CN114102372A - Aluminum profile surface multi-section polishing system and polishing process - Google Patents
Aluminum profile surface multi-section polishing system and polishing process Download PDFInfo
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- CN114102372A CN114102372A CN202111338309.8A CN202111338309A CN114102372A CN 114102372 A CN114102372 A CN 114102372A CN 202111338309 A CN202111338309 A CN 202111338309A CN 114102372 A CN114102372 A CN 114102372A
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- cavity
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- conveying
- bevel gear
- wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/04—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
- B24B21/06—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces involving members with limited contact area pressing the belt against the work, e.g. shoes sweeping across the whole area to be ground
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
- B24D11/04—Zonally-graded surfaces
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a multi-section polishing system and a polishing process for the surface of an aluminum profile, which comprises a main box body and is characterized in that: a polishing mechanism is arranged in the main box body, a lifting mechanism is arranged on the upper side of the polishing mechanism, and a conveying mechanism is arranged on the lower side of the polishing mechanism; the invention can automatically and timely replace the small-granularity abrasive belt to polish the surface of the aluminum profile after the surface of the aluminum profile is polished once by rotating the four sections of abrasive belts with different granularities, thereby enabling the surface of the aluminum profile to better achieve the mirror surface effect, replacing the step of replacing a grinding tool of a common polishing machine, improving the polishing efficiency of the polishing machine, reducing the production cost, and simultaneously lightening the labor capacity of operators.
Description
Technical Field
The invention relates to the technical field related to aluminum profile polishing equipment, in particular to a multi-section polishing system and a polishing process for the surface of an aluminum profile.
Background
The aluminum profile is an aluminum alloy profile, and the surface polishing treatment is an especially important link in the production and manufacturing process of the aluminum profile, so that not only can burrs be removed, but also the surface of the aluminum profile can achieve the effect of a smooth surface or even a mirror surface. The polishing machine of the prior art generally only has one polishing precision under the condition that a grinding tool is not replaced, if the surface of an aluminum profile needs to achieve the polishing effect of a smooth surface, repeated polishing needs to be carried out on polishing machines with different polishing precisions, or grinding tools with different granularities are replaced on the same polishing machine for polishing, so that the production cost is increased, the polishing efficiency is low, and the labor amount of operators is increased.
Disclosure of Invention
The invention aims to provide a multi-section polishing system and a polishing process for the surface of an aluminum profile, which are used for overcoming the defects in the prior art.
The aluminum profile surface polishing equipment comprises a main box body and is characterized in that: a polishing mechanism is arranged in the main box body, a lifting mechanism is arranged on the upper side of the polishing mechanism, and a conveying mechanism is arranged on the lower side of the polishing mechanism;
the polishing mechanism comprises a polishing rotating block arranged in the main box body, four conversion driven wheels are arranged in the polishing rotating block, a conversion driving wheel abutted against the conversion driven wheels is arranged between the four conversion driven wheels, and the polishing mechanism is used for polishing the surface of an aluminum profile;
the lifting mechanism comprises a magnetic lifting slider arranged in the main box body, a driven gear shaft is rotationally matched in the magnetic lifting slider, a slider electromagnet is arranged on the upper side of the magnetic lifting slider, a driven gear is arranged on the upper side of the slider electromagnet, and the lifting mechanism is used for lifting the polishing mechanism;
the conveying mechanism comprises a plurality of conveying wheels arranged in the main box body, and the conveying mechanism is used for conveying the aluminum profiles.
Further technical scheme, the polishing chamber that link up about being equipped with in the main tank body, polishing chamber downside intercommunication is equipped with the delivery wheel chamber, polishing chamber upside intercommunication is equipped with the magnetic slide block chamber, magnetic slide block chamber upside is equipped with the driven gear chamber, driven gear chamber right side intercommunication is equipped with the initiative gear chamber, initiative gear chamber downside be equipped with main tank body fixed connection's the power motor of polishing.
In a further technical scheme, the polishing mechanism further comprises a conversion driving wheel shaft arranged in the polishing rotating block, a sand belt conversion cavity with a downward opening is arranged in the polishing rotating block, a polishing support plate is arranged on the lower side of the sand belt conversion cavity, the conversion driving wheel shaft is arranged in the rear end wall of the sand belt conversion cavity through a bearing and extends forwards to penetrate through the sand belt conversion cavity into the polishing rotating block, the conversion driving wheel is fixed on the conversion driving wheel shaft and is positioned in the sand belt conversion cavity, four conversion driven wheel shafts arranged in a mirror image mode by taking the conversion driving wheel shaft as the center are fixed between the front end wall and the rear end wall of the sand belt conversion cavity, the conversion driven wheels are fixed on the conversion driven wheel shafts, a sand belt is connected among the four conversion driven wheels in a power fit mode, a polishing support plate which is positioned on the lower side of the conversion driving wheel and is positioned on the upper side of the sand belt is also fixed between the front end wall and the rear end wall of the sand belt conversion cavity, and a gear shaft fixing cavity with an upward opening is arranged in the polishing rotating block.
According to a further technical scheme, the granularity of the upper section, the lower section, the left section and the right section of the abrasive belt are different, the granularity of the lower section of the abrasive belt is the largest, and the granularity of the rest three sections of the abrasive belt is gradually reduced.
