CN114178313A - Production line for metal wire processing - Google Patents

Production line for metal wire processing Download PDF

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Publication number
CN114178313A
CN114178313A CN202111529064.7A CN202111529064A CN114178313A CN 114178313 A CN114178313 A CN 114178313A CN 202111529064 A CN202111529064 A CN 202111529064A CN 114178313 A CN114178313 A CN 114178313A
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CN
China
Prior art keywords
metal wire
blank
wire rod
rolling
heating
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Pending
Application number
CN202111529064.7A
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Chinese (zh)
Inventor
邱悦州
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Huizhou Ruiming Precision Technology Co ltd
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Huizhou Ruiming Precision Technology Co ltd
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Priority to CN202111529064.7A priority Critical patent/CN114178313A/en
Publication of CN114178313A publication Critical patent/CN114178313A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/16Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling wire rods, bars, merchant bars, rounds wire or material of like small cross-section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B39/00Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/02Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B45/00Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/004Heating the product
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/20Metals
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/20Metals
    • G01N33/204Structure thereof, e.g. crystal structure

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Medicinal Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Food Science & Technology (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Forging (AREA)

Abstract

The invention discloses a production line for metal wire processing, which relates to the technical field of metal wire processing and comprises the following steps: s1, feeding of metal wire stock: firstly, putting a metal wire blank to be processed on a feeding device, and S2, fixing the metal wire blank: clamping and fixing the metal wire blank conveyed to the feeding device through a clamping mechanism, and detecting the quality of the metal wire blank S3: detecting the appearance and the quality of the metal wire blank by using a detection device, and S4, conveying the blank: conveying water to the heating device through the conveying mechanism to heat the clamped metal wire blank, and S5, heating the blank: the blank conveyed into the heating device is heated, the heating temperature is uniform during heating, and the temperature stirring range is small. The invention avoids the condition of manual visual inspection, improves the detection precision, does not need to manually rotate the metal wire stock during detection, and saves manpower and material resources.

