Die filling equipment for powder metallurgy
Technical Field
The invention relates to filling equipment, in particular to die filling equipment for powder metallurgy.
Background
Powder metallurgy is a process technology for manufacturing metal powder or metal powder serving as a raw material to manufacture metal materials, composite materials and various products through forming and sintering, belongs to a powder sintering technology because the powder metallurgy method is similar to the ceramic production and can also be used for preparing ceramic materials.
Therefore, according to the above situations, there is a need in the market to design a die filling apparatus for powder metallurgy, which can automatically fill, is simple to operate, and reduces the labor intensity of people.
Disclosure of Invention
The invention aims to provide the die filling equipment for powder metallurgy, which can automatically fill, is simple to operate and reduces the labor intensity of people, and can solve the defects that the manual filling method provided in the background technology increases the labor intensity of people, and the quality of a finished product is easily influenced because the powder compaction degree is different due to human factors.
The technical scheme is as follows: a die filling apparatus for powder metallurgy, comprising:
the feeding pipe is arranged on the base;
the base is provided with a first support frame;
the first support frame is provided with a rotating assembly;
the filling assembly is arranged among the base, the feeding pipe and the first support frame.
Advantageously, the rotating assembly comprises:
the button is arranged on the upper part of the first support frame;
the middle of the lower side of the first support frame is provided with a first speed reducing motor;
the middle of the upper side of the first support frame is rotatably provided with a first rotating shaft, and the bottom of the first rotating shaft is fixedly connected with an output shaft of the first speed reducing motor;
the upper side of the first rotating shaft is provided with a rotating rod;
the four sides of the rotating rod are provided with second support frames;
the mould has all been placed on four second support frames.
Advantageously, the filling assembly comprises:
the blanking frame is arranged between the base and the feeding pipe;
the base is provided with a second speed reducing motor;
the top of the first support frame is provided with a distance sensor;
the bottom of the second rotating shaft is fixedly connected with an output shaft of a second speed reducing motor;
and the second rotating shaft is provided with a helical blade.
Advantageously, a slug removing assembly is also included, the slug removing assembly comprising:
the funnel is arranged at the upper part of the first support frame;
the upper side of the funnel is provided with two first supporting rods;
the upper side of the first supporting rod on one side is rotatably provided with a third rotating shaft;
the third rotating shaft is provided with a roller;
the brush is arranged on the upper side of the first supporting rod on the other side.
Advantageously, a collecting assembly is also included, the collecting assembly comprising:
the base is provided with a feeding groove;
the base is provided with a second support rod which is positioned on one side of the feeding groove;
the top of the second supporting rod is provided with a supporting plate;
the middle of the top of the supporting plate is provided with a pressure sensor;
the base is provided with a limiting frame;
the base is provided with a first electric push rod;
the impact block is arranged on a piston rod of the first electric push rod and matched with the feeding groove;
a collecting frame is placed on the supporting plate.
Advantageously, an alarm assembly is also included, the alarm assembly comprising:
the funnel is provided with a buzzer;
the upper side of the feeding groove is provided with a second electric push rod;
the baffle is arranged on a piston rod of the second electric push rod and is connected with the feeding groove in a sliding mode.
Advantageously, a discharge assembly is also included, the discharge assembly comprising:
the base is provided with a third support frame;
the upper part of the first support frame is provided with a third electric push rod;
a piston rod of the third electric push rod is provided with a push block, and the push block is in contact with the die;
the clamping blocks are arranged on two sides of the upper part of the third support frame in a sliding mode and matched with the mold;
the telescopic assemblies are connected between the two sides of the upper part of the third support frame and the clamping blocks on the same side;
the wedge blocks are arranged at the bottoms of the two clamping blocks and matched with the mold.
