CN112411069A - Production method of knitted garment fabric - Google Patents
Production method of knitted garment fabric Download PDFInfo
- Publication number
- CN112411069A CN112411069A CN202011241502.5A CN202011241502A CN112411069A CN 112411069 A CN112411069 A CN 112411069A CN 202011241502 A CN202011241502 A CN 202011241502A CN 112411069 A CN112411069 A CN 112411069A
- Authority
- CN
- China
- Prior art keywords
- frame
- dyeing
- plate
- dip
- side wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000004744 fabric Substances 0.000 title claims abstract description 24
- 238000004043 dyeing Methods 0.000 claims abstract description 116
- 238000003825 pressing Methods 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims description 34
- 238000010030 laminating Methods 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 9
- 210000003437 trachea Anatomy 0.000 claims description 4
- 244000126211 Hericium coralloides Species 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 20
- 239000002994 raw material Substances 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 238000005470 impregnation Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a production method of knitted garment fabric, which comprises a frame body, an unreeling device, a dip dyeing device, a covering and pressing device and a reeling device, wherein the unreeling device is arranged on the left side outside the frame body, the reeling device is arranged on the right side outside the frame body, the dip dyeing device is arranged at the lower end inside the frame body, the covering and pressing device is arranged above the dip dyeing device, and the covering and pressing device is fixed on the upper end face inside the frame body. The invention can solve the following defects of the prior knitted garment fabric raw material during dyeing: a. the yarn coil is placed into the dip dyeing tank for dyeing in a hoisting mode, so that the phenomenon of uneven dyeing inside and outside the yarn coil is easily caused, secondary dyeing is needed, time and labor are wasted, and the dyeing efficiency is low; b. after dyeing is finished, redundant dip dyeing liquid on a yarn coil is removed in a manual wringing or natural draining mode, so that the labor intensity is high, the required time is long, the dyeing efficiency is reduced, and the production efficiency of enterprises is affected.
Description
Technical Field
The invention relates to the field of garment material processing, in particular to a method for producing a knitted garment material.
Background
The knitted garment fabric is a garment fabric which is made of cotton yarns serving as raw materials and processed by a knitting method, has the remarkable characteristics of softness, wrinkle resistance, easiness in washing, quick drying and the like, and is popular among people. In order to produce products meeting the needs of people in a targeted manner, garment manufacturers often dye cotton yarns to weave colorful fabrics, so that colorful garments are processed.
At present, the existing knitted garment fabric raw materials may have the following disadvantages during dyeing: a. the whole yarn coil is put into the dip dyeing tank for dyeing in a hoisting mode, so that the phenomenon of uneven dyeing inside and outside the yarn coil is easily caused, secondary dyeing is needed, time and labor are wasted, and the dyeing efficiency is low; b. after dyeing is finished, redundant dip dyeing liquid on the yarn coil is removed in a manual wringing or natural draining mode, the labor intensity is high, the required time is long, the dyeing efficiency is reduced, and the production efficiency of enterprises is affected.
Disclosure of Invention
Technical problem to be solved
The invention can solve the following defects of the prior knitted garment fabric raw material during dyeing: a. the whole yarn coil is put into the dip dyeing tank for dyeing in a hoisting mode, so that the phenomenon of uneven dyeing inside and outside the yarn coil is easily caused, secondary dyeing is needed, time and labor are wasted, and the dyeing efficiency is low; b. after dyeing is finished, redundant dip dyeing liquid on a yarn coil is removed in a manual wringing or natural draining mode, so that the labor intensity is high, the required time is long, the dyeing efficiency is reduced, and the production efficiency of enterprises is affected.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: a knitted garment fabric production method uses knitted garment fabric production equipment which comprises a frame body, an unreeling device, a dip dyeing device, a covering and pressing device and a reeling device, and the specific method when the knitted garment fabric production equipment is adopted to carry out processing operation on the knitted garment fabric is as follows:
s1, equipment checking: before starting the knitted garment fabric production equipment, a technician checks the equipment to ensure that the knitted garment fabric production equipment can normally run;
s2, unwinding: uniformly unreeling the yarn bundle through an unreeling device, manually pulling one end of the yarn bundle to be flatly laid at the upper end of a dip dyeing device, and fixing the end of the yarn bundle on a reeling device;
s3, dip dyeing treatment: the covering and pressing device moves downwards to extrude the yarn bundle at the upper end of the dip-dyeing device into the dip-dyeing device, so that dip-dyeing treatment is completed;
