CN114082585A - Rotary type enameled wire surface lubricant coating device - Google Patents
Rotary type enameled wire surface lubricant coating device Download PDFInfo
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- CN114082585A CN114082585A CN202111245852.3A CN202111245852A CN114082585A CN 114082585 A CN114082585 A CN 114082585A CN 202111245852 A CN202111245852 A CN 202111245852A CN 114082585 A CN114082585 A CN 114082585A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/06—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1042—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material provided with means for heating or cooling the liquid or other fluent material in the supplying means upstream of the applying apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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Abstract
The invention relates to a lubricant coating device, in particular to a rotary type enameled wire surface lubricant coating device, which comprises a base, a supporting frame, a round frame and the like; a supporting frame is fixedly connected in the middle of the left side of the top of the base, and a round frame is fixedly connected between the front side and the rear side of the upper portion of the right side face of the supporting frame. According to the invention, a roll of enameled wire is sleeved on the six diamond rods, a winding drum is sleeved on the six diamond parts of the rotating shaft, the head end of the enameled wire is pulled to pass through the u-shaped sponge block to be bundled on the upper winding drum, the driving mechanism is started to drive the rotating mechanism to rotate, the rotating mechanism drives the upper winding drum to rotate forward through the inner gear ring, the upper winding drum rotates forward to wind the enameled wire, and the u-shaped sponge block coats the liquid lubricant on the enameled wire.
Description
Technical Field
The invention relates to a lubricant coating device, in particular to a rotary type enameled wire surface lubricant coating device.
Background
In the process of manufacturing the enameled wire, a plurality of processes are generally needed to be completed, the process of coating the enameled wire with the liquid lubricant is one of the processes, the enameled wire is convenient to carry out subsequent treatment and transportation by coating the liquid lubricant, and the friction force can be reduced.
Chinese patent with the patent application number of CN202022071394.3 discloses an enameled wire lubricant coating device, which comprises a coating groove, wherein the interior of the coating groove is divided into a plurality of functional grooves, the functional grooves comprise a first functional groove, a second functional groove and a third functional groove which are sequentially arranged, and the adjacent functional grooves are communicated through holes; a lubricant supply mechanism connected to the first functional groove through a pipe; and the roller coating mechanism is arranged above the third functional groove. Based on the technical scheme of the invention, the coating groove is divided into the functional grooves, so that the buffer effect of the lubricant during pumping is realized, and the problem of uneven coating of the lubricant caused by instantaneous rise of the liquid level at an inlet when the lubricant is pumped is solved.
Therefore, it is necessary to design and develop a rotary type enameled wire surface lubricant coating device which can coat the enameled wire with the liquid lubricant and can also roll the enameled wire coated with the liquid lubricant, and the rotary type enameled wire surface lubricant coating device is convenient and low in use cost.
Disclosure of Invention
In order to overcome the defects that the enameled wire coated with the liquid lubricant in the patent needs to be wound by other machines, the operation is troublesome and the use cost is high, the invention provides the rotary type enameled wire surface lubricant coating device which can coat the liquid lubricant on the enameled wire and can also wind the enameled wire coated with the liquid lubricant, is convenient and has low use cost.
The invention is realized by the following technical approaches:
a rotary enameled wire surface lubricant coating device comprises a base, a support frame, a circular frame, an inner gear ring, a disc, six diamond rods, a limiting rod, a first spring, connecting rods, a u-shaped block, a u-shaped sponge block, a driving mechanism and a rotating mechanism, wherein the support frame is fixedly connected in the middle of the left side of the top of the base, the circular frame is fixedly connected between the front side and the rear side of the upper portion of the right side surface of the support frame, the six connecting rods are fixedly connected in the middle of the right side surface of the circular frame at uniform intervals along the circumferential direction, the disc is installed between the right ends of the six connecting rods in a bolt connection mode, the six diamond rods for placing enameled wires are fixedly connected in the circle center position of the right side surface of the disc, the limiting rods for limiting the enameled wires are connected in an embedded sliding mode on the right sides of the top and the bottom of the six diamond rods, the first spring is connected between the inner ends of the limiting rods and the inner gear ring is fixedly connected to the left side surface of the circular frame along the circumferential direction, and the rotating mechanism is slidably installed on the disc, the rotating mechanism is provided with a u-shaped block, a u-shaped sponge block used for coating the liquid lubricant on the enameled wire is arranged between the front side surface and the rear side surface in the u-shaped block, a driving mechanism is arranged between the inner gear ring and the base, and the driving mechanism is connected with the rotating mechanism.
Furthermore, the driving mechanism comprises a driving motor, a first gear, a sliding block and an outer gear ring, the inner gear ring is connected with the sliding block which is used for driving the rotating mechanism to rotate along the circumferential direction in a sliding mode, the right side face of the sliding block is connected with the rotating mechanism, the top of the sliding block is fixedly connected with the outer gear ring, the driving motor is installed in the middle of the left side of the top of the base, the end portion of an output shaft of the driving motor is fixedly connected with the first gear, and the first gear is meshed with the outer gear ring.
