CN114188796A - Enameled wire welding process device that skins - Google Patents
Enameled wire welding process device that skins Download PDFInfo
- Publication number
- CN114188796A CN114188796A CN202111545917.6A CN202111545917A CN114188796A CN 114188796 A CN114188796 A CN 114188796A CN 202111545917 A CN202111545917 A CN 202111545917A CN 114188796 A CN114188796 A CN 114188796A
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- assembly
- moving
- enameled wire
- peeling
- slide block
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- 238000003466 welding Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims description 9
- 230000008569 process Effects 0.000 title claims description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 238000010008 shearing Methods 0.000 claims abstract description 5
- 239000000843 powder Substances 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 57
- 238000010438 heat treatment Methods 0.000 claims description 14
- 230000004907 flux Effects 0.000 claims description 13
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 238000009966 trimming Methods 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000002950 deficient Effects 0.000 abstract description 3
- 238000005476 soldering Methods 0.000 description 6
- 210000003298 dental enamel Anatomy 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0235—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for applying solder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0256—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for soldering or welding connectors to a printed circuit board
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
- H02G1/1265—Machines the cutting element rotating about the wire or cable
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1275—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by applying heat
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention discloses an enameled wire peeling and welding processing device which comprises a conveying line, and an enameled wire peeling mechanism, an enameled wire screwing mechanism, an enameled wire scaling powder feeding structure, a wire shearing mechanism and an enameled wire sleeve assembling mechanism which are arranged on the side surface of the conveying line and are sequentially arranged; the conveying line comprises a conveying track and a plurality of conveying blocks capable of moving along the conveying track, and enameled wire clamps are arranged on the conveying blocks. The invention has the beneficial effects that: the technical scheme has high automation degree, greatly reduces the labor intensity and labor cost, improves the working efficiency and reduces the defective rate of finished products.
Description
Technical Field
The invention relates to the technical field of automatic production equipment, in particular to a full-automatic enameled wire peeling and welding processing device.
Background
With the continuous division of industrial production, a plurality of subdivided processes are transferred to the front end, such as soldering tin which is a welding early-stage process in the electronic industry, and soldering tin treatment is required to be performed at the welding position of a product in advance, so that the circuit board can be automatically welded conveniently.
The enameled wire is widely used in the electronic industry, the outer layer of the enameled wire is provided with the insulating layer, the physical property of the insulating layer is particularly soft, in order to fully glue soldering tin on the copper wire inside, the insulating layer on the outer layer needs to be stripped and processed, the process steps are multiple, the manual operation cost is high, and the efficiency is low, so that a full-automatic enameled wire stripping and welding treatment device needs to be developed, and the technical scheme which is the same as that of the invention is not found after retrieval.
Disclosure of Invention
The technical problem underlying the present invention is to provide a solution to one or more of the above mentioned prior art problems.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides an enameled wire welding process device that skins, its innovation point lies in: the device comprises a conveying line, and an enameled wire peeling mechanism, an enameled wire screwing mechanism, an enameled wire flux feeding structure, a wire shearing mechanism and an enameled wire sleeve assembling mechanism which are arranged on the side surface of the conveying line and arranged in sequence; the conveying line comprises a conveying track and a plurality of conveying blocks capable of moving along the conveying track, and enameled wire clamps are arranged on the conveying blocks.
