CN113523989A - Online surface treatment device for steel wire - Google Patents
Online surface treatment device for steel wire Download PDFInfo
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- CN113523989A CN113523989A CN202110838920.0A CN202110838920A CN113523989A CN 113523989 A CN113523989 A CN 113523989A CN 202110838920 A CN202110838920 A CN 202110838920A CN 113523989 A CN113523989 A CN 113523989A
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- steel wire
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- treatment device
- surface treatment
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 109
- 239000010959 steel Substances 0.000 title claims abstract description 109
- 238000004381 surface treatment Methods 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 74
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 238000005406 washing Methods 0.000 claims abstract description 12
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 18
- 238000005498 polishing Methods 0.000 description 12
- 239000010410 layer Substances 0.000 description 10
- 239000003818 cinder Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 229910001651 emery Inorganic materials 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 239000006228 supernatant Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000003245 working effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
- B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an online steel wire surface treatment device which comprises a friction removal part, a water cleaning part and a paying-off tensioning part, wherein the friction removal part comprises a plurality of groups of friction blocks which are distributed along the axis of a steel wire to be processed, the surface of each friction block is provided with a groove for the steel wire to penetrate through along the length direction, the back of each friction block is provided with a force application mechanism which can push the friction block to apply constant pressure to the steel wire, and the friction blocks in different directions outside the steel wire to be processed are distributed at intervals; the water washing and cleaning part comprises a circulating water flow supply mechanism which can act on the working position of the friction block; the online steel wire surface treatment device comprises a friction block, a steel wire, a pay-off tensioning portion, a friction block, a wire guide groove and a wire guide groove.
Description
Technical Field
The invention relates to the technical field of steel wire oxidation layer treatment equipment, in particular to an online surface treatment device for a steel wire.
Background
After the steel wire is subjected to a heat treatment process, an oxide layer is generated on the surface layer of the steel wire, the oxide layer on the surface layer needs to be removed for ensuring the subsequent processing quality, the existing processing means is acid washing, the method belongs to a chemical rust removal mode, acid has volatility and causes pollution to the atmospheric environment, the generated emission can pollute the soil and the water environment, the secondary treatment process of the emission is complex and high in cost and does not accord with the existing energy-saving and environment-friendly development trend, part of manufacturers propose that the oxide layer is removed by adopting a grinding wheel grinding mode, but when the grinding wheel is ground, the grinding wheel and the steel wire are in a motion state relative to a rack, the contact between the grinding wheel and the steel wire is only one point, the grinding effect is limited, the steel wire cannot be continuously ground, the grinding effect on the circumferential surface of the steel wire is difficult to ensure, the working positions of the grinding wheel are concentrated, and the temperature rise of the working points is fast, the piece of polishing is difficult to in time discharge, causes the effect of polishing decline speed and rises, and emery wheel loss speed aggravation needs frequently to be changed the emery wheel to can reach the effect of designing requirement, and use cost and efficiency all are difficult to satisfy the demand.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the steel wire online surface treatment device, which enlarges the actual working contact area, ensures the polishing effect, reduces the cost, is convenient for wire assembly adjustment aiming at steel wires with different requirements and can effectively solve the problems in the background technology by a friction block polishing mode.
In order to achieve the purpose, the invention provides the following technical scheme: a steel wire online surface treatment device comprises a friction removal part, a water cleaning part and a paying-off tensioning part, wherein the friction removal part comprises a plurality of groups of friction blocks which are distributed along the axis of a steel wire to be processed, grooves for the steel wire to penetrate through are formed in the surfaces of the friction blocks along the length direction, a force application mechanism capable of pushing the friction blocks to apply constant pressure to the steel wire is arranged at the back of each friction block, and the friction blocks in different directions outside the steel wire to be processed are distributed at intervals;
the water washing and cleaning part comprises a circulating water flow supply mechanism which can act on the working position of the friction block;
the pay-off tensioning portions are arranged at two ends of the water cleaning portion, and the pay-off height and the tensioning degree of the pay-off tensioning portions are constant.
