CN114103065A - Continuous bottle discharging device, bottle blowing machine and bottle blowing and filling all-in-one machine - Google Patents

Continuous bottle discharging device, bottle blowing machine and bottle blowing and filling all-in-one machine Download PDF

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Publication number
CN114103065A
CN114103065A CN202111322271.5A CN202111322271A CN114103065A CN 114103065 A CN114103065 A CN 114103065A CN 202111322271 A CN202111322271 A CN 202111322271A CN 114103065 A CN114103065 A CN 114103065A
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CN
China
Prior art keywords
bottle
clamping
track
continuous
bottles
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Granted
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CN202111322271.5A
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Chinese (zh)
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CN114103065B (en
Inventor
李立基
雷甜
刘阳坚
杨玲
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Guozhu Plastic & Rubber Co ltd Fogang County
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Guozhu Plastic & Rubber Co ltd Fogang County
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Priority to CN202111322271.5A priority Critical patent/CN114103065B/en
Publication of CN114103065A publication Critical patent/CN114103065A/en
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Publication of CN114103065B publication Critical patent/CN114103065B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/24Devices for supporting or handling bottles

Abstract

The invention relates to the technical field of plastic bottle production, in particular to a continuous bottle discharging device, a bottle blowing machine and a bottle blowing and filling integrated machine. The continuous bottle discharging device comprises: go out bottle delivery track, go out bottle delivery track including the straight line track and the curve track that set gradually, set up go out a plurality of seats that heat on the bottle delivery track, be located a bottle delivery track's a curved track's a side thumb wheel, be located a bottle clamping device of a bottle delivery track's a curved track's opposite side, bottle clamping device includes the rotary disk, and follows a plurality of clamps that the circumference was evenly set up are followed to the rotary disk upper surface press from both sides and get the mechanism, bottle clamping device is used for pressing from both sides in succession and gets to be located on the curve track bottle on the seat that heats. The invention completely adopts a mechanical mode to operate, can realize stable and high-speed continuous bottle discharge and has obvious cost advantage.

Description

Continuous bottle discharging device, bottle blowing machine and bottle blowing and filling all-in-one machine
Technical Field
The invention belongs to the technical field of plastic bottle production, and particularly relates to a continuous bottle discharging device, a bottle blowing machine and a bottle blowing and filling integrated machine.
Background
After the bottle is blown, the blown bottle needs to be taken away from a mold or a heating seat by a manipulator, the manipulator directly takes the bottle from the mold, the manipulator needs to be provided with a bottle clamping mechanism and moves in a translation mode along the direction of a mold frame, the contained movement is more, the bottle can be completed in a short time, and the bottle blowing is generally completed in a pneumatic or electric mode. The pneumatic clamp has high requirements on mechanical stability and speed, can only be used for a bottle blowing machine with a heating machine and a bottle blowing machine which are separated, has great limitation, has higher noise, needs additional pneumatic equipment such as an air compressor, an air cylinder and the like, and invisibly increases the cost.
In addition, the linear bottle blowing machine is intermittently bottle blowing and conveying, a plurality of bottle blanks are formed into a group by a conveyor belt and then sent to a bottle blowing unit for forming, and then the next group of bottle blanks are sent to the bottle blowing unit for bottle blowing and forming, so that formed bottles from the linear bottle blowing machine are also distributed on the conveyor belt in a multi-group interval mode, the filling machine is in continuous rotating operation, the bottles entering the filling machine are required to be arranged and conveyed at equal intervals, and the perfect connection of the conveying between the linear bottle blowing machine and the filling machine is a difficult problem. It is common in the market that after the bottle is blown to the straight line bottle blowing machine, transport the wind channel through a bottle manipulator, be connected with the liquid filling machine, this kind of mechanism productivity is not high, and the problem of card bottle appears easily, and the bottle moves forward in the wind channel, and the easy fish tail of bottle influences the quality of product, and the wind channel send a bottle area big, and the wind channel has longer buffer just can guarantee basic operation.
