CN114193304A - Steel wire online wiping and rust removing device and method - Google Patents

Steel wire online wiping and rust removing device and method Download PDF

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Publication number
CN114193304A
CN114193304A CN202111575905.8A CN202111575905A CN114193304A CN 114193304 A CN114193304 A CN 114193304A CN 202111575905 A CN202111575905 A CN 202111575905A CN 114193304 A CN114193304 A CN 114193304A
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CN
China
Prior art keywords
smearing
steel wire
wiping
mounting plate
tank
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111575905.8A
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Chinese (zh)
Inventor
施聪
随富力
夏普
徐冬建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Juli Wire Rope Co ltd
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Jiangsu Juli Wire Rope Co ltd
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Publication date
Application filed by Jiangsu Juli Wire Rope Co ltd filed Critical Jiangsu Juli Wire Rope Co ltd
Priority to CN202111575905.8A priority Critical patent/CN114193304A/en
Publication of CN114193304A publication Critical patent/CN114193304A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0092Grinding attachments for lathes or the like

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a steel wire online wiping and rust removing device, which is used for removing rust of an online steel wire and comprises a plurality of groups of wiping mechanisms, wherein each group of wiping mechanisms comprises a lower wiping device and an upper wiping device; the lower wiping device comprises a first wiper mounting plate, a plurality of lower wipers arranged on the first wiper mounting plate, and a first adjusting mechanism for adjusting the pressure of the lower wipers on the steel wires; the upper smearing device comprises a second smearing piece mounting plate, a plurality of upper smearing pieces, a second balancing weight and a second adjusting mechanism, wherein the upper smearing pieces are mounted in a plurality of clamping grooves above the second smearing piece mounting plate; the steel wire is arranged above the lower smearing piece and below the upper smearing piece. The invention also discloses a rust removing method of the steel wire online wiping and removing rust device, which achieves the same effect of acid cleaning and solves the harm of acid through mechanical friction and online operation.