In some embodiments, the enameled wire stripping mechanism comprises a first base, a first forward-backward moving assembly mounted on the first base, a first mounting rack mounted on the top of the first forward-backward moving assembly, a first up-down moving assembly mounted on the first mounting rack, and a stripping assembly mounted on the first up-down moving assembly; the first front-back moving assembly comprises a first front-back moving slide rail, a first front-back moving slide block capable of sliding along the first front-back moving slide rail and a first front-back moving motor for driving the first front-back moving slide block, and a first front-back moving positive and negative tooth screw rod for connecting and driving is arranged between the first front-back moving motor and the first front-back moving slide block; the first mounting frame is fixedly mounted at the top of the first front-back moving slide block; the first up-down moving assembly comprises a first up-down moving slide rail, a first up-down moving slide block a and a first up-down moving slide block b which can slide along the first up-down moving slide rail, and a first up-down moving motor for driving the first up-down moving slide block a and the first up-down moving slide block b, wherein a first up-down moving positive and negative tooth screw rod for connecting and driving is arranged between the first up-down moving motor and the first up-down moving slide block a as well as between the first up-down moving motor and the first up-down moving slide block b; the peeling assembly comprises a peeling motor a arranged on a first up-and-down moving slide block a and a peeling motor b arranged on a first up-and-down moving slide block b, a peeling wheel a is arranged at the end part of the peeling motor a, a peeling wheel b is arranged at the end part of the peeling motor b, the first up-and-down moving slide block a is also provided with a heating block a, the heating block a is close to the peeling wheel a but is not in contact with the peeling wheel a, the first up-and-down moving slide block b is also provided with a heating block b, and the heating block b is close to the peeling wheel b but is not in contact with the peeling wheel b; the outer sides of the peeling wheels a and b are further provided with a first protective shell, and the bottom of the first protective shell is further provided with a negative pressure port.
In some embodiments, the enameled wire twisting mechanism comprises a second base, a second mounting rack mounted on the second base, a second back-and-forth moving assembly a mounted on the second base, a second back-and-forth moving assembly b mounted on the top of the second mounting rack, a twisting assembly mounted on the second back-and-forth moving assembly a, and a second fixing assembly mounted on the top of the second back-and-forth moving assembly b; the second front-back moving assembly a comprises a second slide rail a, a second slide block a capable of moving on the second slide rail a and a second front-back moving motor a for driving the second slide block a to move; the screwing assembly comprises a screwing frame arranged at the top of the second sliding block a, at least one screwing motor arranged on the screwing frame and a screwing gripper arranged at the end part of the screwing motor; the second front-back moving assembly b comprises a second slide rail b, a second slide block b capable of moving on the second slide rail b and a second front-back moving motor b for driving the second slide block b to move; the second fixing assembly comprises a second fixing support arranged at the top of the second sliding block b, a second fixing plate arranged at the front edge of the fixing support and extending vertically downwards, and at least one second fixing clamping hand arranged vertically downwards and arranged on the second fixing plate; the screwing clamping hands and the second fixing clamping hands are arranged in a one-to-one correspondence manner.
In some embodiments, the enameled wire flux feeding structure comprises a third base, a flux furnace and a tin furnace which are installed on the top of the third base, a third mounting frame arranged on the side surface of the third base, a third front-back moving assembly arranged on the top of the third mounting frame, and a third clamping pressing-down assembly installed on the third front-back moving assembly; the third front-back moving assembly comprises a third slide rail, a third slide block capable of moving back and forth along the third slide rail and a third front-back driving cylinder for driving the third slide block; the third clamping downward-pressing assembly comprises a third clamping downward-pressing mounting frame arranged on a third sliding block, and a third upward-downward moving assembly a and a third upward-downward moving assembly b which are arranged on the third clamping downward-pressing mounting frame, the third upward-downward moving assembly a comprises a third upper and lower sliding rail a, a third upper and lower sliding block a capable of moving along the third upper and lower sliding rail a, and a third upper and lower driving cylinder a for driving the third upper and lower sliding block a, and a third clamping downward-pressing hand grip a vertically arranged downwards is arranged on the third upper and lower sliding block a; the third up-down moving assembly b comprises a third up-down sliding rail b, a third up-down sliding block b capable of moving along the third up-down sliding rail b and a third up-down driving cylinder b for driving the third up-down sliding block b, and a third clamping down-pressing hand grip b vertically arranged downwards is arranged on the third up-down sliding block b; a buoy is arranged in the soldering flux furnace.
In some embodiments, the thread trimming mechanism comprises a fourth base and a hold-down assembly mounted on top of the fourth base; the lower pressing assembly comprises a fourth lower pressing cylinder installed at the top of a fourth base, the fourth lower pressing cylinder is vertically arranged downwards, a fourth lower pressing shaft is arranged at the bottom of the fourth lower pressing cylinder, a fourth lower pressing plate is arranged at the bottom of the fourth lower pressing shaft, a fourth fixing plate is arranged on the front edge of the fourth lower pressing plate, the lower edge of the fourth fixing plate is in a sawtooth shape, a fourth lower pressing block is arranged on the rear edge of the fourth lower pressing plate, a fourth cutter is arranged under the fourth lower pressing block, the fourth cutter is located in the middle of the fourth base, and a fourth waste material falling port is formed in the fourth base on the rear side of the fourth cutter.