Disclosure of Invention
In view of the above problems, the present invention provides, in one aspect, a continuous bottle discharging device, including: the bottle discharging conveying track comprises a linear track and a curve track which are arranged in sequence, and the linear track is used for conveying bottles formed by bottle blowing in a first conveying state; the heating seats are arranged on the bottle discharging conveying rails and used for supporting the bottles to move on the bottle discharging conveying rails; the poking wheel is positioned on one side of the curve track and used for adjusting the heating seat and the bottles to move along the curve track in a second conveying state; the bottle clamping device is positioned on the other side of the curved track and comprises a rotating disk and a plurality of clamping mechanisms uniformly arranged along the circumference of the upper surface of the rotating disk, and the bottle clamping device is used for continuously clamping bottles on the heating seat on the curved track; wherein the first conveyance state is intermittent conveyance alternately operating at a first speed and stopped, and the second conveyance state is continuous conveyance operating at a second speed.
Preferably, the poking wheel comprises a plurality of poking teeth which are uniformly distributed along the circumference, a bottle containing groove is formed between every two adjacent poking teeth, and any bottle containing groove is used for containing at least one bottle.
Preferably, the curved track comprises a first curved section and a second curved section, a bottle clamping station is arranged at the joint of the first curved section and the second curved section, the bottle clamping station is located on a line connecting the circle centers of the dial wheel and the rotating disc, the circle center corresponding to the first curved section coincides with the circle center of the dial wheel, and the circle center corresponding to the second curved section coincides with the circle center of the rotating disc.
Preferably, the bottle clamping device further comprises an annular slide rail positioned below the rotating disc, wherein the annular slide rail comprises a plane area and a convex area, and a transition area positioned between the plane area and the convex area; the convex area and the transition area are positioned at the position of the annular slide rail corresponding to the second curve section; a plurality of mounting holes are uniformly distributed on the rotating disc along the circumference; the clamping mechanism comprises a mechanical clamping hand, a sliding rod and a sliding wheel, one end of the sliding rod is fixedly connected with the mechanical clamping hand, and the other end of the sliding rod is connected with the sliding wheel; the sliding rod is slidably mounted in the mounting hole, and the sliding wheel slides on the annular sliding rail.
Preferably, an opening and closing mechanism is further arranged above the rotating disc and comprises a push rod fixedly arranged, and a first abutting block and a second abutting block which are located at two ends of the push rod and are abutted to the clamping mechanism respectively so as to open the mechanical clamping hand of the clamping mechanism.
Preferably, the mechanical tong includes the tong base, and install in first clamping jaw and second clamping jaw on the tong base, first clamping jaw with the second clamping jaw rotates around a round pin axle respectively, the tail end of first clamping jaw with the tail end of second clamping jaw is through a spring coupling, the tail end of first clamping jaw still includes a clamping jaw linking arm, the clamping jaw linking arm is installed and is supported the head, first support piece or second support the piece and contradict through the activity the head is in order to open first clamping jaw with the second clamping jaw.
Preferably, the bottle discharging conveying track comprises a conveying belt and side walls positioned on two sides of the conveying belt; wherein the surface friction coefficient of the conveyor belt located in the first curved section is lower than the surface friction coefficients of the conveyor belts of the linear track and the second curved section.
Preferably, a plurality of vent holes are formed in the side wall, close to one side of the thumb wheel, of the first curve section, and the vent holes are communicated with a compressed air source.
On the other hand, the invention also provides a bottle blowing machine for continuously discharging bottles, which comprises:
the rotary rail, the bottle blowing and forming device and any one of the continuous bottle discharging devices are positioned on the workbench; wherein the conveyor belt passes through the bottle blowing forming device; and the bottle discharging conveying track of the continuous bottle discharging device is reused as one part of the rotary track.
In another aspect, the present invention further provides a bottle blowing and filling integrated machine, which includes:
the bottle blowing machine capable of discharging bottles continuously and the filling machine comprise a rotary bottle taking device and a filling device, wherein the rotary bottle taking device is used for continuously clamping bottles on the bottle clamping device, and the filling device is used for filling liquid into the bottles on the rotary bottle taking device.
The invention has the beneficial effects that:
1. the bottle discharging mechanism can convert intermittently conveyed bottles discharged from a linear bottle blowing machine into continuous high-speed bottles, can be in one-to-one butt joint with an external filling machine, is favorable for realizing integrated operation of bottle blowing and filling, does not need to be provided with a traditional pneumatic operation mode, has small occupied area, is more stable, has higher response speed, lower noise and operation cost, and is more energy-saving and environment-friendly.
2. Through setting up the curve track including first curve section and second curve section, can guarantee that the thumb wheel adjusts the bottle from first transport state into the second transport state rapidly, avoid the plastic bottle of straight line track department to pile up, realize high-efficient quick play bottle under the condition of practicing thrift area, the second curve section can make in step with the rotary disk that the clamp is got the mechanism and is had sufficient time to promote the plastic bottle and break away from the seat that heats, avoids the centre gripping unstability and leads to the trouble to appear.
