CN114086301A - Linen-feeling four-side stretch weft-knitted shuttle-woven-imitated gabardine fabric and preparation process thereof - Google Patents
Linen-feeling four-side stretch weft-knitted shuttle-woven-imitated gabardine fabric and preparation process thereof Download PDFInfo
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- CN114086301A CN114086301A CN202111338535.6A CN202111338535A CN114086301A CN 114086301 A CN114086301 A CN 114086301A CN 202111338535 A CN202111338535 A CN 202111338535A CN 114086301 A CN114086301 A CN 114086301A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a numb-feeling four-side stretch weft-knitted shuttle-woven-imitated gabardine fabric and a preparation process thereof, wherein the fabric is prepared from the following raw materials: a: 75D/36 f-50D/36 f semi-dull polyester DTY; b: 75D/36 f-50D/36 f strong twisted yarn; c: 30D-70D spandex; the invention has reasonable structural design, can form a twill effect on the front surface of the fabric and a plain effect on the back surface of the fabric, and has simple preparation mode; secondly, the hard twisted yarn has a hand feeling similar to hemp, and the hard twisted yarn is only added on the reverse side when the fabric is prepared, so that the technical front side of the fabric has point contact hand feeling, and the fabric has the hand feeling of hemp fabric; thirdly, the overall strength and elasticity of the fabric can be improved by the mixed weaving of the strong twisted yarns, the terylene and the spandex; fourthly, the fabric preparation process provided by the invention keeps the specific extensibility and softness of the weft-knitted fabric, so that the wearing feeling of the fabric is more comfortable than that of a woven fabric.
Description
Technical Field
The invention relates to the field of textiles, in particular to a linen-feeling four-side stretch weft-knitted tatting-imitated gabardine fabric and a preparation process thereof.
Background
With the progress of economic development, the expectation of the fabric is gradually changed from simple wearability to wearing comfort and functional diversity, the requirement of weft knitting is not only satisfied with the characteristics of single knitted fabric, but the weft knitted fabric is expected to keep the comfort of the weft knitted fabric, and meanwhile, the weft knitted fabric is expected to have the characteristics of high texture, elasticity and structural strength of the woven-simulated gabardine fabric, so the improvement is still needed.
Disclosure of Invention
The invention aims to solve the problems, and provides a linen-feeling four-side stretch weft-knitted woven-imitated gabardine fabric, wherein the fabric is composed of the following raw materials: a: 75D/36 f-50D/36 f semi-dull terylene DTY; b: 75D/36 f-50D/36 f strong twisted silk; c: 30D-70D spandex; the fabric structure is knitted into a complete structure by a 12-path knitting system, wherein every 3-path knitting system is a group, the 1 st, 4 th, 7 th and 10 th paths are all fed with A threads and C threads simultaneously, the knitting structure is plating knitting, the 1 st, 4 th, 7 th and 10 th paths participate in knitting simultaneously, upper needles and lower needles are knitted at intervals, every four needles in the lower needles are knitted into a loop, the 2 nd, 3 th, 5 th, 6 th, 8 th, 9 th, 11 th and 12 th paths are fed with B threads for knitting, the 2 nd, 3 th, 5 th, 6 th, 8 th, 9 th, 11 th and 12 th paths only participate in knitting, two needles are knitted in every four needles, and the 2 nd, 3 th, 5 th, 6 th, 8 th, 9 th, 11 th and 12 th paths are staggered for knitting, thereby forming a twill effect.
Preferably, the composition of the 1 st, 4 th, 7 th, 10 th loop-forming system is 39.2% for the a-line and 5.7% for the C-line.
Preferably, the composition of the 2 nd, 3 rd, 5 th, 6 th, 8 th, 9 th, 11 th, 12 th loop-forming system is 55.1% of the B-thread.
Preferably, the yarn length of the yarn A is 23.5cm/100 needles, the yarn length of the yarn B is 16.5cm/100 needles, and the yarn length of the yarn C is 8.5cm/100 needles.