In some embodiments, the enameled wire sleeve assembling mechanism comprises a fifth base, a fifth mounting rack is arranged at the top of the fifth base, a fifth front-and-back moving assembly is further arranged at the top of the fifth base below the fifth mounting rack, and the fifth front-and-back moving assembly comprises a fifth front-and-back moving slide rail, a fifth front-and-back moving slide block capable of moving along the fifth front-and-back moving slide rail, and a fifth front-and-back driving cylinder for driving the fifth front-and-back moving slide block; the enameled wire sleeve assembly mechanism comprises a fifth mounting frame, a fifth left-right driving cylinder, a fifth clamping assembly, a fifth sleeve conveying assembly, a fifth mounting frame, a fifth clamping assembly and a fifth sleeve conveying assembly, wherein the fifth front-back moving slide block is provided with a fifth up-down moving assembly, the fifth up-down moving assembly is a fifth up-down driving cylinder which is vertically arranged upwards, the top of the fifth up-down driving cylinder is provided with a fifth left-right moving assembly, the fifth left-right moving assembly is a fifth left-right driving cylinder, the top of the fifth left-right driving cylinder is provided with a guide pipe, and the enameled wire sleeve assembly mechanism further comprises a fifth clamping assembly which is mounted at the top of the fifth mounting frame and a fifth sleeve conveying assembly which is mounted on the fifth mounting frame; the fifth clamping assembly comprises a fifth displacement assembly extending vertically downwards and a fifth clamping hand arranged at the bottom of the fifth displacement assembly; the fifth sleeve conveying assembly comprises a fifth feeding plate arranged at the top of the fifth mounting frame and a fifth guide wheel assembly arranged in the middle of the fifth mounting frame, a sleeve channel for a sleeve to pass through is reserved in the middle of the fifth guide wheel assembly, and a fifth driving motor for driving the fifth guide wheel assembly is further arranged in the middle of the fifth mounting frame; the sleeve channel is butted with the guide pipe, and a fifth cutter is arranged above the joint between the sleeve channel and the guide pipe; and a fifth waste collecting tank which is obliquely and downwards arranged is also arranged on the back surface of the fifth left and right driving cylinder.
The invention has the beneficial effects that: the technical scheme has high automation degree, greatly reduces the labor intensity and labor cost, improves the working efficiency and reduces the defective rate of finished products.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic structural diagram of an enameled wire peeling and welding processing device.
Fig. 2 is an axial view a of an enameled wire peeling mechanism of the enameled wire peeling and welding treatment device according to the invention.
Fig. 3 is an axial view b of an enameled wire peeling mechanism of the enameled wire peeling and welding processing device of the invention.
Fig. 4 is a schematic view of an enameled wire screwing mechanism of the enameled wire peeling and welding processing device according to the invention.
Fig. 5 is a side view of a flux feeding structure of an enamel wire peeling and welding treatment apparatus according to the present invention.
Fig. 6 is a top view of a flux feeding structure of an enameled wire peeling and welding treatment device according to the present invention.
Fig. 7 is a schematic structural diagram of a wire shearing mechanism of the enameled wire peeling and welding processing device.
Fig. 8 is a schematic structural view of an enameled wire sleeve assembling mechanism of the enameled wire peeling and welding processing device of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 8, the embodiment of the present invention includes:
an enameled wire peeling and welding processing device comprises a conveying line 6, and an enameled wire peeling mechanism 1, an enameled wire screwing mechanism 2, an enameled wire scaling powder feeding structure 3, a wire shearing mechanism 4 and an enameled wire sleeve assembling mechanism 5 which are arranged on the side surface of the conveying line 6 and are sequentially arranged; the conveying line 6 comprises a conveying track and a plurality of conveying blocks capable of moving along the conveying track, and each conveying block is provided with an enameled wire clamp 61.