According to the technical scheme, a worm wheel cavity is formed in the rear side of the abrasive belt conversion cavity, a worm wheel is fixed at the tail end of the front side of the conversion driving wheel shaft, a conversion power motor fixedly connected with the polishing rotating block is arranged on the left side of the worm wheel cavity, a worm shaft extending rightward and penetrating through the worm wheel cavity to the inner portion of the right end wall of the worm wheel cavity is fixed on the right end face of the conversion power motor, and a worm which is located in the worm wheel cavity and meshed with the worm wheel is fixed on the worm shaft.
A further technical scheme is that the lifting mechanism further comprises a spline sleeve fixed on the lower end face of the driven gear, the spline sleeve is mounted in the upper end wall of the magnetic sliding block cavity through a bearing and extends upwards to the interior of the driven gear cavity and extends downwards to the interior of the magnetic sliding block cavity, a pair of revolute pairs are formed between the magnetic lifting sliding block and the gear shaft fixing cavity, the driven gear shaft extends upwards to the interior of the driven gear cavity and extends downwards to the interior of the gear shaft fixing cavity and is fixedly connected with the lower end wall of the gear shaft fixing cavity, a sliding block electromagnet is fixed on the inner wall of the magnetic sliding block cavity, the driven gear shaft penetrates through the sliding block electromagnet, a lifting sliding block spring is fixedly connected between the lower end face of the sliding block electromagnet and the magnetic lifting sliding block, and the driven gear shaft is connected with the spline sleeve and the driven gear in a spline fit manner, the polishing power motor is characterized in that a driving gear shaft extending upwards into the driving gear cavity is fixed on the upper end face of the polishing power motor, and a driving gear meshed with the driven gear is fixed at the tail end of the upper side of the driving gear shaft.
According to a further technical scheme, the conveying mechanism further comprises a conveying power motor which is arranged on the rear side of the conveying wheel cavity and is fixedly connected with the main box body, a sliding bevel gear cavity which is positioned on the right side of the conveying power motor is arranged on the rear side of the conveying wheel cavity, a sliding bevel gear shaft which extends rightwards and penetrates through the sliding bevel gear cavity to the inner side of the right end wall of the sliding bevel gear cavity is fixed on the right end surface of the conveying power motor, a shaft sleeve which is positioned in the sliding bevel gear cavity is in spline fit on the sliding bevel gear shaft, a magnetic shaft sleeve seat is in running fit at the tail end of the left side of the shaft sleeve, sliding bevel gears which are bilaterally symmetrical are fixed on the shaft sleeve, a bevel gear electromagnet which is in running fit connection with the sliding bevel gear shaft is fixed in the left end wall of the sliding bevel gear cavity, and a bevel gear spring is fixed between the right end surface of the bevel gear electromagnet and the left end surface of the magnetic shaft sleeve seat, the conveying wheel cavity front side is equipped with the sprocket chamber, and conveying wheel cavity rear end wall normal running fit has a plurality of to extend forward and run through conveying wheel cavity extremely the sprocket intracavity and control the transport wheel axle that the equidistance distributes, the conveying wheel is fixed in on the conveying wheel axle and be located the conveying wheel intracavity, rightmost side conveying wheel axle backward extends to in the slip bevel gear intracavity, rightmost side conveying wheel axle rear side end is fixed with can with the initiative bevel gear of slip bevel gear meshing.
In a further technical scheme, the front side and the rear side of the polishing cavity are both communicated with a front-rear symmetrical limiting slide block cavity, a limiting slide block is in sliding fit in the limiting slide block cavity, a limiting slide block spring is fixed between the end surface of the outer side of the limiting slide block and the bottom wall of the limiting slide block cavity, a conveyor belt wheel cavity with an inward opening is arranged in the limiting slide block, a conveyor belt wheel shaft which is symmetrical left and right is fixed between the upper end wall and the lower end wall of the conveyor belt wheel cavity, a conveying belt wheel is rotationally matched on the conveying belt wheel shaft, a conveying belt is connected between the left conveying belt wheel and the right conveying belt wheel in a power matching way, a contact switch is fixed on the end surface of the inner side of the limit sliding block, the contact switch is a common single-point trigger switch, namely, the contact switch is touched and then loses touch, the contact switch is triggered, and if the contact switch is touched again and loses touch again, the contact switch loses touch again.
A polishing process of aluminum profile surface polishing equipment comprises the following specific steps:
the first step is as follows: when the polishing device is in an initial state, the sliding block electromagnet is in a power-off state, the lifting sliding block spring is in a relaxed state, the upper end surface of the polishing rotating block is attached to the upper end wall of the polishing cavity, the limiting sliding block cavity is in a relaxed state, the bevel gear electromagnet is in a power-off state, the bevel gear spring is in a relaxed state, the driving bevel gear is meshed with the right sliding bevel gear, and the driving bevel gear is not meshed with the left sliding bevel gear.
The second step is that: place the aluminium alloy on the delivery wheel, promote the section bar left, thereby make the section bar move to around between the side limiting slide block left, terminal surface around the aluminium alloy of side conveyer belt butt around this moment, limiting slide block chamber is in compression state, limiting slide block is under the spring action in limiting slide block chamber, press from both sides tight aluminium alloy through the conveyer belt, because conveyer belt accessible conveyer belt rotates, make only the side-to-side motion, when the aluminium alloy left side edge is located between the side contact switch around, the contact switch is touched by the aluminium alloy.