Preferably, the preparation process comprises the following specific steps:
firstly, raw material selection: selecting 75D/36 f-50D/36 f semi-dull polyester DTY, 75D/36 f-50D/36 f strong twisted yarn and 30D-70D spandex as weaving raw materials;
secondly, manufacturing the fabric: weaving by adopting a double-sided rib type circular weft knitting machine, sleeving a steel wool cover on the top end of a yarn drum of 75D/36 f-50D/36 f strong twist yarns to increase the surface friction force of the yarns, and adding a KFD tensioner beside a creel for regulating and controlling the tension in the weaving process, so that the woven part has a hemp-feeling four-side stretch weft knitting fabric with the effect of imitating woven gabardine;
thirdly, after finishing: a. presetting: pre-setting by a setting machine, controlling the temperature between 190 ℃ and 200 ℃, and controlling the speed at 16 m/min; b. dyeing: placing the pre-shaped fabric into a water bath containing dye and coloring auxiliary agent for dyeing; c. drying: drying the dyed fabric by a vertical dryer; d. shaping: setting the temperature of the oven between 150 ℃ and 200 ℃, and putting the measured and weighed fabric into the oven for shaping; e. and (3) cooling: placing the shaped fabric on a cooling table for cooling;
fourthly, detecting and packaging: and (5) detecting the fabric of the finished fabric, and boxing the fabric after the fabric is qualified.
The invention has the beneficial effects that: the invention has reasonable structural design, can form a twill effect on the front surface of the fabric and a plain effect on the back surface of the fabric, and has simple preparation mode; secondly, the hard twisted yarn has a hand feeling similar to hemp, and the hard twisted yarn is only added on the reverse side when the fabric is prepared, so that the technical front side of the fabric has point contact hand feeling, and the fabric has the hand feeling of hemp fabric; thirdly, the overall strength and elasticity of the fabric can be improved by the mixed weaving of the strong twisted yarns, the terylene and the spandex; fourthly, the fabric preparation process provided by the invention keeps the specific extensibility and softness of the weft-knitted fabric, so that the wearing feeling of the fabric is more comfortable than that of a woven fabric.
Drawings
The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
FIG. 1 is a schematic view of the triangular configuration of the present invention;
FIG. 2 is a schematic representation of the knitting arrangement of the present invention;
FIG. 3 is a schematic representation of the weaving of the present invention;
identified in fig. 1 as: Λ: looping the needle cylinder; v-shaped: looping a dial; -: no weaving or floating threads;
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature of the present specification may be replaced by another equivalent or alternative feature serving a similar purpose, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
The hemp-feeling four-side stretch weft-knitted imitated tatting gabardine fabric shown in figures 1, 2 and 3 is characterized in that the fabric is made of the following raw materials: a: 75D/36 f-50D/36 f semi-dull terylene DTY; b: 75D/36 f-50D/36 f strong twisted silk; c: 30D-70D spandex; the fabric structure is knitted into a complete structure by a 12-path knitting system, wherein every 3-path knitting system is a group, the 1 st, 4 th, 7 th and 10 th paths are all fed with A threads and C threads simultaneously, the knitting structure is plating knitting, the 1 st, 4 th, 7 th and 10 th paths participate in knitting simultaneously, upper needles and lower needles are knitted at intervals, every four needles in the lower needles are knitted into a loop, the 2 nd, 3 th, 5 th, 6 th, 8 th, 9 th, 11 th and 12 th paths are fed with B threads for knitting, the 2 nd, 3 th, 5 th, 6 th, 8 th, 9 th, 11 th and 12 th paths only participate in knitting, two needles are knitted in every four needles, and the 2 nd, 3 th, 5 th, 6 th, 8 th, 9 th, 11 th and 12 th paths are staggered for knitting, thereby forming a twill effect.
The composition of the 1 st, 4 th, 7 th and 10 th loop-forming systems was 39.2% for the a-line and 5.7% for the C-line.
The composition of the 2 nd, 3 rd, 5 th, 6 th, 8 th, 9 th, 11 th, 12 th loop-forming systems was 55.1% of the B-thread.
The length of the raw yarn of the A thread is 23.5cm/100 needles, the length of the raw yarn of the B thread is 16.5cm/100 needles, and the length of the raw yarn of the C thread is 8.5cm/100 needles.