As a preferred technical scheme of the invention, the washing and cleaning part comprises an upper water tank and a lower water tank, water in the upper water tank can overflow to the lower water tank, a water pump capable of pumping the water to the upper water tank is arranged in the lower water tank, the friction removing part is arranged in the upper water tank, and the overflow height of the upper water tank is higher than the actual height of the upper water tank when the steel wire penetrates through the friction removing part;
through the split type design of upper and lower water tank, make the friction remove part in the upper water tank, the water of drawing of water pump passes through the upper hose and acts on the workspace at the clutch blocks, the cinder that will polish off washes away, and the overflow height of upper water tank is higher than the height of steel wire, the steel wire soaks in the aquatic all the time promptly, isolated oxygen, and for the steel wire cooling, the high temperature of avoiding polishing the production makes steel wire top layer oxidation once more fast, and be in microthermal steel wire and equally can be favorable to the oxide layer on its top layer to get rid of, the cinder overflows to the lower water tank along with rivers, the lower water tank volume is great, help the sediment of cinder impurity, the water pump draws the supernatant, realize the cyclic utilization at water source, reduce the waste of water resource.
As a preferred technical solution of the present invention, the friction removing part includes a guide frame relatively fixedly arranged along the feeding direction of the steel wire, the friction blocks are slidably inserted into the guide frame, two adjacent groups of friction blocks are respectively inserted from different sides of the guide frame, and sliding axes of the two adjacent groups of friction blocks are parallel and do not overlap;
the sliding direction of the friction block is limited by the guide frame, the friction block is movably mounted, the friction block is convenient to replace, the machine does not need to be stopped in the replacement process, and continuous production is achieved.
As a preferred technical scheme of the invention, the sliding direction of the friction block is vertical, a balancing weight is fixedly arranged at the top of the friction block at the upper end, an elastic part is arranged between the friction block at the lower end and the guide frame along the relative sliding direction, and an adjusting bolt for adjusting and controlling the compression amount of the elastic part is arranged in the friction removing part;
the clutch blocks of upper end can descend automatically under the effect of balancing weight pressure after wearing and tearing appear in the bottom, compensate the wearing and tearing volume to satisfy the demand of polishing on steel wire surface, the clutch blocks of lower extreme can carry out the compensation of wearing and tearing volume to the clutch blocks under the effect of bottom elastic component equally, and the clutch blocks of upper and lower extreme is unchangeable to the normal pressure of steel wire, and the frictional force to the steel wire is unchangeable promptly, thereby guarantees unchangeable to the effect of polishing on steel wire surface.
As a preferred technical scheme of the present invention, the sliding direction of the friction block is a vertical direction, a plurality of sets of friction blocks are arranged in parallel in a transverse cross section of the friction removing part, the guide frame is divided into a plurality of sections along the feeding direction of the steel wire, one section of the guide frame is provided with two sets of friction blocks with opposite directions, the top of the friction block at the upper end is fixedly provided with a counterweight, the lower part of the friction block at the lower side in the same transverse cross section is fixedly provided with a lower support plate, the lower part of the lower support plate is provided with a lifting plate, an adjusting bolt for adjusting the distance is arranged between the lifting plate and the base plate, and an elastic member is arranged between the lifting plate and the lower support plate along the vertical direction;
through the parallel arrangement of multiunit clutch blocks, realize the synchronous processing of multiunit steel wire, the same water of sharing washes clearance portion, water economy resource.
As a preferred technical scheme of the invention, the sliding direction of the friction block is horizontal, the tail end of the friction block is provided with a fixing clamp, the tail end of the fixing clamp is provided with a guide post along the sliding direction of the friction block, a limiting plate is arranged outside the guide post in a sliding manner, an adjusting bolt for adjusting a gap is arranged between the limiting plate and the guide frame, and an elastic part is arranged outside the guide post between the limiting plate and the fixing clamp;
different from the friction blocks arranged in the vertical direction, the friction blocks arranged horizontally are convenient for adjusting the centering degree of the inner through steel wire, the adjusting modes of the two sides are the same, and the influence of the self weight of the friction blocks on the positive pressure applied to the surface of the steel wire is avoided.