Further, the rotating mechanism comprises an L-shaped plate, a rotating shaft, a second gear and a fixed block, the device comprises a guide block, a movable block, a limiting bolt and a second spring, wherein an L-shaped plate is connected to the outer side of a disc in a sliding mode along the circumferential direction, the left end of the L-shaped plate is fixedly connected with the right side face of a sliding block, a rotating shaft is connected to the upper portion of the L-shaped plate in a rotating mode, the right portion of the rotating shaft is in a hexagonal rhombus shape, a second gear is fixedly connected to the left end of the rotating shaft and is located between an inner gear ring and a circular frame, the second gear is meshed with the inner gear ring, the right end of the rotating shaft is connected with the limiting bolt used for limiting a winding drum for winding an enameled wire in a rotating mode through threads in an embedded mode, a fixed block is fixedly connected to the lower portion of the front side face of the L-shaped plate, the guide block is fixedly connected to the front portion of the right side face of the fixed block, the movable block is sleeved with the movable block in the sliding mode, the inner bottom of the movable block is connected with the right side face of the bottom of the guide block, and the outer front face of the u-shaped block are fixedly connected with the movable block.
Further, still including being used for the mechanism of producing oil with liquid lubricant exhaust, it is including the guide rail to produce oil the mechanism, the barrel, the heating wire, the bolt lid, go out oil pipe, L type supporting shoe and battery, L template trailing flank middle part rigid coupling has L type supporting shoe, L type supporting shoe front end rigid coupling has the guide rail, sliding connection has the barrel that is used for lotion emollient to put into on the guide rail, the barrel top is connected with the bolt lid through the screw thread rotary type, the heating wire is installed along circumference in the barrel outside, intercommunication has an oil pipe in the middle of the barrel bottom, it runs through u type piece right side middle part and the contact of u type sponge piece to go out oil pipe tail end, the trailing flank installs the battery in the L type supporting shoe, the battery has circuit connection with the heating wire.
Further, still including the oily mechanism of accuse that is used for carrying out control to liquid lubricant, oily mechanism of accuse is including the trigger bar, the slide bar, circular mount, the lug, stifled pole and sealing ring, the external rear side lower part rigid coupling of barrel has the trigger bar, the rigid coupling has circular mount between all connecting rod left parts, the contact of trigger bar tail end and circular mount, the outer rear side upper portion rigid coupling of circular mount has the lug that is used for driving the outside removal of trigger bar, the disc right flank is connected with the slide bar through annular spout slidingtype, slide bar right-hand member rigid coupling has stifled pole, oil pipe bottom rear side is run through on stifled pole top, the downside has the sealing ring along circumference rigid coupling in the oil pipe, the sealing ring cover is on stifled pole upper portion.
Further, still including being used for driving the pulling mechanism that the enameled wire removed about, pulling mechanism is including the inclined ring, the actuating lever, contact wheel, the connecting block, third spring and wire ring, the cross-under of fixed block middle part slidingtype has the actuating lever, the connecting of actuating lever left end rotary type is connected with contact wheel, actuating lever right-hand member rigid coupling has the wire ring that is used for driving the enameled wire and removes about, actuating lever top left side and bottom left side all rigid coupling have the connecting block, be connected with the third spring between connecting block right flank and the fixed block left surface, the round frame right flank has along circumference rigid coupling to be used for driving contact wheel inclined ring that moves to the right, inclined ring and contact wheel contact.
Further, still including carriage, n template, pinch roller and fourth spring, the cross-under of L template top slidingtype has the carriage, is connected with two fourth springs between the top left side in the carriage and the outer top left side of L template, and carriage right side bottom rigid coupling has the n template, and what the rotary type was connected with between the lower part of the n template left and right sides is used for pressing smooth pinch roller of enameled wire with the liquid lubricant that coats.
Furthermore, the wire guiding device further comprises a wire guiding roller, guide blocks and a fifth spring, wherein the front side of the upper part of the right side face of the disc is connected with the two guide blocks in an embedded mode, the right end of each guide block is fixedly connected with the wire guiding roller used for straightening the enameled wire, and the fifth spring is connected between the front side face of each guide block and the inner side of the disc.
Compared with the prior art, the invention has the remarkable improvements that:
1. a roll of enameled wires is sleeved on a six diamond rod, a winding drum is sleeved on a six diamond position of a rotating shaft, the head end of each enameled wire is pulled to penetrate through a u-shaped sponge block to be bundled on an upper winding drum, a driving mechanism is started to drive a rotating mechanism to rotate, the rotating mechanism rotates to drive the upper winding drum to rotate forward through an inner gear ring, the upper winding drum rotates forward to wind the enameled wires, and the u-shaped sponge block coats a liquid lubricant on the enameled wires.
2. Under the effect of accuse oily mechanism, can control the liquid lubricant in the outlet pipe, just also make the intermittent type of liquid lubricant stay on u type sponge piece, so, can avoid the continuous stream of liquid lubricant to lead to spilling over extravagantly on u type sponge piece.
3. Under the effect of tearing mechanism, can drive the enameled wire and move about constantly, the enameled wire moves about and is rolled up by the reel, so, can be so that the enameled wire is even by the rolling on the reel, avoid rolling up in same position influence rolling.
Drawings
Fig. 1 is a schematic perspective view of a first embodiment of the present invention.
Fig. 2 is a schematic perspective view of a second embodiment of the present invention.
FIG. 3 is a schematic view of a first partial body structure according to the present invention.