In some embodiments, the enamel wire stripping mechanism 1 includes a first base 101, a first back-and-forth moving assembly mounted on the first base 101, a first mounting bracket 121 mounted on the top of the first back-and-forth moving assembly, a first up-and-down moving assembly mounted on the first mounting bracket 121, and a stripping assembly mounted on the first up-and-down moving assembly; the first front-back moving assembly comprises a first front-back moving slide rail 111, a first front-back moving slide block 112 capable of sliding along the first front-back moving slide rail 111 and a first front-back moving motor 113 for driving the first front-back moving slide block 112, and a first front-back tooth screw 114 for connecting and driving is arranged between the first front-back moving motor 113 and the first front-back moving slide block 112; the first mounting bracket 121 is fixedly mounted on the top of the first forward-backward moving slider 112; the first up-down moving assembly comprises a first up-down moving slide rail 131, a first up-down moving slider a132 and a first up-down moving slider b133 which can slide along the first up-down moving slide rail 131, and a first up-down moving motor 134 for driving the first up-down moving slider a132 and the first up-down moving slider b133, wherein a first up-down moving positive and negative tooth screw 135 for connecting and driving is arranged between the first up-down moving motor 134 and the first up-down moving slider a132 and the first up-down moving slider b 133; the peeling assembly comprises a peeling motor a141 arranged on a first up-and-down moving slide block a132 and a peeling motor b143 arranged on a first up-and-down moving slide block b133, wherein a peeling wheel a142 is arranged at the end part of the peeling motor a141, a peeling wheel b144 is arranged at the end part of the peeling motor b143, the first up-and-down moving slide block a132 is also provided with a heating block a145, the heating block a145 is close to the peeling wheel a142 but not in contact with the peeling wheel a142, the first up-and-down moving slide block b133 is also provided with a heating block b146, and the heating block b146 is close to the peeling wheel b144 but not in contact with the peeling wheel b 144; the outer sides of the peeling wheels a142 and b144 are further provided with a first protective shell 151, and the bottom of the first protective shell 151 is further provided with a negative pressure port 152.
The operating principle of the enameled wire peeling mechanism 1 is as follows: firstly, the heating block a145 and the heating block b146 preheat the peeling wheel a142 and the peeling wheel b144, after the temperature is stable, the enameled wire enters between the peeling wheel a142 and the peeling wheel b144, the peeling motor a141 and the peeling motor b143 drive the peeling wheel a142 and the peeling wheel b144 to rotate, and the first up-and-down moving assembly and the first back-and-forth moving assembly optimally adjust the integral position, so that the peeling process is completed on the surface of the enameled wire.
In some embodiments, the enamel wire screwing mechanism 2 includes a second base 201, a second mounting bracket 202 mounted on the second base 201, a second forward-backward moving assembly a mounted on the second base 201, a second forward-backward moving assembly b mounted on the top of the second mounting bracket 202, a screwing assembly mounted on the second forward-backward moving assembly a, and a second fixing assembly mounted on the top of the second forward-backward moving assembly b; the second front-back moving assembly a comprises a second slide rail a211, a second slide block a212 capable of moving on the second slide rail a211 and a second front-back moving motor a213 for driving the second slide block a212 to move; the screw assembly comprises a screw bracket 221 mounted on the top of the second sliding block a212, at least one screw motor 223 mounted on the screw bracket 221, and a screw clamping hand 222 mounted at the end of the screw motor 223; the second front-back moving assembly b comprises a second slide rail b231, a second slide block b232 capable of moving on the second slide rail b231 and a second front-back moving motor b233 driving the second slide block b232 to move; the second fixing component comprises a second fixing bracket 241 arranged at the top of the second sliding block b232, a second fixing plate 242 arranged at the front edge of the fixing bracket and extending vertically downwards, and at least one second fixing clamping hand 243 arranged vertically downwards and arranged on the second fixing plate 242; the screwing clamping hands 222 and the second fixing clamping hands 243 are arranged in a one-to-one correspondence manner.
The enameled wire screwing mechanism 2 has the working principle that: after peeling is finished, the wire harnesses at the head of the enameled wire are scattered in a mess, the twisting clamping hand 222 clamps the wire harnesses at the head of the enameled wire to be clamped, the twisting motor 223 drives the twisting clamping hand 222 to rotate, meanwhile, the second front-and-back moving assembly a and the second front-and-back moving assembly b drive the twisting clamping hand 222 to move towards the rear side slowly, and after the twisting is finished, the wire harnesses are reset to enter the next cycle for work.