As a preferred technical scheme of the invention, guide rollers are arranged in the friction removing part at equal intervals, each guide roller comprises a track wheel with a horizontal axis and two groups of guide rollers which are symmetrically arranged and have vertical axes, and the common tangent line of the track wheel and the guide rollers is overlapped with the axis of a groove on the surface of the friction block;
the guide rollers are arranged at intervals, so that the straightness of the steel wire is effectively guaranteed, namely the contact surface of the steel wire and the friction block is linear, when the groove on the surface of the friction block is a U-shaped groove, the contact surface is planar, and the consistency of positive pressure at each position of the circumferential surface of the steel wire, namely the consistency of polishing effect, is guaranteed by guaranteeing the straightness of the steel wire;
as a preferred technical scheme of the invention, the axis of one group of guide rollers is vertical to the axis of the steel wire to be polished, the axis of the other group of guide rollers inclines forwards or backwards 1-5 degrees on the plane where the front group of guide rollers and the steel wire are located together, the inclination directions of the two adjacent groups of guide rollers along the length direction are opposite, and the inclination angles are different;
the periphery of steel wire and deflector roll is tangent, and when the steel wire passed through the deflector roll, can drive the steel wire rotatory to make the steel wire obtain the ability that different face and clutch blocks normal pressure direction were polished in the different length region of friction removal portion, thereby guarantee that the steel wire surface is polished more evenly, and adjacent two sets of deflector rolls incline the opposite direction, even adjacent two places steel wire has opposite and turns to, avoided the steel wire to the rotatory problem of a direction promptly.
Compared with the prior art, the invention has the beneficial effects that: this online surface treatment device of steel wire is through a plurality of groups's clutch blocks along the steel wire axis arranges, carry out continuous friction to the steel wire and get rid of the cinder, guarantee the effect of cleaing away of cinder, and the clutch block rear sets up the application of force mechanism of constant force, make the clutch block apply at the surperficial normal pressure of steel wire invariable, frictional force is invariable promptly, guarantee that the clutch block is consistent to the effect of polishing of the different positions of steel wire, guarantee the uniformity of product, and can compensate the wearing and tearing surplus of clutch block in time automatically, thereby guarantee the working effect of clutch block, and provide continuous circulating water washing through washing clearance portion, cool down the work position, take away the cinder that the clearance was fallen simultaneously, guarantee the working effect.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a perspective view of a friction removing part according to a first embodiment of the present invention;
FIG. 4 is a front view of a friction removing part according to the first embodiment of the present invention;
FIG. 5 is a schematic cross-sectional view of a friction removing part according to a first embodiment of the present invention;
FIG. 6 is a perspective view of a friction removing part according to a second embodiment of the present invention;
FIG. 7 is a schematic view of a guide frame according to a second embodiment of the present invention;
FIG. 8 is a schematic cross-sectional view of a friction removing part according to a second embodiment of the present invention;
FIG. 9 is a perspective view of a friction removing part according to a third embodiment of the present invention;
FIG. 10 is a plan view of a friction removing part according to a third embodiment of the present invention;
FIG. 11 is a schematic cross-sectional view of a friction removing part according to a third embodiment of the present invention.
In the figure: 1. a friction removal section; 101. a guide roller; 102. a guide frame; 103. a friction block; 104. an elastic member; 105. a substrate; 106. adjusting the bolt; 107. a lower supporting plate; 2. a water washing and cleaning part; 201. a water feeding tank; 202. a lower water tank; 203. a water pump; 204. a water feeding pipe; 3. a pay-off tensioning part.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1-5, the present invention provides a technical solution: an online steel wire surface treatment device comprises a friction removing part 1, a water cleaning part 2 and a paying-off tensioning part 3, wherein the friction removing part 1 comprises a plurality of groups of friction blocks 103 which are arranged along the axis of a steel wire to be processed, grooves for the steel wire to penetrate through are formed in the surfaces of the friction blocks 103 along the length direction, a force application mechanism capable of pushing the friction blocks 103 to apply constant pressure to the steel wire is arranged at the back of each friction block 103, and the friction blocks 103 in different directions outside the steel wire to be processed are arranged at intervals;
the washing and cleaning part 2 comprises a circulating water flow supply mechanism which can act on the working position of the friction block 103;
the pay-off tensioning portions 3 are arranged at two ends of the water cleaning portion 2, and the pay-off height and the tensioning degree of the pay-off tensioning portions 3 are constant.