The filling equipment is characterized by further comprising a control box, wherein the control box is mounted on the upper portion of the first support frame, a switching power supply, a control module and a power supply module are mounted in the control box, the switching power supply supplies power to the whole filling equipment, the output end of the switching power supply is electrically connected with the power supply module, the power supply module is connected with a power supply main switch through a circuit, and the control module is electrically connected with the power supply module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the button, the distance sensor, the pressure sensor and the buzzer are all electrically connected with the control module; the first gear motor, the second gear motor, the first electric push rod, the second electric push rod and the third electric push rod are all connected with the control module through the relay control module.
Compared with the prior art, the invention has the following advantages: 1. according to the invention, the first rotating shaft intermittently rotates ninety degrees counterclockwise to drive the rotating rod to intermittently rotate ninety degrees counterclockwise, so that the die intermittently rotates ninety degrees counterclockwise, the die intermittently receives materials, and the rotating effect can be realized;
2. the powder can be conveyed by rotating the helical blades for five seconds, so that the powder can fall on the die along the inclination radian of the feeding pipe, and the filling effect is realized;
3. the third rotating shaft is driven to rotate through the rotation of the roller, the powder on the die can be rolled through the rotation of the roller, when the powder on the die is in contact with the brush, the brush can brush off the redundant powder, and the objects fall off through the funnel, so that the effect of removing excess materials is achieved;
4. the impact block moves upwards to be in contact with the feeding groove, and the impact block can impact the feeding groove, so that powder falling on the feeding groove can better fall in the collecting frame, and the collecting effect is realized;
5. the buzzer buzzes for five seconds to remind people of processing the powder in the collecting frame, so that the alarm effect is realized;
6. the mold continues to move upwards to be in contact with the clamping blocks, so that the clamping blocks continue to move backwards, when the mold continues to move upwards and is not in contact with the clamping blocks, the telescopic assembly resets to drive the clamping blocks to move oppositely, the wedge blocks are driven to move oppositely, the clamping blocks move oppositely to clamp the mold, and the unloading effect is achieved.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a perspective view of the rotating assembly of the present invention.
Fig. 3 is a perspective view of a first portion of the fill assembly of the present invention.
Fig. 4 is a perspective view of a second portion of the fill assembly of the present invention.
Fig. 5 is a schematic perspective view of the residue removing assembly of the present invention.
Fig. 6 is a perspective view of a first portion of the collection assembly of the present invention.
Fig. 7 is a perspective view of a second portion of the collection assembly of the present invention.
Fig. 8 is a perspective view of the alarm assembly of the present invention.
Fig. 9 is an enlarged schematic view of the structure of the present invention a.
Fig. 10 is a perspective view of the discharge assembly of the present invention.
FIG. 11 is an enlarged schematic view of the present invention B.
FIG. 12 is a block circuit diagram of the present invention.
Fig. 13 is a schematic circuit diagram of the present invention.
Reference numbers in the drawings: 1. a base, 2, a feeding pipe, 3, a first support frame, 4, a control box, 5, a rotating component, 51, a button, 52, a first speed reducing motor, 53, a first rotating shaft, 54, a rotating rod, 55, a second support frame, 56, a mould, 6, a filling component, 61, a blanking frame, 62, a second speed reducing motor, 63, a distance sensor, 64, a second rotating shaft, 65, a helical blade, 7, a remainder removing component, 71, a funnel, 72, a first support rod, 73, a third rotating shaft, 74, a roller, 75, a brush, 8, a collecting component, 81, a feeding groove, 82, a second support rod, 83, a supporting plate, 84, a pressure sensor, 85, a limiting frame, 86, a first electric push rod, 87, a striking block, 88, a collecting frame, 9, an alarm component, 91, a buzzer, 92, a second electric push rod, 93, a baffle, 10, a discharging component, 101, a third support frame, 102. a third electric push rod 103, a push block 104, a telescopic assembly 105, a clamping block 106 and a wedge block.
Detailed Description
All of the features disclosed in this application, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations where mutually exclusive features and/or steps are present.
