CN114178919A - Aluminum profile trimming and grinding machine with scrap scraping structure and operation method thereof - Google Patents
Aluminum profile trimming and grinding machine with scrap scraping structure and operation method thereof Download PDFInfo
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- CN114178919A CN114178919A CN202111429093.6A CN202111429093A CN114178919A CN 114178919 A CN114178919 A CN 114178919A CN 202111429093 A CN202111429093 A CN 202111429093A CN 114178919 A CN114178919 A CN 114178919A
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- gear
- wall
- cleaner
- aluminum profile
- clearance ware
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 50
- 238000000227 grinding Methods 0.000 title claims abstract description 34
- 238000007790 scraping Methods 0.000 title claims abstract description 29
- 238000009966 trimming Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 238000001035 drying Methods 0.000 claims abstract description 46
- 238000005498 polishing Methods 0.000 claims abstract description 33
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 7
- 238000004140 cleaning Methods 0.000 claims description 54
- 239000007921 spray Substances 0.000 claims description 33
- 238000010438 heat treatment Methods 0.000 claims description 20
- 238000013016 damping Methods 0.000 claims description 15
- 239000004575 stone Substances 0.000 claims description 15
- 238000005096 rolling process Methods 0.000 claims description 14
- 239000000725 suspension Substances 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 11
- 230000001105 regulatory effect Effects 0.000 description 7
- 241001417527 Pempheridae Species 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 2
- 241000549893 Carphochaete Species 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/06—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving conveyor belts, a sequence of travelling work-tables or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/22—Cleaning devices comprising fluid applying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/24—Cleaning devices comprising plural diverse cleaning devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an aluminum profile trimming and grinding machine with a scrap scraping structure and an operation method thereof. This aluminium alloy side cut polisher with structure is struck off to piece and operation method thereof, grinding device can make the effect of polishing better more comprehensive, the purger can wash the stubborn dirt on the transportation area, it is cleaner to make the transportation area, can improve the transportation effect in transportation area greatly, scraper blade in the second clearance ware can strike off the piece dirt that the transportation area did not break away from, also can strike off unnecessary water stain, staff's work load has been reduced greatly, the condition that the piece takes place to adsorb once more has also been prevented from taking place, drying device can carry out drying process with remaining water stain on the transportation area, staff's clearance time has been saved, staff's intensity of labour has been reduced.
Description
Technical Field
The invention relates to the technical field of grinders, in particular to an aluminum profile trimming and grinding machine with a chip scraping structure and an operation method thereof.
Background
The aluminum profile is an application product form aluminum profile of aluminum alloy, namely aluminum bars are subjected to hot melting and extrusion to obtain aluminum materials with different cross-sectional shapes. The production process of the aluminum profile mainly comprises three processes of casting, extruding and coloring. The existing aluminum profile polishing device can be chipped, and the following problems are often caused:
1. the cleaning of the cleaning equipment of the grinding machine is inconvenient, and the cleaning is carried out by workers, so that a large amount of human resources are wasted.