In some embodiments, the enameled wire flux feeding structure 3 includes a third base 301, a flux oven 302 and a solder oven 303 mounted on the top of the third base 301, a third mounting frame 304 disposed on the side of the third base 301, a third forward-backward moving assembly disposed on the top of the third mounting frame 304, and a third clamping pressing-down assembly mounted on the third forward-backward moving assembly; the third front-back moving assembly comprises a third slide rail 311, a third slide block 312 capable of moving back and forth along the third slide rail 311 and a third front-back driving cylinder 313 for driving the third slide block 312; the third clamping downward pressing assembly comprises a third clamping downward pressing mounting rack arranged on the third sliding block 312, and a third upward and downward moving assembly a and a third upward and downward moving assembly b arranged on the third clamping downward pressing mounting rack, the third upward and downward moving assembly a comprises a third upper and lower sliding rail a321, a third upper and lower sliding block a322 capable of moving along the third upper and lower sliding rail a321, and a third upper and lower driving cylinder a323 for driving the third upper and lower sliding block a322, and a third clamping downward pressing hand grip a324 vertically arranged downward is arranged on the third upper and lower sliding block a 322; the third up-down moving assembly b comprises a third up-down sliding rail b331, a third up-down sliding block b332 capable of moving along the third up-down sliding rail b331 and a third up-down driving cylinder b333 for driving the third up-down sliding block b332, and a third clamping down-pressing hand grip b334 vertically arranged downwards is arranged on the third up-down sliding block b 332; a float 305 is provided within the fluxing oven 302.
The working principle of the enameled wire flux feeding structure 3 is as follows: when the enameled wire reaches the upper part of the soldering flux furnace 302, the third clamping downward-pressing hand a324 of the third up-and-down moving assembly a grasps the middle part of the enameled wire, then the enameled wire is pressed downward under the driving of the third up-and-down driving cylinder a323, the head part of the enameled wire is pressed into the soldering flux furnace 302, then the third up-and-down driving cylinder a323 resets, then the enameled wire enters the upper part of the tin furnace 303, the third clamping downward-pressing hand b334 of the third up-and-down moving assembly b grasps the middle part of the enameled wire, then the enameled wire is pressed downward under the driving of the third up-and-down driving cylinder b333, the head part of the enameled wire is pressed into the tin furnace 303, then the third up-and-down driving cylinder b333 resets, and the third back-and forth moving assembly can synchronously carry out position adjustment while working.
In some embodiments, the thread trimming mechanism 4 includes a fourth base 401 and a hold-down assembly mounted on top of the fourth base 401; the downward pressing assembly comprises a fourth downward pressing cylinder 402 installed at the top of a fourth base 401, the fourth downward pressing cylinder 402 is vertically arranged downward, a fourth downward pressing shaft 403 is arranged at the bottom of the fourth downward pressing cylinder 402, a fourth downward pressing plate 404 is arranged at the bottom of the fourth downward pressing shaft 403, a fourth fixing plate 406 is arranged at the front edge of the fourth downward pressing plate 404, the lower edge of the fourth fixing plate 406 is in a sawtooth shape, a fourth downward pressing block 405 is arranged at the rear edge of the fourth downward pressing plate 404, a fourth cutter 407 is arranged under the fourth downward pressing block 405, the fourth cutter 407 is located in the middle of the fourth base 401, and a fourth scrap falling port 408 is arranged on the fourth base 401 at the rear side of the fourth cutter 407.
The working principle of the thread trimming mechanism 4 is as follows: when the enameled wire enters the lower part of the fourth lower pressing plate 404, the fourth lower pressing block 405 and the fourth fixing plate 406 move downwards under the driving of the fourth lower pressing cylinder 402, the position of the enameled wire is stabilized by the fourth fixing plate 406, the redundant part of the head of the enameled wire is cut off by the fourth lower pressing block 405 in cooperation with the fourth cutter 407 right below the fourth lower pressing block, the enameled wire is reset after being cut off, and the dropped waste material drops and is collected from the fourth waste material dropping port 408.