The third step: the slide block electromagnet is started at the moment, so that the slide block electromagnet electrically repels the magnetic lifting slide block, the magnetic lifting slide block further overcomes the pulling force of the lifting slide block spring to move downwards, the polishing rotating block is driven to move downwards, and the abrasive belt is further driven to move downwards to abut against the surface of the aluminum profile.
The fourth step: the grinding power motor is started, so that the grinding power motor rotates to drive the driving gear shaft to rotate, the driving gear rotates to drive the driven gear to rotate, the driven gear shaft rotates, the polishing rotating block rotates, and the abrasive belt rotates in the horizontal direction by taking the driven gear shaft as the center.
The fifth step: the conveying power motor is started simultaneously, so that the conveying power motor rotates to drive the sliding bevel gear shaft to rotate, the shaft sleeve is driven to rotate, the right sliding bevel gear rotates, the driving bevel gear is driven to rotate, the rightmost conveying wheel shaft rotates, the rightmost conveying wheel shaft drives the rightmost power transmission chain wheel, the other power transmission chain wheels are driven to rotate simultaneously through the chain, all the conveying wheels rotate simultaneously, the aluminum profile is driven to move leftwards, and the upper surface of the aluminum profile is polished by the aid of the rotating abrasive belt.
And a sixth step: when the right edge of the aluminum profile passes through the front and rear contact switches, the contact switches are not touched, the contact switches are triggered, the bevel gear electromagnets are started, the bevel gear electromagnets are electrically repelled to the magnetic shaft sleeve seats, the magnetic shaft sleeve seats are made to move rightwards to overcome the tension of the bevel gear springs, so that the shaft sleeve is driven to move rightwards, the left sliding bevel gear moves rightwards to be meshed with the driving bevel gear, the right sliding bevel gear moves rightwards to be disengaged from the driving bevel gear, the rotating and conveying power motor drives the conveying wheel to rotate reversely, the aluminum profile moves rightwards, the aluminum profile touches the contact switches again, when the contact switches are triggered, the converting power motor is started at fixed time, the converting power motor drives the worm shaft to rotate for a period of time, so that the worm rotates, the worm wheel is driven to rotate, and the converting driving wheel shaft is further rotated, thereby make the conversion action wheel rotate, thereby drive the conversion and rotate from the driving wheel, and then drive the abrasive band and rotate, make one section small particle size part rotate about the abrasive band to with the aluminium alloy butt, thereby realize that aluminium alloy surface polishing precision is higher a bit, when aluminium alloy moves right to the contact switch right side, the aluminium alloy does not touch contact switch again, make contact switch lose and trigger, thereby make the outage of bevel gear electro-magnet, then the delivery wheel drives the aluminium alloy left motion again.
The seventh step: the conversion power motor is started regularly again at this moment, make the more small-grained portion of abrasive band rotate to with aluminium alloy surface butt, so reciprocal quartic, accomplish aluminium alloy surface finish until the minimum graininess part of abrasive band, polish the aluminium alloy surface from big to little through the abrasive band difference granularity, make aluminium alloy surface finish efficiency higher, the plain noodles effect is better, when the fourth is polished and is ended, take out the aluminium alloy, close the power motor of polishing, slider electro-magnet and carry power motor, conversion power motor is started regularly again, the device resumes initial condition.
The invention has the beneficial effects that: the invention can automatically and timely replace the small-granularity abrasive belt to polish the surface of the aluminum profile after the surface of the aluminum profile is polished once by rotating the four sections of abrasive belts with different granularities, thereby enabling the surface of the aluminum profile to better achieve the mirror surface effect, replacing the step of replacing a grinding tool of a common polishing machine, improving the polishing efficiency of the polishing machine, reducing the production cost, and simultaneously lightening the labor capacity of operators.
Drawings
FIG. 1 is a schematic external view of the present invention;
FIG. 2 is a schematic view of the overall structure of the aluminum profile surface polishing device of the invention;
FIG. 3 is a schematic view of A-A of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic view of B-B of FIG. 2 according to the present invention;
FIG. 5 is an enlarged partial schematic view of C of FIG. 3 in accordance with the present invention;
FIG. 6 is a schematic view of D-D of FIG. 5 in accordance with the present invention;
fig. 7 is an enlarged partial view of E of fig. 2 according to the present invention.
Detailed Description
For purposes of making the objects and advantages of the present invention more apparent, the following detailed description of the invention, taken in conjunction with the examples, should be understood that the following text is only intended to describe one or several specific embodiments of the invention, and not to strictly limit the scope of the invention as specifically claimed, and as used herein, the terms upper, lower, left and right are not limited to their strict geometric definitions, but rather include tolerances for reasonable and inconsistent machining or human error, the following detailed description of the system and process for multi-section polishing of aluminum profile surfaces:
referring to the drawings, an aluminum profile surface polishing apparatus according to an embodiment of the present invention includes a main case 10, and is characterized in that: a polishing mechanism is arranged in the main box body 10, a lifting mechanism is arranged on the upper side of the polishing mechanism, and a conveying mechanism is arranged on the lower side of the polishing mechanism;
the polishing mechanism comprises a polishing rotating block 20 arranged in the main box body 10, four conversion driven wheels 23 are arranged in the polishing rotating block 20, a conversion driving wheel 22 abutted against the conversion driven wheels 23 is arranged between the four conversion driven wheels 23, and the polishing mechanism is used for polishing the surface of an aluminum profile;
the lifting mechanism comprises a magnetic lifting slider 30 arranged in the main box body 10, a driven gear shaft 36 is rotationally matched in the magnetic lifting slider 30, a slider electromagnet 33 is arranged on the upper side of the magnetic lifting slider 30, a driven gear 35 is arranged on the upper side of the slider electromagnet 33, and the lifting mechanism is used for lifting the polishing mechanism;
the conveying mechanism comprises a plurality of conveying wheels 40 arranged in the main box body 10, and the conveying mechanism is used for conveying the aluminum profiles.