3. Each group of clamping mechanism and the shaping plastic bottle are got bottle work through the mode of butt joint one by one, at first utilize the mechanism that opens and shuts to make to press from both sides two sets of clamping jaws of getting the mechanism and open, thumb wheel and rotary disk rotate with the angular velocity that suits, the thumb wheel of being convenient for drives the bottle and gets the mechanism butt joint with pressing from both sides, interference or fish tail bottle when effectively avoiding moving, shaping plastic bottle is carried to two sets of clamping jaws, then the bellying through annular slide rail will be got the mechanism jack-up of pressing from both sides, make the shaping plastic bottle break away from the seat that heats, it adopts mechanical system operation completely to go out the bottle action, can be stable, fast-speed realization goes out the bottle.
4. Through handling the conveyer belt surface to first curve section, reduce coefficient of friction, make the seat that heats reduce through the frictional force between first curve section time and the conveyer belt, lead to falling the bottle because of the speed is inconsistent when avoiding the thumb wheel to rotate, simultaneously, under the effect of the compressed air in centrifugal force and ventilation hole, the seat that heats and the plastic bottle that bears can be more partial to press from both sides the one side at mechanism place, guarantee the clamping jaw at the firm plastic bottle that presss from both sides of clamp bottle station department, realize stable, accurate butt joint.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and those skilled in the art can also obtain other drawings according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a bottle blowing machine according to an embodiment of the invention;
FIG. 2 is a schematic top view of a bottle blowing and filling machine according to an embodiment of the invention;
FIG. 3 is a schematic structural view of the continuous bottle discharging device shown in part B of FIG. 2;
FIG. 4 shows a schematic view of a connection of a warming seat and an out-bottle conveying track according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a bottle gripping device according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of an annular slide rail according to an embodiment of the invention;
fig. 7 is a schematic structural view showing a gripping mechanism according to an embodiment of the present invention;
FIG. 8 illustrates a connection diagram of a mechanical gripper according to an embodiment of the present invention;
fig. 9 shows a schematic structural diagram of the opening and closing mechanism according to the embodiment of the invention.
In the figure: 10. a bottle blowing machine; 20. a canning machine; 21. rotating the bottle taking device; 22. a filling device; 100. a work table; 200. compressing a gas source; 300. a revolving track; 400. a bottle blowing and forming device; 500. a continuous bottle discharging device; 510. a bottle discharging conveying track; 5101. a conveyor belt; 5102. a side wall; 5103. a vent hole; 511. a linear track; 512. a curved track; 513. a first curve segment; 514. a second curve segment; 520. a heating seat; 530. a thumb wheel; 531. shifting teeth; 532. a bottle containing groove; 540. a bottle clamping device; 541. rotating the disc; 542. a gripping mechanism; 5421. a mechanical gripper; 5422. a slide bar; 5423. a sliding wheel; 5424. a gripper base; 5425. a first jaw; 5426. a second jaw; 5427. a spring; 5428. a clamping jaw connecting arm; 5429. abutting against the head; 543. an annular slide rail; 5431. a planar area; 5432. a raised region; 5433. a transition zone; 544. an opening and closing mechanism; 5441. a top rod; 5442. a first resisting block; 5443 second block.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the bottle blowing machine 10 according to one embodiment of the present invention includes a workbench 100, a compressed air source 200, a rotary rail 300, a bottle blowing device 400, and a continuous bottle discharging device 500. Illustratively, as shown in fig. 1 and 2, a compressed air source 200, a rotary rail 300, a bottle blowing and forming device 400 and a continuous bottle discharging device 500 are all mounted on the workbench 100.
The bottle blowing forming device 400 is installed at a bottle blowing station of the workbench 100, and the rotary rail 300 penetrates through an inner cavity of the bottle blowing forming device 400. The bottle blowing device 400 is used for making plastic bottle blanks into finished plastic bottles.
The continuous bottle discharging device 500 is installed at a bottle discharging station of the workbench 100 and is used for continuously discharging the molded plastic bottles.
The rotary rail 300 is used for conveying bottle blanks to a bottle blowing station to realize bottle blowing molding, and then conveying molded plastic bottles to a bottle discharging station to be clamped by the continuous bottle discharging device 500 to realize continuous bottle discharging.
