CN114102773A - Intelligent gluing device for pre-pressed bamboo and wood products - Google Patents

Intelligent gluing device for pre-pressed bamboo and wood products Download PDF

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Publication number
CN114102773A
CN114102773A CN202111412928.7A CN202111412928A CN114102773A CN 114102773 A CN114102773 A CN 114102773A CN 202111412928 A CN202111412928 A CN 202111412928A CN 114102773 A CN114102773 A CN 114102773A
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air
bamboo
module
gluing
pump
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CN114102773B (en
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纪朝阳
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Hunan Zhongnan Shenjian Bamboo & Wood Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
    • B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
    • B27G11/00—Applying adhesives or glue to surfaces of wood to be joined
    • B27G11/005—Glue guns, glue sprayers

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

The invention discloses an intelligent gluing device for a prepressing type bamboo and wood product, which comprises a gluing device and an intelligent gluing system, wherein the gluing device comprises a working frame, a controller is fixedly arranged above the rear side of the working frame, a gluing pump is fixedly arranged on the left side above the working frame and is connected with an external resin glue pipeline, a manipulator is fixedly arranged above the gluing pump, a spray pipe is fixedly arranged at the right end of the manipulator, the gluing pump is connected with the spray pipe pipeline, a motor is fixedly arranged on the right side above the working frame, a working table is fixedly arranged above the motor, a scanner is fixedly arranged on the left side in front of the working table, an air detector is fixedly arranged on the right side in front of the working table, the intelligent gluing system is respectively and electrically connected with the controller, the scanner, the air detector, the motor, the gluing pump and the manipulator, mounting holes are uniformly formed around the outer side of the working table, the invention has the characteristic of intelligent gluing.

Description

Intelligent gluing device for pre-pressed bamboo and wood products
Technical Field
The invention relates to the technical field of gluing, in particular to an intelligent gluing device for a pre-pressing type bamboo and wood product.
Background
The glue spreader is also called a coating machine, a spreading machine, an automatic glue sprayer and the like. The glue coating device is mainly used for coating liquid glue on the surface of a textile, a paper box or leather, the glue material adopted by the glue coating device in glue coating of the bamboo and wood products is resin glue, and in the glue coating process, the grains on the surface of the bamboo and wood affect the flowing of the glue material.
The existing gluing device cannot judge the surface texture of the bamboo and wood product, so that the gluing quality cannot be guaranteed due to the fact that the bamboo and wood product is intelligently glued, and therefore, the design of the intelligent gluing device capable of intelligently gluing for the pre-pressing bamboo and wood product is necessary.
Disclosure of Invention
The invention aims to provide an intelligent gluing device for a pre-pressing bamboo and wood product, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a pre-compaction formula bamboo wood product is with intelligent rubber coating device, includes rubber coating device and intelligent rubber coating system, its characterized in that: the rubber coating device includes the workstation, workstation rear side top fixed mounting has the controller, workstation top left side fixed mounting has the rubberizing pump, the rubberizing pump is glued the pipe connection with outside resin, rubberizing pump top fixed mounting has the manipulator, manipulator right-hand member fixed mounting has the spray tube, the rubberizing pump is connected with the spray tube pipe connection, workstation top right side fixed mounting has the motor, motor top fixed mounting has the workstation, workstation the place ahead left side fixed mounting has the scanner, workstation the place ahead right side fixed mounting has air detector, intelligent rubber coating system is connected with controller, scanner, air detector, motor, rubberizing pump, manipulator electricity respectively.
According to the technical scheme, the arrangement holes are evenly formed in the periphery of the outer side of the workbench, the lifter is fixedly mounted above the middle of the workbench, the spraying table is fixedly mounted above the lifter, the spray head is evenly and fixedly mounted on the periphery of the outer side of the spraying table, the air pump is fixedly mounted on the left side of the upper side of the workbench, the air pump pipeline is connected with the heater, the heater is connected with the external air source pipeline, the air pump is connected with the spray head pipeline, and the intelligent gluing system is electrically connected with the lifter and the air pump respectively.
According to the technical scheme, the intelligent gluing system comprises a detection module, a processing module, a data transmission module, a data receiving module, a calculation module and a control module, wherein the detection module is respectively and electrically connected with a scanner, an air detector and the data transmission module;
the detection module is used for scanning the surface of the bamboo and wood product through the scanner, calculating the scanned part, obtaining the surface texture complexity of the bamboo and wood product and collecting data, the detection module is used for detecting the air around the device through an air detector, judging the dust amount in the space to obtain the air turbidity degree and collecting the measured air turbidity degree, the processing module is used for carrying out auxiliary control on the device according to the detected data, the data transmission module is used for transmitting the detected data, the data receiving module is used for receiving the transmitted data, the calculation module is used for carrying out automatic calculation through the received data to obtain a result, and the control module is used for respectively carrying out automatic calculation on a gluing pump, a mechanical arm, an air pump and a gas pump according to the calculated result, The lifter is controlled.
According to the technical scheme, the processing module comprises a data collecting module, a conversion module and a driving module, the data collecting module is electrically connected with the detection module, the data collecting module is electrically connected with the conversion module, the conversion module is electrically connected with the driving module, and the driving module is electrically connected with the lifter, the gluing pump, the manipulator and the motor;
the data collection module is used for collecting the data according to the data detected by the detection module, the conversion module is used for converting according to the collected data to obtain the subsequent driving data of the structure, and the driving module is used for controlling the operation modes of the lifter, the glue coating pump, the manipulator and the motor according to the result obtained by conversion.