Description

Production line for metal wire processing
Technical Field
The invention relates to the technical field of metal wire processing, in particular to a production line for metal wire processing.
Background
A hot-rolled round steel and screw-thread steel under 10mm of straight diameter 5-4mm, supply the general name wire rod, the wire rod is rolled up and supplied by the coil machine mostly, so also known as the wire rod or wire rod, materials such as copper, aluminium, wire, etc. supplied with the same form are also referred to as wire rod, the wire rod (here refers to steel wire rod) is mainly used as the reinforcement and welded structure of the reinforced concrete or reprocessed (such as drawing wire, making order etc.) raw materials;
metal wire is when processing, need be through the material loading, the metal wire stock is processed into metal wire with flows such as heating and rolling, present metal wire stock needs to detect the quality and the outward appearance of stock when the material loading, and most be through artifical range estimation when current detection, and need artifical manual rotation metal wire stock when detecting, thereby lead to metal wire stock efficiency to reduce when detecting, and it is relatively poor to inspect the effect through the range estimation, some tiny problems are difficult to discover, thereby be not convenient for use, therefore, in order to solve this type of problem, we have proposed a metal wire processing and have used the production line.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a production line for processing a metal wire rod.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a production water line is used in wire rod processing, intelligence equipment production technology includes loading attachment, heating device, rolling device, detection device, conveying mechanism and clamping mechanism, and concrete step is as follows:
s1, feeding of metal wire stock: firstly, putting a metal wire blank to be processed on a feeding device;
s2, fixing the metal wire blank: clamping and fixing the metal wire stock conveyed to the feeding device through a clamping mechanism;
s3, detecting the quality of the metal wire blank: detecting the appearance and the quality of the metal wire stock by a detection device;
s4, conveying the blank: conveying the clamped metal wire stock into a heating device through a conveying mechanism for heating;
s5, heating the blank: heating the blank conveyed into the heating device, wherein the heating temperature is uniform during heating, and the temperature stirring range is small;
s6, rolling: and feeding the heated blank into a rolling device, and rolling and forming the blank when the blank passes through the rolling device.
Preferably, in step S2, the metal wire blank is conveyed to the feeding device, and is clamped by the clamping mechanism, so that the stability of the metal wire blank during conveying is strictly ensured, and the metal wire blank is fed into the heating device by the conveying mechanism.
Preferably, in step S3, when the appearance and the quality of the metal wire blank are detected, the detection device detects the metal wire blank, and the clamping mechanism drives the metal wire blank to rotate while detecting the metal wire blank, so that the metal wire blank can be loaded during detection, and each side of the metal wire blank can be detected during detection, so that the detection precision is high, and the required qualified metal wire blank can be selected.
Preferably, in the step S5, the detected metal wire blank is sent to a heating device to be heated, so that the blank is not distorted during heating and is not overheated and overburnt, and the temperature of the metal blank during heating is strictly ensured to be stabilized at 200-300 ℃.
Preferably, in the step S6, after the metal wire blank is heated, the metal wire blank is conveyed into a rolling device to roll the metal wire from the blank to a product, and during the rolling process, the metal wire blank is firstly subjected to rough rolling by the rolling device, the head and the tail are cut off after the rough rolling is completed, then medium rolling is performed, pre-finish rolling is performed, the head and the tail are cut off again after the pre-finish rolling, and finally, finish rolling is performed, so that the precision of the metal wire is ensured.
Preferably, including the loading attachment that is used for carrying the metal wire stock, loading attachment one side is provided with the heating device who is used for heating the stock, just one side of heating device is installed and is used for rolling fashioned rolling device with the stock, loading attachment's top is provided with the conveying mechanism who is used for carrying the metal wire stock, just conveying mechanism's inner wall is provided with the clamping mechanism who is used for pressing from both sides tight rotation metal wire stock, one side of loading attachment is provided with the detection device who is used for detecting metal wire stock outward appearance and quality.
Preferably, conveying mechanism includes the fixed plate, fixed plate and loading attachment fixed connection, just the fixed plate is symmetric distribution with loading attachment's axis, two be provided with the screw rod between the fixed plate, just first motor is installed to the one end of screw rod, another be connected with the slide bar between the fixed plate.
Preferably, a moving plate is slidably mounted between the sliding rod and the screw rod, and two ends of the moving plate are respectively sleeved on the sliding rod and the screw rod.
Preferably, the clamping mechanism comprises a second motor, the second motor is located on one side of the moving plate, a clamping plate is fixedly mounted at the output end of the second motor, and a clamping groove for placing the metal wire blank is formed in the inner wall of the clamping plate.
Preferably, the outer wall fixed mounting of cardboard has the fixed axle, just the outer wall of fixed axle is provided with splint, the bottom of splint is provided with the telescopic link, the telescopic link runs through in the fixed axle and with movable plate fixed connection.