Beneficially, be equipped with in the main tank body 10 and control through-going polishing chamber 11, polishing chamber 11 downside intercommunication is equipped with delivery wheel chamber 15, polishing chamber 11 upside intercommunication is equipped with magnetic slider chamber 14, magnetic slider chamber 14 upside is equipped with driven gear chamber 12, driven gear chamber 12 right side intercommunication is equipped with driving gear chamber 13, driving gear chamber 13 downside is equipped with main tank body 10 fixed connection's the power motor 39 of polishing.
Advantageously, the polishing mechanism further includes a conversion driving wheel shaft 25 disposed in the polishing rotation block 20, a belt conversion cavity 21 with a downward opening is disposed in the polishing rotation block 20, a polishing support plate 27 is disposed at a lower side of the belt conversion cavity 21, the conversion driving wheel shaft 25 is mounted in a rear end wall of the belt conversion cavity 21 through a bearing and extends forward to penetrate through the belt conversion cavity 21 into the polishing rotation block 20, the conversion driving wheel 22 is fixed on the conversion driving wheel shaft 25 and located in the belt conversion cavity 21, four conversion driven wheel shafts 26 arranged in a mirror image manner with the conversion driving wheel shaft 25 as a center are fixed between a front end wall and a rear end wall of the belt conversion cavity 21, the conversion driven wheels 23 are fixed on the conversion driven wheel shafts 26, an abrasive belt 24 is connected between the four conversion driven wheels 23 in a power fit manner, and a belt 24 is further fixed between the front end wall and the rear end wall of the belt conversion cavity 21 and located at a lower side of the conversion driving wheel 22 and located in the front end wall and rear end wall of the belt conversion cavity 21 The polishing support plate 27 on the upper side of the abrasive belt 24 is provided with a gear shaft fixing cavity 31 with an upward opening in the polishing rotating block 20.
Advantageously, the grain sizes of the upper, lower, left and right sections of the sanding belt 24 are different, the grain size of the lower section of the sanding belt 24 is the largest, and the grain sizes of the remaining three sections of the sanding belt 24 are gradually reduced in the clockwise direction in fig. 2.
Advantageously, a worm wheel cavity 28 is arranged at the rear side of the belt sanding cavity 21, a worm wheel 73 is fixed at the front end of the conversion driving wheel shaft 25, a conversion power motor 70 fixedly connected with the polishing rotating block 20 is arranged at the left side of the worm wheel cavity 28, a worm shaft 72 extending through the worm wheel cavity 28 to the right end wall of the worm wheel cavity 28 rightwards is fixed on the right end face of the conversion power motor 70, and a worm 71 located in the worm wheel cavity 28 and meshed with the worm wheel 73 is fixed on the worm shaft 72.
Advantageously, the lifting mechanism further comprises a spline housing 34 fixed on the lower end surface of the driven gear 35, the spline housing 34 is mounted in the upper end wall of the magnetic slider cavity 14 through a bearing and extends upwards into the driven gear cavity 12 and downwards into the magnetic slider cavity 14, a pair of rotation pairs is formed between the magnetic lifting slider 30 and the gear shaft fixing cavity 31, the driven gear shaft 36 extends upwards and penetrates through the driven gear cavity 12 and downwards into the gear shaft fixing cavity 31 and is fixedly connected with the lower end wall of the gear shaft fixing cavity 31, a slider electromagnet 33 is fixed on the inner wall of the magnetic slider cavity 14, the driven gear shaft 36 penetrates through the slider electromagnet 33, a lifting slider spring 32 is fixedly connected between the lower end surface of the slider electromagnet 33 and the magnetic lifting slider 30, and the driven gear shaft 36 is connected with the spline housing 34 and the driven gear 35 through spline fit, the polishing power motor 39 is fixed with the driving gear shaft 38 that upwards extends to in the driving gear chamber 13 on the up end, driving gear shaft 38 upside end be fixed with driven gear 35 engaged driving gear 37.