According to the technical scheme, the intelligent gluing system comprises the following operation steps:
s1, an operator places bamboo and wood products to be glued in placing holes on the periphery of the workbench, the bamboo and wood products are matched with the inner walls of the placing holes, and then the controller is started and controls the intelligent gluing system to run through electric drive;
s2, the intelligent gluing system controls the scanner to run through electric drive, the scanner scans the surface of the bamboo and wood product, the scanned part is calculated to obtain the complexity of the surface texture of the bamboo and wood product,
Figure BDA0003374920600000031
Figure BDA0003374920600000032
wherein R isStrip for packaging articlesThe number of lines on the surface of the bamboo and wood product is the scanning part of the scanner SSweeping machineFor total area of grain scanned by the scanner, RSign boardThe device comprises a data transmission module, an air detector, a data transmission module, a data storage module, a data processing module and a data processing module, wherein the data transmission module is used for transmitting data to the data transmission module;
s3, the data transmission module transmits the data, the transmitted data is received by the data receiving module, the received data is transmitted from the data receiving module to the computing module through electric transmission, the computing module automatically computes the obtained data to obtain a result, and the result is input into the control module;
s4, the control module controls the air pump according to the air turbidity degree, changes the operation power of the air pump, so that the strength of the air sprayed by the spray head is changed, simultaneously drives the lifter to operate, drives the position height of the spray head to change, changes the spraying range, and enters S5 when the air turbidity degree is greater than the set value of the system, otherwise enters S6;
s5, the control module drives the gluing pump and the manipulator to stop running according to the air turbidity degree, drives the air pump to have maximum running power, and drives the lifter to move up and down simultaneously, so that the surface of the bamboo and wood product is cleaned quickly by dust, and then drives the gluing pump and the manipulator to run;
s6, the detection module transmits the obtained two data of the surface texture complexity degree and the air turbidity degree of the bamboo and wood product to the data transmission module;
s7, the data collection module collects data and transmits the data to the conversion module, the conversion module converts the data to obtain a result and inputs the result into the drive module, the drive module drives the lifter to move up and down, the frequency of the lifter moving up and down is changed according to the air turbidity degree, the gluing pump is driven to operate intermittently, the time of the intermittent operation of the gluing pump is changed according to the air turbidity degree, and the spraying uniformity degree is changed;
s8, controlling the gluing pump by the driving module according to the complexity of the surface grains of the bamboo and wood products, controlling the amount of resin glue discharged by the gluing pump, controlling the amount of resin glue sprayed onto the bamboo and wood products by the spray pipe, controlling the manipulator, changing the operating power of the manipulator and controlling the gluing and spraying speed;
s9, the driving module controls the motor and the manipulator to run fast, so that the manipulator can glue the bamboo and wood products fast, the rotating speed of the workbench is increased, and the processing speed is controlled;
and S10, if the gluing work is stopped, the controller hearing aid is closed, the intelligent gluing system stops running, and if the gluing work needs to be continued, the steps from S1 to S9 are repeated.
According to the technical scheme, in the steps S1 to S4, the air detector detects the air around the device, the air detector detects the polluted gas and the light scattering principle based on the constant potential electrolytic sensor principle so as to detect the particles in the air and judge the air quality in the space,
Figure BDA0003374920600000041
Qmixing ofDegree of air turbidity, Q, of the detecting portion of the air detecting instrumentDetection ofQuality of air, Q, detected by an air detectorSign boardIs 170% of standard air quality<QMixing ofWhen the dust in the air is more, the control module drives the running power of the air pump to increase, the greater the dust blowing force of the spray head is, and the higher the lifting height of the driving lifter is, so that the air spraying range of the spray head is larger and is 150 percent<QMixing ofWhen the dust content is less than or equal to 170%, the dust content in the air is normal, the control module drives the air pump to operate normally, the dust blowing force of the spray head is normal, and the lifting height of the lifter is normal, so that the air spraying range of the spray head is normal when the dust content is 130%<QMixing ofWhen the content is less than or equal to 150 percent, the content indicates that the dust in the air is relatively highAnd at the moment, the control module drives the running power of the air pump to be reduced, the force for blowing dust by the spray head is smaller, and the lifting height of the lifter is lower, so that the air injection range of the spray head is smaller, and hot air is sprayed when the spray head injects air.
According to the above technical scheme, in the step S5, Q is measuredMixing of＞QIs provided withIn which Q isIs provided withFor the air turbidity degree that the system set for, control module drive gluing pump and manipulator stop operation to drive the air pump and be maximum operating power, drive the riser simultaneously and reciprocate, thereby carry out quick dust clearance to bamboo wood product surface, at this moment drive gluing pump and manipulator operation again, work as QMixing ofThe larger the lifter is, the faster the lifter moves up and down, and the lifter is controlled to be lowered until the spray head is aligned with the bamboo and wood product, and the Q value isMixing ofThe bigger, air pump operating power is big more, can blow to bamboo wood product surface earlier under the extremely many circumstances of dust volume, blows off the dust on bamboo wood product surface, and resin adhesive wraps up the quality that the dust made bamboo wood product and descends when avoiding the rubber coating, and the dust volume is more simultaneously, and is faster to the speed of blowing of bamboo wood product for the dust cleaning work prevents that the dust from falling on the follow-up spraying effect of bamboo wood product surface influence, guarantees processingquality.