Fig. 4 is a third perspective view of the present invention.
FIG. 5 is a first partial cross-sectional structural schematic of the present invention.
Fig. 6 is an enlarged schematic view of part a of the present invention.
FIG. 7 is a second partial sectional structural schematic of the present invention.
Fig. 8 is an enlarged view of part B of the present invention.
Fig. 9 is an enlarged schematic view of part C of the present invention.
FIG. 10 is a schematic perspective view of a u-shaped block and a u-shaped sponge block according to the present invention.
Fig. 11 is a third partial sectional structural view of the present invention.
Fig. 12 is an enlarged view of the portion D of the present invention.
Fig. 13 is an enlarged schematic view of part E of the present invention.
FIG. 14 is a schematic view of a second partial body structure according to the present invention.
Fig. 15 is a schematic perspective view of the oblique ring of the present invention.
In the reference symbols: 1-a base, 2-a support frame, 3-a round frame, 4-an inner gear ring, 5-a disc, 51-a hexagonal rod, 52-a limit rod, 53-a first spring, 54-a connecting rod, 6-a u-shaped block, 61-a u-shaped sponge block, 7-a driving mechanism, 71-a driving motor, 72-a first gear, 73-a sliding block, 74-an outer gear ring, 8-a rotating mechanism, 81-an L-shaped plate, 82-a rotating shaft, 83-a second gear, 84-a fixed block, 85-a guide block, 86-a movable block, 87-a limit bolt, 88-a second spring, 9-an oil outlet mechanism, 91-a guide rail, 92-a cylinder body, 93-an electric heating wire, 94-a bolt cover, 95-an oil outlet pipe and 96-L-shaped support block, 97-battery, 10-oil control mechanism, 101-trigger bar, 102-sliding bar, 103-round fixing frame, 104-lug, 105-blocking bar, 107-sealing ring, 11-pulling mechanism, 111-inclined ring, 112-driving bar, 113-contact wheel, 114-connecting block, 115-third spring, 116-wire guide ring, 12-sliding frame, 13-n type plate, 14-pressing roller, 15-fourth spring, 16-wire guide roller, 17-guide block and 18-fifth spring.
Detailed Description
The invention is further explained by combining the drawings in the specification and the embodiments of the invention are given by combining the drawings in the specification.
Example (b): a rotary type enameled wire surface lubricant coating device.
Referring to fig. 1, 2, 4, 5, 6, 7 and 10, the device comprises a base 1, a support frame 2, a circular frame 3, an inner gear ring 4, a disc 5, a hexagonal rod 51, a limiting rod 52, a first spring 53, a connecting rod 54, a u-shaped block 6, a u-shaped sponge block 61, a driving mechanism 7 and a rotating mechanism 8, wherein the support frame 2 is installed in the middle of the left side of the top of the base 1 in a bolt connection mode, the circular frame 3 is fixedly connected between the front side and the rear side of the upper portion of the right side surface of the support frame 2, six connecting rods 54 are fixedly connected in the middle of the right side surface of the circular frame 3 at uniform intervals along the circumferential direction, the disc 5 is installed between the right ends of the six connecting rods 54 in a bolt connection mode, the six diamond rods 51 are fixedly connected in the circle center position of the right side surface of the disc 5, an operator can sleeve a roll of enameled wire on the six diamond rods 51, the limiting rod 52 is connected in an embedded sliding mode on the right side of the top and the bottom of the six diamond rods 51, when an enameled wire is sleeved on the hexagonal rod 51, the limiting rod 52 can limit the enameled wire, a first spring 53 is connected between the inner end of the limiting rod 52 and the inner side of the hexagonal rod 51, the inner gear ring 4 is installed on the left side surface of the round frame 3 in the circumferential direction in a welding connection mode, the rotating mechanism 8 is installed on the disc 5 in a sliding mode, the u-shaped block 6 is installed on the rotating mechanism 8, the u-shaped sponge block 61 is installed between the front side surface and the rear side surface in the u-shaped block 6, when the enameled wire slides in the u-shaped sponge block 61, the u-shaped sponge block 61 can coat a liquid lubricant on the enameled wire, a driving mechanism 7 is installed between the inner gear ring 4 and the base 1, the driving mechanism 7 is connected with the rotating mechanism 8, and when the driving mechanism 7 is started, the driving mechanism 7 can drive the rotating mechanism 8 to rotate.
The driving mechanism 7 comprises a driving motor 71, a first gear 72, a slider 73 and an outer gear ring 74, the inner gear ring 4 is connected with the slider 73 in a sliding manner along the circumferential direction, the right side surface of the slider 73 is connected with the rotating mechanism 8, when the slider 73 rotates, the slider 73 can drive the rotating mechanism 8 to rotate, the outer gear ring 74 is installed at the top of the slider 73 in a welding connection mode, the driving motor 71 is installed in the middle of the left side of the top of the base 1, the first gear 72 is installed at the end part of an output shaft of the driving motor 71 in a welding connection mode, and the first gear 72 is meshed with the outer gear ring 74.