2. Only has a single cleaning function and can not clean stubborn dirt.
Disclosure of Invention
The invention aims to provide an aluminum profile trimming and grinding machine with a scrap scraping structure and an operation method thereof, a grinding device can enable the grinding effect to be better and more comprehensive, a brush head on a first cleaner primarily cleans scraps on a conveyor belt, the brush head and a brush rod are of a detachable structure, the later-stage device cleaning and maintenance are facilitated, the capital cost of the device is reduced, the cleaner can clean stubborn dirt on the conveyor belt, the conveyor belt is cleaner, the conveying effect of the conveyor belt can be greatly improved, a scraper in a second cleaner can scrape the scraps which are not separated from the conveyor belt and can also scrape redundant water stains, the workload of workers is greatly reduced, the condition that the scraps are adsorbed again is prevented, and the drying device can dry the residual water stains on the conveyor belt, the aluminum profile polishing machine can directly polish the next round of aluminum profile, saves cleaning time of workers, reduces labor intensity of the workers, and can solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: an aluminum profile trimming and grinding machine with a scrap scraping structure comprises a conveying device, a grinding device, a cleaning device, a drying device and a controller, wherein the grinding device is installed at the upper end of the conveying device, the cleaning device and the drying device are installed at the bottom end of the conveying device, the controller is installed on one side of the conveying device, and the controller is electrically connected with the conveying device, the grinding device, the cleaning device and the drying device respectively;
the conveying device comprises a conveying frame, a conveying belt, supporting legs and a rolling device, wherein the conveying frame is arranged on the outer wall of the conveying device, the supporting legs are installed at the bottom end of the conveying frame, the conveying belt is arranged at the upper end of the conveying frame, and the rolling device is installed on one side of the conveying frame;
the polishing device comprises a fixed plate, a movable rod, a third gear, a fourth gear, a movable belt and a sliding block, wherein the movable rod is installed on one side of the fixed plate, the sliding block is arranged at the bottom end of the fixed plate, the movable belt is installed below the movable rod, and the third gear and the fourth gear are arranged at two ends of the movable belt;
the cleaning device comprises a cleaning box inner cavity, a first cleaner, a second cleaner and a cleaner, the cleaning box inner cavity is formed in the cleaning device, and the first cleaner, the second cleaner and the cleaner are installed in the cleaning box inner cavity.
Preferably, the transportation frame both sides all are provided with the connecting rod, set up the connecting rod inside groove in the connecting rod, are provided with the slide bar in the connecting rod inside groove, and the slide bar both ends are connected with connecting rod inside groove inner wall both ends, and the slider imbeds in the connecting rod inside groove to can carry out reciprocating motion.
Preferably, the rolling device comprises a first gear, a rotating shaft, a second gear, a transportation motor and a motor support, the rotating shaft is arranged at the center of the first gear, the transportation motor is arranged on one side of the second gear, the bottom end of the transportation motor is installed above the motor support, one side of the motor support is connected with one side of the transportation frame, the first gear is connected with the tooth of the second gear, and the rotating shaft penetrates through the inner side of the transportation belt and extends to one side of the inner wall of the transportation frame.
Preferably, a moving rod inner groove is formed in the moving rod, a moving block is installed on the moving rod inner groove, the moving block is embedded in the moving rod inner groove, the outer side of the moving block is connected with one side of the rear plate, a fixed shaft is arranged on the other side of the rear plate, a polishing stone shaft is arranged below the fixed shaft, and a polishing stone is installed at the bottom end of the polishing stone shaft.
Preferably, the removal area is the tourus, removes to take the inner wall to be provided with a plurality of tooth of nibbling, and the third gear is installed and is being removed the inboard one end of area, and the fourth gear is installed and is being removed the inboard other end of area, and a plurality of recesses have all been seted up to third gear and fourth gear outer wall to the recess that third gear and fourth gear outer wall were seted up all is connected with the tooth of nibbling tooth.
Preferably, first clearance ware includes first clearance ware fixed block, first clearance ware fixed axle, first clearance ware connecting rod, brush pole and brush head, and first clearance ware fixed block outer wall is installed in wasing incasement chamber both sides, and the first clearance ware fixed axle of first clearance ware fixed block inner wall installation, first clearance ware fixed axle are connected with first clearance ware connecting rod both ends respectively, install a plurality of brush poles on the first clearance ware connecting rod, and brush pole top is provided with the brush head.
Preferably, the second clearance ware includes the second clearance ware fixed block, go up the backup pad, the bottom suspension fagging, damping spring and scraper blade, second clearance ware fixed block outer wall links to each other with washing incasement intracavity wall both sides, second clearance ware fixed block inner wall upper end links to each other with last backup pad both ends, second clearance ware fixed block inner wall lower extreme links to each other with the bottom suspension fagging both ends, upward be provided with two sets of damping spring between backup pad and the bottom suspension fagging, the damping spring upper end is connected with last backup pad bottom, the damping spring bottom is connected with the bottom suspension fagging upper end, it is connected with the scraper blade bottom to go up the backup pad upper end.