Compared with the prior art, the invention has the beneficial effects that: through having set up conveying mechanism and clamping mechanism, during the use, put into conveying mechanism with the metal wire stock, it is tight with the metal wire stock clamp through clamping mechanism, later send into detection device department with the metal wire stock through conveying mechanism, rotate the metal wire stock through clamping mechanism, make detection device when detecting, the round of metal wire stock all can detect, the condition of artifical range estimation has been avoided, the precision of detection has been improved, and do not need artifical manual rotation metal wire stock when detecting, manpower and materials have been saved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the conveying mechanism of the present invention.
Fig. 3 is a schematic structural diagram of the clamping mechanism of the present invention.
FIG. 4 is a process flow diagram of the present invention.
Reference numbers in the figures: 1. a feeding device; 2. a heating device; 3. a rolling device; 4. a detection device; 5. a conveying mechanism; 501. a screw; 502. a fixing plate; 503. a first motor; 504. moving the plate; 505. a slide bar; 6. a clamping mechanism; 601. a second motor; 602. clamping a plate; 603. a card slot; 604. a splint; 605. a telescopic rod; 606. and fixing the shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1
Referring to fig. 4, the production line for processing the metal wire rods is characterized in that the intelligent assembling production process comprises a feeding device 1, a heating device 2, a rolling device 3, a detection device 4, a conveying mechanism 5 and a clamping mechanism 6, and the production line comprises the following specific steps:
s1, feeding of metal wire stock: firstly, a metal wire blank to be processed is put on a feeding device 1;
s2, fixing the metal wire blank: clamping and fixing the metal wire stock conveyed to the feeding device 1 through a clamping mechanism 6;
s3, detecting the quality of the metal wire blank: detecting the appearance and the quality of the metal wire stock by a detection device 4;
s4, conveying the blank: conveying water to the heating device 2 through the conveying mechanism 5 to heat the clamped metal wire blank;
s5, heating the blank: the blank conveyed into the heating device 2 is heated, the heating temperature is uniform during heating, and the temperature stirring range is small;
s6, rolling: feeding the heated blank into a rolling device 3, and rolling and forming the blank when the blank passes through the rolling device 3;
in the step S2, the metal wire blank is conveyed to the feeding device 1, and is clamped by the clamping mechanism 6, the stability of the metal wire blank during conveying is strictly ensured, and the metal wire blank is conveyed into the heating device 2 by the conveying mechanism 5, in the step S3, when the appearance and the quality of the metal wire blank are detected, the detection device 4 detects the metal wire blank, and the clamping mechanism 6 drives the metal wire blank to rotate while detecting, so that the metal wire blank can be loaded at 306 degrees during detection, each side of the metal wire blank can be detected strictly during detection, so that the detection precision is high, and the required qualified metal wire blank can be selected, in the step S5, the detected metal wire blank is conveyed into the heating device 2 to be heated, and the metal wire blank is not twisted during heating, in step S6, after the metal wire blank is heated, the metal wire blank is conveyed into a rolling device 3 to transfer the metal wire from the blank to a product, and in the rolling process, the metal wire blank is firstly rough rolled by the rolling device, the head and the tail are cut off after the rough rolling is finished, then medium rolling is performed, the pre-finish rolling is performed, the head and the tail are cut off again after the pre-finish rolling, and finally finish rolling is performed, so as to ensure the precision of the metal wire.
Example 2
As shown in fig. 1-3, a production line for metal wire processing includes a feeding device 1 for conveying a metal wire blank, a heating device 2 for heating the blank is disposed on one side of the feeding device 1, a rolling device 3 for roll-forming the blank is mounted on one side of the heating device 2, a conveying mechanism 5 for conveying the metal wire blank is disposed on the top end of the feeding device 1, a clamping mechanism 6 for clamping and rotating the metal wire blank is disposed on the inner wall of the conveying mechanism 5, and a detection device 4 for detecting the appearance and quality of the metal wire blank is disposed on one side of the feeding device 1.
As shown in fig. 1 and fig. 2, the conveying mechanism 5 includes a fixing plate 502, the fixing plate 502 is fixedly connected to the feeding device 1, the fixing plates 502 are symmetrically distributed on the central axis of the feeding device 1, a screw 501 is arranged between the two fixing plates 502, a first motor 503 is installed at one end of the screw 501, a slide bar 505 is connected between the other fixing plate 502, a moving plate 504 is slidably mounted between the sliding rod 505 and the screw 501, two ends of the moving plate 504 are respectively sleeved on the sliding rod 505 and the screw 501, the metal wire stock can be fed into the heating device 2 by the conveying mechanism 5, and the first motor 503 is started to drive the screw 501 to rotate, so that the moving plate 504 slides on the screw 501 and the slide bar 505, thereby drive clamping mechanism 6 and remove for the metal wire stock that clamping mechanism 6 presss from both sides tightly removes, thereby can send into the metal wire stock and heat in heating device 2.