The rotating mechanism 8 comprises an L-shaped plate 81, a rotating shaft 82, a second gear 83, a fixed block 84, a guide block 85, a movable block 86, a limiting bolt 87 and a second spring 88, the outer side of the disc 5 is connected with the L-shaped plate 81 in a sliding manner along the circumferential direction, the left end of the L-shaped plate 81 is installed with the right side surface of the sliding block 73 in a welding connection manner, the rotating shaft 82 is rotatably connected with the upper part of the L-shaped plate 81 in a penetrating manner, the right part of the rotating shaft 82 is in a hexagonal shape, the left end of the rotating shaft 82 is fixedly connected with the second gear 83, the second gear 83 is positioned between the inner gear ring 4 and the circular frame 3, the second gear 83 is meshed with the inner gear ring 4, the right end of the rotating shaft 82 is rotatably connected with the limiting bolt 87 in a thread embedded manner, when a winding drum is sleeved on the hexagonal shape of the rotating shaft 82, the limiting bolt 87 can limit the winding drum of the enameled wire, the fixed block 84 is installed on the lower part of the front side surface of the L-shaped plate 81 in a welding connection manner, the guide block 85 is fixedly connected with the front part of the right side surface of the fixed block 84, a movable block 86 is sleeved on the right part of the guide block 85 in a sliding manner, a second spring 88 is connected between the bottom in the movable block 86 and the right side of the bottom of the guide block 85, and the bottom end of the movable block 86 is installed with the outer front side surface of the u-shaped block 6 in a bolt connection manner.
Firstly, an operator sleeves a roll of enameled wire on the hexagonal rod 51, the limit rod 52 limits the enameled wire under the action of the first spring 53, then sleeves a winding drum on the rotating mechanism 8, the head end of the enameled wire can be pulled to pass through the u-shaped sponge block 61 to be bundled on the upper winding drum, a proper amount of liquid lubricant is poured on the u-shaped sponge block 61, the driving mechanism 7 is started, the driving mechanism 7 operates to drive the rotating mechanism 8 to rotate, the rotating mechanism 8 rotates to drive the u-shaped block 6 to rotate, the u-shaped block 6 rotates to drive the u-shaped sponge block 61 to rotate, meanwhile, the rotating mechanism 8 rotates to drive the upper winding drum to rotate forwards through the inner gear ring 4, the upper winding drum rotates forwards to wind the enameled wire, in the winding process, the u-shaped sponge block 61 coats the liquid lubricant on the enameled wire, the process is repeated, the enameled wire can be continuously coated with the liquid lubricant, and the upper winding drum rotates positively to wind the enameled wire coated with the liquid lubricant. After the enameled wire coated with the liquid lubricant is completely wound, the driving mechanism 7 is closed, the driving mechanism 7 stops driving the rotating mechanism 8 to rotate, the rotating mechanism 8 stops driving the winding drum to rotate forward through the inner gear ring 4, an operator can take the winding drum wound with the enameled wire off the rotating mechanism 8 for subsequent treatment, pulls the winding drum without the enameled wire in the middle to move rightwards, the winding drum moves rightwards to drive the limiting rod 52 to move inwards, the first spring 53 is compressed, and when the winding drum moves rightwards to be separated from the hexagonal rod 51, the limiting rod 52 moves outwards to reset under the action of the first spring 53.
When the head end of the enameled wire is tied on the upper winding drum, the driving motor 71 can be started to rotate forwardly, the driving motor 71 rotates forwardly to drive the first gear 72 to rotate forwardly, the first gear 72 rotates forwardly to drive the outer gear ring 74 to rotate reversely, the outer gear ring 74 rotates reversely to drive the sliding block 73 to rotate reversely, the sliding block 73 rotates reversely to drive the rotating mechanism 8 to rotate, and the upper winding drum rotates reversely to roll the enameled wire coated with the liquid lubricant. After the enameled wires coated with the liquid lubricant are all wound, the driving motor 71 is turned off, the driving motor 71 stops driving the first gear 72 to rotate forward, the first gear 72 stops driving the outer gear ring 74 to rotate backward, the sliding block 73 stops driving the rotating mechanism 8 to rotate, and the upper winding drum also stops rotating.
Firstly, when an operator twists the limiting bolt 87 to rotate reversely, the limiting bolt 87 rotates reversely and moves right through threads, when the limiting bolt 87 moves right and is separated from contact with the rotating shaft 82, a winding drum can be sleeved at the six diamond-shaped part of the rotating shaft 82, then the limiting bolt 87 is moved to contact with the right end of the rotating shaft 82, the limiting bolt 87 rotates leftwards and moves back to contact with the winding drum, the limiting bolt 87 limits the winding drum, the head end of an enameled wire can be tied on the winding drum, the driving motor 71 is started to rotate forwards, the sliding block 73 rotates reversely to drive the L-shaped plate 81 to rotate, the L-shaped plate 81 rotates to drive the rotating shaft 82 to rotate, the rotating shaft 82 rotates to drive the winding drum to rotate, meanwhile, the L-shaped plate 81 also drives the guide block 85 to rotate through the fixed block 84, the guide block 85 rotates to drive the movable block 86 to rotate, the movable block 86 rotates to drive the u-shaped block 6 to rotate to drive the u-shaped sponge block 61 to rotate, and the rotation of the rotating shaft 82 also drives the second gear 83 to rotate, the second gear 83 rotates to rotate in the forward direction through the inner gear ring 4, the second gear 83 rotates in the forward direction to drive the rotating shaft 82 to rotate in the forward direction, the rotating shaft 82 rotates in the forward direction to drive the winding drum to rotate in the forward direction, and the winding drum rotates in the forward direction to wind the enameled wire coated with the liquid lubricant. After the enameled wires are coated with the liquid lubricant and are wound, the driving motor 71 is turned off, the sliding block 73 stops driving the L-shaped plate 81 to rotate, the L-shaped plate 81 stops driving the rotating shaft 82 to rotate, the rotating shaft 82 also stops driving the winding drum to rotate, the movable block 86 stops driving the u-shaped block 6 to rotate, the rotating shaft 82 also stops driving the second gear 83 to rotate, the second gear 83 stops rotating forwards through the inner gear ring 4, the winding drum also stops winding the enameled wires, the limiting bolt 87 is twisted again to rotate backwards and rightwards through the threads to be separated from the rotating shaft 82, the winding drum wound with the enameled wires is taken down from the rotating shaft 82, the limiting bolt 87 is moved to be in contact with the rotating shaft 82, and the limiting bolt 87 is twisted to rotate forwards and leftwards through the threads to be reset. Thus, the coating of the enamel wire with the liquid lubricant can be completed.