s4, winding treatment: winding the yarn bundle subjected to the dip dyeing treatment through a winding device to obtain a yarn bundle winding drum;
the device comprises a frame body, wherein an unreeling device is arranged on the left side of the outside of the frame body, a reeling device is arranged on the right side of the outside of the frame body, a dip dyeing device is arranged at the lower end of the inside of the frame body, a laminating device is arranged above the dip dyeing device, and the laminating device is fixed on the upper end face of the inside of the frame body;
a feed inlet is formed in the left side wall of the frame body, and a discharge outlet is formed in the right side wall of the frame body;
the dip dyeing device comprises a mounting frame, a dip dyeing tank, a tensioning wheel frame, a tensioning wheel, a guide mechanism, an air blowing mechanism and a draining mechanism, wherein the mounting frame is symmetrically mounted at the bottom of the frame body, the upper end of the mounting frame is fixedly connected with the dip dyeing tank, the position, close to the left end, of the upper end surface of the dip dyeing tank is fixedly connected with the tensioning wheel frame, the tensioning wheel is mounted at the upper end of the tensioning wheel frame, the guide mechanism is symmetrically arranged at the upper end of the inner side wall of the dip dyeing tank, the air blowing mechanism is arranged below the dip dyeing tank and mounted on the mounting frame, and the draining mechanism is arranged at the position, close to the right end, of the upper end;
the guiding mechanism comprises a fixed cylinder, a connecting spring, a guiding rod and a guiding roller, wherein the fixed cylinder is arranged at the upper end of the inner side wall of the dip dyeing tank, the guiding rod is connected inside the fixed cylinder through the connecting spring, and the guiding roller is arranged at the upper end of the guiding rod;
the draining mechanism comprises a transverse plate, a first electric push rod, a pushing block, a compression spring, an upper draining plate, a draining frame and a lower draining plate, wherein the transverse plate is fixedly connected to the right side wall inside the frame body, the pushing block is slidably mounted on the lower end face of the transverse plate, the first electric push rod is fixedly connected to the middle of the right side wall of the pushing block, the first electric push rod is mounted on the right side wall inside the frame body through a rod base, the position, close to the left end, of the lower end face of the transverse plate is connected with the upper draining plate through the compression spring, the compression springs are symmetrically arranged in the front-back direction, the lower draining plate is arranged below the upper draining plate and fixedly mounted at the upper end of the draining frame, and the lower end of the draining frame is fixedly connected to the position, close to the right end, of the upper end face of the impregnation;
the laminating device comprises an Contraband type frame, a crankshaft, a driving motor, a roller, a sliding plate, a connecting rod, a spiral spring, a laminating mechanism, an outer support mechanism, a laminating plate and a laminating rod, wherein the upper end surface inside the frame body is fixedly connected with a Contraband type frame, the opening of the Contraband type frame is upward, the crankshaft is connected inside the Contraband type frame through a pin shaft, the right end of the crankshaft is connected on an output shaft of the driving motor through a coupler, the driving motor is installed on the right side wall of the Contraband type frame through a motor base, the roller is connected in the middle of the crankshaft, the sliding plate is arranged below the roller, the left end and the right end of the sliding plate are in sliding connection with the inner side wall of the Contraband type frame, the lower end surface of the sliding plate is uniformly provided with threaded holes, the connecting rod is screwed in the threaded holes, the lower end of the Contraband type, the lower end of the connecting rod penetrates through the circular through hole and is fixedly connected with a covering pressure plate, a covering pressure rod is arranged at the lower end of the covering pressure plate, a covering pressure mechanism is arranged in the middle of the upper end of the covering pressure plate, and an external support mechanism is fixedly connected at the lower end of the covering pressure mechanism;
cover and press the mechanism including covering motor, cam, connecting plate, cross axle and buffer spring, wherein the upper end inside of covering the clamp plate install through the motor frame and cover the motor, it has the cam to cover through the key-type connection on the output shaft of motor, the below slip laminating of cam has the connecting plate, the rear end of connecting plate is through the round pin hub connection on covering the clamp plate, the slip laminating has the cross axle on the lower terminal surface of connecting plate, the upper end middle part of covering the clamp plate has been seted up the slide opening, the lower extreme of cross axle passes slide opening and fixedly connected with outer supporting mechanism, the cover is equipped with buffer spring on the cross axle of slide opening top.