In some embodiments, the enameled wire sleeve assembling mechanism 5 includes a fifth base 501, a fifth mounting rack 502 is disposed on the top of the fifth base 501, a fifth front-back moving assembly is further disposed on the top of the fifth base 501 below the fifth mounting rack 502, and the fifth front-back moving assembly includes a fifth front-back moving slide 511, a fifth front-back moving slide 512 capable of moving along the fifth front-back moving slide 511, and a fifth front-back driving cylinder 513 for driving the fifth front-back moving slide 512; a fifth up-and-down moving assembly 521 is arranged on the fifth front-and-back moving slider 512, the fifth up-and-down moving assembly 521 is a fifth up-and-down driving cylinder which is vertically arranged upwards, a fifth left-and-right moving assembly 522 is arranged at the top of the fifth up-and-down driving cylinder, the fifth left-and-right moving assembly 522 is a fifth left-and-right driving cylinder, a guide pipe 523 is installed at the top of the fifth left-and-right driving cylinder, and the enameled wire sleeve assembly mechanism further comprises a fifth clamping assembly which is installed at the top of the fifth installation frame 502 and a fifth sleeve conveying assembly which is installed on the fifth installation frame 502; the fifth clamping assembly comprises a fifth displacement assembly 541 extending vertically downwards and a fifth clamping hand 543 mounted at the bottom of the fifth displacement assembly 541; the fifth cannula conveying assembly comprises a fifth feed tray 531 arranged at the top of the fifth mounting frame 502 and a fifth guide wheel assembly 532 arranged in the middle of the fifth mounting frame 502, a cannula passage for a cannula to pass through is reserved in the middle of the fifth guide wheel assembly 532, and a fifth driving motor 533 for driving the fifth guide wheel assembly 532 is further arranged in the middle of the fifth mounting frame 502; the sleeve channel is in butt joint with the guide pipe 523, and a fifth cutter is arranged above the joint between the sleeve channel and the guide pipe 523; the back of the fifth left and right driving cylinder is also provided with a fifth waste collecting groove 551 which is obliquely arranged downwards.
The operating principle of the enameled wire sleeve assembling mechanism 5 is as follows: the sleeve is driven by the fifth guide wheel assembly 532 to enter the guide pipe 523 through the sleeve passage, the fifth cutter cuts the sleeve, meanwhile, the fifth front-back moving assembly, the fifth up-down moving assembly 521 and the fifth left-right moving assembly 522 adjust the position of the guide pipe 523, the fifth clamping gripper 543 of the fifth clamping assembly clamps the enameled wire and stabilizes the position of the enameled wire under the action of the fifth displacement assembly 541, and the head of the enameled wire is sent to the guide pipe 523 to complete the nesting of the sleeve.
The invention has the beneficial effects that: the technical scheme has high automation degree, greatly reduces the labor intensity and labor cost, improves the working efficiency and reduces the defective rate of finished products.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (6)
1. The utility model provides an enameled wire welding process device that skins which characterized in that: the device comprises a conveying line (6), and an enameled wire peeling mechanism (1), an enameled wire screwing mechanism (2), an enameled wire scaling powder feeding structure (3), a wire shearing mechanism (4) and an enameled wire sleeve assembling mechanism (5) which are arranged on the side surface of the conveying line (6) and arranged in sequence; the conveying line (6) comprises a conveying track and a plurality of conveying blocks capable of moving along the conveying track, and enameled wire clamps (61) are arranged on the conveying blocks.