A compressed air source 200 is arranged below the workbench 100, and an output end of the compressed air source 200 is communicated with an inner cavity of the bottle blowing forming device 400 and is used for providing compressed air to the inner cavity of the bottle blowing forming device 400.
In some embodiments, as shown in fig. 3, the continuous bottle discharging device 500 includes: a bottle outlet conveying track 510, a warming seat 520, a dial wheel 530 and a bottle clamping device 540.
The bottle outlet conveying track 510 comprises a linear track 511 and a curved track 512 which are sequentially arranged, wherein the linear track 511 is used for conveying bottles formed by bottle blowing from the bottle blowing and forming device 400 in a first conveying state; wherein the first conveyance state is intermittent conveyance alternately operating at a first speed and stopped. A plurality of warming seats 520 arranged on the bottle outlet conveying track 510 and used for supporting bottles to move on the bottle outlet conveying track 510; a thumb wheel 530 located on one side of the curved track 512 for adjusting the warming seat and the bottles to move along the curved track in a second conveying state; the second conveyance state is a continuous conveyance that operates at a second speed. The bottle clamping device 540 is positioned at the other side of the curved track 512, the bottle clamping device 540 comprises a rotating disk 541 and a plurality of clamping mechanisms 542 uniformly arranged along the circumference of the upper surface of the rotating disk, and the plurality of clamping mechanisms 542 of the bottle clamping device 540 sequentially and continuously clamp the bottles on the heating seat 520 positioned on the curved track 512 along with the rotation of the rotating disk 541.
The bottle blowing forming device 400 adopts a linear bottle blowing machine for batch bottle blowing, a plurality of bottle blanks can be arranged into a group for bottle blowing forming at one time, a heating seat for supporting the bottle blanks is used for heating and insulating the bottle blanks during bottle blowing, a conveying rail is required to be kept in a stop state during bottle blowing, after the bottle blowing is completed, the conveying rail is operated at a preset conveying speed again, and a finished product plastic bottle is moved out of an inner cavity of the bottle blowing forming device 400 and simultaneously a next group of bottle blanks is moved in. Therefore, the linear track 511 of the bottle discharging conveying track 510 is intermittently conveyed at the first speed and stopped alternately.
In order to match the requirement of continuous bottle supply for filling, the rotating speed of the dial wheel 530 is controlled, the heating seat and the plastic bottles are adjusted from a first conveying state to a second conveying state when entering the conveying curve track 512, namely, the intermittent conveying state is converted into a uniform-speed advancing state consistent with the rotating speed of the dial wheel 530, and the rotating angular speed of the dial wheel 530 is matched with the rotating angular speed of the rotating disc 541, so that the running speed of the heating seat between the rotating disc and the dial wheel is the same as the linear speed of the periphery of the rotating disc, and the heating seat can be synchronized with the rotating speed of the rotating disc so as to be accurately butted with the clamping mechanism 542 on the rotating disc. The specific rotation angular velocity of the thumb wheel and the rotating disc can be calculated according to the circumferential radius of the thumb wheel and the rotating disc and the number of the clamping mechanisms on the rotating disc.
The curve track 512 is used as a conveying state adjusting area of the heating seat and the plastic bottles, the whole length of the device can be reduced while more bottles are contained in the curve track, the plastic bottles and the heating seat are adjusted while leaving the linear track 511 under the action of the shifting wheel 530, congestion and collision of the plastic bottles at the linear track due to adjustment of the running speed are avoided, meanwhile, the rotating speeds of the rotating disc and the shifting wheel are synchronously adjusted in combination with the running speed of the linear track, the multiple groups of plastic bottles conveyed at intervals can be guaranteed to be discharged continuously, at high speed and uniformly, the linear track with overlong length is not needed to be arranged to contain redundant bottles, the occupied area of the whole device is reduced, and the conveying efficiency is improved.
In some embodiments, the dial wheel 530 includes a plurality of circumferentially and uniformly distributed dial teeth 531, and a bottle containing slot 532 is formed between two adjacent dial teeth 531, and any bottle containing slot is used for containing at least one bottle. In order to avoid collision caused by bottle stacking on the linear track and failure in gripping caused by misalignment of the plastic bottle and the gripping mechanism on the rotating disk, it is preferable that each bottle containing groove 532 contains 2-4 bottles, and in this embodiment, it is preferable that each bottle containing groove 532 contains 3 bottles.