Preferably, the purger includes purger fixed block, spray pipe fixture block, spray pipe, hole for water spraying, hydraulic motor and water inlet, purger fixed block outer wall and washing incasement chamber inner wall both sides are connected, purger fixed block inner wall installation spray pipe fixture block, the spray pipe fixture block is connected with the spray pipe both ends, spray pipe one end installation hydraulic motor, a plurality of hole for water spraying have been seted up to spray pipe outer wall a week, purger fixed block one side is provided with the water inlet to the water inlet passes the belt cleaning device outer wall and extends to the purger fixed block and is connected with spray pipe one end.
Preferably, the drying device comprises a drying box inner cavity, a fan, heating pipes and heating pipe grooves, the drying box inner cavity is formed in the drying device, the heating pipe grooves are formed in the bottom end of the drying box inner cavity, the heating pipes are installed in the heating pipe grooves, and the fan is installed at the upper end of the inner wall of the drying box inner cavity.
The invention provides another technical scheme, and an operation method of an aluminum profile trimming and grinding machine with a chip scraping structure is characterized by comprising the following steps of:
firstly, placing an aluminum profile above a conveying device, wherein the aluminum profile can move on a conveying belt through a rolling device;
secondly, polishing the aluminum profile through a polishing device during movement;
thirdly, the first cleaner in the cleaning device can primarily clean the chips polished on the conveying belt;
fourthly, cleaning the conveying belt by a cleaner after the first cleaner cleans the scraps on the conveying belt;
fifthly, after the conveyor belt is cleaned by the cleaner, water stains and stubborn residues on the conveyor belt are scraped by a second cleaner;
and sixthly, after the water stains and stubborn residues on the conveying belt are scraped by the second cleaner, drying the redundant water stains on the conveying belt by the drying device.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the aluminum profile trimming and grinding machine with the scrap scraping structure and the operation method thereof, multiple groups of grinding devices can be arranged, and the moving blocks are embedded into the inner grooves of the moving rods, so that the aluminum profile can be ground by the grinding stones in all aspects, and the grinding effect is better and more comprehensive.
2. According to the aluminum profile trimming and grinding machine with the scrap scraping structure and the operation method thereof, the first cleaner is provided with the brush head for primarily cleaning the scraps on the conveying belt, and the brush head and the brush rod are of the detachable structure, so that later-stage cleaning and maintenance of the device are facilitated, and the capital cost of the device is reduced.
3. According to the aluminum profile trimming and grinding machine with the scrap scraping structure and the operation method thereof, the cleaner can clean stubborn dirt on the conveyor belt, so that the conveyor belt is cleaner, the conveying effect of the conveyor belt can be greatly improved, and the water pressure value of the water pressure motor is regulated and controlled through the external controller.
4. According to the aluminum profile trimming and grinding machine with the scrap scraping structure and the operation method thereof, the scraping plate in the second cleaner can scrape the scrap dirt which is not separated from the conveying belt and can also scrape redundant water stains, so that the cleaning degree of the device is stronger, the vibration damping spring can buffer the unclean scraping of the scraping plate caused by the vibration generated during the operation of the device, the workload of workers is greatly reduced, and the situation that the scraps are adsorbed again is also prevented.
5. According to the aluminum profile trimming and grinding machine with the debris scraping structure and the operation method thereof, the drying device can be used for drying residual water stains on the conveyor belt and directly grinding the aluminum profile of the next round, so that the cleaning time of workers is saved, and the labor intensity of the workers is reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the transportation device of the present invention;
FIG. 3 is an enlarged view of the invention at A;
FIG. 4 is a schematic view of a polishing device according to the present invention;
FIG. 5 is a schematic view of the internal structure of the cleaning apparatus according to the present invention;
FIG. 6 is a schematic diagram of a first scrubber according to the present invention;
FIG. 7 is a schematic view of the washer of the present invention;
FIG. 8 is a schematic diagram of a second scrubber according to the present invention;
fig. 9 is a schematic structural diagram of the drying apparatus of the present invention.