According to the technical scheme, in S6 and S7, the bamboo and wood products are scanned and analyzed by the scanner, the gluing pump and the manipulator are driven to operate according to the complexity of the surface grains of the bamboo and wood products obtained after analysis, when the surface texture of the bamboo and wood product is more complex when the volume is 130 percent < R, the driving module drives the gluing pump to discharge a small amount of resin glue and controls the mechanical arm to enable the spray pipe to quickly spray the surface of the bamboo and wood product, when the R is less than or equal to 110% and less than or equal to 130%, the surface lines of the bamboo and wood products are normal, the driving module drives the gluing pump to discharge normal amount of resin glue, and controls the mechanical arm to enable the spray pipe to spray the surface of the bamboo and wood products at a constant speed, when R is less than or equal to 90% and less than or equal to 110%, the surface lines of the bamboo and wood products are smooth, the driving module drives the gluing pump to discharge a large amount of resin glue, and the manipulator is controlled to enable the spray pipe to spray the surface of the bamboo and wood products at a relatively high speed.
According to the technical scheme, in the S8, when the ratio is more than 30% QMixing ofWhen the air is clean and the amount of dust floating in the air is small, the driving module controls the lifter to move up and down, and the lower the up-and-down frequency of the lifter is according to the smaller the turbidity degree of the air, the lower the HLifting of wine＝QMixing of*HIs a systemWherein H isLifting of wineFor raising or lowering the frequency of the elevator, HIs a systemThe lifting frequency of the lifter is the lifting frequency of the lifter under the air turbidity degree of a single unit, the gluing pump is driven to operate intermittently, the intermittent operation time of the gluing pump is changed according to the air turbidity degree, and the spraying uniformity degree is changed.
According to the technical scheme, in S9, when R < 90%, the driving module controls the motor and the manipulator to run fast, so that the manipulator can spray resin glue on the outer surface of the bamboo product fast, the rotating speed of the workbench is accelerated, the next bamboo product can be sprayed fast after the first bamboo product is sprayed, and the continuity of gluing work is guaranteed.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, by arranging the gluing device and the intelligent gluing system, intelligent gluing is realized, and the gluing effect of the bamboo and wood product is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the table structure of the present invention;
FIG. 3 is a schematic view of the gas injection configuration of the present invention;
FIG. 4 is a schematic view of the piping connection of the air injection structure of the present invention;
FIG. 5 is a schematic flow diagram of the intelligent glue application system of the present invention;
in the figure: 1. a working frame; 2. a glue coating pump; 3. a manipulator; 4. a nozzle; 5. a motor; 6. a work table; 7. a scanner; 8. an air detector; 9. a controller; 10. a lifter; 11. a spraying station; 12. a spray head; 13. an air pump.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: an intelligent gluing device for pre-pressing bamboo and wood products comprises a gluing device and an intelligent gluing system, wherein the gluing device comprises a working frame 1, a controller 9 is fixedly arranged above the rear side of the working frame 1, a gluing pump 2 is fixedly arranged on the left side above the working frame 1, the gluing pump 2 is connected with an external resin glue pipeline, a manipulator 3 is fixedly arranged above the gluing pump 2, a spray pipe 4 is fixedly arranged at the right end of the manipulator 3, the gluing pump 2 is connected with the spray pipe 4 through a pipeline, a motor 5 is fixedly arranged on the right side above the working frame 1, a working table 6 is fixedly arranged above the motor 5, a scanner 7 is fixedly arranged on the left side in front of the working table 6, an air detector 8 is fixedly arranged on the right side in front of the working table 6, the intelligent gluing system is respectively and electrically connected with the controller 9, the scanner 7, the air detector 8, the motor 5, the gluing pump 2 and the manipulator 3, an operator places the bamboo and wood products to be glued on the working table 6, then the controller 9 is started again, the controller 9 controls the intelligent gluing system to operate through electric drive, the intelligent gluing system controls the scanner 7 to operate through electric drive, the scanner 7 scans the surface of the bamboo product to judge the complexity of the surface grain of the bamboo product, meanwhile, the air detector 8 is controlled to operate through electric drive, the air detector 8 detects dust in the air, the degree of air turbidity is judged, at the moment, the gluing pump 2 is controlled to operate by electric drive, the gluing pump 2 pumps resin glue from the outside, injects the resin glue into the spray pipe 4 and finally discharges the resin glue from the spray pipe 4, meanwhile, the operation of the mechanical arm 3 is controlled through electric drive, the mechanical arm 3 drives the spray pipe 4 to glue the bamboo and wood products, the gluing mode is controlled to change according to the complex degree of the surface grains of the bamboo and wood products and the degree of air turbidity, so that intelligent gluing is realized, and the gluing effect of the bamboo and wood products is improved;
