, so that the packaging film is not deviated in the conveying process.
In a preferred embodiment, a sliding block 2311 is slidably connected to the second mounting seat 2310, one side of the sliding block 2311 is threadedly connected with a locking screw 2312, and the other side of the sliding block 2310 is fixedly connected with a hole pricking structure 2340. Locking screw 2312 is used for fixing slider 2311 on second mount pad 2310, and behind the unscrew locking screw 2312, slider 2311 can slide on second mount pad 2310 for can adjust the position of slider 2311, because prick hole structure 2340 and fix on slider 2311, consequently also realized pricking hole structure 2340's position and adjusted. Since the packaging film needs to be thermally pressed by the first pressing structure 2400, the perforation structure 2340 is preferably disposed in the middle of the packaging film in the width direction.
Wherein, prick hole structure 2340 includes first linking arm 2341, first linking arm 2341 one end and slider fixed connection, and the other end rotates and is connected with gyro wheel 2342, and the circumferential surface of gyro wheel 2342 is equipped with a plurality of needles 2343, a plurality of prick needle 2343 along gyro wheel 2342's axis array setting. Because gyro wheel 2342 can rotate, consequently can drive gyro wheel 2342 and rotate at the in-process that the packaging film was carried for a plurality of needles 2343 prick in proper order on the packaging film, make the exhaust aperture that forms the interval and set up on the packaging film.
Specifically, a U-shaped cross-section membrane-passing plate 2360 is fixed on the second mounting seat 2310, and two sides of the membrane-passing plate 2360 near one end of the first transfer assembly 1000 are inclined planes 2361. Wherein, cross membrane plate 2360 both sides and be "U" font structure for the packaging film also is in "U" font state after crossing membrane plate 2360, and convenient subsequent first pressfitting structure 2400 is in the same place the both sides hot pressing of packaging film, crosses membrane plate 2360 both sides and is inclined plane 2361, realizes that the packaging film is in the transition that forms "U" font state, also avoids the packaging film to scrape brokenly.
In a preferred embodiment, a film guide roller 2370 with a larger diameter is fixed at the front end of the film passing plate 2360, so that the packaging film is transited to the film passing plate 2360 through the arc outer surface of the film guide roller 2370, and the packaging film is prevented from being scratched; the front end is the front end of the packaging film conveying direction, i.e., the end of the film passing plate 2360 near the first conveying assembly 1000.
In a preferred embodiment, a connecting plate 2381 is fixed between the film guide roller 2370 and the guide roller 2330 by the second mounting seat 2310, a sliding groove 2382 is formed in the connecting plate 2381, an included angle is formed between the length direction of the sliding groove 2382 and a packaging film passing through the space between the film guide roller 2370 and the guide roller 2330, a rack 2383 is fixed on the edge of the sliding groove 2382 by the connecting plate 2381, an adjusting roller 2384 is connected to the sliding groove 2382 in a sliding manner, a gear meshed with the rack 2383 is fixed on the adjusting roller 2384, and a locking nut 2386 is arranged on the adjusting roller 2384.
In this embodiment, an adjusting roller 2384 is arranged between the film guide roller 2370 and the guide roller 2330, and the packaging film is wound on the adjusting roller 2384, wherein the adjusting roller 2384 can move along the chute 2382, and since the length direction of the chute 2382 forms an angle with the packaging film passing between the film guide roller 2370 and the guide roller 2330, when the position of the adjusting roller 2384 is adjusted, the wrap angle of the packaging film on the film guide roller 2370 and the guide roller 2330 can be adjusted, the resistance of the packaging film in the conveying process is changed, and the effect of adjusting the tension of the packaging film in the conveying process is achieved. The two ends of the adjusting roller 2384 are engaged with a rack 2383 fixed on the connecting plate 2381 through a gear, so that the position of the adjusting roller 2384 is conveniently adjusted. When adjusting regulating roller 2384 promptly, lock nut 2386 on the regulating roller 2384 needs to be unscrewed, then rotate regulating roller 2384, just can make regulating roller 2384's position, avoid the random slip in regulating roller 2384 both ends, make the regulation more convenient, and because regulating roller 2384 both ends all receive rack 2383's restriction, therefore, when making adjusting roller 2384 position, regulating roller 2384 is in balanced state all the time, avoid the slope of regulating roller 2384 and lead to the packaging film in carrying to take place the skew.