The water washing and cleaning part 2 comprises an upper water tank 201 and a lower water tank 202, water in the upper water tank 201 can overflow to the lower water tank 202, a water pump 203 capable of drawing the water into the upper water tank 201 is arranged in the lower water tank 202, the friction removing part 1 is arranged in the upper water tank 201, and the overflow height of the upper water tank 201 is higher than the actual height of a steel wire when the steel wire penetrates through the water pump;
through the split type design of upper and lower water tank, make the friction remove part 1 in upper water tank 201, the water of drawing of water pump 203 passes through the workspace that water-feeding pipe 204 acts on clutch blocks 103, the cinder that will polish off is washed away, and the overflow height of upper water tank 201 is higher than the height of steel wire, the steel wire soaks in the aquatic all the time promptly, isolated oxygen, and for the steel wire cooling, the high temperature of avoiding polishing the production makes steel wire top layer quick oxidation once more, and be in microthermal steel wire and can be favorable to the oxide layer on its top layer to get rid of equally, the cinder overflows to lower water tank 202 along with rivers, lower water tank 202 volume is great, the cinder helps the sediment of impurity, water pump 203 draws the supernatant, realize the cyclic utilization at water source, reduce the waste of water resource.
The friction removing part 1 comprises a guide frame 102 which is relatively and fixedly arranged along the feeding direction of the steel wire, friction blocks 103 are inserted into the guide frame 102 in a sliding mode, two adjacent groups of friction blocks 103 are respectively inserted from different sides of the guide frame 102, and the sliding axes of the two adjacent groups of friction blocks 103 are parallel and do not overlap;
the sliding direction of the friction block 103 is limited by arranging the guide frame 102, the friction block 103 is movably mounted, the friction block 103 is convenient to replace, the machine does not need to be stopped in the replacement process, and continuous production is realized.
The sliding direction of the friction block 103 is vertical, a balancing weight is fixedly arranged at the top of the friction block 103 at the upper end, an elastic part 104 is arranged between the friction block 103 at the lower end and the guide frame 102 along the relative sliding direction, and an adjusting bolt 106 for adjusting and controlling the compression amount of the elastic part 104 is arranged in the friction removing part 1;
the clutch blocks 103 of upper end are under the effect of balancing weight pressure, after wearing and tearing appear in the bottom, can descend automatically, compensate the wearing and tearing volume, thereby satisfy the demand of polishing on steel wire surface, the clutch blocks 103 of lower extreme is under the effect of bottom elastic component 104, can carry out the compensation of wearing and tearing volume to clutch blocks 103 equally, and the clutch blocks 103 of upper and lower extreme is unchangeable to the normal pressure of steel wire, and the frictional force to the steel wire is unchangeable promptly, thereby guarantees unchangeable to the effect of polishing on steel wire surface.
the guide rollers 101 arranged at intervals effectively ensure the straightness of the steel wire, namely ensure that the contact surface of the steel wire and the friction block 103 is linear, when the groove on the surface of the friction block 103 is a U-shaped groove, the contact surface is planar, and ensure that the positive pressure of each position of the circumferential surface of the steel wire is consistent, namely the grinding effect is consistent;
the axes of one group of guide rollers are vertical to the axes of the steel wires to be polished, the axes of the other group of guide rollers are inclined forwards or backwards by 1-5 degrees on the plane where the front group of guide rollers and the steel wires are located together, the inclination directions of the two adjacent groups of guide rollers along the length direction are opposite, and the inclination angles are different;
the steel wire is tangent with the periphery of deflector roll, and when the steel wire passed through the deflector roll, can drive the steel wire rotatory to make the steel wire obtain the ability that different face and clutch blocks 103 normal pressure direction were polished in the friction removal portion 1 region of different length, thereby guarantee that the steel wire surface is polished more evenly, and adjacent two sets of deflector rolls slope opposite direction, even adjacent two places steel wire has opposite and turns to, avoided the steel wire to the rotatory problem of a direction promptly continuously.