Beneficially, the conveying mechanism further comprises a conveying power motor 60 which is arranged at the rear side of the conveying wheel cavity 15 and is fixedly connected with the main box body 10, a sliding bevel gear cavity 17 which is arranged at the right side of the conveying power motor 60 is arranged at the rear side of the conveying wheel cavity 15, a sliding bevel gear shaft 66 which extends through the sliding bevel gear cavity 17 to the right end wall of the sliding bevel gear cavity 17 rightwards is fixed on the right end surface of the conveying power motor 60, a shaft sleeve 64 which is positioned in the sliding bevel gear cavity 17 is in spline fit with the sliding bevel gear shaft 66, a magnetic shaft sleeve base 63 is rotationally matched at the left end of the shaft sleeve 64, a sliding bevel gear 65 which is bilaterally symmetrical is fixed on the shaft sleeve 64, a bevel gear electromagnet 61 which is rotationally matched and connected with the sliding bevel gear shaft 66 is fixed in the left end wall of the sliding bevel gear cavity 17, a bevel gear spring 62 is fixed between the right end surface of the bevel gear electromagnet 61 and the left end surface of the magnetic shaft sleeve base 63, the front side of the conveying wheel cavity 15 is provided with a sprocket cavity 16, the rear end wall of the conveying wheel cavity 15 is rotationally matched with a plurality of conveying wheel shafts 41 which extend forwards to penetrate through the conveying wheel cavity 15 to the sprocket cavity 16 and are distributed in an equidistance manner from left to right, the conveying wheel 40 is fixed on the conveying wheel shaft 41 and is positioned in the conveying wheel cavity 15, the rightmost conveying wheel shaft 41 extends backwards to the inside of the sliding bevel gear cavity 17, and the rear end of the rightmost conveying wheel shaft 41 is fixed with a driving bevel gear 67 which can be meshed with the sliding bevel gear 65.
Beneficially, the polishing chamber 11 is provided with a front-back symmetrical limit slider chamber 18 at both front and back sides thereof, a limit slider 50 is slidably fitted in the limit slider chamber 18, a limit slider spring 51 is fixed between an outer end surface of the limit slider 50 and a bottom wall of the limit slider chamber 18, a conveyor belt wheel chamber 19 with an inward opening is provided in the limit slider 50, a conveyor belt wheel shaft 54 with a left-right symmetrical upper end wall and a right-left end wall are fixed between the conveyor belt wheel chamber 19, a conveyor belt wheel 55 is rotatably fitted on the conveyor belt wheel shaft 54, a conveyor belt 52 is connected between the left and right conveyor belt wheels 55 in a power fit manner, a contact switch 53 is fixed on an inner end surface of the limit slider 50, the contact switch 53 is a common single-point trigger switch, that is, if the contact switch 53 is touched and then lost, the contact switch 53 is triggered, and if the contact switch 53 is touched again and then touched again, the contact switch 53 is again deactivated.
A polishing process of aluminum profile surface polishing equipment comprises the following specific steps:
the first step is as follows: in an initial state, the slider electromagnet 33 is in a power-off state, the lifting slider spring 32 is in a relaxed state, the upper end surface of the polishing rotating block 20 is attached to the upper end wall of the polishing cavity 11, the limiting slider cavity 18 is in a relaxed state, the bevel gear electromagnet 61 is in a power-off state, the bevel gear spring 62 is in a relaxed state, the drive bevel gear 67 is meshed with the right-side sliding bevel gear 65, and the drive bevel gear 67 is not meshed with the left-side sliding bevel gear 65.
The second step is that: place the aluminium alloy on delivery wheel 40, promote the aluminium alloy to left, thereby make the aluminium alloy move to between the front and back side spacing slider 50 to left, the terminal surface around the aluminium alloy is held in the butt of front and back side conveyer belt 52 this moment, spacing slider chamber 18 is in compression state, spacing slider 50 is under the spring action in spacing slider chamber 18, press from both sides tight aluminium alloy through conveyer belt 52, because conveyer belt 52 accessible conveyer belt 55 rotates, make only can the side-to-side movement, when the aluminium alloy left side edge is located between front and back side contact switch 53, contact switch 53 is touched by the aluminium alloy.
The third step: at this time, the slide block electromagnet 33 is started, so that the slide block electromagnet 33 electrically repels the magnetic lifting slide block 30, and further the magnetic lifting slide block 30 moves downwards by overcoming the pulling force of the lifting slide block spring 32, so as to drive the polishing rotating block 20 to move downwards, and further the abrasive belt 24 moves downwards to abut against the surface of the aluminum profile.
The fourth step: the grinding motor 39 is then started so that the grinding motor 39 rotates to drive the driving gear shaft 38 to rotate, and further the driving gear 37 rotates to drive the driven gear 35 to rotate, so that the driven gear shaft 36 rotates, and further the polishing rotating block 20 is driven to rotate, so that the abrasive belt 24 is driven to rotate in the horizontal direction by taking the driven gear shaft 36 as the center.
The fifth step: and simultaneously starting the conveying power motor 60, so that the conveying power motor 60 rotates to drive the sliding bevel gear shaft 66 to rotate, thereby driving the shaft sleeve 64 to rotate, thereby driving the right sliding bevel gear 65 to rotate, further driving the driving bevel gear 67 to rotate, further driving the rightmost conveying wheel shaft 41 to drive the rightmost power transmission chain wheel 42, and driving the rest power transmission chain wheels 42 to rotate simultaneously through the chain 43, thereby simultaneously rotating all the conveying wheels 40, further driving the aluminum profile to move leftwards, and realizing the polishing of the upper surface of the aluminum profile in cooperation with the rotating abrasive belt 24.