Referring to fig. 6 to 10, in particular, the first pressing structure 2400 includes a first mounting plate 2410 fixed on the frame 2100, two sets of clamping assemblies 2420 for clamping the packaging film are mounted on the first mounting plate 2410, and a pressing assembly 2430 for thermally pressing the packaging film is mounted on the first mounting plate 2410 between the two sets of clamping assemblies 2420. Each group of clamping assemblies 2420 comprises a first mounting seat 2421, and two clamping rollers 2422 are rotatably connected to the first mounting seat 2421; one of the clamping rollers 2422 of each set of clamping assemblies 2420 is drivingly connected to a first drive assembly 2425, the first drive assembly 2425 being secured to the frame 2100.
In the above, the clamping assembly 2420 clamps the two sides of the packaging film together, that is, the two sides of the packaging film are attached together, and meanwhile, the first driving assembly 2425 drives the clamping roller 2422 to rotate, so as to drive the packaging film to move, so that the two sides of the packaging film are thermally pressed at the pressing assembly 2430.
Specifically, the pressing assembly 2430 includes a cantilever 2441 fixed on the first mounting plate 2410, the cantilever 2441 is rotatably connected with two swing arms 2442, the two swing arms 2442 are both connected with heating plates 2443, and the two swing arms 2442 are also connected with a first tension spring 2444 for jointing the two heating plates 2443. When using, the both sides of packaging film are pressed from both sides between two heating plates 2443, because heating plate 2443 is in high temperature state, consequently make the packaging film be heated and take place the deformation, and then make the both sides of packaging film fuse together, realize the hot pressing of packaging film.
Wherein, the heating plate 2443 is fixed on swing arm 2442, and swing arm 2442 can be round the tie point swing with cantilever 2441 for can separate and the laminating between two heating plates 2443, before installing the packaging film between two heating plates 2443, make two heating plates 2443 be in the separation state earlier, make things convenient for the packaging film to install between two heating plates 2443. When the two heating sheets 2443 are in a fit state, the heating sheets 2443 are in contact with the packaging film.
In a preferred embodiment, the heat patches 2443 are rotatably coupled to the swing arm 2442 such that the two heat patches 2443 are automatically placed in face-to-face engagement by the first extension spring 2444.
In a preferred embodiment, the lower end of the heating plate 2443 is provided with a guiding inclined surface 2445, and the guiding inclined surface 2445 is provided at one side where the two heating plates 2443 are attached to each other. Through the setting of direction inclined plane 2445 for the space that two heating plate 2443's direction inclined plane 2445 department formed, the laminating position between two heating plate 2443 can be inserted from this space to the packaging film, makes packaging film simple to operate.
In a preferred embodiment, a second driving assembly 2446 is further fixed to the suspension arm 2441, and a cam or wedge 2447 for driving the two heating plates 2443 to separate is fixed to an output end of the second driving assembly 2446. Wherein, when second drive assembly 2446 is driving motor, driving motor's output is fixed with the cam, through the lateral wall and two heating plates 2443 butt of cam, then rotates through driving motor drive cam, realizes that two heating plates 2443 are in the separation state, makes things convenient for the packaging film installation. When the second driving assembly 2446 is a telescopic structure, for example, an air cylinder, an electric cylinder, etc., the output end of the telescopic structure is fixedly connected with the wedge block 2447, and the wedge block 2447 is driven by the telescopic structure to move, so that the two heating sheets 2443 are in a separated state, and the packaging film is convenient to install.