As a preferred technical scheme of the invention, the unwinding device comprises an unwinding bottom plate, an unwinding frame and an unwinding roller, wherein the unwinding bottom plate is fixedly connected to the lower end of the left side wall of the frame body, the unwinding frame is fixedly mounted on the unwinding bottom plate, and the unwinding roller is arranged at the upper end of the unwinding frame.
As a preferred technical scheme of the invention, the air blowing mechanism comprises an air pump, a mounting plate, a rubber air pipe, an air cavity and an air nozzle, wherein the upper end surface of the mounting plate is fixedly connected to the inner side wall of the mounting frame, the air pump is mounted on the air pump base, the air cavity is formed in the dip dyeing tank, the air outlet of the air pump is communicated with the air inlet of the air cavity through the rubber air pipe, and the air nozzle is mounted on the air outlet of the air cavity.
As a preferred technical scheme of the invention, an air outlet of the air nozzle is connected with a baffle plate through a return spring, and the baffle plate is connected with the side wall of the air nozzle through a pin shaft.
As a preferable technical scheme of the invention, the lower end surface of the upper draining plate and the upper end surface of the lower draining plate are both provided with draining sponges, and the upper end of the right side wall of the upper draining plate is provided with a ball.
As a preferable technical scheme of the invention, the middle part of the upper end surface of the sliding plate is provided with a semicircular bulge.
As a preferred technical scheme, the outer support mechanism comprises an arc-shaped block, a reciprocating electric push rod, an installation block, a support frame, a T-shaped rod, a comb tooth seat and comb teeth, wherein the lower end of the pressing mechanism is fixedly connected with the arc-shaped block, the reciprocating electric push rod is installed at the upper end inside the arc-shaped block through a push rod base, the installation block is fixedly connected with the extending end of the reciprocating electric push rod, the left side wall and the right side wall of the installation block are connected with the upper end of the support frame through pin shafts, the lower end of the support frame is connected to the T-shaped rod through the pin shafts, the support frame is arranged in a left-right symmetrical mode, the inner portion of the lower end face of the arc-shaped block is provided with a sliding groove, the T-shaped rod is installed in the sliding groove.
As a preferred technical scheme of the invention, the winding device comprises a winding bottom plate, a winding frame and a winding roller, wherein the winding bottom plate is fixedly connected to the lower end of the right side wall of the frame body, the winding frame is fixedly connected to the winding bottom plate, and the winding roller is installed at the upper end of the winding frame.
(III) advantageous effects
1. According to the production method of the knitted garment fabric, the yarn coil is continuously unreeled through the unreeling device, the yarn coil is tensioned and redirected through the tensioning mechanism and the guide mechanism, the dyeing process can be ensured to be continuous and stable, the yarn coil is extruded into the dip dyeing liquid through the covering and pressing rod in the covering and pressing device, the interior of the yarn coil can be stretched through the mutual matching of the covering and pressing mechanism and the external support mechanism, the yarn coil can be fully contacted with the dip dyeing liquid, the uniform dyeing inside and outside the yarn coil is facilitated, the time consumption required by dyeing is reduced, multiple groups of yarn bundles can be simultaneously dyed, and the dyeing efficiency is improved;
2. according to the production method of the knitted garment fabric, the draining device is arranged in the dip-dyeing device, so that dyed yarn coils can be extruded and drained in time, and therefore the yarn coils are wound by the winding device, the efficiency is high, and time and labor are saved;
3. according to the production method of the knitted garment fabric, the air blowing device is arranged at the bottom of the dip-dyeing tank, so that the flowability of the dip-dyeing liquid in the dip-dyeing process can be increased, the dip-dyeing liquid is matched with the external support mechanism, and the dyeing efficiency is obviously improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a schematic view of the construction of the exhaust apparatus of the present invention;
FIG. 5 is a schematic view of the structure of the guide mechanism of the present invention;
FIG. 6 is a schematic view of the drain mechanism of the present invention;
FIG. 7 is a schematic view of the structure of an air nozzle in the present invention;