In the figure: 1. a transportation device; 11. a transport rack; 111. a connecting rod; 112. an inner groove of the connecting rod; 113. A slide bar; 12. a conveyor belt; 13. supporting legs; 14. a rolling device; 141. a first gear; 142. A rotating shaft; 143. a second gear; 145. a transport motor; 146. a motor bracket; 2. a polishing device; 201. A fixing plate; 202. a travel bar; 203. a third gear; 204. a fourth gear; 205. a moving belt; 206. An inner groove of the movable rod; 207. a moving block; 208. a back plate; 209. a fixed shaft; 210. polishing the stone shaft; 211. Grinding stone; 212. tooth meshing; 213. a slider; 3. a cleaning device; 31. cleaning the inner cavity of the tank; 32. a first cleaner; 321. a first sweeper mount block; 322. a first sweeper fixed shaft; 323. a first sweeper connecting rod; 324. a brush rod; 325. a bristle head; 33. a second cleaner; 331. a second sweeper fixed block; 332. an upper support plate; 333. a lower support plate; 334. a damping spring; 335. a squeegee; 34. A washer; 341. a cleaner fixing block; 342. a spray pipe clamping block; 343. a water spray pipe; 344. a water spray hole; 345. a hydraulic motor; 346. a water inlet; 4. a drying device; 41. an inner cavity of the drying box; 42. A fan; 43. heating a tube; 44. a heating pipe tank; 5. and a controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, an aluminum profile trimming and grinding machine with a scrap scraping structure comprises a transportation device 1, a grinding device 2, a cleaning device 3, a drying device 4 and a controller 5, wherein the grinding device 2 is installed at the upper end of the transportation device 1, the cleaning device 3 and the drying device 4 are installed at the bottom end of the transportation device 1, the controller 5 is installed at one side of the transportation device 1, the controller 5 is electrically connected with the transportation device 1, the grinding device 2, the cleaning device 3 and the drying device 4 respectively, the speed of a transportation belt 12 in the transportation device 1 can be regulated and controlled on the controller 5, the grinding speed and the pressure value of a grinding stone 211 in the grinding device 2 can be regulated and controlled on the controller 5, the water spray pressure of a hydraulic motor 345 in the cleaning device 3 can be regulated and controlled on the controller 5, the air speed of a fan 42 in the drying device 4 and the heat energy value of a heating pipe 43 can be regulated and controlled on the controller 5, the whole device can work more smoothly by regulating and controlling the controller 5, so that the best effect can be achieved in each step, the drying device 4 comprises a drying box inner cavity 41, a fan 42, heating pipes 43 and heating pipe grooves 44, the drying box inner cavity 41 is arranged inside the drying device 4, the heating pipe grooves 44 are arranged at the bottom end of the drying box inner cavity 41, a plurality of heating pipes 43 are arranged in the heating pipe grooves 44, and the fan 42 is arranged at the upper end of the inner wall of the drying box inner cavity 41.
Wherein the transportation device 1 comprises a transportation frame 11, a transportation belt 12, supporting feet 13 and a rolling device 14, the transportation frame 11 is arranged on the outer wall of the transportation device 1, the supporting feet 13 are arranged at the bottom end of the transportation frame 11, the transportation belt 12 is arranged at the upper end of the transportation frame 11, the rolling device 14 is arranged at one side of the transportation frame 11, the connecting rods 111 are arranged at two sides of the transportation frame 11, the connecting rod inner grooves 112 are arranged in the connecting rods 111, the sliding rods 113 are arranged in the connecting rod inner grooves 112, two ends of the sliding rods 113 are connected with two ends of the inner wall of the connecting rod inner grooves 112, the rolling device 14 comprises a first gear 141, a rotating shaft 142, a second gear 143, a transportation motor 145 and a motor support 146, the rotating shaft 142 is arranged at the center of the first gear 141, the transportation motor 145 is arranged at one side of the second gear 143, the bottom end of the transportation motor 145 is arranged above the motor support 146, one side of the motor support 146 is connected with one side of the transportation frame 11, the first gear 141 is connected with the second gear 143, and the rotating shaft 142 extends to the inner wall side of the transport rack 11 through the inner side of the transport belt 12.