Description

Steel wire online wiping and rust removing device and method
Technical Field
The invention belongs to the technical field of steel wire rope production, and particularly relates to an online steel wire wiping and rust removing device and a rust removing method.
Background
At present, the derusting process used in the production and processing process of steel wires in the metal product industry is acid solution soaking or showering, the solution soaking or showering is used as the metal surface treatment process, acid chemical solution treatment is always adopted, many acid hazardous wastes are generated in the treatment process, 100% sealing cannot be achieved in the use process, acid gas reaches the air and can corrode equipment and plants, and personnel are harmful to the body when working in the environment with the acid gas.
Disclosure of Invention
The invention aims to provide an online steel wire wiping and rust removing device and a rust removing method, which aim to solve the defects or problems in the background technology.
In order to achieve the above object, an embodiment of the present invention provides an online steel wire wiping and rust removing device, which is used for removing rust from an online steel wire, and is characterized by comprising a plurality of groups of smearing mechanisms, wherein each group of smearing mechanism comprises a lower smearing device and an upper smearing device; the lower wiping device comprises a first wiper mounting plate, a plurality of lower wipers arranged on the first wiper mounting plate, and a first adjusting mechanism for adjusting the pressure of the lower wipers on the steel wires; the upper smearing device comprises a second smearing piece mounting plate, a plurality of upper smearing pieces, a second balancing weight and a second adjusting mechanism, wherein the upper smearing pieces are mounted in a plurality of clamping grooves above the second smearing piece mounting plate; the steel wire is arranged above the lower smearing piece and below the upper smearing piece.
Furthermore, first adjustment mechanism is including setting up two first supports, crown block and one or more first balancing weights in first smear mounting panel both sides, each the other end of first support sliding connection respectively in the slide of a mount, each the top of support is provided with a first fixed plate, the connection of first fixed plate is connected with a slip steel wire, each slip steel wire sliding connection is in crown block, each the first balancing weight of other end fixed connection of slip steel wire.
Furthermore, the second adjusting mechanism comprises two second supports arranged on two sides of the second smear mounting plate, the second supports are sleeved on a bolt, adjusting nuts are respectively arranged above and below the second supports by the bolt, and the lower part of the bolt is fixedly connected to a second fixing plate.
The rust removing device further comprises an upper tank and a lower tank arranged below the upper tank, wherein the lower tank is connected with an external water source through a water pump set and a lower tank water replenishing pipe, and the upper tank is connected with the lower tank through a self-circulation water pump and a circulation water pipe; and the lower pond discharges the oxide skin of the lower pond through a sewage discharge return pipe.
Preferably, the external water source is an external low-level water source.
Furthermore, the steel wire passes through the inside of the clamping groove of the second smear mounting plate.
The embodiment of the invention also provides a rust removing method of the steel wire online wiping and rust removing device, which is characterized by comprising the following steps:
s1, a first adjusting mechanism of the lower smearing device adopts a two-side counterweight mode to adjust, all lower smears are installed in clamping grooves of a first smearing plate, the first smearing plate is connected to a first counterweight block through a fixed pulley block and a sliding steel wire, meanwhile, the first smearing plate is matched with a first support through a slide way, when one end of the first support moves up and down along with the increase or decrease of the first counterweight block, the other end of the first support slides in the slide way, and therefore the lower smearing plate is guaranteed to generate certain pressure friction on the steel wire moving on line by increasing the weight of the first counterweight blocks on two sides; the weights of the first balancing weights of the wire diameters of different steel wires are different;
s2, before the upper smearing device is used, the upper smearing pieces are installed inside clamping grooves of second smearing piece installation plates, the steel wires moving on line pass through the clamping grooves and are in contact with the lower portions of the upper smearing pieces, friction is generated, the pressure of the upper smearing pieces on the steel wires on line is adjusted by placing second balancing weights above each upper smearing piece, the heavier the second balancing weights are, the larger the pressure on the steel wires is, the better the friction effect is, and the different second balancing weights have different friction effects on different wire diameters; meanwhile, the position of an adjusting nut of the second adjusting device on the bolt is adjusted, so that the height of the second support is adjusted, the height of the upper smearing piece is uniformly adjusted after the upper smearing piece is abraded, and the integrity of the upper smearing device is protected;
s3, when the steel wire passes through the upper tank, the steel wire continuously rubs to generate oxide skin which is easy to extrude the position of the lower wiper, the oxide skin is continuously washed to the lower tank by the high-pressure water pump in a circulating mode, water in the lower tank is continuously supplied by the water pump group at the far end and an external water source, one part of water entering the lower tank from the water pump group is pumped to the upper tank by the high-pressure self-circulating water pump, and the other part of water is discharged from the oxide skin of the lower tank from the sewage discharge backflow pipe, so that the whole water balance is controlled.
The technical scheme of the invention has the following beneficial effects:
according to the invention, the customized upper and lower wiper sheets are used for comprehensively rubbing the surface of the on-line steel wire, so that rust and oxide skin on the surface of the steel wire fall off, and the friction of the upper and lower wiper sheets is a combination of dry friction in air and wet friction in water, thereby achieving the best effect of rust removal. During the contact friction overshoot of the upper and lower wiper and the steel wire, the constant tension is adjusted by the mechanical mechanism, so that the friction stress is constant and uniform. The invention achieves the same effect of acid cleaning and solves the harm of acid through mechanical friction and online operation.
Drawings
FIG. 1 is a schematic view of a lower wiping device according to the present invention;
fig. 2 is a schematic structural diagram of a smearing device of the invention;
fig. 3 is a schematic view of the overall structure of the present invention.