The shifting teeth 531 act on the heating base during rotation to adjust the running speed of the heating base, so that the heating base and the plastic bottles carried by the heating base are consistent with the rotating speed of the shifting wheel.
In some embodiments, the curved track 512 includes a first curved section 513 and a second curved section 514 sequentially arranged along the conveying direction, and a joint of the first curved section and the second curved section is a bottle clamping station, wherein the bottle clamping station is located on a line connecting the circle centers of the dial wheel and the rotating disc 541, the circle center corresponding to the first curved section 513 coincides with the circle center of the dial wheel 530, and the circle center corresponding to the second curved section 514 coincides with the circle center of the rotating disc. In this embodiment, the linear speed of the wheel 530 and the rotating disk 541 at the bottle clamping station is the same.
The first curve section 513 is an adjustment section for mainly adjusting the operation speed of the heating seat and the plastic bottle, and the second curve section 514 is a following section for mainly facilitating the separation of the heating seat and the plastic bottle. The plastic bottle is through the speed adjustment of operation when first curve section 513 for unanimous with the rotational speed of rotary disk, when treating to press from both sides and getting the station, it presss from both sides and gets the mechanism and carry to get, and still keep the synchronous motion of relative stillness when passing through the second curve section, simultaneously the plastic bottle separates with the seat that heats, set up the centre of a circle of second curve section here to coincide with the centre of a circle of rotary disk, make the separation of plastic bottle and the seat that heats have sufficient time, just so can further improve the speed of going out the bottle in succession, separate the untimely card shell phenomenon that appears when avoiding the rotational speed too fast, lead to producing the line and shut down or even break down.
In some embodiments, the bottle gripper 540 further comprises an annular slide 543 located below the rotary disk 541, referring to fig. 5 and 6, the annular slide comprising a planar section 5431 and a raised section 5432, and a transition section 5433 located between the planar section and the raised section; the raised area 5432 is located at a position of the annular rail corresponding to the second curved section 514; a plurality of mounting holes are uniformly distributed on the rotating disc 541 along the circumference; the clamping mechanism 542 comprises a mechanical clamping hand 5421, a sliding rod 5422 and a sliding wheel 5423, wherein one end of the sliding rod 5422 is fixedly connected with the mechanical clamping hand 5421, and the other end of the sliding rod 5423 is connected with the sliding wheel 5423; the sliding rod 5422 is slidably mounted in the mounting hole, and the sliding wheel 5423 slides on the annular slide rail 543.
The height of the raised area 5432 is higher than that of the plane area 5431, the sliding wheel 5423 slides on the annular slide rail 543, and when passing through the transition area 5433 and the raised area 5432, the sliding rod 5422 and the mechanical gripper 5421 at the top end thereof are lifted upwards together with the change of the heights of the transition area 5433 and the raised area 5432, so that when the mechanical gripper 5421 grips the plastic bottle mouth, the plastic bottle can be lifted upwards together, and the raised area 5432 and the transition area 5433 are located at the position of the annular slide rail corresponding to the second curve section 514, that is, the angle range of the raised area 5432 and the transition area 5433 relative to the center of the rotating disk falls within the angle range of the second curve section 514 relative to the center of the rotating disk; particularly, the intersection point of the transition area 5433 and the plane area 5431 is the position of the clamping station, that is, the transition area 5433 and the convex area 5432 are located behind the clamping station, so that the mechanical gripper grips the bottle mouth of the plastic bottle on the heating seat when passing through the clamping station, and then gradually lifts the mechanical gripper and the plastic bottle upwards along with the increase of the height of the annular slide rail, so that the plastic bottle and the heating seat are separated in the rotating process, and the plastic bottle and the heating seat are kept relatively still and operation dislocation cannot occur due to the fact that the curvature of the second curve section is consistent with that of the rotating disc and the operation speed is also consistent.
In some embodiments, an opening and closing mechanism 544 is further disposed above the rotating disc 541, as shown in fig. 5 and 9, the opening and closing mechanism 544 is fixedly connected to the workbench through a bracket, the opening and closing mechanism 544 includes a top rod 5441, and a first abutting block 5442 and a second abutting block 5443 located at two ends of the top rod 5441, and the first abutting block 5442 and the second abutting block 5443 respectively abut against the clamping mechanism 542 to open the mechanical gripper 5421 of the clamping mechanism 542.