the periphery of the outer side of the workbench 6 is uniformly provided with placing holes, the lifter 10 is fixedly arranged above the middle of the workbench 6, the spraying table 11 is fixedly arranged above the lifter 10, the spray nozzles 12 are uniformly and fixedly arranged on the periphery of the outer side of the spraying table 11, the air pump 13 is fixedly arranged on the left side above the workbench 1, the air pump 13 is connected with a heater through a pipeline, the heater is connected with an external air source pipeline, the air pump 13 is connected with the spray nozzles 12 through a pipeline, the intelligent gluing system is respectively and electrically connected with the lifter 10 and the air pump 13, through the steps, bamboo and wood products are placed in the placing holes on the periphery of the workbench 6, the bamboo and wood products are mutually matched with the inner wall of the placing holes, the intelligent gluing system runs, the air pump 13 is controlled to run through electric drive, meanwhile, the air pump 13 drives the heater to run, the gas entering the air pump 13 is heated, the gas sprayed by the spray nozzles 12 is hot gas, and the running power of the air pump 13 is changed according to the degree of air turbidity, the air pump 13 injects air into the spray head 12 and then sprays the air from the spray head 12 to remove dust on the bamboo and wood products, and controls the operation of the lifter 10 to move up and down, the operation mode of the lifter 10 is changed according to the turbidity degree of the air, the lifter 10 moves up and down to drive the spraying platform 11 to move up and down, the spray head 12 is driven to move up and down, the air spraying range is changed, the air quality around the device is improved, and dust is prevented from falling on the bamboo and wood products which are just glued;
the intelligent gluing system comprises a detection module, a processing module, a data transmission module, a data receiving module, a calculation module and a control module, wherein the detection module is respectively and electrically connected with the scanner 7, the air detector 8 and the data transmission module;
the detection module is used for scanning the surface of the bamboo and wood product through the scanner 7, calculating the scanned part to obtain the complexity of the surface grains of the bamboo and wood product, and collects the data, the detection module is used for detecting the air around the device through an air detector 8, judging the dust amount in the space to obtain the air turbidity degree, the device comprises a processing module, a data transmission module, a data receiving module, a calculation module, a control module and a lifter, wherein the processing module is used for carrying out auxiliary control on the device according to detected data, the data transmission module is used for transmitting the detected data, the data receiving module is used for receiving the transmitted data, the calculation module is used for carrying out automatic calculation on the received data to obtain a result, and the control module is used for respectively controlling the glue spreading pump 2, the manipulator 3, the air pump 13 and the lifter 10 according to the calculated result;
the processing module comprises a data collecting module, a conversion module and a driving module, the data collecting module is electrically connected with the detection module, the data collecting module is electrically connected with the conversion module, the conversion module is electrically connected with the driving module, and the driving module is electrically connected with the lifter 10, the gluing pump 2, the manipulator 3 and the motor 5;
the data collection module is used for collecting the data according to the data detected by the detection module, the conversion module is used for converting according to the collected data to obtain the driving data of a subsequent pair of structures, and the driving module is used for controlling the operation modes of the lifter 10, the glue spreading pump 2, the manipulator 3 and the motor 5 according to the result obtained by conversion;
the intelligent gluing system comprises the following operation steps:
s1, an operator places bamboo and wood products to be glued in placement holes around the workbench 6, the bamboo and wood products are matched with the inner walls of the placement holes, then the controller 9 is started, and the controller 9 controls the intelligent gluing system to operate through electric drive;
s2, the intelligent gluing system controls the scanner 7 to run through electric drive, the scanner 7 scans the surface of the bamboo and wood product, the scanned part is calculated to obtain the complexity of the surface texture of the bamboo and wood product,
Figure BDA0003374920600000091
Figure BDA0003374920600000092
wherein R isStrip for packaging articlesFor 7 scans of the scannerNumber of lines on surface of bamboo or wood product, SSweeping machineFor the total area of the lines scanned by the scanner 7, RSign boardThe device is characterized in that the device is a standard bamboo and wood product, R is the surface texture complexity of the bamboo and wood product, air around the device is detected by an air detector 8, the dust amount in the space is judged to obtain the air turbidity degree, and the obtained two data are transmitted to a data transmission module;
s3, the data transmission module transmits the data, the transmitted data is received by the data receiving module, the received data is transmitted from the data receiving module to the computing module through electric transmission, the computing module automatically computes the obtained data to obtain a result, and the result is input into the control module;
s4, the control module controls the air pump 13 according to the air turbidity degree, changes the operation power of the air pump 13, so that the intensity of the air sprayed by the spray head 12 is changed, simultaneously drives the lifter 10 to operate, drives the position height of the spray head 12 to change, changes the spraying range, and enters S5 when the air turbidity degree is greater than the set value of the system, otherwise, enters S6;
s5, the control module drives the gluing pump 2 and the manipulator 3 to stop running according to the air turbidity degree, drives the air pump 13 to have maximum running power, and drives the lifter 10 to move up and down simultaneously, so that the surface of the bamboo and wood product is cleaned quickly by dust, and then drives the gluing pump 2 and the manipulator 3 to run;
s6, the detection module transmits the obtained two data of the surface texture complexity degree and the air turbidity degree of the bamboo and wood product to the data transmission module;
s7, the data collection module collects data and transmits the data to the conversion module, the conversion module converts the data to obtain a result and inputs the result into the drive module, the drive module drives the lifter 10 to move up and down, the frequency of the lifter 10 moving up and down is changed according to the air turbidity degree, the gluing pump 2 is driven to operate intermittently, the time of the gluing pump 2 operating intermittently is changed according to the air turbidity degree, and the spraying uniformity is changed;