Referring to fig. 1, 2, 3, 4, 5, 7, 8, 9, 11, 14 and 15, the oil discharging device 9 is further included, the oil discharging device 9 includes a guide rail 91, a barrel 92, a heating wire 93, a bolt cover 94, an oil outlet pipe 95, an L-shaped support block 96 and a storage battery 97, the L-shaped support block 96 is installed at the middle of the rear side of the L-shaped plate 81 by means of bolt connection, the guide rail 91 is fixedly connected to the front end of the L-shaped support block 96, the barrel 92 is slidably connected to the guide rail 91, an operator can put the paste lubricant into the barrel 92, the bolt cover 94 is rotatably connected to the top end of the barrel 92 by means of screw threads, the heating wire 93 is installed at the outer side of the barrel 92 along the circumferential direction, when the heating wire 93 is started, the paste lubricant is heated and melted into the liquid lubricant by the heating wire 93, the oil outlet pipe 95 is communicated to the middle of the bottom of the barrel 92, the tail end of the oil outlet pipe 95 penetrates through the middle of the right side of the u-shaped block 6 to be in contact with the u-shaped sponge block 61, the storage battery 97 is installed on the inner rear side surface of the L-shaped supporting block 96, the storage battery 97 is in circuit connection with the heating wire 93, and the storage battery 97 can supply power to the heating wire 93.
The oil control device further comprises an oil control mechanism 10, the oil control mechanism 10 comprises a trigger rod 101, a slide rod 102, a circular fixing frame 103, a bump 104, a blocking rod 105 and a sealing ring 107, the trigger rod 101 is installed on the lower portion of the outer rear side of the cylinder 92 in a welding connection mode, the circular fixing frame 103 is installed between the left portions of all the connecting rods 54 in a welding connection mode, the tail end of the trigger rod 101 is in contact with the circular fixing frame 103, the bump 104 is fixedly connected to the upper portion of the outer rear side of the circular fixing frame 103, when the trigger rod 101 rotates to be in contact with the bump 104, the bump 104 can drive the trigger rod 101 to move outwards, the slide rod 102 is connected to the right side face of the disc 5 in a sliding mode through an annular sliding groove, the blocking rod 105 is installed on the right end of the slide rod 102 in a welding connection mode, the top end of the blocking rod 105 penetrates through the rear side of the bottom of the oil outlet pipe 95, the sealing ring 107 is fixedly connected to the inner lower side of the oil outlet pipe 95 along the circumferential direction, and the sealing ring 107 is sleeved on the upper portion of the blocking rod 105, when the sealing ring 107 is moved outward, the sealing ring 107 may be disengaged from the stem 105 such that the liquid lubricant flows downward.
The automatic wire drawing device also comprises a drawing mechanism 11, wherein the drawing mechanism 11 comprises an inclined ring 111, a driving rod 112, a contact wheel 113, a connecting block 114, a third spring 115 and a wire guide ring 116, the driving rod 112 is connected in a sliding way in the middle of the fixed block 84 in a penetrating way, the contact wheel 113 is connected at the left end of the driving rod 112 in a rotating way, the wire guide ring 116 is arranged at the right end of the driving rod 112 in a welding connection way, when the enameled wire passes through the wire guide ring 116 and is coated with the liquid lubricant, the wire guide ring 116 can move left and right to drive the enameled wire to move left and right, the left side of the top and the left side of the bottom of the driving rod 112 are both provided with the connecting block 114 in a welded connection manner, a third spring 115 is connected between the right side of the connecting block 114 and the left side of the fixed block 84, the right side of the circular frame 3 is provided with the inclined ring 111 in a welded connection manner along the circumferential direction, the inclined ring 111 is in contact with the contact wheel 113, when the contact wheel 113 rotates, the inclined ring 111 can drive the contact wheel 113 to move rightwards.