Wherein the polishing device 2 comprises a fixed plate 201, a movable rod 202, a third gear 203, a fourth gear 204, a movable belt 205 and a slider 213, the movable rod 202 is arranged at one side of the fixed plate 201, the slider 213 is arranged at the bottom end of the fixed plate 201, the third gear 203 and the fourth gear 204 are arranged at two ends of the movable belt 205, a movable rod inner groove 206 is arranged on the movable rod 202, a movable block 207 is arranged on the movable rod inner groove 206, the movable block 207 is embedded in the movable rod inner groove 206, the outer side of the movable block 207 is connected with one side of a back plate 208, a fixed shaft 209 is arranged at the other side of the back plate 208, a polishing stone shaft 210 is arranged below the fixed shaft 209, a polishing stone 211 is arranged at the bottom end of the polishing stone shaft 210, the movable belt 205 is a circular belt, a plurality of teeth 212 are arranged on the inner wall of the movable belt 205, the third gear 203 is arranged at one end of the inner side of the movable belt 205, the fourth gear 204 is arranged at the other end of the inner side of the movable belt 205, a plurality of grooves are arranged on the outer walls of the third gear 203 and the fourth gear 204, and the grooves formed on the outer walls of the third gear 203 and the fourth gear 204 are connected with the teeth 212.
The cleaning device 3 comprises a cleaning box inner cavity 31, a first cleaner 32, a second cleaner 33 and a cleaner 34, the cleaning box inner cavity 31 is formed in the cleaning device 3, the first cleaner 32, the second cleaner 33 and the cleaner 34 are installed in the cleaning box inner cavity 31, the first cleaner 32 comprises a first cleaner fixing block 321, a first cleaner fixing shaft 322, a first cleaner connecting rod 323, brush rods 324 and brush heads 325, the outer wall of the first cleaner fixing block 321 is installed on two sides of the cleaning box inner cavity 31, the first cleaner fixing shaft 322 is installed on the inner wall of the first cleaner fixing block 321, the first cleaner fixing shaft 322 is respectively connected with two ends of the first cleaner connecting rod 323, the first cleaner connecting rod 323 is provided with a plurality of brush rods 324, the top ends of the brush rods 324 are provided with the brush heads 325, the second cleaner 33 comprises a second cleaner fixing block 331, an upper supporting plate 332, a first supporting plate 332, and a second supporting plate 332 is arranged on the second cleaner fixing block 331, The cleaning device comprises a lower supporting plate 333, damping springs 334 and a scraper 335, the outer wall of a second cleaner fixing block 331 is connected with two sides of the inner wall of the inner cavity 31 of the cleaning box, the upper end of the inner wall of the second cleaner fixing block 331 is connected with two ends of an upper supporting plate 332, the lower end of the inner wall of the second cleaner fixing block 331 is connected with two ends of a lower supporting plate 333, two groups of damping springs 334 are arranged between the upper supporting plate 332 and the lower supporting plate 333, the upper end of each damping spring 334 is connected with the bottom end of the upper supporting plate 332, the upper end of the upper supporting plate 332 is connected with the bottom end of the scraper 335, the cleaning device 34 comprises a cleaning device fixing block 341, a water spray pipe fixture block 342, a water spray pipe 343, a water spray hole 344, a hydraulic motor 345 and a water inlet 346, the outer wall of the cleaning device fixing block 341 is connected with two sides of the inner wall of the inner cavity 31 of the cleaning box, the cleaning device fixing block 341 is provided with the water spray pipe fixture block 342 connected with two ends of the water spray pipe 343, a hydraulic motor 345 is installed at one end of the spray pipe 343, a plurality of spray holes 344 are opened around the outer wall of the spray pipe 343, a water inlet 346 is arranged at one side of the washer fixing block 341, and the water inlet 346 penetrates through the outer wall of the washing device 3 to extend to the washer fixing block 341 to be connected with one end of the spray pipe 343.