s8, the driving module controls the glue spreading pump 2 according to the surface texture complexity of the bamboo and wood products, so that the amount of resin glue discharged by the glue spreading pump 2 is controlled, the amount of the resin glue sprayed onto the bamboo and wood products by the spray pipe 4 is controlled, the manipulator 3 is controlled, the operating power of the manipulator 3 is changed, and the glue spreading and spraying speed is controlled;
s9, the driving module controls the motor 5 and the mechanical arm 3 to run fast, so that the mechanical arm 3 can glue the bamboo and wood products fast, the rotating speed of the workbench 6 is increased, and the processing speed is controlled;
s10, if the gluing work is stopped, the controller 9 hearing aid is closed, the intelligent gluing system stops running, and if the gluing work needs to be continued, the steps from S1 to S9 are repeated;
s1 to S4, the air detector 8 detects the air around the device, the air detector 8 detects the polluted gas and the light scattering principle based on the principle of the constant potential electrolytic sensor, thereby detecting the particles in the air, judging the air quality in the space,
Figure BDA0003374920600000101
Qmixing ofDegree of air turbidity, Q, of the detection portion of the air detector 8Detection ofQuality of air, Q, detected by air detector 8Sign boardIs 170% of standard air quality<QMixing ofWhen the dust in the air is more, the control module drives the air pump 13 to increase the operation power, the dust blowing force of the spray head 12 is higher, and the lifting height of the lifter 10 is higher, so that the air spraying range of the spray head 12 is larger and is 150 percent<QMixing ofWhen the dust content is less than or equal to 170%, the dust content in the air is normal, the control module drives the air pump 13 to operate normally, the dust blowing force of the spray nozzle 12 is normal, and the lifting height of the lifter 10 is normal, so that the air spraying range of the spray nozzle 12 is normal, and when the dust content is 130%<QMixing ofWhen the air quantity is less than or equal to 150%, the dust in the air is less, the running power of the air pump 13 driven by the control module is reduced, the dust blowing force of the spray head 12 is smaller, the lifting height of the lifter 10 is driven to be lower, the air injection range of the spray head 12 is smaller, and hot air and needles are sprayed when the spray head 12 injects airThe air turbidity degree is high, the running power of the air pump 13 is increased, the lifting height of the lifter 10 is increased, the blowing force is increased, the blowing range is enlarged, dust above the workbench 6 is fully blocked, the phenomenon that the dust falls on bamboo and wood products which are just glued to affect the production quality of the bamboo and wood products is prevented in the gluing process, the running power of the air pump 13 is reduced aiming at the low air turbidity degree, the lifting height of the lifter 10 is reduced, the dust is less at the moment, the processing quality cannot be easily influenced, the running energy consumption of the device is reduced, the dust removal effect can be achieved, the blowing range is reduced, air injection can be aligned to the bamboo and wood products, the bamboo and wood products are blown, and the sprayed hot air can accelerate the solidification speed after gluing;
in S5, when Q is turned onMixing of＞QIs provided withIn which Q isIs provided withFor the air turbidity degree set by the system, the control module drives the gluing pump 2 and the mechanical arm 3 to stop running, drives the air pump 13 to have maximum running power, drives the lifter 10 to move up and down simultaneously, so as to quickly clean dust on the surface of the bamboo and wood product, drives the gluing pump 2 and the mechanical arm 3 to run at the moment, and when Q is reachedMixing ofThe larger the lifter 10 is, the faster the lifter 10 moves up and down, and the lifter 10 is controlled to be lowered until the spray head 12 is aligned with the bamboo or wood product, and when Q is greaterMixing ofThe larger the operation power of the air pump 13 is, the larger the operation power of the air pump is, the more the dust amount is, the air can be blown to the surface of the bamboo product firstly, so that the dust on the surface of the bamboo product is blown off, the quality reduction of the bamboo product caused by the fact that the dust is wrapped by the resin adhesive during gluing is avoided, meanwhile, the more the dust amount is, the faster the air blowing speed of the bamboo product is, the dust cleaning work is accelerated, the dust is prevented from falling on the surface of the bamboo product to influence the subsequent spraying effect, and the processing quality is ensured;
s6 and S7, scanning and analyzing the bamboo and wood product through the scanner 7, driving the gluing pump 2 and the manipulator 3 to operate according to the complexity of the surface texture of the bamboo and wood product obtained after analysis, when the surface texture of the bamboo and wood product is more complex, driving the gluing pump 2 to discharge a small amount of resin adhesive by the driving module, controlling the manipulator 3 to spray the spray pipe 4 on the surface of the bamboo and wood product rapidly, when the surface texture of the bamboo and wood product is more normal than or equal to 110%, driving the gluing pump 2 to discharge a normal amount of resin adhesive by the driving module, controlling the manipulator 3 to spray the spray pipe 4 on the surface of the bamboo and wood product at a constant speed, when the surface texture of the bamboo and wood product is more smooth than or equal to 110%, driving the gluing pump 2 to discharge a large amount of resin adhesive by the driving module, and controlling the manipulator 3 to spray the spray pipe 4 on the surface of the bamboo and wood product at a relatively high spraying speed, aiming at the problems that the surface lines of the bamboo and wood products are complex, resin glue is easily filled in pits on the surface of the bamboo and wood products, the operation power of a mechanical arm 3 is increased, the gluing speed is increased, the waste of the resin glue is reduced, the production resources are saved, the processing speed is increased, the bamboo and wood products are quickly glued, the surface lines of the bamboo and wood products are fewer, the spraying amount is relatively increased, the spraying effect is improved, the spraying speed is further increased, the spraying efficiency is improved, the spraying efficiency of the bamboo and wood products is increased, and the yield is improved;