When the head end of the enameled wire is tied on the upper winding drum, an operator twists the bolt cover 94 to reversely rotate and upwards move through the threads, when the bolt cover 94 upwards moves and is separated from the drum 92, the pasty lubricant can be placed into the drum 92, then the bolt cover 94 is moved to be in contact with the top end of the drum 92, the twisted bolt cover 94 forwards rotates and downwards moves to be reset through the threads, the bolt cover 94 limits the pasty lubricant in the drum 92, when the upper winding drum forwards rotates and starts to roll the enameled wire, the heating wire 93 can be started, the storage battery 97 supplies power to the heating wire 93, the heating wire 93 heats the drum 92, the drum 92 becomes hot to heat and melt the pasty lubricant into liquid lubricant, the liquid lubricant flows into the oil outlet pipe 95, the liquid lubricant in the oil outlet pipe 95 flows on the u-shaped sponge block 61, the u-shaped sponge block 61 coats the liquid lubricant on the enameled wire, and the L-shaped supporting block 96 is driven to rotate by the rotation of the L-shaped plate 81, the L-shaped support block 96 rotates to rotate the barrel 92. When the enameled wires are coated with the liquid lubricant and wound, the heating wire 93 is turned off, the heating wire 93 stops heating the cylinder 92, and when the L-shaped plate 81 stops rotating, the L-shaped plate 81 stops driving the L-shaped supporting block 96 to rotate, and the cylinder 92 also stops rotating. Therefore, the liquid lubricant is poured on the u-shaped sponge block 61 by hands without operators, and the operation is convenient and fast.
When the heating wire 93 is started, the liquid lubricant flows into the oil outlet pipe 95 and is blocked by the sealing ring 107 and the blocking rod 105, and further the driving motor 71 is started, the cylinder 92 rotates and drives the trigger rod 101 to rotate, the trigger rod 101 rotates and slides on the circular fixing frame 103, when the trigger rod 101 contacts with the lug 104, the lug 104 causes the trigger rod 101 to move outwards, the trigger rod 101 moves outwards and drives the cylinder 92 to move outwards, the cylinder 92 moves outwards and drives the oil outlet pipe 95 to move outwards, the oil outlet pipe 95 moves outwards and drives the u-shaped block 6 to move outwards, the u-shaped block 6 moves outwards and drives the movable block 86 to move outwards, the second spring 88 is compressed, the oil outlet pipe 95 moves outwards and drives the sealing ring 107 to move outwards, the sealing ring 107 moves outwards and is separated from the blocking rod 105, the liquid lubricant in the oil outlet pipe 95 continues to flow, the liquid lubricant flows on the u-shaped sponge block 61, when the trigger rod 101 continues to rotate and is separated from the lug 104, because of the effect of second spring 88, the movable block 86 inwards moves and drives the inwards movement of u type piece 6 and reset, the inwards movement of u type piece 6 resets and drives the inwards movement of play oil pipe 95 and reset, play oil pipe 95 resets and drives barrel 92 inwards movement and reset, barrel 92 also drives the inwards movement of trigger bar 101 and resets, play oil pipe 95 resets and drives the inwards movement of sealing ring 107 and reset, sealing ring 107 inwards moves and resets and blocks up the contact of pole 105, sealing ring 107 and the cooperation of stifled pole 105 continue to block the liquid lubricant in play oil pipe 95, so relapse, can make the intermittent stay of liquid lubricant on u type sponge piece 61. When the driving motor 71 is turned off, the cylinder 92 stops driving the trigger rod 101 to rotate, and the oil outlet pipe 95 stops driving the sealing ring 107 to move in and out. Thus, the liquid lubricant can be prevented from continuously flowing on the u-shaped sponge block 61 to cause overflow waste.
When the limiting bolt 87 limits the upper reel, an operator pulls the head end of the enameled wire to pass through the wire guide ring 116 to be bundled on the upper reel, and then the driving motor 71 is started, the fixed block 84 rotates to drive the driving rod 112 to rotate, the driving rod 112 rotates to drive the contact wheel 113 to rotate, the contact wheel 113 rotates to roll on the inclined ring 111, when the contact wheel 113 rotates to the convex part of the inclined ring 111, the inclined ring 111 enables the contact wheel 113 to move rightwards, the contact wheel 113 moves rightwards to drive the driving rod 112 to move rightwards, the driving rod 112 moves rightwards to drive the wire guide ring 116 to move rightwards, the wire guide ring 116 moves rightwards to drive the enameled wire to move rightwards, meanwhile, the driving rod 112 also drives the connecting block 114 to move rightwards, the third spring 115 is compressed, when the contact wheel 113 continues to rotate to be separated from the convex part of the inclined ring 111, the connecting block 114 moves leftwards to drive the driving rod 112 to move to reset due to the effect of the third spring 115, the driving rod 112 moves leftwards to reset to drive the wire guiding ring 116 to move leftwards to reset, the wire guiding ring 116 moves leftwards to reset to drive the enameled wire to move leftwards, and the driving rod 112 also drives the contact wheel 113 to move leftwards to reset, so that the enameled wire can move leftwards and rightwards continuously to be wound by the winding drum repeatedly. When the driving motor 71 is turned off, the fixing block 84 stops driving the driving rod 112 to rotate, the driving rod 112 stops driving the contact wheel 113 to rotate, and the driving rod 112 stops driving the wire loop 116 to move left and right. So, can make even by the rolling on the reel of enameled wire, avoid rolling up and influence the rolling in same position.