Any feature disclosed in this application (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
The technical solutions in the novel embodiments will be described clearly and completely with reference to fig. 1 to 13 in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 13, a die filling device for powder metallurgy comprises a base 1, a feeding pipe 2, a first support frame 3, a rotating assembly 5 and a filling assembly 6, wherein the feeding pipe 2 is arranged on the left side of the base 1, the first support frame 3 is arranged on the right side of the base 1, the rotating assembly 5 is arranged on the first support frame 3, and the filling assembly 6 is arranged among the base 1, the feeding pipe 2 and the first support frame 3.
Rotating assembly 5 is including button 51, first gear motor 52, first pivot 53, dwang 54, second support frame 55 and mould 56, first support frame 3 upper portion left side front side is equipped with button 51, install first gear motor 52 in the middle of the 3 downside of first support frame, the middle rotary type of 3 upside of first support frame is equipped with first pivot 53, first pivot 53 bottom and first gear motor 52's output shaft fixed connection, first pivot 53 upside is equipped with dwang 54, four sides all are equipped with second support frame 55 all around the dwang 54, mould 56 has all been placed on four second support frames 55.
Fill subassembly 6 including unloading frame 61, second gear motor 62, distance sensor 63, second pivot 64 and helical blade 65, be equipped with unloading frame 61 on the base 1 between left side and the conveying pipe 2, second gear motor 62 is installed on the left side on the base 1, first support frame 3 top left side is equipped with distance sensor 63, the inside rotary type of conveying pipe 2 is equipped with second pivot 64, second pivot 64 bottom and second gear motor 62's output shaft fixed connection, be equipped with helical blade 65 in the second pivot 64.
The residual material removing assembly 7 comprises a funnel 71, a first supporting rod 72, a third rotating shaft 73, a roller 74 and a brush 75, wherein the funnel 71 is arranged on the front side of the upper portion of the first supporting frame 3, two first supporting rods 72 are arranged on the upper side of the front portion of the funnel 71, the third rotating shaft 73 is rotatably arranged on the upper side of the first supporting rod 72 on the left side, the roller 74 is arranged on the third rotating shaft 73, and the brush 75 is arranged on the upper side of the first supporting rod 72 on the right side.
Still including collecting subassembly 8, collecting subassembly 8 is including chute feeder 81, second bracing piece 82, layer board 83, pressure sensor 84, spacing 85, first electric putter 86, striking piece 87 and collection frame 88, the front side is equipped with chute feeder 81 on the base 1, the front side is equipped with second bracing piece 82 on the base 1, second bracing piece 82 is located chute feeder 81 left side, second bracing piece 82 top is equipped with layer board 83, be equipped with pressure sensor 84 in the middle of layer board 83 top, the front side left part is equipped with spacing 85 on the base 1, the front side right part is equipped with first electric putter 86 on the base 1, be equipped with striking piece 87 on first electric putter 86's the piston rod, striking piece 87 and chute feeder 81 cooperation, collection frame 88 has been placed on the layer board 83.
Still including warning subassembly 9, warning subassembly 9 is equipped with bee calling organ 91 including bee calling organ 91, second electric putter 92 and baffle 93, funnel 71 front side, and second electric putter 92 is installed to the upper left side of chute 81, is equipped with baffle 93 on the piston rod of second electric putter 92, baffle 93 and chute 81 sliding type connection.
Also comprises a discharging component 10, the discharging component 10 comprises a third supporting frame 101, a third electric push rod 102 and a push block 103, telescopic assembly 104, press from both sides tight piece 105 and wedge 106, the right side is equipped with third support frame 101 on the base 1, third electric putter 102 is installed on first support frame 3 upper portion right side, be equipped with ejector pad 103 on the piston rod of third electric putter 102, ejector pad 103 and mould 56 contact, third support frame 101 upper portion both sides are all slided type and are equipped with tight piece 105, press from both sides tight piece 105 and mould 56 cooperation, be connected with telescopic assembly 104 between tight piece 105 of both sides and homonymy around third support frame 101 upper portion, telescopic assembly 104 comprises a telescopic link and a spring, around having the spring on the telescopic link, the spring both ends are connected respectively on third support frame 101 and tight piece 105, two press from both sides tight piece 105 bottoms all are equipped with wedge 106, wedge 106 and mould 56 cooperation.