Example two:
referring to fig. 6-8, the present invention provides a technical solution: the sliding direction of the friction block 103 is vertical, a plurality of groups of friction blocks 103 are arranged in parallel in the transverse section of the friction removal part 1, the guide frame 102 is divided into a plurality of sections along the steel wire feeding direction, two groups of friction blocks 103 with opposite directions are arranged in one section of the guide frame 102, the top of the friction block 103 at the upper end is fixedly provided with a balancing weight, the lower part of the friction block 103 at the lower side in the same transverse section is fixedly provided with a lower supporting plate 107, the lower part of the lower supporting plate 107 is provided with a lifting plate, an adjusting bolt 106 for adjusting the distance is arranged between the lifting plate and the base plate 105, and an elastic part 104 is arranged between the lifting plate and the lower supporting plate 107 along the vertical direction;
through the parallel arrangement of multiunit clutch blocks 103, realize the synchronous processing of multiunit steel wire, the same water of sharing washes clearance portion 2, the water economy resource.
Example three:
referring to fig. 9-11, the present invention provides a technical solution: the sliding direction of the friction block 103 is horizontal, a fixing clamp is arranged at the tail end of the friction block 103, a guide post is arranged at the tail end of the fixing clamp along the sliding direction of the friction block 103, a limiting plate is arranged outside the guide post in a sliding mode, an adjusting bolt 106 used for adjusting a gap is arranged between the limiting plate and the guide frame 102, and an elastic part 104 is arranged outside the guide post between the limiting plate and the fixing clamp;
different from the friction blocks 103 arranged in the vertical direction, the friction blocks 103 arranged horizontally are convenient for adjusting the centering degree of the inner through steel wire, the adjusting modes of the two sides are the same, and the influence of the self weight of the friction blocks 103 on the positive pressure applied to the surface of the steel wire is avoided.
When in use: the steel wire continuously passes through the guide frame 102 in a tensioned state through the two end paying-off tensioning parts 3 to be in contact friction with the friction blocks 103 on the two sides, the friction effect is adjusted by controlling the number of the contact friction blocks 103, the processing effect is monitored by matching with a visual monitoring system on an operation site, the adjusting bolt 106 is replaced by an air cylinder or a lead screw lifter, the control system of the driving mechanism is connected into a remote control system, the regulation and control of the positive pressure of the friction blocks 103 by the remote terminal are realized, when the positive pressure is small enough, the steel wire is separated from the friction blocks 103 and is not in contact with the friction blocks 103, the friction blocks 103 in actual working are reduced, the adjustment of the number of the friction blocks 103 in actual working is realized, the remote control is realized, meanwhile, the position of the friction blocks 103 in actual working can be remotely changed by changing the positive pressure of the friction blocks 103 in different positions, different grinding effects are realized through the positions and the number of the friction blocks 103 which actually work.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an online surface treatment device of steel wire, includes that friction removal portion (1), washing clearance portion (2) and unwrapping wire rise tight portion (3), its characterized in that: the friction removing part (1) comprises a plurality of groups of friction blocks (103) which are arranged along the axis of the steel wire to be processed, grooves for the steel wire to penetrate through are formed in the surfaces of the friction blocks (103) along the length direction, a force applying mechanism capable of pushing the friction blocks (103) to apply constant pressure to the steel wire is arranged at the back of each friction block (103), and the friction blocks (103) in different directions outside the steel wire to be processed are arranged at intervals;
the water washing and cleaning part (2) comprises a circulating water flow supply mechanism which can act on the working position of the friction block (103);
the pay-off tensioning portion (3) is arranged at two ends of the water cleaning portion (2), and the pay-off height and the tensioning degree of the pay-off tensioning portion (3) are constant.