Referring to fig. 1, 4, 7, 11, 12 and 13, the enameled wire leveling device further comprises a sliding frame 12, an n-shaped plate 13, a pressing roller 14 and a fourth spring 15, the sliding frame 12 is slidably connected to the top of the L-shaped plate 81 in a penetrating manner, two fourth springs 15 are connected between the left side of the top of the sliding frame 12 and the left side of the outer top of the L-shaped plate 81, the n-shaped plate 13 is mounted at the bottom end of the right side of the sliding frame 12 in a bolt connection manner, the pressing roller 14 is rotatably connected between the lower portions of the left side and the right side of the n-shaped plate 13, and when the upper winding drum winds up the enameled wire coated with the liquid lubricant, the pressing roller 14 can flatten the enameled wire coated with the liquid lubricant.
The enameled wire guiding device is characterized by further comprising a wire guiding roller 16, guide blocks 17 and a fifth spring 18, the two guide blocks 17 are connected to the front side of the upper portion of the right side face of the disc 5 in an embedded mode, the wire guiding roller 16 is installed at the right end of each guide block 17 in a welding connection mode, when the enameled wire is coated with liquid lubricant, the wire guiding roller 16 can straighten the enameled wire, and the fifth spring 18 is connected between the front side face of each guide block 17 and the inner side of the disc 5.
When the winding drum positively rotates to wind the enameled wire coated with the liquid lubricant, the enameled wire is in contact with the pressing roller 14, the pressing roller 14 can be in close contact with the enameled wire under the action of the fourth spring 15, and the wound enameled wire is pressed to be flat by the pressing roller 14. Therefore, the enameled wire can be flatly rolled.
When operating personnel pulling enameled wire head end removed, can pull the enameled wire head end earlier and pass two wire rollers 16 and pass wire ring 116 again and tie on the reel, and then the enameled wire is at the in-process of being rolled up, and two wire rollers 16 can lead the enameled wire, because of the effect of fifth spring 18 for wire roller 16 can be with the enameled wire stretch out straight. After the enamel wire is completely coated with the liquid lubricant, the enamel wire is removed from contact with the wire guide roller 16. Therefore, the phenomenon that the enameled wire is loosened to influence the coating of the liquid lubricant can be avoided.
Finally, it is necessary to state that: the above-mentioned contents are only used to help understanding the technical solution of the present invention, and should not be interpreted as limiting the scope of the present invention; insubstantial modifications and adaptations of the invention as described above will occur to those skilled in the art and are intended to be within the scope of the invention as claimed.
Claims (8)
1. A rotary enameled wire surface lubricant coating device comprises a base (1), a support frame (2), a round frame (3), an inner gear ring (4), a disc (5), a hexagonal rod (51), a limiting rod (52), a first spring (53), a connecting rod (54), a u-shaped block (6) and a u-shaped sponge block (61), wherein the support frame (2) is fixedly connected in the middle of the left side of the top of the base (1), the round frame (3) is fixedly connected between the front side and the rear side of the upper portion of the right side of the support frame (2), six connecting rods (54) are fixedly connected in the middle of the right side of the round frame (3) at uniform intervals along the circumferential direction, the disc (5) is fixedly connected between the right ends of the six connecting rods (54), the hexagonal rod (51) for placing an enameled wire is fixedly connected in the circle center position of the right side of the disc (5), and the limiting rod (52) for limiting the enameled wire is connected in an embedded manner in the right side of the top and the bottom of the hexagonal rod (51), a first spring (53) is connected between the inner end of the limiting rod (52) and the inner side of the hexagonal rod (51), an inner gear ring (4) is fixedly connected to the left side face of the round frame (3) along the circumferential direction, and a u-shaped sponge block (61) used for coating a liquid lubricant on an enameled wire is installed between the front side face and the rear side face in the u-shaped block (6).
2. The device for coating the lubricant on the surface of the rotary enameled wire according to claim 1, wherein the driving mechanism (7) comprises a driving motor (71), a first gear (72), a slider (73) and an outer gear ring (74), the inner gear ring (4) is connected with the slider (73) which is used for driving the rotating mechanism (8) to rotate in a circumferential sliding manner, the right side of the slider (73) is connected with the rotating mechanism (8), the outer gear ring (74) is fixedly connected to the top of the slider (73), the driving motor (71) is installed in the middle of the left side of the top of the base (1), the first gear (72) is fixedly connected to the end of the output shaft of the driving motor (71), and the first gear (72) is meshed with the outer gear ring (74).
3. The rotary type enameled wire surface lubricant application device according to claim 2, wherein the rotary mechanism (8) comprises an L-shaped plate (81), a rotating shaft (82), a second gear (83), a fixed block (84), a guide block (85), a movable block (86), a limit bolt (87) and a second spring (88), the outer side of the disc (5) is connected with the L-shaped plate (81) in a sliding manner along the circumferential direction, the left end of the L-shaped plate (81) is fixedly connected with the right side of the sliding block (73), the rotating shaft (82) is rotatably connected on the upper portion of the L-shaped plate (81) in a penetrating manner, the right portion of the rotating shaft (82) is in a hexagonal rhombus shape, the second gear (83) is fixedly connected on the left end of the rotating shaft (82), the second gear (83) is located between the inner gear ring (4) and the circular frame (3), the second gear (83) is engaged with the inner gear (4), the right end of the rotating shaft (82) is connected with the limit bolt (87) for limiting the winding drum for winding the enameled wire through a thread-embedded type rotation, the fixed block (84) is fixedly connected to the lower portion of the front side face of the L-shaped plate (81), the guide block (85) is fixedly connected to the front portion of the right side face of the fixed block (84), the movable block (86) is sleeved on the right sliding portion of the guide block (85), a second spring (88) is connected between the bottom of the movable block (86) and the right side of the bottom of the guide block (85), and the bottom end of the movable block (86) is fixedly connected with the outer front side face of the u-shaped block (6).