The preparation process comprises the following specific steps:
firstly, raw material selection: selecting 75D/36 f-50D/36 f semi-dull polyester DTY, 75D/36 f-50D/36 f strong twisted yarn and 30D-70D spandex as weaving raw materials;
secondly, manufacturing the fabric: weaving by adopting a double-sided rib type circular weft knitting machine, sleeving a steel wool cover on the top end of a yarn drum of 75D/36 f-50D/36 f strong twist yarns to increase the surface friction force of the yarns, and adding a KFD tensioner beside a creel for regulating and controlling the tension in the weaving process, so that the woven part has a hemp-feeling four-side stretch weft knitting fabric with the effect of imitating woven gabardine;
thirdly, after finishing: a. presetting: pre-setting by a setting machine, controlling the temperature between 190 ℃ and 200 ℃, and controlling the speed at 16 m/min; b. dyeing: placing the pre-shaped fabric into a water bath containing dye and coloring auxiliary agent for dyeing; c. drying: drying the dyed fabric by a vertical dryer; d. shaping: setting the temperature of the oven between 150 ℃ and 200 ℃, and putting the measured and weighed fabric into the oven for shaping; e. and (3) cooling: placing the shaped fabric on a cooling table for cooling;
fourthly, detecting and packaging: and (5) detecting the fabric of the finished fabric, and boxing the fabric after the fabric is qualified.
The finished product of the hemp-feeling four-side stretch weft-knitted shuttle-woven gabardine-like fabric has the gram weight per square meter of 250-270 g/m2。
In the using process, when the fabric is woven by weft knitting, the top end of the yarn cylinder is sleeved with the steel wool cover to increase the surface friction force of the yarn, so that the tension of the yarn is kept in a tensioning state in the weaving process; meanwhile, a KFD tensioner is added beside the creel to prevent the generation of twist shrinkage after the tension of the strong twist is loosened, and the combination of the KFD tensioner and the creel can ensure that the tension of the A yarn, the B yarn and the C yarn is maintained in a uniform and consistent state when the A yarn, the B yarn and the C yarn are mixed and woven during weaving, so that the defect problem of uneven tension of the cloth surface is reduced; in terms of fabric texture, the loop-forming systems of the 2 nd, 3 rd, 5 th, 6 th, 8 th, 9 th, 11 th and 12 th paths are only exposed on the lower needle surface, so that the front surface of the fabric has point contact hand feeling, and the fabric has the hand feeling of a linen fabric; forming twill on the fabric in a mode that the 1 st, 4 th, 7 th and 10 th paths are staggered and the 2 nd, 3 th, 5 th, 6 th, 8 th, 9 th and 11 th and 12 th paths are staggered and woven to be combined into loops and floats; the upper needles of the upper and lower needle weaving paths in every two groups form a complete course on the back surface of the fabric, so that the back surface of the fabric presents a plane effect, and the skin-friendly property of the fabric is further ensured, namely, the upper needle surfaces of the 1 st and 4 th paths form a complete course, and the upper needle surfaces of the 7 th and 10 th paths form a complete course; the B thread can improve the overall strength of the fabric when the fabric is woven, and the C thread can improve the elasticity of the fabric when the fabric is woven.
The invention has the beneficial effects that: the invention has reasonable structural design, can form a twill effect on the front surface of the fabric and a plain effect on the back surface of the fabric, and has simple preparation mode; secondly, the hard twisted yarn has a hand feeling similar to hemp, and the hard twisted yarn is only added on the reverse side when the fabric is prepared, so that the technical front side of the fabric has point contact hand feeling, and the fabric has the hand feeling of hemp fabric; thirdly, the overall strength and elasticity of the fabric can be improved by the mixed weaving of the strong twisted yarns, the terylene and the spandex; fourthly, the fabric preparation process provided by the invention keeps the specific extensibility and softness of the weft-knitted fabric, so that the wearing feeling of the fabric is more comfortable than that of a woven fabric.
The invention is not limited to the foregoing embodiments. The invention extends to any novel feature or any novel combination of features disclosed in this specification and any novel method or process steps or any novel combination of features disclosed.
Claims (5)
1. The linen-feeling four-side stretch weft-knitted shuttle-woven gabardine fabric is characterized in that the fabric is composed of the following raw materials: a: 75D/36 f-50D/36 f semi-dull terylene DTY; b: 75D/36 f-50D/36 f strong twisted silk; c: 30D-70D spandex; the fabric structure is knitted into a complete structure by a 12-path knitting system, wherein every 3-path knitting system is a group, the 1 st, 4 th, 7 th and 10 th paths are all fed with A threads and C threads simultaneously, the knitting structure is plating knitting, the 1 st, 4 th, 7 th and 10 th paths participate in knitting simultaneously, upper needles and lower needles are knitted at intervals, every four needles in the lower needles are knitted into a loop, the 2 nd, 3 th, 5 th, 6 th, 8 th, 9 th, 11 th and 12 th paths are fed with B threads for knitting, the 2 nd, 3 th, 5 th, 6 th, 8 th, 9 th, 11 th and 12 th paths only participate in knitting, two needles are knitted in every four needles, and the 2 nd, 3 th, 5 th, 6 th, 8 th, 9 th, 11 th and 12 th paths are staggered for knitting, thereby forming a twill effect.