And a sixth step: when the right edge of the aluminum profile passes through the front and rear contact switches 53, the contact switches 53 are not touched, the contact switches 53 are triggered, the bevel gear electromagnet 61 is started, the bevel gear electromagnet 61 electrically repels the magnetic shaft sleeve seat 63, the magnetic shaft sleeve seat 63 overcomes the pulling force of the bevel gear spring 62 to move rightwards, the shaft sleeve 64 is driven to move rightwards, the left sliding bevel gear 65 moves rightwards to be meshed with the driving bevel gear 67, the right sliding bevel gear 65 moves rightwards to be disengaged from the driving bevel gear 67, the conveying power motor 60 is rotated to drive the conveying wheel 40 to rotate reversely at the moment, the aluminum profile moves rightwards, the aluminum profile touches the contact switches 53 again, when the contact switches 53 are triggered, the conversion power motor 70 is started at regular time, the conversion power motor 70 drives the worm shaft 72 to rotate for a period of time, and the worm 71 rotates, thereby drive worm wheel 73 and rotate, and then make conversion driving wheel axle 25 rotate, thereby make conversion driving wheel 22 rotate, thereby drive conversion from driving wheel 23 and rotate, and then drive abrasive belt 24 and rotate, make abrasive belt 24 upper and lower one section small particle size part rotate to with the aluminium alloy butt, thereby realize that aluminium alloy surface finish precision is higher a bit, when aluminium alloy moves right to contact switch 53 right side, the aluminium alloy does not touch contact switch 53 again, make contact switch 53 lose to trigger, thereby make bevel gear electro-magnet 61 cut off the power supply, then delivery wheel 40 drives the aluminium alloy left motion again.
The seventh step: conversion motor 70 is regularly started again this moment for the finer granularity part of abrasive band 24 rotates to with aluminium alloy surface butt, so reciprocal quartic, accomplish the aluminium alloy surface finish until the minimum granularity part of abrasive band 24, polish the aluminium alloy surface through abrasive band 24 from big to little different granularities, make aluminium alloy surface finish efficiency higher, the plain noodles effect is better, when the fourth is polished and is ended, take out the aluminium alloy, close grinding motor 39, slider electro-magnet 33 and carry motor 60, conversion motor 70 regularly starts again, the device resumes initial condition. It is advantageous or exemplary that,
the invention has the beneficial effects that: the invention can automatically and timely replace the small-granularity abrasive belt to polish the surface of the aluminum profile after the surface of the aluminum profile is polished once by rotating the four sections of abrasive belts with different granularities, thereby enabling the surface of the aluminum profile to better achieve the mirror surface effect, replacing the step of replacing a grinding tool of a common polishing machine, improving the polishing efficiency of the polishing machine, reducing the production cost, and simultaneously lightening the labor capacity of operators.
It will be apparent to those skilled in the art that various modifications may be made to the above embodiments without departing from the general spirit and concept of the invention. All falling within the scope of protection of the present invention. The protection scheme of the invention is subject to the appended claims.
Claims (7)
1. The utility model provides an aluminium alloy surface finish equipment, includes the main tank body, its characterized in that: a polishing mechanism is arranged in the main box body, a lifting mechanism is arranged on the upper side of the polishing mechanism, and a conveying mechanism is arranged on the lower side of the polishing mechanism;
the polishing mechanism comprises a polishing rotating block arranged in the main box body, four conversion driven wheels are arranged in the polishing rotating block, a conversion driving wheel abutted against the conversion driven wheels is arranged between the four conversion driven wheels, and the polishing mechanism is used for polishing the surface of an aluminum profile;
the lifting mechanism comprises a magnetic lifting slider arranged in the main box body, a driven gear shaft is rotationally matched in the magnetic lifting slider, a slider electromagnet is arranged on the upper side of the magnetic lifting slider, a driven gear is arranged on the upper side of the slider electromagnet, and the lifting mechanism is used for lifting the polishing mechanism;
the conveying mechanism comprises a plurality of conveying wheels arranged in the main box body, and is used for conveying the aluminum profiles; the polishing mechanism also comprises a conversion driving wheel shaft arranged in the polishing rotating block, a sand belt conversion cavity with a downward opening is arranged in the polishing rotating block, a polishing support plate is arranged at the lower side of the sand belt conversion cavity, the conversion driving wheel shaft is arranged in the rear end wall of the sand belt conversion cavity through a bearing and extends forwards to penetrate through the sand belt conversion cavity into the polishing rotating block, the conversion driving wheel is fixed on the conversion driving wheel shaft and is positioned in the sand belt conversion cavity, four conversion driven wheel shafts which are arranged by taking the conversion driving wheel shaft as a central mirror image are fixed between the front end wall and the rear end wall of the sand belt conversion cavity, the conversion driven wheels are fixed on the conversion driven wheel shafts, a sand belt is connected among the four conversion driven wheels in a power fit manner, and a polishing support plate which is positioned at the lower side of the conversion driving wheel and is positioned at the upper side of the sand belt is also fixed between the front end wall and the rear end wall of the sand belt conversion cavity, a gear shaft fixing cavity with an upward opening is formed in the polishing rotating block; the granularity of the upper section, the lower section, the left section and the right section of the abrasive belt is different, the granularity of the lower section of the abrasive belt is the largest, and the granularity of the rest three sections is gradually reduced; the polishing device is characterized in that the front side and the rear side of the polishing cavity are communicated with limiting slider cavities which are symmetrical front and back, limiting sliders are arranged in the limiting slider cavities in a sliding fit mode, limiting slider springs are fixed between the end faces of the outer sides of the limiting sliders and the bottom walls of the limiting slider cavities, conveying belt wheel cavities with inward openings are arranged in the limiting sliders, conveying belt wheel shafts which are symmetrical left and right are fixed between the upper end walls and the lower end walls of the conveying belt wheel cavities, conveying belt wheels are rotatably matched on the conveying belt wheel shafts, conveying belts are connected between the conveying belt wheels on the left side and the right side in a power fit mode, and contact switches are fixed on the end faces of the inner sides of the limiting sliders.