In the above, when the automatic packaging machine needs to be stopped in the middle of the operation, the two heating plates 2443 may be driven to be in the separated state by the second driving assembly 2446, so that the packaging film is no longer in contact with the heating plates 2443, and the phenomenon that the local portion of the packaging film is heated for a long time and is burnt is avoided.
In a preferred embodiment, the two clamping rollers 2422 of each set of clamping assemblies 2420 are a first clamping wheel 2423 and a second clamping wheel 2424; a first rotating shaft 2426 is fixedly connected to the first clamping wheel 2423, the first rotating shaft 2426 is rotatably connected to the first mounting seat 2421, and the first clamping wheel 2423 is in transmission connection with a first driving assembly 2425 through the first rotating shaft 2426.
A second rotating shaft 2427 is fixedly connected to the second clamping wheel 2424, the second rotating shaft 2427 is rotatably connected to the first mounting seat 2421, the second rotating shaft 2427 is an eccentric shaft, a limit nail 2428 abutted to the first mounting seat 2421 is in threaded connection with the second rotating shaft 2427, a second tension spring 2429 for enabling the limit nail 2428 to be abutted to the first mounting seat 2421 is further connected between the second rotating shaft 2427 and the first mounting seat 2421, and a handle 2431 is fixed to the second rotating shaft 2427.
In the above description, the first clamping wheel 2423 is rotatably connected to the first mounting seat 2421 through the first rotating shaft 2426, and the first clamping wheel 2423 is concentrically disposed with the first rotating shaft 2426, so that the positions of the first clamping wheel 2423 and the first rotating shaft 2426 are not changed during the rotation process. The second clamping wheel 2424 is rotatably connected with the first mounting seat 2421 through a second rotating shaft 2427, and since the second rotating shaft 2427 is an eccentric shaft, when the second rotating shaft 2427 rotates, the second clamping wheel 2424 moves towards or away from the first clamping wheel 2423, and when the second rotating shaft 2427 does not rotate and only the second clamping wheel 2424 rotates, the position of the second clamping wheel 2424 is not changed. With the above arrangement, it is made possible to adjust the distance between the first pinch wheel 2423 and the second pinch wheel 2424 by rotating the second rotating shaft 2427, so that the installation of the wrap film between the first pinch wheel 2423 and the second pinch wheel 2424 is facilitated.
The arrangement of the second stretching spring 2429 enables the first clamping wheel 2423 and the second clamping wheel 2424 to be automatically in a side wall attaching state under the condition that no external force exists, namely, in a state of clamping the packaging film, and the arrangement of the stop nails 2428 can adjust the distance between the first clamping wheel 2423 and the second clamping wheel 2424 after the action of the second stretching spring 2429, so that the situation that the first clamping wheel 2423 and the second clamping wheel 2424 are excessively firm to the packaging film clip due to the existence of the tensile force of the second stretching spring 2429 and the influence on the smoothness of packaging film conveying is avoided. The handle 2431 is used for overcoming the pulling force of the second stretching spring 2429 through manual application of external force, so that the first clamping wheel 2423 and the second clamping wheel 2424 are in a separated state, and the packaging film is conveniently installed at a position between the first clamping wheel 2423 and the second clamping wheel 2424.
Specifically, a second connecting arm 2432 is fixed between the first mounting seat 2421 and the first mounting plate 2410, the second connecting arm 2432 is rotatably connected with a third rotating shaft 2433, the third rotating shaft 2433 is disposed at one end of the first mounting seat 2421 and is in transmission connection with the first rotating shaft 2426 through a bevel gear, and the third rotating shaft 2433 is disposed at one end of the first mounting plate 2410 and is in transmission connection with the first driving component 2425. Through the arrangement of the third rotating shaft 2433 and the bevel gears mounted on the first rotating shaft 2426 and the third rotating shaft 2433, the bevel gear on the first rotating shaft 2426 is in meshed connection with the bevel gear on the third rotating shaft 2433, so that the first rotating shaft 2426 is in transmission connection with the first driving assembly 2425.