2. The enameled wire peeling and welding treatment device according to claim 1, characterized in that: the enameled wire peeling mechanism (1) comprises a first base (101), a first front-back moving assembly, a first mounting frame (121), a first up-down moving assembly and a peeling assembly, wherein the first front-back moving assembly is mounted on the first base (101), the first mounting frame (121) is mounted at the top of the first front-back moving assembly, the first up-down moving assembly is mounted on the first mounting frame (121), and the peeling assembly is mounted on the first up-down moving assembly; the first front-back moving assembly comprises a first front-back moving slide rail (111), a first front-back moving slide block (112) capable of sliding along the first front-back moving slide rail (111), and a first front-back moving motor (113) for driving the first front-back moving slide block (112), wherein a first front-back tooth screw (114) for connecting and driving is arranged between the first front-back moving motor (113) and the first front-back moving slide block (112); the first mounting rack (121) is fixedly mounted at the top of the first front-back moving slide block (112); the first up-down moving assembly comprises a first up-down moving slide rail (131), a first up-down moving slide block a (132) and a first up-down moving slide block b (133) which can slide along the first up-down moving slide rail (131), and a first up-down moving motor (134) for driving the first up-down moving slide block a (132) and the first up-down moving slide block b (133), wherein a first up-down moving positive and negative tooth screw rod (135) for connecting and driving is arranged between the first up-down moving motor (134) and the first up-down moving slide block a (132) as well as between the first up-down moving motor and the first up-down moving slide block b (133); the peeling assembly comprises a peeling motor a (141) arranged on a first up-and-down moving slide block a (132) and a peeling motor b (143) arranged on a first up-and-down moving slide block b (133), wherein a peeling wheel a (142) is arranged at the end part of the peeling motor a (141), a peeling wheel b (144) is arranged at the end part of the peeling motor b (143), the first up-and-down moving slide block a (132) is also provided with a heating block a (145), the heating block a (145) is close to the peeling wheel a (142) but does not contact with the peeling wheel a, the first up-and-down moving slide block b (133) is also provided with a heating block b (146), and the heating block b (146) is close to the peeling wheel b (144) but does not contact with the peeling wheel b; the outer sides of the peeling wheels a (142) and b (144) are further provided with a first protective shell (151), and the bottom of the first protective shell (151) is further provided with a negative pressure port (152).
3. The enameled wire peeling and welding treatment device according to claim 1, characterized in that: the enameled wire screwing mechanism (2) comprises a second base (201), a second mounting rack (202) mounted on the second base (201), a second front-back moving assembly a mounted on the second base (201), a second front-back moving assembly b mounted at the top of the second mounting rack (202), a screwing assembly mounted on the second front-back moving assembly a and a second fixing assembly mounted at the top of the second front-back moving assembly b; the second front-back moving assembly a comprises a second slide rail a (211), a second slide block a (212) capable of moving on the second slide rail a (211), and a second front-back moving motor a (213) for driving the second slide block a (212) to move; the screwing assembly comprises a screwing frame (221) arranged at the top of the second sliding block a (212), at least one screwing motor (223) arranged on the screwing frame (221) and a screwing gripper (222) arranged at the end part of the screwing motor (223); the second front-back moving assembly b comprises a second slide rail b (231), a second slide block b (232) capable of moving on the second slide rail b (231), and a second front-back moving motor b (233) for driving the second slide block b (232) to move; the second fixing component comprises a second fixing bracket (241) arranged at the top of the second sliding block b (232), a second fixing plate (242) which is arranged at the front edge of the fixing bracket and vertically extends downwards, and at least one second fixing clamping hand (243) which is arranged on the second fixing plate (242) and vertically downwards; the screwing clamping hands (222) and the second fixing clamping hands (243) are arranged in a one-to-one correspondence manner.
4. The enameled wire peeling and welding treatment device according to claim 1, characterized in that: the enameled wire flux feeding structure (3) comprises a third base (301), a flux furnace (302) and a tin furnace (303) which are installed at the top of the third base (301), a third mounting frame (304) arranged on the side surface of the third base (301), a third front-and-back moving assembly arranged at the top of the third mounting frame (304), and a third clamping pressing assembly installed on the third front-and-back moving assembly; the third front-back moving assembly comprises a third slide rail (311), a third slide block (312) capable of moving back and forth along the third slide rail (311) and a third front-back driving cylinder (313) for driving the third slide block (312); the third clamping downward-pressing assembly comprises a third clamping downward-pressing mounting frame arranged on a third sliding block (312), and a third upward-downward moving assembly a and a third upward-downward moving assembly b which are arranged on the third clamping downward-pressing mounting frame, the third upward-downward moving assembly a comprises a third upper and lower sliding rail a (321), a third upper and lower sliding block a (322) capable of moving along the third upper and lower sliding rail a (321), and a third upper and lower driving cylinder a (323) for driving the third upper and lower sliding block a (322), and a third clamping downward-pressing hand grip a (324) vertically arranged downward is arranged on the third upper and lower sliding block a (322); the third up-down moving assembly b comprises a third up-down sliding rail b (331), a third up-down sliding block b (332) capable of moving along the third up-down sliding rail b (331) and a third up-down driving air cylinder b (333) for driving the third up-down sliding block b (332), and a third clamping down-pressing hand grip b (334) vertically arranged downwards is arranged on the third up-down sliding block b (332); a buoy (305) is arranged in the scaling powder furnace (302).