2. The aluminum profile surface polishing device according to claim 1, characterized in that: the polishing device is characterized in that a polishing cavity which is communicated with the left and right is arranged in the main box body, a conveying wheel cavity is formed in the lower side of the polishing cavity in a communicated mode, a magnetic slider cavity is formed in the upper side of the polishing cavity in a communicated mode, a driven gear cavity is formed in the upper side of the magnetic slider cavity in a communicated mode, a driving gear cavity is formed in the right side of the driven gear cavity in a communicated mode, and a polishing power motor fixedly connected with the main box body is arranged on the lower side of the driving gear cavity.
3. The aluminum profile surface polishing device according to claim 1, characterized in that: the abrasive belt polishing device is characterized in that a worm wheel cavity is formed in the rear side of the abrasive belt conversion cavity, a worm wheel is fixed at the tail end of the front side of the conversion driving wheel shaft, a conversion power motor fixedly connected with the polishing rotating block is arranged on the left side of the worm wheel cavity, a worm shaft extending rightward to penetrate through the worm wheel cavity to the inner portion of the right end wall of the worm wheel cavity is fixed on the right end face of the conversion power motor, and a worm which is located in the worm wheel cavity and meshed with the worm wheel is fixed on the worm shaft.
4. The aluminum profile surface polishing device according to claim 2, characterized in that: the lifting mechanism also comprises a spline housing fixed on the lower end surface of the driven gear, the spline housing is installed in the upper end wall of the magnetic sliding block cavity through a bearing and extends upwards to the driven gear cavity and extends downwards to the magnetic sliding block cavity, a pair of revolute pairs is formed between the magnetic lifting sliding block and the gear shaft fixing cavity, the driven gear shaft extends upwards to the driven gear cavity and extends downwards to the gear shaft fixing cavity and is fixedly connected with the lower end wall of the gear shaft fixing cavity, a sliding block electromagnet is fixed on the inner wall of the magnetic sliding block cavity, the driven gear shaft penetrates through the sliding block electromagnet, a lifting sliding block spring is fixedly connected between the lower end surface of the sliding block electromagnet and the magnetic lifting sliding block, and the driven gear shaft is connected with the spline housing and the driven gear through spline fit, the polishing power motor is characterized in that a driving gear shaft extending upwards into the driving gear cavity is fixed on the upper end face of the polishing power motor, and a driving gear meshed with the driven gear is fixed at the tail end of the upper side of the driving gear shaft.
5. The aluminum profile surface polishing device according to claim 1, characterized in that: the conveying mechanism also comprises a conveying power motor which is arranged at the rear side of the conveying wheel cavity and is fixedly connected with the main box body, a sliding bevel gear cavity which is positioned at the right side of the conveying power motor is arranged at the rear side of the conveying wheel cavity, a sliding bevel gear shaft which extends to the right and penetrates through the sliding bevel gear cavity to the right end wall of the sliding bevel gear cavity is fixed on the right end surface of the conveying power motor, a shaft sleeve which is positioned in the sliding bevel gear cavity is in spline fit on the sliding bevel gear shaft, a magnetic shaft sleeve seat is in rotating fit at the tail end of the left side of the shaft sleeve, sliding bevel gears which are bilaterally symmetrical are fixed on the shaft sleeve, a bevel gear electromagnet which is in rotating fit connection with the sliding bevel gear shaft is fixed in the left end wall of the sliding bevel gear cavity, and a bevel gear spring is fixed between the right end surface of the electromagnet and the left end surface of the magnetic shaft sleeve seat, the conveying wheel cavity front side is equipped with the sprocket chamber, and conveying wheel cavity rear end wall normal running fit has a plurality of to extend forward and run through conveying wheel cavity extremely the sprocket intracavity and control the transport wheel axle that the equidistance distributes, the conveying wheel is fixed in on the conveying wheel axle and be located the conveying wheel intracavity, rightmost side conveying wheel axle backward extends to in the slip bevel gear intracavity, rightmost side conveying wheel axle rear side end is fixed with can with the initiative bevel gear of slip bevel gear meshing.
6. The aluminum profile surface polishing device according to claim 1, characterized in that: the contact switch is a common single-point trigger switch, namely the contact switch is touched and then loses touch, the contact switch is triggered, and if the contact switch is touched again and loses touch again, the contact switch loses touch again.