2. The linen four-side stretch weft-knitted simulated tatting gabardine fabric as claimed in claim 1, wherein the components of the loop forming systems of the 1 st, 4 th, 7 th and 10 th paths are 39.2% of A thread and 5.7% of C thread.
3. The fabric according to claim 1, wherein the component of the 2 nd, 3 rd, 5 th, 6 th, 8 th, 9 th, 11 th and 12 th loop-forming systems is 55.1% of the B thread.
4. The linen-like four-side stretch weft-knitted simulated tatting gabardine fabric as claimed in claim 1, wherein the yarn length of the yarn of the A thread is 23.5cm/100 needles, the yarn length of the yarn of the B thread is 16.5cm/100 needles, and the yarn length of the yarn of the C thread is 8.5cm/100 needles.
5. The preparation process of the hemp-feeling four-side stretch weft-knitted imitated tatting gabardine fabric according to any one of claims 1 to 4, characterized by comprising the following specific steps:
firstly, raw material selection: selecting 75D/36 f-50D/36 f semi-dull polyester DTY, 75D/36 f-50D/36 f strong twisted yarn and 30D-70D spandex as weaving raw materials;
secondly, manufacturing the fabric: weaving by adopting a double-sided rib type circular weft knitting machine, sleeving a steel wool cover on the top end of a yarn drum of 75D/36 f-50D/36 f strong twist yarns to increase the surface friction force of the yarns, and adding a KFD tensioner beside a creel for regulating and controlling the tension in the weaving process, so that the woven part has a hemp-feeling four-side stretch weft knitting fabric with the effect of imitating woven gabardine;
thirdly, after finishing: a. presetting: pre-setting by a setting machine, controlling the temperature between 190 ℃ and 200 ℃, and controlling the speed at 16 m/min; b. dyeing: placing the pre-shaped fabric into a water bath containing dye and coloring auxiliary agent for dyeing; c. drying: drying the dyed fabric by a vertical dryer; d. shaping: setting the temperature of the oven between 150 ℃ and 200 ℃, and putting the measured and weighed fabric into the oven for shaping; e. and (3) cooling: placing the shaped fabric on a cooling table for cooling;
fourthly, detecting and packaging: and (5) detecting the fabric of the finished fabric, and boxing the fabric after the fabric is qualified.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111338535.6A CN114086301B (en) | 2021-11-12 | 2021-11-12 | Hemp-feeling four-side stretch weft-knitted tatting-like tweed fabric and preparation process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111338535.6A CN114086301B (en) | 2021-11-12 | 2021-11-12 | Hemp-feeling four-side stretch weft-knitted tatting-like tweed fabric and preparation process thereof |
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| Publication Number | Publication Date |
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| CN114086301A true CN114086301A (en) | 2022-02-25 |
| CN114086301B CN114086301B (en) | 2023-05-26 |
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| CN202111338535.6A Active CN114086301B (en) | 2021-11-12 | 2021-11-12 | Hemp-feeling four-side stretch weft-knitted tatting-like tweed fabric and preparation process thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115287812A (en) * | 2022-06-06 | 2022-11-04 | 江苏泰慕士针纺科技股份有限公司 | Production process of high-performance moisture-absorbing quick-drying soft linen-cotton-like knitted fabric |
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2021
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| CN1310254A (en) * | 2000-02-24 | 2001-08-29 | 上海针织九厂 | Production proces sof imitation hemp weft-knitted fabric of strong twisted yarn |
| CN101096793A (en) * | 2006-06-30 | 2008-01-02 | 株式会社岛精机制作所 | Tubular knitted fabric having opening portion in knitting termian side and knitting method |
| CN105544078A (en) * | 2016-02-14 | 2016-05-04 | 广东溢达纺织有限公司 | Cotton/spandex air layer thermal fabric and producing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115287812A (en) * | 2022-06-06 | 2022-11-04 | 江苏泰慕士针纺科技股份有限公司 | Production process of high-performance moisture-absorbing quick-drying soft linen-cotton-like knitted fabric |
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| CN114086301B (en) | 2023-05-26 |
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