FIG. 8 is a schematic view of the laminating apparatus of the present invention;
FIG. 9 is a left side view of the override mechanism, the outer support mechanism, the override plate and the override rod of the present invention;
FIG. 10 is an enlarged view of the portion of FIG. 9 taken along line A of the present invention;
FIG. 11 is a schematic perspective view of the impregnation tank of the present invention;
FIG. 12 is a schematic perspective view of the cover pressing plate and cover pressing rod of the present invention.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 12, a method for producing a knitted garment material uses a knitted garment material production apparatus, which includes a frame 1, an unwinding device 2, a dip-dyeing device 3, a laminating device 4, and a winding device 5, and the method for processing the knitted garment material by using the knitted garment material production apparatus is as follows:
s1, equipment checking: before starting the knitted garment fabric production equipment, a technician checks the equipment to ensure that the knitted garment fabric production equipment can normally run;
s2, unwinding: uniformly unreeling the yarn bundle through the unreeling device 2, manually pulling one end of the yarn bundle to be flatly laid at the upper end of the dip dyeing device 3, and fixing the end of the yarn bundle on the reeling device 5;
s3, dip dyeing treatment: the yarn bundle at the upper end of the dip-dyeing device 3 is extruded into the dip-dyeing device 3 through the downward movement of the laminating device 4, and the dip-dyeing treatment is completed;
s4, winding treatment: winding the yarn bundle subjected to the dip dyeing treatment by using a winding device 5 to obtain a yarn bundle winding drum;
the device comprises a frame body 1, an unreeling device 2, a reeling device 5, a dip dyeing device 3, a laminating device 4 and a covering device 4, wherein the unreeling device 2 is arranged on the left side of the outside of the frame body 1, the reeling device 5 is arranged on the right side of the outside of the frame body 1, the dip dyeing device 3 is arranged at the lower end of the inside of the frame body 1, and the laminating device 4 is fixed on the upper end face of the;
the left side wall of the frame body 1 is provided with a feeding hole, and the right side wall of the frame body 1 is provided with a discharging hole.
Unwinding device 2 including unreeling bottom plate 21, unreeling frame 22 and unreeling roller 23, wherein the left side wall lower extreme fixedly connected with of framework 1 unreel bottom plate 21, unreel fixed mounting has unreeling frame 22 on bottom plate 21, unreel the upper end of frame 22 and be provided with and unreel roller 23. During specific work, the yarn bundle is continuously unreeled through the unreeling roller 23, and the continuous dip-dyeing is guaranteed, so that the dip-dyeing efficiency is guaranteed.
The dip-dyeing device 3 comprises an installation frame 31, a dip-dyeing tank 32, a tensioning wheel carrier 33, a tensioning wheel 34, a guiding mechanism 35, an air blowing mechanism 36 and a draining mechanism 37, wherein the installation frame 31 is symmetrically installed at the bottom of the frame body 1, the upper end of the installation frame 31 is fixedly connected with the dip-dyeing tank 32, the upper end face of the dip-dyeing tank 32 is fixedly connected with the tensioning wheel carrier 33 at a position close to the left end, the tensioning wheel 34 is installed at the upper end of the tensioning wheel carrier 33, the guiding mechanism 35 is symmetrically arranged at the upper end of the inner side wall of the dip-dyeing tank 32, the air blowing mechanism 36 is arranged below the dip-dyeing tank 32, the air blowing mechanism 36 is installed on the installation frame 31, and the draining mechanism 37 is arranged at a position close to the. During specific work, carry out even unreeling treatment through unwinding device 2 to the yarn bundle, carry out tensioning treatment to the yarn bundle through take-up pulley 34, to the direction of delivery who changes the yarn bundle through guiding mechanism 35, through the one end of artifical pulling yarn bundle and fix its end on coiling mechanism 5, through covering device 4 with the yarn bundle of dip-dyeing pond 32 upper end extrude downwards to the dip-dyeing liquid in dip-dyeing pond 32 in, carry out the dip-dyeing and handle, increase the mobility of dip-dyeing liquid through air-blowing mechanism 36 simultaneously, make the dip-dyeing liquid fully contact with the yarn bundle, carry out the drain processing through draining mechanism 37 to the yarn bundle of dip-dyeing completion, detach unnecessary dip-dyeing liquid on the yarn bundle, carry out the rolling treatment through coiling mechanism 5 to the yarn bundle after the drain, obtain the yarn bundle reel.