7. The polishing process of the aluminum profile surface polishing equipment according to claim 1, characterized in that: the process flow is as follows:
the first step is as follows: in an initial state, the slide block electromagnet is in a power-off state, the lifting slide block spring is in a relaxed state, the upper end surface of the polishing rotating block is attached to the upper end wall of the polishing cavity, the limiting slide block cavity is in a relaxed state, the bevel gear electromagnet is in a power-off state, the bevel gear spring is in a relaxed state, the driving bevel gear is meshed with the right sliding bevel gear, and the driving bevel gear is not meshed with the left sliding bevel gear;
the second step is that: placing the aluminum profile on a conveying wheel, pushing the aluminum profile leftwards, so that the aluminum profile moves leftwards to a position between a front limiting slide block and a rear limiting slide block, wherein the front conveying belt and the rear conveying belt are abutted to the front end face and the rear end face of the aluminum profile, a limiting slide block cavity is in a compressed state, the aluminum profile is clamped by the limiting slide blocks under the elastic action of the limiting slide block cavity through the conveying belt, the conveying belt can rotate through a conveying belt wheel, so that the aluminum profile can only move leftwards and rightwards, and when the left edge of the aluminum profile is positioned between a front contact switch and a rear contact switch, the contact switches are touched by the aluminum profile;
the third step: starting the slide block electromagnet, so that the slide block electromagnet electrically repels the magnetic lifting slide block, and further the magnetic lifting slide block overcomes the tension of a lifting slide block spring to move downwards, so that the polishing rotating block is driven to move downwards, and further the abrasive belt moves downwards to abut against the surface of the aluminum profile;
the fourth step: starting a grinding power motor, so that the grinding power motor rotates to drive a driving gear shaft to rotate, further, a driving gear rotates to drive a driven gear to rotate, further, a polishing rotating block is driven to rotate, and further, an abrasive belt is driven to rotate in the horizontal direction by taking the driven gear shaft as a center;
the fifth step: simultaneously starting a conveying power motor, so that the conveying power motor rotates to drive a sliding bevel gear shaft to rotate, thereby driving a shaft sleeve to rotate, further driving a right sliding bevel gear to rotate, further driving a driving bevel gear to rotate, further driving a rightmost conveying wheel shaft to rotate, then driving a rightmost power transmission chain wheel by the rightmost conveying wheel shaft, and driving other power transmission chain wheels to simultaneously rotate through chains, thereby simultaneously rotating all conveying wheels, further driving an aluminum profile to move leftwards, and realizing the polishing of the upper surface of the aluminum profile in cooperation with a rotating abrasive belt;
and a sixth step: when the right edge of the aluminum profile passes through the front and rear contact switches, the contact switches are not touched, the contact switches are triggered, the bevel gear electromagnets are started, the bevel gear electromagnets are electrically repelled to the magnetic shaft sleeve seats, the magnetic shaft sleeve seats are made to move rightwards to overcome the tension of the bevel gear springs, so that the shaft sleeve is driven to move rightwards, the left sliding bevel gear moves rightwards to be meshed with the driving bevel gear, the right sliding bevel gear moves rightwards to be disengaged from the driving bevel gear, the rotating and conveying power motor drives the conveying wheel to rotate reversely, the aluminum profile moves rightwards, the aluminum profile touches the contact switches again, when the contact switches are triggered, the converting power motor is started at fixed time, the converting power motor drives the worm shaft to rotate for a period of time, so that the worm rotates, the worm wheel is driven to rotate, and the converting driving wheel shaft is further rotated, when the aluminum profile moves to the right side of the contact switch, the aluminum profile does not touch the contact switch again, the contact switch is not triggered, the bevel gear electromagnet is powered off, and the conveying wheel drives the aluminum profile to move leftwards again;
the seventh step: the conversion power motor is started regularly again at this moment, make the more small-grained portion of abrasive band rotate to with aluminium alloy surface butt, so reciprocal quartic, accomplish aluminium alloy surface finish until the minimum graininess part of abrasive band, polish the aluminium alloy surface from big to little through the abrasive band difference granularity, make aluminium alloy surface finish efficiency higher, the plain noodles effect is better, when the fourth is polished and is ended, take out the aluminium alloy, close the power motor of polishing, slider electro-magnet and carry power motor, conversion power motor is started regularly again, the device resumes initial condition.
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CN202111338309.8A CN114102372A (en) | 2021-11-12 | 2021-11-12 | Aluminum profile surface multi-section polishing system and polishing process |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116372682A (en) * | 2023-06-05 | 2023-07-04 | 成都新利精密刀具有限公司 | Planetary gear train grinding device for double-sided grinding of circular blade |
CN116900880A (en) * | 2023-09-12 | 2023-10-20 | 灌南东铭绿色建筑科技有限公司 | Polishing device for welding net processing |
-
2021
- 2021-11-12 CN CN202111338309.8A patent/CN114102372A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116372682A (en) * | 2023-06-05 | 2023-07-04 | 成都新利精密刀具有限公司 | Planetary gear train grinding device for double-sided grinding of circular blade |
CN116372682B (en) * | 2023-06-05 | 2023-08-11 | 成都新利精密刀具有限公司 | Planetary gear train grinding device for double-sided grinding of circular blade |
CN116900880A (en) * | 2023-09-12 | 2023-10-20 | 灌南东铭绿色建筑科技有限公司 | Polishing device for welding net processing |
CN116900880B (en) * | 2023-09-12 | 2024-01-19 | 灌南东铭绿色建筑科技有限公司 | Polishing device for welding net processing |
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Application publication date: 20220301 |