4. The rotary enameled wire surface lubricant coating device according to claim 3, further comprising an oil outlet mechanism (9) for discharging the liquid lubricant, wherein the oil outlet mechanism (9) comprises a guide rail (91), a cylinder (92), an electric heating wire (93), a bolt cover (94), an oil outlet pipe (95), an L-shaped support block (96) and a storage battery (97), the L-shaped support block (96) is fixedly connected to the middle of the rear side of the L-shaped plate (81), the guide rail (91) is fixedly connected to the front end of the L-shaped support block (96), the cylinder (92) for placing the paste lubricant is slidably connected to the guide rail (91), the bolt cover (94) is rotatably connected to the top end of the cylinder (92) through a screw thread, the electric heating wire (93) is circumferentially installed on the outer side of the cylinder (92), the oil outlet pipe (95) is communicated to the middle of the bottom of the cylinder (92), and the tail end of the oil outlet pipe (95) penetrates through the middle of the right side of the u-shaped block (6) to contact the u-shaped sponge block (61), the inner rear side surface of the L-shaped supporting block (96) is provided with a storage battery (97), and the storage battery (97) is in circuit connection with the electric heating wire (93).
5. The device for coating lubricant on the surface of a rotary enameled wire according to claim 4, further comprising an oil control mechanism (10) for controlling the liquid lubricant, wherein the oil control mechanism (10) comprises a trigger rod (101), a sliding rod (102), a circular fixing frame (103), a bump (104), a blocking rod (105) and a sealing ring (107), the trigger rod (101) is fixedly connected to the lower portion of the outer rear side of the cylinder (92), the circular fixing frame (103) is fixedly connected between the left portions of all the connecting rods (54), the tail end of the trigger rod (101) is in contact with the circular fixing frame (103), the bump (104) for driving the trigger rod (101) to move outwards is fixedly connected to the upper portion of the outer rear side of the circular fixing frame (103), the sliding rod (102) is slidably connected to the right side surface of the disc (5) through an annular sliding groove, the blocking rod (105) is fixedly connected to the right end of the sliding rod (102), and the top end of the blocking rod (105) penetrates through the rear side of the bottom of the oil outlet pipe (95), the inner lower side of the oil outlet pipe (95) is fixedly connected with a sealing ring (107) along the circumferential direction, and the sealing ring (107) is sleeved on the upper part of the blocking rod (105).
6. The rotary enameled wire surface lubricant coating device according to claim 5, further comprising a tearing mechanism (11) for driving the enameled wire to move left and right, wherein the tearing mechanism (11) comprises an inclined ring (111), a driving rod (112), a contact wheel (113), a connecting block (114), a third spring (115) and a wire ring (116), the driving rod (112) is slidably connected to the middle of the fixed block (84) in a penetrating manner, the left end of the driving rod (112) is rotatably connected with the contact wheel (113), the right end of the driving rod (112) is fixedly connected with the wire ring (116) for driving the enameled wire to move left and right, the connecting block (114) is fixedly connected to both the top left side and the bottom left side of the driving rod (112), the third spring (115) is connected between the right side of the connecting block (114) and the left side of the fixed block (84), the inclined ring (111) for driving the contact wheel (113) to move right is fixedly connected to the right side of the circular frame (3) along the circumferential direction, the inclined ring (111) is in contact with the contact wheel (113).
7. The device for applying the lubricant to the surface of the rotary enameled wire according to claim 6, further comprising a sliding frame (12), an n-shaped plate (13), a pressing roller (14) and a fourth spring (15), wherein the sliding frame (12) is slidably connected to the top of the L-shaped plate (81) in a penetrating manner, two fourth springs (15) are connected between the left side of the inner top of the sliding frame (12) and the left side of the outer top of the L-shaped plate (81), the n-shaped plate (13) is fixedly connected to the bottom end of the right side of the sliding frame (12), and the pressing roller (14) for flattening the enameled wire coated with the liquid lubricant is rotatably connected between the lower portions of the left side and the right side of the n-shaped plate (13).
8. The rotary type enameled wire surface lubricant coating device according to claim 7, further comprising a wire roller (16), two guide blocks (17) and a fifth spring (18), wherein the two guide blocks (17) are slidably connected to the front side of the upper portion of the right side surface of the disc (5) in an embedded manner, the wire roller (16) for straightening the enameled wire is fixedly connected to the right end of the guide blocks (17), and the fifth spring (18) is connected between the front side surface of the guide blocks (17) and the inner side of the disc (5).
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CN116871135A (en) * | 2023-09-06 | 2023-10-13 | 江苏亿达特种线缆有限公司 | Cable production spraying device |
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