Preferably, the second connecting arm 2432 is sleeve-shaped, and the third rotating shaft 2433 passes through a center hole of the second connecting arm 2432, so that the third rotating shaft 2433 is placed inside the second connecting arm 2432 and can rotate along an axis of the second connecting arm 2432, and further the structure is more compact, and the third rotating shaft 2433 is convenient to mount.
Referring to fig. 2, in the above description, the first driving assembly 2425 and the driving motor of the second transferring assembly 2600 are the same driving assembly, that is, one driving motor drives the second transferring assembly 2600 to move and the first clamping wheel 2423 to rotate at the same time, in practical applications, the motor can also be in transmission connection with the guiding roller 2330, so that the guiding roller 2330 also has a driving force.
A control method using the automatic packaging apparatus 2000 includes the following steps:
and S100, clamping both sides of the packaging film between the first clamping wheel 2423 and the second clamping wheel 2424 of the first pressing structure 2400 and between the two heating sheets 2443 of the first pressing structure 2400, so that the first clamping wheel 2423 and the second clamping wheel 2424 of the first pressing structure 2400 can drive the packaging film to move, and the packaging film is conveyed and passes through the positions of the two heating sheets 2443.
And S200, starting the first conveying assembly 1000 and the packaging device 2000, and synchronizing the conveying of the section fittings by the first conveying assembly 1000 and the conveying of the packaging films by the packaging device 2000. The control member 2200 starts counting the number of profile parts and reading the distance between two adjacent profile parts according to the signal of the second detector 1200, while the control member 2200 starts counting the number of profile parts according to the signal detected by the first detector 1100. In this step, the section fittings are required to be placed on the first conveying assembly 1000, then the first conveying assembly 1000 is conveyed to the packaging film, then the packaging film passes through the first pressing structure 2400 and the second pressing structure 2500, the packaging film is subjected to hot pressing to form a packaging bag, and the section fittings are placed in the packaging bag.
In the process of conveying the profile fittings on the first conveying assembly 1000, the profile fittings sequentially pass through the positions of the second detector 1200 and the first detector 1100 and are detected by the second detector 1200 and the first detector 1100, the profile fittings detected by the second detector 1200 and the first detector 1100 generate corresponding signals, and the control assembly 2200 can calculate the actual distance value between two adjacent profile fittings according to the signals of the second detector 1200 and the first detector 1100 and the conveying speed of the first conveying assembly 1000 and judge the difference value between the actual distance value and the set distance.
When the second detector 1200 detects that the distance between two adjacent profile assemblies is not equal to the set distance, the control component 2200 records and calculates the time T of the fast transfer or the slow transfer to be performed, wherein the fast transfer is performed when the distance between two adjacent profile assemblies is greater than the set distance, and the slow transfer is performed when the distance between two adjacent profile assemblies is less than the set distance.
In the above, before the first transferring assembly 1000 and the packing device 2000 are started, the speed values of the fast transferring, the slow transferring and the normal transferring of the first transferring assembly 1000 are set, and the transferring speed of the packing device 2000 is equal to the normal transferring speed of the first transferring assembly 1000.
S400, after the first detector 1100 detects that the previous one of the two profile fittings with unequal distances passes, the control component 2200 controls the first transferring component 1000 to transfer fast or slowly, and the operation time is the time T calculated in step S300, and then the first transferring component 1000 resumes the normal speed operation. After the previous section fitting enters the packaging device 2000, the packaging device 2000 is installed for normal speed transmission, and the transmission speed of the first transmission assembly 1000 is controlled to enable the transmission speed of the previous section fitting to be unequal to that of the next section fitting, so that the effect of adjusting the distance between the previous section fitting and the next section fitting is achieved, the distance between the section fittings entering the packaging device 2000 is enabled to be equal, therefore, the lengths of packaging films of the packaging section fittings can be guaranteed to be equal, the packaging device 2000 performs uniform hot pressing on the packaging films, and local overheating is avoided.