Description of reference numerals: 1. a steel wire; 2. a first wiper mounting plate; 3. a lower smearing piece; 4. a second wiper mounting plate; 5. smearing pieces; 6. a second counterweight block; 7. a first bracket; 8. a fixed pulley block; 9. a first weight block; 10. a fixed mount; 11. a slideway; 12. a first fixing plate; 13. sliding the steel wire; 14. a second bracket; 15. a bolt; 16. adjusting the nut; 17. an upper pool; 18. a lower tank; 19. a water pump set; 20. a low-level pool water replenishing pipe; 21. a self-circulating water pump; 22. a circulating water pipe; 23. a blowdown return pipe.
Detailed Description
In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "front", "rear", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1-3, the steel wire online wiping and rust removing device is used for removing rust of an online steel wire 1 and comprises a plurality of groups of smearing mechanisms, wherein each group of smearing mechanism comprises a lower smearing device and an upper smearing device; the lower wiping device comprises a first wiper mounting plate 2, a plurality of lower wipers 3 arranged on the first wiper mounting plate 2, and a first adjusting mechanism for adjusting the pressure of the lower wipers 3 on the steel wire 1; the upper smearing device comprises a second smearing plate mounting plate 4, a plurality of upper smearing plates 5 arranged in a plurality of clamping grooves above the second smearing plate mounting plate 4, a second balancing weight 6 arranged above the upper smearing plates 5, and a second adjusting mechanism used for adjusting the pressure of the upper smearing plates 5 on the steel wire 1; the steel wire 1 is positioned above the lower spatula 3 and below the upper spatula 5. The upper and lower smear pieces are made of diamond, quartz, corundum and sandstone by molding and sintering at high temperature according to a certain proportion.
In a further embodiment, the first adjusting mechanism includes two first brackets 7, a fixed pulley block 8 and one or more first balancing weights 9, which are disposed on two sides of the first spatula mounting plate 2, the other end of each first bracket 7 is slidably connected to a slideway 11 of a fixed frame 10, a first fixing plate 12 is disposed above each bracket, a sliding steel wire 13 is connected to the first fixing plate 12, each sliding steel wire 13 is slidably connected to the fixed pulley block 8, and the other end of each sliding steel wire 13 is fixedly connected to the first balancing weight 9; through above structure, can play through the weight of adjusting first balancing weight department to, adjust the height of first fixed plate 12, thereby can realize lower smear piece and steel wire in close contact with.
In a further embodiment, the second adjusting mechanism comprises two second brackets 14 arranged on two sides of the second spatula mounting plate 4, the second brackets 14 are sleeved on a bolt 15, the bolt 15 is respectively provided with adjusting nuts 16 above and below the second brackets 14, and the lower part of the bolt 15 is fixedly connected to a second fixing plate; through above structure can play the position adjustment through adjusting nut, adjust the high-end at second support both ends to smear piece and steel wire in close contact with in the realization.
In a further embodiment, in order to achieve the combined action of dry friction steel wires in air and wet friction in water, the rust removing device further comprises an upper tank 17 and a lower tank 18 arranged below the upper tank 17, wherein the lower tank 18 is connected with an external water source through a water pump set 19 and a lower tank water replenishing pipe 20, and the upper tank 17 is connected with the lower tank 18 through a self-circulation water pump 21 and a circulation water pipe 22; the lower tank 18 discharges the scale in the lower tank 18 through a blowdown return pipe 23. The upper tank 17 and the lower tank 18 are arranged at the middle position, the steel wires are immersed in water when passing through the upper tank 17 and the lower tank 18, the wet friction effect can be achieved, and the water tanks are not arranged at the front section or the rear section of the upper tank 17 and the lower tank 18, so that the dry friction effect is achieved, and the best rust removal effect can be achieved.
Preferably, the external water source is an external low-level water source.
In a further embodiment, the steel wire 1 passes through the inside of the slot of the second spatula mounting plate 4.
The invention discloses a rust removing method of an online wiping and rust removing device for a steel wire 1, which comprises the following steps:
s1, a first adjusting mechanism of the lower smearing device adopts a two-side counterweight mode to adjust, all lower smears 3 are installed in clamping grooves of a first smearing plate mounting plate 2, the first smearing plate mounting plate 2 is connected to a first counterweight 9 through a fixed pulley block 8 and a sliding steel wire 13, meanwhile, the first smearing plate mounting plate 2 is matched with a first support 7 through a slide rail 11, when one end of the first support 7 moves up and down along with the increase or decrease of the first counterweight 9, the other end of the first support 7 slides in the slide rail 11, and therefore the lower smearing plate 3 is guaranteed to generate certain pressure friction on the steel wire 1 which moves on line by increasing the weight of the first counterweight 9 on two sides; the weights of the first balancing weights 9 with different wire diameters of the steel wires 1 are different;
s2, before the upper smearing device is used, the upper smearing pieces 5 are installed inside the clamping grooves of the second smearing piece installation plates 4, the steel wires 1 moving on line pass through the clamping grooves and are in contact with the lower portions of the upper smearing pieces 5, friction is generated, the pressure of the upper smearing pieces 5 on the steel wires 1 is adjusted by placing the second balancing weight 6 above each upper smearing piece 5, the heavier the second balancing weight 6 is, the larger the pressure on the steel wires 1 is, the better the friction effect is, and the friction effects of different second balancing weights 6 on different wire diameters are different; meanwhile, the position of an adjusting nut 16 of the second adjusting device on the bolt 15 is adjusted, so that the height of the second support 14 is adjusted, the height of the upper wiping sheet 5 is uniformly adjusted after the upper wiping sheet is abraded, and the integrity of the upper wiping device is protected;
s3, when the steel wire 1 passes through the upper tank 17, the steel wire continuously rubs to generate oxide skin which is easy to extrude the position of the lower wiper 3, the oxide skin is continuously washed to the lower tank 18 by a high-pressure water pump in a circulating mode, water in the lower tank 18 is continuously supplied with water through the water pump group 19 at the far end and an external water source, part of water entering the lower tank 18 from the water pump group 19 is pumped to the upper tank 17 through the high-pressure self-circulation water pump 21, and the oxide skin of the lower tank 18 is discharged from the sewage backflow pipe 23 by the other part of water, so that the balance of the whole water is controlled.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (7)