As shown in fig. 2 and 3, the clamping mechanism 6 includes a second motor 601, the second motor 601 is located at one side of the moving plate 504, an output end of the second motor 601 is fixedly installed with a clamping plate 602, an inner wall of the clamping plate 602 is provided with a clamping groove 603 for placing a metal wire blank, an outer wall of the clamping plate 602 is fixedly installed with a fixing shaft 606, an outer wall of the fixing shaft 606 is provided with a clamping plate 604, a bottom end of the clamping plate 604 is provided with an expansion link 605, the expansion link 605 penetrates through the fixing shaft 606 and is fixedly connected with the moving plate 504, the metal wire blank can be clamped by the clamping mechanism 6, the expansion link 605 expands and contracts during clamping to change the position of the clamping plate 604, the distance between the clamping plates 604 can be adjusted by the size of the metal wire blank, and the second motor 601 can drive the clamping plate 602 to rotate the clamping plate 604, can drive the metal wire stock through splint 604 and rotate for the metal wire stock can omnidirectional detection when detecting, and when the metal wire stock when rotating, conveying mechanism 5 is stop work, and after the metal wire stock detects the completion, conveying mechanism 5 just started working.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. The utility model provides a production water line is used in wire rod processing, a serial communication port, intelligence equipment production technology includes loading attachment (1), heating device (2), rolling device (3), detection device (4), conveying mechanism (5) and clamping mechanism (6), and concrete step is as follows:
s1, feeding of metal wire stock: firstly, putting a metal wire blank to be processed on a feeding device (1);
s2, fixing the metal wire blank: clamping and fixing the metal wire stock conveyed to the feeding device (1) through a clamping mechanism (6);
s3, detecting the quality of the metal wire blank: detecting the appearance and the quality of the metal wire stock by a detection device (4);
s4, conveying the blank: conveying water to the heating device (2) through the conveying mechanism (5) to heat the clamped metal wire blank;
s5, heating the blank: the blank conveyed into the heating device (2) is heated, the heating temperature is uniform during heating, and the temperature stirring range is small;
s6, rolling: and feeding the heated blank into a rolling device (3), and rolling and forming the blank when the blank passes through the rolling device (3).
2. The production line for processing a metal wire rod as claimed in claim 1, wherein in the step S2, the metal wire rod blank is conveyed to the feeding device (1) and is clamped by the clamping mechanism (6), the stability of the metal wire rod blank during conveying is strictly ensured, and the metal wire rod blank is conveyed into the heating device (2) by the conveying mechanism (5).
3. The production line for processing metal wire rod as claimed in claim 1, wherein in the step S3, when the appearance and quality of the metal wire rod blank are detected, the detection device (4) detects the appearance and quality of the metal wire rod blank, and the clamping mechanism (6) drives the metal wire rod blank to rotate while detecting the appearance and quality of the metal wire rod blank, so that the metal wire rod blank can be loaded at 306 degrees during detection, each side of the metal wire rod blank can be detected during detection, and the detection precision is high, so as to select the qualified metal wire rod blank.
4. The production line as claimed in claim 1, wherein in step S5, the detected metal wire blank is fed into the heating device (2) to be heated, so that the blank is not distorted during heating and no overheating or overburning occurs, and the temperature of the metal blank during heating is strictly ensured to be stabilized at 200 ℃ to 300 ℃.
5. The production line for processing a metal wire rod as recited in claim 1, wherein in the step S6, after the metal wire rod blank is heated, the metal wire rod blank is conveyed into the rolling device (3) to move the metal wire rod from the blank to the product, and during the rolling process, the metal wire rod blank is firstly rough rolled by the rolling device, the head and the tail are cut off after the rough rolling is completed, then the medium rolling is performed, the pre-finish rolling is performed, the head and the tail are cut off again after the pre-finish rolling, and finally the finish rolling is performed, so that the precision of the metal wire rod is ensured.
6. The production line for processing the metal wire rod as recited in claim 1, characterized by comprising a feeding device (1) for conveying a metal wire rod blank, wherein a heating device (2) for heating the blank is arranged on one side of the feeding device (1), a rolling device (3) for roll forming the blank is installed on one side of the heating device (2), a conveying mechanism (5) for conveying the metal wire rod blank is arranged at the top end of the feeding device (1), a clamping mechanism (6) for clamping and rotating the metal wire rod blank is arranged on the inner wall of the conveying mechanism (5), and a detection device (4) for detecting the appearance and the quality of the metal wire rod blank is arranged on one side of the feeding device (1).
7. The production line for processing the metal wire according to claim 6, wherein the conveying mechanism (5) comprises fixing plates (502), the fixing plates (502) are fixedly connected with the feeding device (1), the fixing plates (502) are symmetrically distributed on a central axis of the feeding device (1), a screw (501) is arranged between the two fixing plates (502), a first motor (503) is installed at one end of the screw (501), and a sliding rod (505) is connected between the other fixing plates (502).
8. The production line for processing the metal wire according to claim 7, wherein a moving plate (504) is slidably mounted between the sliding rod (505) and the screw (501), and two ends of the moving plate (504) are respectively sleeved on the sliding rod (505) and the screw (501).
9. The production line for processing the metal wire according to claim 6, wherein the clamping mechanism (6) comprises a second motor (601), the second motor (601) is located at one side of the moving plate (504), a clamping plate (602) is fixedly installed at an output end of the second motor (601), and a clamping groove (603) for placing the metal wire blank is formed in an inner wall of the clamping plate (602).
10. The production line for processing the metal wire according to claim 9, wherein a fixed shaft (606) is fixedly installed on the outer wall of the clamping plate (602), a clamping plate (604) is arranged on the outer wall of the fixed shaft (606), a telescopic rod (605) is arranged at the bottom end of the clamping plate (604), and the telescopic rod (605) penetrates through the fixed shaft (606) and is fixedly connected with the moving plate (504).
CN202111529064.7A 2021-12-14 2021-12-14 Production line for metal wire processing Pending CN114178313A (en)