In the above, the control component 2200 may give the corresponding serial number to the corresponding profile fitting according to the signals that the first detector 1100 and the second detector 1200 detect the profile fitting, so that the positions of two profile fittings requiring the distance adjustment may be known. For example, in step S300, the second detector 1200 detects that the distance between the nth and (N + 1) th profile accessories needs to be adjusted, and in step S400, after the first detector 1100 detects that the nth profile accessory passes through, the first conveying assembly 1000 is controlled to perform corresponding actions, so as to adjust the distance between the nth and (N + 1) th profile accessories.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other suitable relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
It should be understood that equivalents and modifications to the disclosed embodiments and inventive concepts may occur to persons skilled in the art, and all such modifications and/or alterations are intended to fall within the scope of the present invention.
Claims (7)
1. An automatic packaging machine is characterized by comprising a packaging device and a first conveying assembly arranged at the front end of the packaging device, wherein the packaging device comprises a rack and a control assembly fixed on the rack, an upper film structure, a first pressing structure, a second pressing structure and a second conveying assembly are further sequentially arranged on the rack, the upper film structure is arranged at one end, close to the first conveying assembly, of the rack, and a driving motor of the first conveying assembly, a driving motor of the first pressing structure, a driving motor of the second pressing structure and a driving motor of the second conveying assembly are all electrically connected with the control assembly;
a first detector for detecting the position of the section fittings is arranged at one end, close to the packaging device, of the first conveying assembly, a second detector for detecting the section fittings is arranged in the middle of the first conveying assembly, and the first detector and the second detector are both electrically connected with a control assembly of the packaging device; when the first detector and the second detector detect the section fittings, corresponding signals are generated and sent to the control assembly, and the control assembly calculates the distance between two adjacent section fittings according to the signals of the two adjacent section fittings detected by the second detector; the control component gives corresponding serial numbers to the corresponding section fittings according to signals of the section fittings detected by the first detector and the second detector, so that the positions of the two section fittings needing to adjust the distance are known, when the second detector detects that the distance between the Nth section fitting and the (N + 1) th section fitting needs to be adjusted, and when the first detector detects that the Nth section fitting passes through, the first conveying component is controlled to execute corresponding actions, so that the adjustment of the distance between the Nth section fitting and the (N + 1) th section fitting is realized;
the film feeding structure comprises a second mounting seat fixed on the rack, a film roll mounting shaft for mounting a film roll and at least one guide roller for guiding the packaging film are mounted on the second mounting seat, and the guide roller is arranged on the outer side of the film roll mounting shaft;
a film passing plate with a U-shaped cross section is fixed on the second mounting seat, two sides of one end, close to the first conveying assembly, of the film passing plate are inclined planes, and a film guide roller is fixed at one end, close to the first conveying assembly, of the film passing plate;
the first laminating structure comprises a first mounting plate fixed on the rack, two groups of clamping assemblies used for clamping the packaging film are mounted on the first mounting plate, and a laminating assembly used for hot laminating the packaging film is mounted between the two groups of clamping assemblies on the first mounting plate;
the pressing assembly comprises a cantilever fixed on the first mounting plate, the cantilever is rotatably connected with two swing arms, the two swing arms are both connected with heating sheets, and the two swing arms are also connected with first extension springs for jointing the two heating sheets;
each group of clamping assemblies comprises a first mounting seat, and two clamping rollers are rotatably connected to the first mounting seat; one clamping roller of each group of clamping assemblies is in transmission connection with a first driving assembly, and the first driving assembly is fixed on the rack; the two clamping rollers of each group of clamping assemblies are respectively a first clamping wheel and a second clamping wheel;
the first clamping wheel is fixedly connected with a first rotating shaft, the first rotating shaft is rotatably connected with the first mounting seat, and the first clamping wheel is in transmission connection with the first driving assembly through the first rotating shaft;
a second rotating shaft is fixedly connected to the second clamping wheel and is rotationally connected with the first mounting seat, the second rotating shaft is an eccentric shaft, a limiting nail abutted against the first mounting seat is in threaded connection with the second rotating shaft, a second stretching spring enabling the limiting nail to be abutted against the first mounting seat is further connected between the second rotating shaft and the first mounting seat, and a handle is fixed on the second rotating shaft; the lower end of each heating sheet is provided with a guide inclined plane, and the guide inclined planes are arranged on one sides, attached to each other, of the two heating sheets.