1. The steel wire online wiping and rust removing device is used for removing rust on an online steel wire and is characterized by comprising a plurality of groups of wiping mechanisms, wherein each group of wiping mechanisms comprises a lower wiping device and an upper wiping device; the lower wiping device comprises a first wiper mounting plate, a plurality of lower wipers arranged on the first wiper mounting plate, and a first adjusting mechanism for adjusting the pressure of the lower wipers on the steel wires; the upper smearing device comprises a second smearing piece mounting plate, a plurality of upper smearing pieces, a second balancing weight and a second adjusting mechanism, wherein the upper smearing pieces are mounted in a plurality of clamping grooves above the second smearing piece mounting plate; the steel wire is arranged above the lower smearing piece and below the upper smearing piece.
2. The steel wire online wiping and rust removing device according to claim 1, wherein the first adjusting mechanism comprises two first brackets, a fixed pulley block and one or more first balancing weights, the two first brackets are arranged on two sides of the first wiper mounting plate, the other end of each first bracket is respectively slidably connected in a slideway of a fixed frame, a first fixing plate is arranged above each bracket, a sliding steel wire is connected to the first fixing plate, each sliding steel wire is slidably connected to the fixed pulley block, and the other end of each sliding steel wire is fixedly connected with the first balancing weight.
3. The steel wire online wiping and rust removing device as claimed in claim 1, wherein the second adjusting mechanism comprises two second brackets arranged at two sides of the second wiper mounting plate, the second brackets are sleeved on a bolt, the bolt is respectively provided with adjusting nuts above and below the second brackets, and the lower part of the bolt is fixedly connected to a second fixing plate.
4. The steel wire online wiping and rust removing device as claimed in claim 1, wherein the rust removing device further comprises an upper tank and a lower tank arranged below the upper tank, the lower tank is connected with an external water source through a water pump set and a lower tank water supplementing pipe, and the upper tank and the lower tank are connected through a self-circulation water pump and a circulation water pipe; and the lower pond discharges the oxide skin of the lower pond through a sewage discharge return pipe.
5. The steel wire in-line wiping rust removal device of claim 4, wherein the external water source is an external low-level water source.
6. The steel wire on-line wiping rust removal device according to claim 1, wherein the steel wire passes through the inside of the catching groove of the second wiper mounting plate.
7. A rust removing method of the steel wire online wiping rust removing device according to any one of claims 1 to 6, characterized by comprising the steps of:
s1, a first adjusting mechanism of the lower smearing device adopts a two-side counterweight mode to adjust, all lower smears are installed in clamping grooves of a first smearing plate, the first smearing plate is connected to a first counterweight block through a fixed pulley block and a sliding steel wire, meanwhile, the first smearing plate is matched with a first support through a slide way, when one end of the first support moves up and down along with the increase or decrease of the first counterweight block, the other end of the first support slides in the slide way, and therefore the lower smearing plate is guaranteed to generate certain pressure friction on the steel wire moving on line by increasing the weight of the first counterweight blocks on two sides; the weights of the first balancing weights of the wire diameters of different steel wires are different;
s2, before the upper smearing device is used, the upper smearing pieces are installed inside clamping grooves of second smearing piece installation plates, the steel wires moving on line pass through the clamping grooves and are in contact with the lower portions of the upper smearing pieces, friction is generated, the pressure of the upper smearing pieces on the steel wires on line is adjusted by placing second balancing weights above each upper smearing piece, the heavier the second balancing weights are, the larger the pressure on the steel wires is, the better the friction effect is, and the different second balancing weights have different friction effects on different wire diameters; meanwhile, the position of an adjusting nut of the second adjusting device on the bolt is adjusted, so that the height of the second support is adjusted, the height of the upper smearing piece is uniformly adjusted after the upper smearing piece is abraded, and the integrity of the upper smearing device is protected;
s3, when the steel wire passes through the upper tank, the steel wire continuously rubs to generate oxide skin which is easy to extrude the position of the lower wiper, the oxide skin is continuously washed to the lower tank by the high-pressure water pump in a circulating mode, water in the lower tank is continuously supplied by the water pump group at the far end and an external water source, one part of water entering the lower tank from the water pump group is pumped to the upper tank by the high-pressure self-circulating water pump, and the other part of water is discharged from the oxide skin of the lower tank from the sewage discharge backflow pipe, so that the whole water balance is controlled.
CN202111575905.8A 2021-12-22 2021-12-22 Steel wire online wiping and rust removing device and method Pending CN114193304A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111575905.8A CN114193304A (en) 2021-12-22 2021-12-22 Steel wire online wiping and rust removing device and method