The guiding mechanism 35 comprises a fixed cylinder 351, a connecting spring 352, a guiding rod 353 and a guiding roller 354, wherein the fixed cylinder 351 is installed at the upper end of the inner side wall of the impregnation tank 32, the guiding rod 353 is connected inside the fixed cylinder 351 through the connecting spring 352, and the guiding roller 354 is installed at the upper end of the guiding rod 353. During specific work, the yarn bundle at the upper end of the dip dyeing tank 32 is downwards extruded into the dip dyeing liquid in the dip dyeing tank 32 through the laminating device 4, the yarn bundle is in a state to be tensioned, and the guide roller 354 has the function of changing the conveying direction of the yarn bundle and ensuring the smooth conveying of the yarn bundle.
Air-blowing mechanism 36 include air pump 361, mounting panel 362, rubber trachea 363, air cavity 364 and air pump 365, wherein the inside wall of mounting bracket 31 on fixedly connected with mounting panel 362 the up end have air pump 361 through the air pump pedestal mounting, air cavity 364 has been seted up to the inside in dip-dye pond 32, the gas outlet of air pump 361 is linked together through the air inlet of rubber trachea 363 and air cavity 364, air pump 365 is installed to the gas outlet of air cavity 364, air outlet of air pump 365 be connected with the baffle through reset spring, the baffle is connected through round pin axle and air pump 365's lateral wall, when air pump 361 stop work, drive the baffle through reset spring and reset rapidly, can prevent the dip-dye liquid suck-back. During specific work, the air is conveyed into the air cavity 364 through the air pump 361, and the air in the air cavity 364 is sprayed out through the air nozzle 365, so that the flowability of the dip dyeing liquid is increased, the dip dyeing liquid is ensured to be fully contacted with the yarn bundle, and the dip dyeing efficiency is improved.
The draining mechanism 37 comprises a transverse plate 371, a first electric push rod 372, a pushing block 373, a compression spring 374, an upper draining plate 375, a draining frame 376 and a lower draining plate 377, wherein the transverse plate 371 is fixedly connected to the right side wall inside the frame body 1, the pushing block 373 is slidably mounted on the lower end surface of the transverse plate 371, the first electric push rod 372 is fixedly connected to the middle part of the right side wall of the pushing block 373, the first electric push rod 372 is mounted on the right side wall inside the frame body 1 through a rod base, the lower end surface of the transverse plate 371 close to the left end is connected to the upper draining plate 375 through the compression spring 374, the compression spring 374 is symmetrically arranged in the front-back direction, the lower draining plate 377 is arranged below the upper draining plate 375, the lower draining plate 377 is fixedly mounted at the upper end of the draining frame 376, the lower end of the draining frame 376 is fixedly connected to the upper end surface of the leaching tank 32 close to the right end, and sponge draining plates 377 are arranged on the lower end surface of the upper draining plate 375 and the upper end surface of the upper draining plate, the waterlogging caused by excessive dip liquid absorption on can not damaging the yarn bundle with the yarn bundle in the waterlogging caused by excessive rainfall sponge, has guaranteed the draining effect, the right side wall upper end of going up waterlogging caused by excessive rainfall board 375 be provided with the ball, the ball can reduce and go up waterlogging caused by excessive rainfall board 375 and promote the friction between the piece 373 to be favorable to promoting the piece 373 to drive the downstream of waterlogging caused by excessive rainfall board 375. During specific work, the electric push rod 372 drives the pushing block 373, the pushing block 373 pushes the upper draining plate 375 downwards, so that the upper draining plate 375 is driven to move downwards, and redundant dip dyeing liquid on the dip dyed yarn bundle is drained through the mutual extrusion effect of the upper draining plate 375 and the lower draining plate 377.