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Application Number Priority Date Filing Date Title
CN202111529064.7A CN114178313A (en) 2021-12-14 2021-12-14 Production line for metal wire processing

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Application Number Priority Date Filing Date Title
CN202111529064.7A CN114178313A (en) 2021-12-14 2021-12-14 Production line for metal wire processing

Publications (1)

Publication Number Publication Date
CN114178313A true CN114178313A (en) 2022-03-15

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Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003053402A (en) * 2001-08-14 2003-02-26 Daiwa Steel Corp Method and equipment for continuously rolling metallic material
CN105290106A (en) * 2015-11-30 2016-02-03 山东石横特钢集团有限公司 Low-temperature control rolling and splitting process method and device for ribbed steel bars
CN205967229U (en) * 2016-07-20 2017-02-22 天津市家新科技发展有限公司 Material feeding unit of metal wire cutting machine
CN108760882A (en) * 2018-05-29 2018-11-06 沈阳飞机工业(集团)有限公司 The multi-functional detection platform of aviation materials and its application method
CN111141545A (en) * 2020-01-06 2020-05-12 曾俊 Blank processing detects with picking up mechanism
CN211218053U (en) * 2019-09-17 2020-08-11 冷水江钢铁有限责任公司 Wire rod production system
CN111591741A (en) * 2020-07-12 2020-08-28 永旗农业科技发展(杭州)有限公司 Steel pipe nondestructive test feed arrangement
CN211413491U (en) * 2019-12-19 2020-09-04 吴江华坤电子有限公司 Special wire harness cutting equipment for assembling electronic components
CN111872469A (en) * 2020-09-04 2020-11-03 安徽万磁电子有限公司 Neodymium iron boron permanent magnet processing method convenient for feeding
CN212904859U (en) * 2020-08-13 2021-04-06 安徽汀阳电力设备有限公司 Nondestructive testing device for steel
CN214794408U (en) * 2021-02-01 2021-11-19 合肥江海检测科技有限公司 Steel pipe nondestructive test device

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003053402A (en) * 2001-08-14 2003-02-26 Daiwa Steel Corp Method and equipment for continuously rolling metallic material
CN105290106A (en) * 2015-11-30 2016-02-03 山东石横特钢集团有限公司 Low-temperature control rolling and splitting process method and device for ribbed steel bars
CN205967229U (en) * 2016-07-20 2017-02-22 天津市家新科技发展有限公司 Material feeding unit of metal wire cutting machine
CN108760882A (en) * 2018-05-29 2018-11-06 沈阳飞机工业(集团)有限公司 The multi-functional detection platform of aviation materials and its application method
CN211218053U (en) * 2019-09-17 2020-08-11 冷水江钢铁有限责任公司 Wire rod production system
CN211413491U (en) * 2019-12-19 2020-09-04 吴江华坤电子有限公司 Special wire harness cutting equipment for assembling electronic components
CN111141545A (en) * 2020-01-06 2020-05-12 曾俊 Blank processing detects with picking up mechanism
CN111591741A (en) * 2020-07-12 2020-08-28 永旗农业科技发展(杭州)有限公司 Steel pipe nondestructive test feed arrangement
CN212904859U (en) * 2020-08-13 2021-04-06 安徽汀阳电力设备有限公司 Nondestructive testing device for steel
CN111872469A (en) * 2020-09-04 2020-11-03 安徽万磁电子有限公司 Neodymium iron boron permanent magnet processing method convenient for feeding
CN214794408U (en) * 2021-02-01 2021-11-19 合肥江海检测科技有限公司 Steel pipe nondestructive test device

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