The device is characterized in that after an aluminum profile is placed on a conveyor belt 12, a rolling device 14 is started firstly, a conveyor motor 145 is started to drive a second gear 143, the second gear 143 drives a first gear 141 to rotate after operation, a rotating shaft 142 rotates after the first gear 141 rotates, so that the conveyor belt 12 is driven to move forwards, the aluminum profile moves forwards on the conveyor belt 12 and is moved to the position below polishing devices 2 to polish the aluminum profile, the polishing devices 2 can be provided with a plurality of groups, sliding blocks 213 in each group of polishing devices 2 are all embedded into a connecting rod inner groove 112, and a moving block 207 is embedded into a moving rod inner groove 206, so that polishing stones 211 can polish the aluminum profile in all directions, the polishing effect can be better and more comprehensive, after the aluminum profile is polished, a large amount of aluminum profile scraps can be remained on the conveyor belt 12, when the conveyor belt 12 rotates to the position below a conveyor frame 11, a brush head 325 on a first cleaner 32 preliminarily cleans the scraps on the conveyor belt 12, the brush head 325 and the brush rod 324 are detachable structures, thereby facilitating later device cleaning and maintenance, reducing the capital cost of the device, when an aluminum profile is cleaned by the first cleaner 32 and then cleaned by the cleaner 34, after water flow enters the water spray pipe 343 through the water inlet 346, the water pressure value is regulated and controlled by the hydraulic motor 345 through an external controller and then sprayed out by the water spray holes 344, stubborn dirt on the conveyer belt 12 can be cleaned, so that the conveyer belt 12 is cleaner, the conveying effect of the conveyer belt 12 can be greatly improved, after the cleaner 34 is cleaned, the scraping plate 335 in the second cleaner 33 can scrape the dirt of fragments which are not separated from the conveyer belt 12, and also can scrape redundant water stains, so that the cleaning degree of the device is stronger, the damping spring 334 can buffer the unclean scraping of the scraping plate 335 caused by the vibration generated during the operation of the device, thereby greatly reducing the workload of workers, also prevented that the piece from taking place the condition of adsorbing once more and taking place, after the piece clean up, carry out drying process through drying device 4, heating pipe 43 heating back among drying device 4, heat energy in the stoving incasement chamber 41 upwards blows through fan 42, can carry out drying process with remaining water stain on transport belt 12 after blowing, can directly carry out the aluminium alloy of next round and polish, staff's clearing time has been saved, staff's intensity of labour has been reduced, whole device has improved and has scraped clastic efficiency, staff's work load has been reduced simultaneously, and the work efficiency is improved.
An operation method of an aluminum profile trimming and grinding machine with a chip scraping structure comprises the following steps:
firstly, placing an aluminum profile above a conveying device 1, wherein the aluminum profile can move on a conveying belt 12 through a rolling device 14;
secondly, polishing the aluminum profile through a polishing device 2 during movement;
thirdly, the first cleaner 32 in the cleaning device 3 can primarily clean the chips polished on the conveyer belt 12;
fourthly, cleaning the conveyer belt 12 by the cleaner 34 after the first cleaner 32 cleans the scraps on the conveyer belt 12;
fifthly, after the conveyor belt 12 is cleaned by the cleaner 34, water stains and stubborn residues on the conveyor belt 12 are scraped by the second cleaner 33;
and sixthly, after the water stains and stubborn residues on the conveying belt 12 are scraped by the second cleaner 33, the excessive water stains on the conveying belt 12 are dried by the drying device 4.