The filling equipment is characterized by further comprising a control box 4, the control box 4 is installed on the left front side of the upper portion of the first support frame 3, a switching power supply, a control module and a power supply module are installed in the control box 4, the switching power supply supplies power to the whole filling equipment, the output end of the switching power supply is electrically connected with the power supply module, a power supply main switch is connected to the power supply module through a circuit, and the control module is electrically connected with the power supply module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the button 51, the distance sensor 63, the pressure sensor 84 and the buzzer 91 are electrically connected with the control module; the first gear motor 52, the second gear motor 62, the first electric push rod 86, the second electric push rod 92 and the third electric push rod 102 are all connected with the control module through the relay control module.
When people need to fill with metallurgical powder, the die filling equipment for powder metallurgy can be used, firstly, people need to press a power supply main switch to electrify the equipment, then, the metallurgical powder can be poured onto the filling assembly 6, the rotating assembly 5 component is pressed, the rotating assembly 5 component sends a signal, the control module receives the signal and then controls the rotating assembly 5 to intermittently operate, when the filling assembly 6 component detects that the distance between the filling assembly 6 component and the rotating assembly 5 is consistent with the distance value in the control module, the control module controls the filling assembly 6 to operate, so that the powder can fall onto the rotating assembly 5 component through the feeding pipe 2, then, people can manually press the power supply main switch to cut off the equipment, and simultaneously, the control module controls the rotating assembly 5 to stop operating, and then controls the filling assembly 6 to stop operating.
One can manually press the button 51, the button 51 sends a signal, the control module receives the signal and controls the output shaft of the first speed reduction motor 52 to intermittently rotate ninety degrees counterclockwise, so as to drive the first rotating shaft 53 to intermittently rotate ninety degrees counterclockwise, and in turn, the rotating rod 54, is caused to intermittently rotate ninety degrees counterclockwise, such that the die 56 is intermittently rotated ninety degrees counterclockwise, the effect of rotation can be achieved, when the output shaft of the first reduction motor 52 intermittently rotates counterclockwise by ninety degrees, the control module controls the output shaft of the first speed reducing motor 52 to intermittently stop for ten seconds, within ten seconds, the die 56 can receive the powder falling from the feeding pipe 2, and after ten seconds, the control module controls the output shaft of the first reduction motor 52 to continue rotating ninety degrees counterclockwise, when one powers off the device, the control module simultaneously controls the output shaft of the first reduction motor 52 to stop working.
One can pour metallurgical powder into the blanking frame 61, so that the powder can fall into the feeding pipe 2 through the blanking frame 61, when the distance sensor 63 detects that the distance between the rotating rod 54 and the distance sensor 63 is consistent with the distance value in the control module, the control module controls the output shaft of the second speed reducing motor 62 to rotate for five seconds, so as to drive the second rotating shaft 64 to rotate for five seconds, further drive the helical blade 65 to rotate for five seconds, when the helical blade 65 rotates for five seconds, the powder can be transmitted, so that the powder can fall onto the die 56 along the inclination radian of the feeding pipe 2, after five seconds, the control module controls the output shaft of the second speed reducing motor 62 to stop working, when the distance sensor 63 detects that the distance between the rotating rod 54 and the distance sensor 63 is consistent with the distance value in the control module again, the distance sensor 63 sends a signal again, after the control module receives the signal, the control module controls the output shaft of the second speed reducing motor 62 to continue to rotate for five seconds, the powder can be pushed out again, and the powder can be pushed out intermittently in such a circulating mode.