Particularly, the action ends of the first abutting block 5442 and the second abutting block 5443, which are far away from the top rod 5441, are in a gradual curve with one side higher and the other side lower, and the distance from any point on the action ends to the center of the rotating disk gradually increases along the rotating direction of the rotating disk. Thus, the mechanical gripper 5421 can be opened and closed by the action end of the first abutting block 5442 or the second abutting block 5443 when rotating along with the rotating disk. The first abutting block 5442 is disposed on the rotating disc 541 at a position corresponding to the bottle clamping station, and particularly, a farthest end of an acting end of the first abutting block 5442 is aligned to the bottle clamping station, and the second abutting block 5443 may be used to open two jaws of a mechanical gripper when the mechanical gripper is separated from a plastic bottle.
In some embodiments, referring to fig. 7 and 8, the mechanical gripper 5421 includes a gripper base 5424, and a first gripper 5425 and a second gripper 5426 mounted on the gripper base, the first gripper 5425 and the second gripper 5426 respectively rotate around a pin, a tail end of the first gripper is connected to a tail end of the second gripper through a spring 5427, the tail end of the first gripper 5425 further includes a gripper connecting arm 5428, the gripper connecting arm 5428 is mounted with a butt 5429, and the first butt block or the second butt block movably butts against the butt to open the first gripper 5426 and the second gripper 5427.
As shown in fig. 2 and 5, the action ends of the first abutting block 5442 or the second abutting block 5443 of the opening and closing mechanism 544 abut against the abutting head 5429, and the action ends drive the abutting head 5429 to move away from the center of the rotating disc 541 along with the rotation of the rotating disc 541, so that the first clamping jaw 5426 and/or the second clamping jaw 5427 of the clamping mechanism rotate around the pin shaft to open the opening angle between the two clamping jaws, wherein when the clamping mechanism moves to the clamping station, the opening angle between the two clamping jaws reaches the maximum, the poking wheel just drives the warming seat to move the bottle just within the opening angle between the two clamping jaws, and after the abutting head 5429 leaves the position of the action end along with the further rotation of the rotating disc 541, under the action of the spring 5427, the first clamping jaw 5426 and the second clamping jaw 5427 are closed to clamp the bottle mouth of the plastic bottle, after the two sets of clamping jaws clamp the mouth of a formed plastic bottle, the sliding wheel 5423 below the mechanical clamping hand 5421 just moves from the plane area 5431 to the transition area 5433, and the mechanical clamping hand clamps the plastic bottle and lifts upwards along with the gradual increase of the surface height of the transition area 5433 until reaching the convex area 5432, so that the plastic bottle is gradually separated from the heating seat 520. Then will press from both sides through the bellying district of annular slide rail and get mechanism jack-up for the shaping plastic bottle breaks away from the seat that heats, thumb wheel and rotary disk rotate with the angular velocity that suits, make the plastic bottle press from both sides speed size and direction when getting the station and press from both sides the speed of getting the device and getting the station department the same on rotary disk, the thumb wheel of being convenient for drives the bottle and presss from both sides the mechanism butt joint of getting, effectively avoid the interference or the fish tail bottle when moving, it adopts mechanical system operation completely to go out the bottle action, can be stable, the high-speed realization goes out the bottle, avoid using the complicated control pipeline of cylinder or electric jar, when the cost is reduced, the stability of the work that also further improves.
In some embodiments, referring to fig. 4, the bottle outlet conveying track 510 includes a conveyor belt 5101, and side walls 5102 on both sides of the conveyor belt; wherein the surface friction coefficient of the conveyor belt at the first curved section 513 is lower than the surface friction coefficient of the conveyor belts of the linear track 511 and the second curved section 514. The conveyor belt 5101 of the bottle discharging conveying track 510 can be formed by splicing multiple sections of conveyor belts which are independently arranged at different positions, so that the conveyor belts at different positions can be adjusted as required.
For the straight line section and the second curve section, the heating seat is driven by the friction force between the surface of the conveying belt and the bottom of the heating seat; however, in the first curve segment, the warming seat is driven by the acting force exerted by the shifting teeth of the shifting wheel, and the friction force between the warming seat and the surface of the conveyor belt can adversely affect, for example, the overturning moment is formed between the force of the shifting teeth and the friction force to cause the toppling. By reducing the friction on the surface of the conveyor belt of the first curve section 513, the resistance of the thumb wheel during operation can be reduced, and the bottle discharging speed and stability can be improved.