The laminating device 4 comprises an Contraband-shaped frame 41, a crankshaft 42, a driving motor 43, a roller 44, a sliding plate 45, a connecting rod 46, a coil spring 47, a laminating mechanism 48, an outer support mechanism 49, a laminating plate 410 and a laminating rod 411, wherein the upper end surface inside the frame body 1 is fixedly connected with the Contraband-shaped frame 41, the opening of the Contraband-shaped frame 41 faces upwards, the crankshaft 42 is connected inside the Contraband-shaped frame 41 through a pin shaft, the right end of the crankshaft 42 is connected to the output shaft of the driving motor 43 through a coupling, the driving motor 43 is installed on the right side wall of the Contraband-shaped frame 41 through a motor base, the roller 44 is connected to the middle part of the crankshaft 42, the sliding plate 45 is arranged below the roller 44, a semicircular bulge is arranged in the middle part of the upper end surface of the sliding plate 45, and can be matched with the roller 44 installed in the middle part of the crankshaft 42, so, sliding connection is adopted between the left end and the right end of the sliding plate 45 and the inner side wall of the Contraband type frame 41, threaded holes are uniformly formed in the lower end face of the sliding plate 45, connecting rods 46 are screwed in the threaded holes, circular through holes are uniformly formed in the lower end of the Contraband type frame 41, a spiral spring 47 is sleeved on the connecting rods 46 above the circular through holes, the lower ends of the connecting rods 46 penetrate through the circular through holes and are fixedly connected with a covering and pressing plate 410, a covering and pressing rod 411 is arranged at the lower end of the covering and pressing plate 410, a covering and pressing mechanism 48 is arranged in the middle of the upper end of the covering and pressing plate. During operation, drive bent axle 42 through driving motor 43 and rotate, thereby it rotates to drive gyro wheel 44, through pushing down sliding plate 45, thereby drive coil spring 47 compression, thereby drive connecting rod 46 downstream, it covers clamp plate 410 downstream to drive through connecting rod 46, it covers depression bar 411 downstream to drive simultaneously, thereby cover the yarn bundle and press to the dip dyeing liquid in the dip dyeing pond 32 in, it drives outer supporting mechanism 49 through covering pressing mechanism 48 and carries out reciprocating motion from top to bottom, prop the yarn bundle through outer supporting mechanism 49 and strut, make the inside yarn of yarn bundle can fully contact with the dip dyeing liquid, guarantee the dip dyeing effect.
Cover and press mechanism 48 including covering and press motor 481, cam 482, connecting plate 483, cross 484 and buffer spring 485, wherein the upper end inside of covering clamp plate 410 install through the motor frame and cover press motor 481, it has cam 482 to cover through the key-type connection on the output shaft of press motor 481, the below slip laminating of cam 482 has connecting plate 483, the rear end of connecting plate 483 is through the round pin hub connection on covering clamp plate 410, the slip laminating has cross 484 on the lower terminal surface of connecting plate 483, the upper end middle part of covering clamp plate 410 has been seted up the slide opening, the lower extreme of cross 484 passes slide opening and fixedly connected with outer support mechanism 49, the cover is equipped with buffer spring 485 on the cross 484 of slide opening top. During specific work, the pressing motor 481 drives the cam 482 to rotate, the cam 482 drives the connecting plate 483 to rotate downwards, so that the cross shaft 484 is driven to move downwards, the reaction force of the buffer spring 485 drives the cross shaft 484, and the outer support mechanism 49 arranged at the lower end of the cross shaft 484 is driven to reciprocate up and down.
The external supporting mechanism 49 comprises an arc-shaped block 491, a reciprocating electric push rod 492, an installation block 493, a support frame 494, a T-shaped rod 495, a comb teeth seat 496 and comb teeth 497, wherein the lower end of the pressing mechanism 48 is fixedly connected with the arc-shaped block 491, the reciprocating electric push rod 492 is installed at the upper end inside the arc-shaped block 491 through a push rod base, the extending end of the reciprocating electric push rod 492 is fixedly connected with the installation block 493, the upper ends of the left side wall and the right side wall of the installation block 493 are connected with the upper end of the support frame 494 through a pin shaft, the lower end of the support frame 494 is connected onto the T-shaped rod 495 through a pin shaft, the support frame 494 is arranged in a bilateral symmetry manner, a sliding groove is formed in the inner portion of the lower end face of the arc-shaped block 491, the T-shaped rod 495 is slidably. During specific work, the reciprocating electric push rod 492 drives the mounting block 493 to reciprocate up and down, so that the support frame 494 is driven to contract or expand, the T-shaped rod 495 is driven to move outwards or inwards, the comb teeth 497 are driven to move inwards or outwards, the yarn bundle is spread, the yarns in the yarn bundle are fully contacted with the dip dyeing liquid, and the dip dyeing efficiency is improved.