2. The automatic packaging machine according to claim 1, wherein the second mounting base is provided with a punching structure capable of punching the packaging film at intervals between the film roll mounting shaft and one of the guide rollers;
the second mounting seat is connected with a first deviation rectifying roller between the film roll mounting shaft and one of the guide rollers.
3. The automatic packaging machine according to claim 2, characterized in that a sliding block is slidably connected to the second mounting seat, one side of the sliding block is in threaded connection with a locking screw, and the other side of the sliding block is fixedly connected with the hole pricking structure;
the hole pricking structure comprises a first connecting arm, one end of the first connecting arm is fixedly connected with the sliding block, the other end of the first connecting arm is rotatably connected with a roller, and a plurality of pricking pins are arranged on the circumferential surface of the roller and are arranged along the axis array of the roller.
4. The automatic packaging machine according to claim 1, wherein the second mounting seat is fixedly provided with a connecting plate between the film guide roller and the guide roller, the connecting plate is provided with a sliding groove, the length direction of the sliding groove forms an included angle with the packaging film passing between the film guide roller and the guide roller, the connecting plate is fixedly provided with a rack at the edge of the sliding groove, the sliding groove is slidably connected with an adjusting roller, the adjusting roller is fixedly provided with a gear meshed with the rack, and the adjusting roller is provided with a locking nut.
5. The automatic packaging machine of claim 1 wherein said arm has a second drive assembly secured thereto, the output of said second drive assembly having a cam or wedge for driving the separation of said two heat patches.
6. The automatic packaging machine according to claim 1, wherein a second connecting arm is fixed between the first mounting seat and the first mounting plate, a third rotating shaft is rotatably connected to the second connecting arm, the third rotating shaft is arranged at one end of the first mounting seat and is in transmission connection with the first rotating shaft through a bevel gear, and the third rotating shaft is arranged at one end of the first mounting plate and is in transmission connection with the first driving assembly; the second connecting arm is sleeve-shaped, and the third rotating shaft penetrates through a center hole of the second connecting arm.
7. A control method of applying the automatic packing machine according to claim 1, comprising the steps of:
s100, clamping two sides of the packaging film between a first clamping wheel and a second clamping wheel of a first pressing structure and between two heating sheets of the first pressing structure;
s200, starting the first conveying assembly and the packaging device, starting to calculate the number of the section fittings and read the distance between two adjacent section fittings by the control assembly according to the signal of the second detector, and starting to calculate the number of the section fittings by the control assembly according to the signal detected by the first detector;
s300, when the second detector detects that the distance between two adjacent section fittings is not equal to the set distance, the control component records and calculates the time T of fast transmission or slow transmission which needs to be executed, wherein when the distance between two adjacent section fittings is greater than the set distance, the fast transmission is executed, and when the distance between two adjacent section fittings is less than the set distance, the slow transmission is executed;
and S400, after the first detector detects that the former section fitting of the two section fittings with unequal distances passes through, the control component controls the first conveying component to convey at a high speed or at a low speed, the operation time is the time T calculated in the step S300, and then the first conveying component returns to the normal speed to operate.
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