When the die 56 intermittently rotates counterclockwise by ninety degrees, the powder on the die 56 contacts the roller 74, the roller 74 rotates to drive the third rotating shaft 73 to rotate, the roller 74 rotates to flatten the powder on the die 56, when the powder on the die 56 contacts the brush 75, the brush 75 can brush off the redundant powder and drop the objects through the funnel 71, when the powder on the die 56 does not contact the roller 74, the roller 74 stops rotating to drive the third rotating shaft 73 to stop rotating, and if the powder on the die 56 does not contact the brush 75, the brush 75 stops rotating.
After people place collection frame 88 on layer board 83, when pressure sensor 84 detects that the gravity on layer board 83 is consistent with the pressure value in the control module, control module control first electric putter 86's piston rod extension motion three seconds, thereby drive striking block 87 upward movement three seconds, when striking block 87 upward movement and chute feeder 81 contact, striking block 87 can strike chute feeder 81, make the powder that drops on chute feeder 81 can be better drop in collection frame 88, after three seconds, control module control first electric putter 86's piston rod shortens the motion three seconds, thereby drive striking block 87 downward movement three seconds, after three seconds, control module continues to control first electric putter 86's piston rod extension motion three seconds, so circulate, until people close the power master switch.
When the pressure sensor 84 detects that the weight of the collecting frame 88 reaches a preset value in the control module, the control module controls the buzzer 91 to sound for five seconds, the control module controls the piston rod of the second electric push rod 92 to extend to the maximum position, the buzzer 91 sounds for five seconds to remind people of needing to process the powder in the collecting frame 88 to achieve an alarm effect, after five seconds, the control module controls the buzzer 91 to stop working, when the piston rod of the second electric push rod 92 extends to the maximum position, the piston rod of the second electric push rod 92 drives the baffle 93 to move downwards to the maximum position, the discharge hole of the feeding groove 81 can be blocked to prevent the powder from continuously falling, after the piston rod of the second electric push rod 92 extends to the maximum position, the control module controls the piston rod of the second electric push rod 92 to stand still for one minute, so that the people can conveniently replace the collecting frame 88, after one minute, the control module controls the piston rod of the second electric push rod 92 to be shortened to the minimum position, so as to drive the baffle 93 to move upwards to the minimum position, the discharge hole of the feeding groove 81 can be opened, and after the piston rod of the second electric push rod 92 is shortened to the minimum position, the control module controls the piston rod of the second electric push rod 92 to stop working.
When the control module controls the output shaft of the first speed reducing motor 52 to intermittently stop for ten seconds, the control module simultaneously controls the piston rod of the third electric push rod 102 to extend for five seconds to the maximum position, so as to drive the push block 103 to move upwards to the maximum position, so as to drive the mold 56 to move upwards, when the mold 56 moves upwards to contact with the wedge block 106, the wedge block 106 moves backwards, so as to drive the clamping block 105 to operate backwards, the telescopic assembly 104 is compressed, when the mold 56 continues to move upwards to contact with the clamping block 105, the clamping block 105 continues to move backwards, when the mold 56 continues to move upwards to be not in contact with the clamping block 105, as the telescopic assembly 104 resets to drive the clamping block 105 to move oppositely, so as to drive the wedge block 106 to move oppositely, the clamping block 105 moves oppositely to clamp the mold 56, after five seconds, the control module controls the piston rod of the third electric push rod 102 to shorten for five seconds to the minimum position, thereby drive ejector pad 103 and move down five seconds to minimum position, after the piston rod of third electric putter 102 shortens to minimum position, control module control third electric putter 102's piston rod stop work, people can take away the mould 56 that is located on clamping block 105 afterwards.
The above description is only an example of the present invention and is not intended to limit the present invention. All equivalents which come within the spirit of the invention are therefore intended to be embraced therein. Details not described herein are well within the skill of those in the art.