The winding device 5 comprises a winding bottom plate 51, a winding frame 52 and a winding roller 53, wherein the winding bottom plate 51 is fixedly connected to the lower end of the right side wall of the frame body 1, the winding frame 52 is fixedly connected to the winding bottom plate 51, and the winding roller 53 is installed at the upper end of the winding frame 52. During specific work, the yarn bundle subjected to dip dyeing is wound by the winding roller 53, so that a yarn bundle winding drum is obtained.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a knitted garment material production method, its used a knitted garment material production facility, this knitted garment material production facility includes framework (1), unwinding device (2), dip-dyeing device (3), covers pressure equipment device (4) and coiling mechanism (5), its characterized in that: the specific method for processing the knitted garment fabric by adopting the knitted garment fabric production equipment comprises the following steps:
s1, equipment checking: before starting the knitted garment fabric production equipment, a technician checks the equipment to ensure that the knitted garment fabric production equipment can normally run;
s2, unwinding: uniformly unreeling the yarn bundle through the unreeling device (2), manually pulling one end of the yarn bundle to be flatly paved at the upper end of the dip dyeing device (3), and fixing the end of the yarn bundle on the reeling device (5);
s3, dip dyeing treatment: the yarn bundle at the upper end of the dip-dyeing device (3) is extruded into the dip-dyeing device (3) through the downward movement of the laminating device (4), and the dip-dyeing treatment is completed;
s4, winding treatment: winding the yarn bundle subjected to the dip-dyeing treatment through a winding device (5) to obtain a yarn bundle winding drum;
the device comprises a frame body (1), an unreeling device (2) and a reeling device (5), wherein the unreeling device (2) is arranged on the left side of the outside of the frame body (1), the reeling device (5) is arranged on the right side of the outside of the frame body (1), a dip-dyeing device (3) is arranged at the lower end of the inside of the frame body (1), a laminating device (4) is arranged above the dip-dyeing device (3), and the laminating device (4) is fixed on the upper end face of;
a feed inlet is formed in the left side wall of the frame body (1), and a discharge outlet is formed in the right side wall of the frame body (1);
the dip dyeing device (3) comprises an installation frame (31), a dip dyeing tank (32), a tensioning wheel frame (33), a tensioning wheel (34), a guide mechanism (35), an air blowing mechanism (36) and a draining mechanism (37), wherein the installation frame (31) is symmetrically installed at the bottom of the frame body (1), the dip dyeing tank (32) is fixedly connected to the upper end of the installation frame (31), the tensioning wheel frame (33) is fixedly connected to the position, close to the left end, of the upper end face of the dip dyeing tank (32), the tensioning wheel (34) is installed at the upper end of the tensioning wheel frame (33), the guide mechanism (35) is symmetrically arranged at the upper end of the inner side wall of the dip dyeing tank (32), the air blowing mechanism (36) is arranged below the dip dyeing tank (32), the air blowing mechanism (36) is installed on the installation frame (31), and the draining mechanism (37) is arranged at the position, close to the right end, of the;
the guiding mechanism (35) comprises a fixed cylinder (351), a connecting spring (352), a guiding rod (353) and a guiding roller (354), wherein the fixed cylinder (351) is installed at the upper end of the inner side wall of the dip dyeing tank (32), the guiding rod (353) is connected inside the fixed cylinder (351) through the connecting spring (352), and the guiding roller (354) is installed at the upper end of the guiding rod (353);
the draining mechanism (37) comprises a transverse plate (371), a first electric push rod (372), a pushing block (373), a compression spring (374), an upper draining plate (375), a draining frame (376) and a lower draining plate (377), wherein the transverse plate (371) is fixedly connected to the right side wall inside the frame body (1), the pushing block (373) is slidably mounted on the lower end face of the transverse plate (371), the first electric push rod (372) is fixedly connected to the middle part of the right side wall of the pushing block (373), the first electric push rod (372) is mounted on the right side wall inside the frame body (1) through a rod base, the lower end face of the transverse plate (371) is connected with the upper draining plate (375) through the compression spring (374) at a position close to the left end, the compression spring (374) is symmetrically arranged in the front and back direction, the lower draining plate (377) is arranged below the upper draining plate (375), and the lower draining plate (377) is fixedly mounted at the upper end of the draining frame (376), the lower end of the draining rack (376) is fixedly connected to the position, close to the right end, of the upper end face of the dip dyeing tank (32);