in S8, when 30% is greater than QMixing ofWhen the air is clean and the amount of dust floating in the air is small, the driving module controls the lifter 10 to move up and down, and the lower the up-and-down moving frequency of the lifter 10 is, the lower the air turbidity degree is, the lower the HLifting of wine＝QMixing of*HIs a systemWherein H isLifting of wineFor raising or lowering the frequency, H, of the lifter 10Is a systemThe lifting frequency of the lifter 10 under the air turbidity degree of a single unit is used for simultaneously driving the gluing pump 2 to run intermittently, the intermittent running time of the gluing pump 2 is changed according to the air turbidity degree, the spraying uniformity degree is changed, the lifter 10 moves up and down slowly aiming at the smaller air turbidity degree, the spray head 12 is driven to solidify the glued resin glue and blow off dust, and the gluing pump 2 carries out intermittent spraying, so that the sprayed resin glue can be more uniform, the spraying effect is improved, the lifter 10 moves up and down quickly aiming at the larger air turbidity degree, the dust is prevented from falling on the bamboo and wood products due to untimely dust blowing, the intermittent spraying time of the gluing pump 2 is shortened, and the spraying speed is accelerated;
in S9, when R is less than 90%, the driving module controls the motor 5 and the manipulator 3 to operate quickly, so that the manipulator 3 sprays resin glue on the outer surface of the bamboo product quickly, the rotating speed of the workbench 6 is increased, the next bamboo product is sprayed quickly after the first bamboo product is sprayed, and the continuity of gluing operation is ensured.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a pre-compaction formula bamboo wood product is with intelligent rubber coating device, includes rubber coating device and intelligent rubber coating system, its characterized in that: the rubber coating device includes work frame (1), work frame (1) rear side top fixed mounting has controller (9), work frame (1) top left side fixed mounting has rubberizing pump (2), rubberizing pump (2) and outside resin glue pipe connection, rubberizing pump (2) top fixed mounting has manipulator (3), manipulator (3) right-hand member fixed mounting has spray tube (4), rubberizing pump (2) and spray tube (4) pipe connection, work frame (1) top right side fixed mounting has motor (5), motor (5) top fixed mounting has workstation (6), workstation (6) the place ahead left side fixed mounting has scanner (7), workstation (6) the place ahead right side fixed mounting has air detector (8), intelligent rubber coating system respectively with controller (9), scanner (7), The air detector (8), the motor (5), the gluing pump (2) and the manipulator (3) are electrically connected.
2. The intelligent gluing device for pre-pressed bamboo and wood products of claim 1, which is characterized in that: evenly seted up all around in workstation (6) outside and placed the hole, top fixed mounting has riser (10) in the middle of workstation (6), riser (10) top fixed mounting sprays platform (11), it has shower nozzle (12) to spray platform (11) outside even fixed mounting all around, workstation (1) top left side fixed mounting has air pump (13), air pump (13) pipe connection has the heater, heater and outside air supply pipe connection, air pump (13) and shower nozzle (12) pipe connection, intelligence rubber coating system is connected with riser (10), air pump (13) electricity respectively.
3. The intelligent gluing device for pre-pressed bamboo and wood products of claim 2, which is characterized in that: the intelligent gluing system comprises a detection module, a processing module, a data transmission module, a data receiving module, a calculation module and a control module, wherein the detection module is respectively and electrically connected with a scanner (7), an air detector (8) and the data transmission module, the data receiving module is respectively and electrically connected with the calculation module and the data transmission module, the calculation module is electrically connected with the control module, and the control module is respectively and electrically connected with a gluing pump (2), a manipulator (3), an air pump (13) and a lifter (10);
the detection module is used for scanning the surface of a bamboo product through a scanner (7), calculating the scanned part, obtaining the surface texture complexity of the bamboo product and collecting data, the detection module is used for detecting the air around the device through an air detector (8), judging the dust amount in the space to obtain the air turbidity degree and collecting the measured air turbidity degree, the processing module is used for carrying out auxiliary control on the device according to the detected data, the data transmission module is used for transmitting the detected data, the data receiving module is used for receiving the transmitted data, the calculation module is used for carrying out automatic calculation through the received data to obtain a result, and the control module is used for respectively carrying out automatic calculation on a gluing pump (2) and a gluing pump (2) according to the calculated result, The manipulator (3), the air pump (13) and the lifter (10) are controlled.
4. The intelligent gluing device for pre-pressed bamboo and wood products of claim 3, which is characterized in that: the processing module comprises a data collecting module, a conversion module and a driving module, wherein the data collecting module is electrically connected with the detection module, the data collecting module is electrically connected with the conversion module, the conversion module is electrically connected with the driving module, and the driving module is electrically connected with the lifter (10), the gluing pump (2), the manipulator (3) and the motor (5);
the data collection module is used for collecting the data according to the data detected by the detection module, the conversion module is used for converting according to the collected data to obtain the subsequent driving data of the structure, and the driving module is used for controlling the operation modes of the lifter (10), the gluing pump (2), the manipulator (3) and the motor (5) according to the result obtained by conversion.