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Application Number Priority Date Filing Date Title
CN202111575905.8A CN114193304A (en) 2021-12-22 2021-12-22 Steel wire online wiping and rust removing device and method

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CN114193304A true CN114193304A (en) 2022-03-18

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202070992U (en) * 2011-04-02 2011-12-14 卜云野 Wire brush device
CN202344368U (en) * 2011-10-25 2012-07-25 江苏赛福天钢索股份有限公司 Mechanical device for processing steel wire surface
CN203665277U (en) * 2013-09-17 2014-06-25 河北清风机械有限公司 Acid-free iron wire derusting machine
CN207387340U (en) * 2017-10-31 2018-05-22 浙江亦宸五金有限公司 A kind of steel brush device for steel wire processing
CN109015292A (en) * 2018-06-28 2018-12-18 南通理工学院 Steel wire rust removal device applied to machining
CN109382744A (en) * 2018-11-29 2019-02-26 山东创大钢丝制品有限公司 A kind of steel wire non-acid pretreatment technique
CN208960516U (en) * 2018-09-30 2019-06-11 天津精诚卓达检测设备有限公司 A kind of steel wire ultrasonic cleaning equipment
CN213834342U (en) * 2020-12-07 2021-07-30 联峰钢铁(张家港)有限公司 Suspension device of hydraulic shear
CN113523989A (en) * 2021-07-23 2021-10-22 河南巨力钢丝绳制造有限公司 Online surface treatment device for steel wire

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202070992U (en) * 2011-04-02 2011-12-14 卜云野 Wire brush device
CN202344368U (en) * 2011-10-25 2012-07-25 江苏赛福天钢索股份有限公司 Mechanical device for processing steel wire surface
CN203665277U (en) * 2013-09-17 2014-06-25 河北清风机械有限公司 Acid-free iron wire derusting machine
CN207387340U (en) * 2017-10-31 2018-05-22 浙江亦宸五金有限公司 A kind of steel brush device for steel wire processing
CN109015292A (en) * 2018-06-28 2018-12-18 南通理工学院 Steel wire rust removal device applied to machining
CN208960516U (en) * 2018-09-30 2019-06-11 天津精诚卓达检测设备有限公司 A kind of steel wire ultrasonic cleaning equipment
CN109382744A (en) * 2018-11-29 2019-02-26 山东创大钢丝制品有限公司 A kind of steel wire non-acid pretreatment technique
CN213834342U (en) * 2020-12-07 2021-07-30 联峰钢铁(张家港)有限公司 Suspension device of hydraulic shear
CN113523989A (en) * 2021-07-23 2021-10-22 河南巨力钢丝绳制造有限公司 Online surface treatment device for steel wire

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