Vent 5103 is filled with compressed gas. In some embodiments, the vent 5103 is communicated with the compressed air source 200 in the bottle blowing machine 1, and can share the same compressed air source with the bottle blowing forming device 400, and the existing compressed air source is used for supplying air, so that the complexity of ventilation is greatly simplified, the pipeline arrangement is optimized, and the cost is also saved.
In some embodiments, a plurality of vent holes 5103 are formed in a side wall 5102 of the first curved section 513 on a side close to the thumb wheel 530, and the vent holes 5103 are communicated with the compressed air source 200. In order to avoid the phenomenon that the heating seat is blocked during operation, the width of the transmission belt is usually slightly larger than that of the heating seat so as to operate smoothly, but the gap is too large, so that the plastic bottle and the clamping mechanism are butted in a deviation mode, and the clamping failure condition occurs. By introducing compressed air into the vent holes 5103, because the running speed of the conveyor belt and the rotating speed of the dial wheel are different, the heating seat 520 on the first curve section 513 moves relative to the conveyor belt 5101, so that a gap exists, and compressed air can be filled into the gap, so that the friction force between the heating seat 520 and the conveyor belt 5101 and the heat generated by friction are further reduced, because the heating seat 520 needs to heat bottle blanks when blowing the bottles in the bottle blowing molding device 400, and has good heat conduction performance, so that if the heat generated by friction cannot be discharged in time, the heat is conducted to the plastic bottles, particularly the bottle openings generate thermoplastic deformation, so that the rear clamping fails, meanwhile, the compressed air is blown from the dial wheel side to the rotating disc side, and the heating seat can drift to the rotating disc side when moving on the first curve section in combination with the centrifugal force generated by the heating seat when the first curve section runs, the side clearance between seat and the conveyer belt that heats just leaves the wheel side like this for the distance between seat and the rotary disk that heats can obtain more accurate control, and then realizes the plastic bottle and presss from both sides the accurate butt joint of getting the mechanism, guarantees the stability and the reliability of going out the bottle in succession.
In other embodiments, in the bottle blowing machine 10, the bottle discharge conveying rail 510 of the continuous bottle discharge device 500 is reused as a part of the rotary rail 300 for transferring bottles from the inner cavity of the bottle blowing molding device 400 to the continuous bottle discharge device 500.
Because the bottle discharging conveying track 510 is still intermittently conveyed and keeps consistent with the running mode of the rotary track 300, the bottle discharging conveying track can be directly used as a part of the rotary track, or the above embodiment of the invention can directly utilize the intermittent conveying track of the existing bottle blowing machine to realize continuous bottle discharging, thereby greatly reducing the cost and the complexity of the structure of the device and reducing the occupied area.
In still other embodiments of the present invention, a bottle blowing and filling integrated machine is further provided, as shown in fig. 2, the bottle blowing and filling integrated machine includes: the bottle blowing machine 10 capable of discharging bottles continuously and the filling machine 20 are provided, the filling machine 20 comprises a rotary bottle taking device 21 and a filling device 22, the rotary bottle taking device 21 is used for continuously clamping the bottles on the bottle clamping device, and the filling device 22 is used for filling liquid into the bottles on the rotary bottle taking device.
Because the bottle blowing machine can realize the bottle of rotatory continuous play, the liquid filling machine gets the bottle device through a rotation and docks to press from both sides and get the device in order to receive the bottle in succession, and reuse canning device pours into liquid in the bottle in proper order. The bottle blowing and canning integrated machine provided by the embodiment of the invention can realize the integrated operation of bottle blowing and canning, the existing complex structure for grabbing by the air cylinder or the electric cylinder is eliminated, the cost is reduced, the occupied area of the device is greatly reduced, and the integrated operation of bottle blowing and canning with low cost and high efficiency is realized.
As shown in fig. 2, the filling machine 20 may be directly disposed on the surface of the worktable 100 of the bottle blowing machine 10 to reduce the floor space of the apparatus as much as possible, or the filling machine 20 may be separately disposed on one side of the continuous bottle discharging apparatus of the bottle blowing machine, which is not limited by the present invention.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (10)

1. A continuous bottle ejection device, comprising:
the bottle discharging conveying track comprises a linear track and a curve track which are arranged in sequence, and the linear track is used for conveying bottles formed by bottle blowing in a first conveying state;
the heating seats are arranged on the bottle discharging conveying rails and used for supporting the bottles to move on the bottle discharging conveying rails;
the poking wheel is positioned on one side of the curve track and used for adjusting the heating seat and the bottles to move along the curve track in a second conveying state;
the bottle clamping device is positioned on the other side of the curved track and comprises a rotating disk and a plurality of clamping mechanisms uniformly arranged along the circumference of the upper surface of the rotating disk, and the bottle clamping device is used for continuously clamping bottles on the heating seat on the curved track;
wherein the first conveyance state is intermittent conveyance alternately operating at a first speed and stopped, and the second conveyance state is continuous conveyance operating at a second speed.