5. The intelligent gluing device for pre-pressed bamboo and wood products of claim 4, which is characterized in that: the intelligent gluing system comprises the following operation steps:
s1, an operator places bamboo and wood products to be glued in placing holes on the periphery of the workbench (6), the bamboo and wood products are matched with the inner walls of the placing holes, then the controller (9) is started, and the controller (9) controls the intelligent gluing system to operate through electric drive;
s2, the intelligent gluing system controls the scanner (7) to operate through electric drive, the scanner (7) scans the surface of the bamboo and wood product, the scanned part is calculated to obtain the surface texture complexity of the bamboo and wood product,
Figure FDA0003374920590000031
wherein R isStrip for packaging articlesThe number of lines on the surface of the bamboo and wood product is the scanning part of the scanner (7), SSweeping machineFor the total area of the lines scanned by the scanner (7), RSign boardThe device is characterized in that the device is a standard bamboo and wood product, R is the surface texture complexity of the bamboo and wood product, air around the device is detected by an air detector (8), the dust amount in the space is judged to obtain the air turbidity degree, and the obtained two data are transmitted to a data transmission module;
s3, the data transmission module transmits the data, the transmitted data is received by the data receiving module, the received data is transmitted from the data receiving module to the computing module through electric transmission, the computing module automatically computes the obtained data to obtain a result, and the result is input into the control module;
s4, the control module controls the air pump (13) according to the air turbidity degree, changes the operation power of the air pump (13), so that the intensity of the gas sprayed by the spray head (12) is changed, simultaneously drives the lifter (10) to operate, drives the position height of the spray head (12) to change, changes the spraying range, and enters S5 when the air turbidity degree is greater than the set value of the system, otherwise enters S6;
s5, the control module drives the gluing pump (2) and the manipulator (3) to stop running according to the air turbidity degree, drives the air pump (13) to have maximum running power, and drives the lifter (10) to move up and down at the same time, so that the surface of the bamboo and wood product is quickly cleaned of dust, and then drives the gluing pump (2) and the manipulator (3) to run;
s6, the detection module transmits the obtained two data of the surface texture complexity degree and the air turbidity degree of the bamboo and wood product to the data transmission module;
s7, the data collection module collects data and transmits the data to the conversion module, the conversion module converts the data to obtain a result and inputs the result into the drive module, the drive module drives the lifter (10) to move up and down, the frequency of the lifter (10) moving up and down is changed according to the air turbidity degree, the glue coating pump (2) is driven to run intermittently, the time of the glue coating pump (2) running intermittently is changed according to the air turbidity degree, and the spraying uniformity degree is changed;
s8, controlling the gluing pump (2) by the driving module according to the surface texture complexity of the bamboo and wood products, controlling the amount of resin glue discharged by the gluing pump (2), controlling the amount of resin glue sprayed onto the bamboo and wood products by the spray pipe (4), controlling the manipulator (3), changing the operating power of the manipulator (3), and controlling the gluing and spraying speed;
s9, the driving module controls the motor (5) and the mechanical arm (3) to operate quickly, so that the mechanical arm (3) can glue the bamboo and wood products quickly, the rotating speed of the workbench (6) is increased, and the processing speed is controlled;
and S10, if the gluing work is stopped, the hearing aid of the controller 9 is closed, the intelligent gluing system stops running, and if the gluing work needs to be continued, the steps from S1 to S9 are repeated.
6. The intelligent gluing device for pre-pressed bamboo and wood products of claim 5, which is characterized in that: in S1 to S4, the air detector (8) detects the air around the device, the air detector (8) detects the polluted gas and the light scattering principle based on the constant potential electrolytic sensor principle, thereby detecting the particles in the air and judging the air quality in the space,
Figure FDA0003374920590000041
Qmixing ofDegree of air turbidity, Q, of a detection portion of an air detector (8)Detection ofFor the air quality, Q, detected by an air detector (8)Sign boardIs 170% of standard air quality<QMixing ofWhen the dust in the air is more, the control module drives the air pump (13) to operate at a higher power, the higher the dust blowing force of the spray head (12) is, and the higher the lifting height of the lifter (10) is, so that the air spraying range of the spray head (12) is larger and is 150 percent<QMixing ofWhen the dust content is less than or equal to 170 percent, the dust content in the air is normal, the control module drives the air pump (13) to operate normally, the force of blowing the dust by the spray head (12) is normal, and the lifter (10) is driven simultaneouslyThe lifting height is normal, so that the air injection range of the spray head (12) is normal and is 130 percent<QMixing ofWhen the air quantity is less than or equal to 150%, the dust in the air is less, the running power of the control module for driving the air pump (13) is reduced, the dust blowing force of the spray head (12) is smaller, the lifting height of the lifter (10) is driven to be lower, the air spraying range of the spray head (12) is smaller, and hot air is sprayed when the spray head (12) sprays air.