To sum up, this aluminium alloy side cut polisher with structure is scraped off to piece and operation method thereof, grinding device 2 can be provided with multiunit, movable block 207 imbeds in the carriage release lever inside groove 206, can make the stone 211 of polishing polish aluminium alloy all around, can make the effect of polishing better more comprehensive, brush head 325 on first clearance ware 32 cleans the piece on the conveyer belt 12 tentatively, brush head 325 and brush pole 324 are detachable structure, make things convenient for later stage's device clearance and maintenance, the capital cost of device has been reduced, purger 34 can wash stubborn dirt on the conveyer belt 12, make conveyer belt 12 cleaner, can greatly improve the conveying effect of conveyer belt 12, hydraulic motor 345 regulates and control the water pressure value through the external control ware, scraper 335 in the second clearance ware 33 can scrape off the piece that conveyer belt 12 did not break away from, also can strike off unnecessary water stain, make the clean degree of device stronger, damping spring 334 can cushion the untidy that leads to scraper blade 335 to strike off when the vibrations that the device during operation produced, staff's work load has been reduced greatly, it takes place absorbent condition once more to have also prevented that the piece from taking place, drying device 4 can carry out drying process with remaining water stain on transport belt 12, the aluminium alloy that can directly carry out next round is polished, staff's clearing time has been saved, staff's intensity of labour has been reduced.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an aluminium alloy side cut polisher with structure is scraped to piece, includes conveyer (1), grinding device (2), belt cleaning device (3), drying device (4) and controller (5), its characterized in that: the polishing device (2) is installed at the upper end of the conveying device (1), the cleaning device (3) and the drying device (4) are installed at the bottom end of the conveying device (1), the controller (5) is installed on one side of the conveying device (1), and the controller (5) is electrically connected with the conveying device (1), the polishing device (2), the cleaning device (3) and the drying device (4) respectively;
the conveying device (1) comprises a conveying frame (11), a conveying belt (12), supporting legs (13) and a rolling device (14), wherein the conveying frame (11) is arranged on the outer wall of the conveying device (1), the supporting legs (13) are installed at the bottom end of the conveying frame (11), the conveying belt (12) is arranged at the upper end of the conveying frame (11), and the rolling device (14) is installed on one side of the conveying frame (11);
the polishing device (2) comprises a fixed plate (201), a moving rod (202), a third gear (203), a fourth gear (204), a moving belt (205) and a sliding block (213), wherein the moving rod (202) is installed on one side of the fixed plate (201), the sliding block (213) is arranged at the bottom end of the fixed plate (201), the moving belt (205) is installed below the moving rod (202), and the third gear (203) and the fourth gear (204) are arranged at two ends of the moving belt (205);
cleaning device (3) have been seted up including wasing case inner chamber (31), first clearance ware (32), second clearance ware (33) and purger (34) in cleaning device (3) inside and have been washd case inner chamber (31), install first clearance ware (32), second clearance ware (33) and purger (34) in wasing case inner chamber (31).
2. The aluminum profile trimming sander with a chip scraping structure according to claim 1, characterized in that: the conveying frame is characterized in that connecting rods (111) are arranged on two sides of the conveying frame (11), connecting rod inner grooves (112) are formed in the connecting rods (111), sliding rods (113) are arranged in the connecting rod inner grooves (112), two ends of each sliding rod (113) are connected with two ends of the inner wall of each connecting rod inner groove (112), and sliding blocks (213) are embedded in the connecting rod inner grooves (112) and can reciprocate.
3. The aluminum profile trimming sander with a chip scraping structure according to claim 1, characterized in that: the rolling device (14) comprises a first gear (141), a rotating shaft (142), a second gear (143), a transportation motor (145) and a motor support (146), the rotating shaft (142) is arranged at the center of the first gear (141), the transportation motor (145) is arranged on one side of the second gear (143), the bottom end of the transportation motor (145) is installed above the motor support (146), one side of the motor support (146) is connected with one side of the transportation frame (11), the first gear (141) is connected with the meshing tooth of the second gear (143), and the rotating shaft (142) penetrates through the inner side of the transportation belt (12) and extends to one side of the inner wall of the transportation frame (11).
4. The aluminum profile trimming sander with a chip scraping structure according to claim 1, characterized in that: a movable rod inner groove (206) is formed in the movable rod (202), a movable block (207) is installed on the movable rod inner groove (206), the movable block (207) is embedded in the movable rod inner groove (206), the outer side of the movable block (207) is connected with one side of a rear plate (208), a fixed shaft (209) is arranged on the other side of the rear plate (208), a polishing stone shaft (210) is arranged below the fixed shaft (209), and a polishing stone (211) is installed at the bottom end of the polishing stone shaft (210).
5. The aluminum profile trimming sander with a chip scraping structure according to claim 1, characterized in that: remove area (205) and be the ring area, remove area (205) inner wall and be provided with a plurality of tooth of nibbling (212), third gear (203) are installed and are being removed the inboard one end of area (205), and fourth gear (204) are installed and are being removed the inboard other end of area (205), and a plurality of recesses have all been seted up to third gear (203) and fourth gear (204) outer wall to the recess that third gear (203) and fourth gear (204) outer wall were seted up all is connected with tooth of nibbling (212).