2. The on-line surface treatment device of the steel wire according to claim 1, characterized in that: washing clearance portion (2) include header tank (201) and lower water tank (202), header tank (201) inside hydroenergy can overflow to lower water tank (202), be provided with in lower water tank (202) and draw water pump (203) to header tank (201) with inside water, inside header tank (201) was placed in friction removal portion (1), and the actual height when the overflow height of header tank (201) was higher than the steel wire and runs through.
3. The on-line surface treatment device of the steel wire according to claim 1, characterized in that: the friction removing part (1) comprises a guide frame (102) which is relatively and fixedly arranged along the steel wire feeding direction, the friction blocks (103) are inserted into the guide frame (102) in a sliding mode, two adjacent groups of friction blocks (103) are respectively inserted from different sides of the guide frame (102), and sliding axes of the two adjacent groups of friction blocks (103) are parallel and do not overlap.
4. The steel wire on-line surface treatment device according to claim 3, characterized in that: the sliding direction of the friction block (103) is vertical, a balancing weight is fixedly arranged at the top of the upper friction block (103), an elastic part (104) is arranged between the lower friction block (103) and the guide frame (102) along the relative sliding direction, and an adjusting bolt (106) for adjusting and controlling the compression amount of the elastic part (104) is arranged in the friction removing part (1).
5. The steel wire on-line surface treatment device according to claim 3, characterized in that: the sliding direction of clutch blocks (103) is vertical, a plurality of groups of clutch blocks (103) are arranged in parallel in the transverse section of the friction removing part (1), the guide frame (102) is divided into a plurality of sections along the steel wire feeding direction, two groups of clutch blocks (103) with opposite directions are arranged in one section of the guide frame (102), the top of the clutch block (103) at the upper end is fixedly provided with a balancing weight, the lower part of the clutch block (103) at the lower side in the same transverse section is fixedly provided with a lower supporting plate (107), the lower part of the lower supporting plate (107) is provided with a lifting plate, an adjusting bolt (106) for adjusting the distance is arranged between the lifting plate and a base plate (105), and an elastic part (104) is arranged between the lifting plate and the lower supporting plate (107) along the vertical direction.
6. The steel wire on-line surface treatment device according to claim 3, characterized in that: the slip direction of clutch block (103) is the level to, the tail end of clutch block (103) sets up the fixation clamp, the fixation clamp tail end is provided with the guide post along clutch block (103) slip direction, the outside slip of guide post is provided with the limiting plate, be provided with adjusting bolt (106) that are used for adjusting the clearance between limiting plate and leading truck (102), the guide post outside between limiting plate and the fixation clamp is provided with elastic component (104).
7. The steel wire on-line surface treatment device according to any one of claims 1 to 6, characterized in that: equal interval arrangement has guide roll (101) in friction removal portion (1), guide roll (101) include axis horizontally rail wheel and two sets of symmetrical arrangement and the vertical deflector roll of axis, the common tangent line of rail wheel and deflector roll overlaps with clutch blocks (103) surface groove axis.
8. The on-line surface treatment device of a steel wire according to any one of claim 7, characterized in that: the axes of one group of guide rollers are vertical to the axes of the steel wires to be polished, the axes of the other group of guide rollers are inclined forwards or backwards by 1-5 degrees on the plane where the front group of guide rollers and the steel wires are located together, the inclination directions of the two adjacent groups of guide rollers along the length direction are opposite, and the inclination angles are different.
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CN202110838920.0A CN113523989B (en) | 2021-07-23 | 2021-07-23 | Online surface treatment device for steel wire |
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CN202110838920.0A CN113523989B (en) | 2021-07-23 | 2021-07-23 | Online surface treatment device for steel wire |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114193304A (en) * | 2021-12-22 | 2022-03-18 | 江苏巨力钢绳有限公司 | Steel wire online wiping and rust removing device and method |
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