2. The continuous bottle discharging device according to claim 1, wherein: the poking wheel comprises a plurality of poking teeth which are uniformly distributed along the circumference, a bottle containing groove is formed between every two adjacent poking teeth, and any bottle containing groove is used for containing at least one bottle.
3. The continuous bottle discharging device according to claim 2, wherein: the curve track comprises a first curve section and a second curve section, a bottle clamping station is arranged at the joint of the first curve section and the second curve section,
the bottle clamping station is located on a line connecting the circle centers of the dial wheel and the rotating disc, the circle center corresponding to the first curve section is overlapped with the circle center of the dial wheel, and the circle center corresponding to the second curve section is overlapped with the circle center of the rotating disc.
4. A continuous bottle discharge apparatus as claimed in claim 3, wherein: the bottle clamping device further comprises an annular slide rail positioned below the rotating disc, and the annular slide rail comprises a plane area, a convex area and a transition area positioned between the plane area and the convex area; the convex area and the transition area are positioned at the position of the annular slide rail corresponding to the second curve section;
a plurality of mounting holes are uniformly distributed on the rotating disc along the circumference;
the clamping mechanism comprises a mechanical clamping hand, a sliding rod and a sliding wheel, one end of the sliding rod is fixedly connected with the mechanical clamping hand, and the other end of the sliding rod is connected with the sliding wheel; the sliding rod is slidably mounted in the mounting hole, and the sliding wheel slides on the annular sliding rail.
5. The continuous bottle discharging device according to claim 4, wherein: the clamping mechanism is characterized in that an opening and closing mechanism is further arranged above the rotating disk, the opening and closing mechanism comprises a push rod fixedly arranged, and a first abutting block and a second abutting block which are located at two ends of the push rod, and the first abutting block and the second abutting block are respectively abutted to the clamping mechanism so as to open a mechanical clamping hand of the clamping mechanism.
6. The continuous bottle discharging device according to claim 5, wherein: the mechanical clamping hand comprises a clamping hand base and a first clamping jaw and a second clamping jaw which are arranged on the clamping hand base, the first clamping jaw and the second clamping jaw rotate around a pin shaft respectively, the tail end of the first clamping jaw and the tail end of the second clamping jaw are connected through a spring, the tail end of the first clamping jaw further comprises a clamping jaw connecting arm, a butt head is installed on the clamping jaw connecting arm, a first butt block or a second butt block is abutted through the activity, and the butt head is abutted to open the first clamping jaw and the second clamping jaw.
7. A continuous bottle discharge apparatus as claimed in any one of claims 3 to 6, wherein: the bottle discharging conveying track comprises a conveying belt and side walls positioned on two sides of the conveying belt; wherein the surface friction coefficient of the conveyor belt located in the first curved section is lower than the surface friction coefficients of the conveyor belts of the linear track and the second curved section.
8. A continuous bottle discharge apparatus as claimed in any one of claims 3 to 6, wherein: and a plurality of vent holes are formed in the side wall of one side, close to the thumb wheel, of the first curve section, and the vent holes are communicated with the compressed air source.
9. A bottle blowing machine capable of continuously discharging bottles is characterized by comprising:
a workbench, a rotary rail positioned on the workbench, a bottle blowing forming device and a continuous bottle discharging device as claimed in any one of claims 1 to 8;
wherein the conveyor belt passes through the bottle blowing forming device; and the bottle discharging conveying track of the continuous bottle discharging device is reused as one part of the rotary track.
10. A bottle blowing and filling all-in-one machine is characterized by comprising:
the bottle blowing machine for continuously discharging bottles of claim 9, and,
the filling machine comprises a rotary bottle taking device and a filling device, wherein the rotary bottle taking device is used for continuously clamping bottles on the bottle clamping device, and the filling device is used for filling liquid into the bottles on the rotary bottle taking device.
CN202111322271.5A 2021-11-09 2021-11-09 Continuous bottle discharging device, bottle blowing machine and bottle blowing and filling all-in-one machine Active CN114103065B (en)

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