5. The enameled wire peeling and welding treatment device according to claim 1, characterized in that: the thread trimming mechanism (4) comprises a fourth base (401) and a pressing assembly arranged at the top of the fourth base (401); the downward pressing component comprises a fourth downward pressing cylinder (402) installed at the top of a fourth base (401), the fourth downward pressing cylinder (402) is vertically arranged downward, a fourth downward pressing shaft (403) is arranged at the bottom of the fourth downward pressing cylinder (402), a fourth downward pressing plate (404) is arranged at the bottom of the fourth downward pressing shaft (403), a fourth fixing plate (406) is arranged at the front edge of the fourth downward pressing plate (404), the lower edge of the fourth fixing plate (406) is in a sawtooth shape, a fourth downward pressing block (405) is arranged at the rear edge of the fourth downward pressing plate (404), a fourth cutter (407) is arranged under the fourth downward pressing block (405), the fourth cutter (407) is located in the middle of the fourth base (401), and a fourth waste material port (408) is formed in the fourth base (401) on the rear side of the fourth cutter (407).
6. The enameled wire peeling and welding treatment device according to claim 1, characterized in that: the enameled wire sleeve assembling mechanism (5) comprises a fifth base (501), a fifth mounting rack (502) is arranged at the top of the fifth base (501), a fifth front-and-back moving assembly is further arranged at the top of the fifth base (501) below the fifth mounting rack (502), and the fifth front-and-back moving assembly comprises a fifth front-and-back moving slide rail (511), a fifth front-and-back moving slide block (512) capable of moving along the fifth front-and-back moving slide rail (511), and a fifth front-and-back driving cylinder (513) for driving the fifth front-and-back moving slide block (512); a fifth up-and-down moving assembly (521) is arranged on the fifth front-and-back moving sliding block (512), the fifth up-and-down moving assembly (521) is a fifth up-and-down driving cylinder which is vertically arranged upwards, a fifth left-and-right moving assembly (522) is arranged at the top of the fifth up-and-down driving cylinder, the fifth left-and-right moving assembly (522) is a fifth left-and-right driving cylinder, a guide pipe (523) is installed at the top of the fifth left-and-right driving cylinder, and the enameled wire casing assembly mechanism further comprises a fifth clamping assembly installed at the top of the fifth installation frame (502) and a fifth casing conveying assembly installed on the fifth installation frame (502); the fifth clamping assembly comprises a fifth displacement assembly (541) extending vertically downwards and a fifth clamping hand (543) arranged at the bottom of the fifth displacement assembly (541); the fifth sleeve conveying assembly comprises a fifth feeding tray (531) arranged at the top of the fifth mounting frame (502) and a fifth guide wheel assembly (532) arranged in the middle of the fifth mounting frame (502), a sleeve channel for a sleeve to pass through is reserved in the middle of the fifth guide wheel assembly (532), and a fifth driving motor (533) for driving the fifth guide wheel assembly (532) is further arranged in the middle of the fifth mounting frame (502); the sleeve channel is in butt joint with the guide pipe (523), and a fifth cutter is arranged above the joint between the sleeve channel and the guide pipe (523); the back of the fifth left and right driving cylinder is also provided with a fifth waste collecting tank (551) which is obliquely arranged downwards.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111545917.6A CN114188796B (en) | 2021-12-16 | 2021-12-16 | Enameled wire peeling and welding treatment device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111545917.6A CN114188796B (en) | 2021-12-16 | 2021-12-16 | Enameled wire peeling and welding treatment device |
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| CN114188796A true CN114188796A (en) | 2022-03-15 |
| CN114188796B CN114188796B (en) | 2024-06-18 |
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| CN202111545917.6A Active CN114188796B (en) | 2021-12-16 | 2021-12-16 | Enameled wire peeling and welding treatment device |
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| CN114188796B (en) | 2024-06-18 |
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