7. The intelligent gluing device for pre-pressed bamboo and wood products of claim 6, which is characterized in that: in the S5, when Q isMixing of＞QIs provided withIn which Q isIs provided withFor the air turbidity degree set by the system, the control module drives the gluing pump (2) and the mechanical arm (3) to stop running, drives the air pump (13) to have maximum running power, and drives the lifter (10) to move up and down simultaneously, so that the surface of the bamboo and wood product is quickly cleaned of dust, then drives the gluing pump (2) and the mechanical arm (3) to run, and when Q is reachedMixing ofThe larger the lifter (10) is, the faster the lifter moves up and down, and the lifter (10) is controlled to be lowered until the spray head (12) is aligned with the bamboo and wood product, and when Q is greaterMixing ofThe bigger, air pump (13) operating power is bigger, can blow to bamboo wood product surface earlier under the extremely many circumstances of dust volume, blow off bamboo wood product surface's dust, and resin adhesive wraps up the quality decline that the dust made bamboo wood product when avoiding the rubber coating, and the dust volume is more simultaneously, and is faster to bamboo wood product's the speed of blowing for dust cleaning work prevents that the dust from falling on the follow-up spraying effect of bamboo wood product surface influence, guarantees processingquality.
8. The intelligent gluing device for pre-pressed bamboo and wood products of claim 7, which is characterized in that: in S6 and S7, scan analysis is carried out on bamboo and wood products through a scanner (7), then the gluing pump (2) and the mechanical arm (3) are driven to operate according to the complexity of the surface grains of the bamboo and wood products obtained after analysis, when 130% is less than R, the grains on the surface of the bamboo and wood products are complex, at the moment, the driving module drives the gluing pump (2) to discharge a small amount of resin adhesive, the mechanical arm (3) is controlled to enable the spray pipe (4) to rapidly spray the surface of the bamboo and wood products, when 110% is less than or equal to 130%, the grains on the surface of the bamboo and wood products are normal, at the moment, the driving module drives the gluing pump (2) to discharge normal amount of resin adhesive, the mechanical arm (3) is controlled to enable the spray pipe (4) to spray the surface of the bamboo and wood products at a constant speed, when 90% is less than or equal to 110%, the surface of the bamboo and wood products is smooth, at the moment, the driving module drives the gluing pump (2) to discharge a large amount of resin adhesive, and the manipulator (3) is controlled to ensure that the spray pipe (4) can carry out relatively fast spraying speed on the surface of the bamboo and wood product.
9. The intelligent gluing device for pre-pressed bamboo and wood products of claim 8, which is characterized in that: in S8, when 30% is greater than QMixing ofWhen the air is clean and the amount of dust floating in the air is small, the driving module controls the lifter (10) to move up and down, and the lower the up-and-down moving frequency of the lifter (10) is according to the smaller the air turbidity degree is, the lower the H isLifting of wine＝QMixing of*HIs a systemWherein H isLifting of wineFor raising or lowering the frequency of the lifter (10), HIs a systemThe lifting frequency of the lifter (10) is the lifting frequency of a single unit of air turbidity degree, the gluing pump (2) is driven to operate intermittently, the intermittent operation time of the gluing pump (2) is changed according to the air turbidity degree, and the spraying uniformity degree is changed.
10. The intelligent gluing device for pre-pressed bamboo and wood products of claim 9, which is characterized in that: in S9, when R < 90%, the driving module controls the motor (5) and the manipulator (3) to operate rapidly, so that the manipulator (3) sprays resin glue on the outer surface of the bamboo product rapidly, the rotating speed of the workbench (6) is accelerated, the next bamboo product is sprayed rapidly after the first bamboo product is sprayed, and the continuity of gluing operation is guaranteed.
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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4305991C1 (en) * 1993-02-26 1994-06-01 Grecon Greten Gmbh & Co Kg Monitoring glue coating in prodn. of glued V-teeth joining of wood pieces - using glue coating on entire surface of teeth on one of two wooden pieces to be joined together
CN105032709A (en) * 2015-07-03 2015-11-11 大连华工创新科技股份有限公司 Three-axis robot gluing equipment and process technology
CN205495945U (en) * 2016-04-07 2016-08-24 广东毅科新材料有限公司 Dust removal film coating compounding machine
CN108858523A (en) * 2018-07-04 2018-11-23 锦屏县东南木业有限公司 Glue spreader is used in a kind of production of ecological board
CN108982546A (en) * 2018-08-29 2018-12-11 燕山大学 A kind of intelligent robot gluing quality detecting system and method
US20190329444A1 (en) * 2018-04-25 2019-10-31 National Lumber Company Adhesive and release liner application system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4305991C1 (en) * 1993-02-26 1994-06-01 Grecon Greten Gmbh & Co Kg Monitoring glue coating in prodn. of glued V-teeth joining of wood pieces - using glue coating on entire surface of teeth on one of two wooden pieces to be joined together
CN105032709A (en) * 2015-07-03 2015-11-11 大连华工创新科技股份有限公司 Three-axis robot gluing equipment and process technology
CN205495945U (en) * 2016-04-07 2016-08-24 广东毅科新材料有限公司 Dust removal film coating compounding machine
US20190329444A1 (en) * 2018-04-25 2019-10-31 National Lumber Company Adhesive and release liner application system
CN108858523A (en) * 2018-07-04 2018-11-23 锦屏县东南木业有限公司 Glue spreader is used in a kind of production of ecological board
CN108982546A (en) * 2018-08-29 2018-12-11 燕山大学 A kind of intelligent robot gluing quality detecting system and method

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