6. The aluminum profile trimming sander with a chip scraping structure according to claim 1, characterized in that: first clearance ware (32) include first clearance ware fixed block (321), first clearance ware fixed axle (322), first clearance ware connecting rod (323), brush pole (324) and brush head (325), first clearance ware fixed block (321) outer wall is installed in washing incasement chamber (31) both sides, first clearance ware fixed axle (322) of first clearance ware fixed block (321) inner wall installation, first clearance ware fixed axle (322) are connected with first clearance ware connecting rod (323) both ends respectively, install a plurality of brush poles (324) on first clearance ware connecting rod (323), brush pole (324) top is provided with brush head (325).
7. The aluminum profile trimming sander with a chip scraping structure according to claim 1, characterized in that: second clearance ware (33) are including second clearance ware fixed block (331), go up backup pad (332), bottom suspension fagging (333), damping spring (334) and scraper blade (335), second clearance ware fixed block (331) outer wall links to each other with washing incasement chamber (31) inner wall both sides, second clearance ware fixed block (331) inner wall upper end links to each other with last backup pad (332) both ends, second clearance ware fixed block (331) inner wall lower extreme links to each other with bottom suspension fagging (333) both ends, it is provided with two sets of damping spring (334) to go up between backup pad (332) and bottom suspension fagging (333), damping spring (334) upper end is connected with bottom suspension fagging (332) bottom, damping spring (334) bottom is connected with bottom suspension fagging (333) upper end, it is connected with scraper blade (335) bottom to go up backup pad (332) upper end.
8. The aluminum profile trimming sander with a chip scraping structure according to claim 1, characterized in that: the cleaner (34) comprises a cleaner fixing block (341), a spray pipe clamping block (342), a spray pipe (343), spray holes (344), a hydraulic motor (345) and a water inlet (346), wherein the outer wall of the cleaner fixing block (341) is connected with two sides of the inner wall of a cleaning box inner cavity (31), the spray pipe clamping block (342) is installed on the inner wall of the cleaner fixing block (341), the spray pipe clamping block (342) is connected with two ends of the spray pipe (343), the hydraulic motor (345) is installed at one end of the spray pipe (343), a plurality of spray holes (344) are formed in the periphery of the outer wall of the spray pipe (343), the water inlet (346) is arranged on one side of the cleaner fixing block (341), and the water inlet (346) penetrates through the outer wall of the cleaning device (3) to extend to the cleaner fixing block (341) and is connected with one end of the spray pipe (343).
9. The aluminum profile trimming sander with a chip scraping structure according to claim 1, characterized in that: the drying device (4) comprises a drying box inner cavity (41), a fan (42), heating pipes (43) and heating pipe grooves (44), the drying box inner cavity (41) is formed in the drying device (4), the heating pipe grooves (44) are formed in the bottom end of the drying box inner cavity (41), the heating pipe grooves (44) are internally provided with the heating pipes (43), and the fan (42) is installed at the upper end of the inner wall of the drying box inner cavity (41).
10. An operation method of the aluminum profile trimming sander with a chip scraping structure according to claim 1, characterized by comprising the steps of:
s1, placing the aluminum profile above the conveying device (1) and enabling the aluminum profile to move on the conveying belt (12) through the rolling device (14);
s2, polishing the aluminum profile through the polishing device (2) when the aluminum profile moves;
s3, the first cleaner (32) in the cleaning device (3) can primarily clean the chips ground on the conveyer belt (12);
s4, cleaning the conveyer belt (12) by the cleaner (34) after the first cleaner (32) cleans the scraps on the conveyer belt (12);
s5, after the conveyor belt (12) is cleaned by the cleaner (34), water stains and stubborn residues on the conveyor belt (12) are scraped by the second cleaner (33);
and S6, after the water stains and stubborn residues on the conveying belt (12) are scraped by the second cleaner (33), the excessive water stains on the conveying belt (12) are dried by the drying device (4).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111429093.6A CN114178919A (en) | 2021-11-29 | 2021-11-29 | Aluminum profile trimming and grinding machine with scrap scraping structure and operation method thereof |
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| CN202111429093.6A CN114178919A (en) | 2021-11-29 | 2021-11-29 | Aluminum profile trimming and grinding machine with scrap scraping structure and operation method thereof |
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