the laminating device (4) comprises an Contraband type frame (41), a crankshaft (42), a driving motor (43), a roller (44), a sliding plate (45), a connecting rod (46), a spiral spring (47), a laminating mechanism (48), an outer support mechanism (49), a laminating plate (410) and a laminating rod (411), wherein the upper end face inside the frame body (1) is fixedly connected with the Contraband type frame (41), the opening of the Contraband type frame (41) faces upwards, the inside of the Contraband type frame (41) is connected with the crankshaft (42) through a pin shaft, the right end of the crankshaft (42) is connected onto an output shaft of the driving motor (43) through a coupling, the driving motor (43) is installed on the right side wall of the Contraband type frame (41) through a motor base, the roller (44) is connected to the middle part of the crankshaft (42), the sliding plate (45) is arranged below the roller (44), the left end and the right end of the sliding plate (45) are in sliding connection with the inner side wall of the Contraband, threaded holes are uniformly formed in the lower end face of the sliding plate (45), connecting rods (46) are screwed in the threaded holes, circular through holes are uniformly formed in the lower end of the Contraband-shaped frame (41), a spiral spring (47) is sleeved on the connecting rod (46) above the circular through holes, the lower end of the connecting rod (46) penetrates through the circular through holes and is fixedly connected with a pressing plate (410), a pressing rod (411) is arranged at the lower end of the pressing plate (410), a pressing mechanism (48) is arranged in the middle of the upper end of the pressing plate (410), and an outer support mechanism (49) is fixedly connected to the lower end of the pressing mechanism (48);
cover and press mechanism (48) including covering and press motor (481), cam (482), connecting plate (483), cross (484) and buffer spring (485), wherein the upper end inside of covering clamp plate (410) install through the motor frame and cover and press motor (481), it has cam (482) to cover through the key-type connection on the output shaft of pressing motor (481), the below slip laminating of cam (482) has connecting plate (483), the rear end of connecting plate (483) is connected on covering clamp plate (410) through the round pin hub connection, slip laminating has cross (484) on the lower terminal surface of connecting plate (483), the upper end middle part that covers clamp plate (410) has been seted up the slide opening, the lower extreme of cross (484) passes slide opening and fixedly connected with outer supporting mechanism (49), the cover is equipped with buffer spring (485) on cross (484) of slide opening top.
2. A method of producing a knitted garment material as claimed in claim 1, characterised in that: unwinding device (2) including unreeling bottom plate (21), unreel frame (22) and unreel roller (23), wherein the left side wall lower extreme fixedly connected with of framework (1) unreel bottom plate (21), unreel fixed mounting has unreel frame (22) on bottom plate (21), the upper end of unreeling frame (22) is provided with unreels roller (23).
3. A method of producing a knitted garment material as claimed in claim 1, characterised in that: air-blowing mechanism (36) include air pump (361), mounting panel (362), rubber trachea (363), air cavity (364) and air nozzle (365), wherein the inside wall of mounting bracket (31) on the up end of fixedly connected with mounting panel (362) install air pump (361) through the air pump base, air cavity (364) have been seted up to the inside in dip dyeing pond (32), the air inlet that the gas outlet of air pump (361) passes through rubber trachea (363) and air cavity (364) is linked together, air nozzle (365) are installed to the gas outlet of air cavity (364).
4. A method of producing a knitted garment material as claimed in claim 3, characterised in that: the air outlet of the air nozzle (365) is connected with a baffle through a return spring, and the baffle is connected with the side wall of the air nozzle (365) through a pin shaft.
5. A method of producing a knitted garment material as claimed in claim 1, characterised in that: the lower terminal surface of going up waterlogging caused by excessive rainfall board (375) and the up end of lower waterlogging caused by excessive rainfall board (377) all be provided with the waterlogging caused by excessive rainfall sponge, the right side wall upper end of going up waterlogging caused by excessive rainfall board (375) be provided with the ball.
6. A method of producing a knitted garment material as claimed in claim 1, characterised in that: the middle part of the upper end surface of the sliding plate (45) is provided with a semicircular bulge.
7. A method of producing a knitted garment material as claimed in claim 1, characterised in that: the outer supporting mechanism (49) comprises an arc-shaped block (491), a reciprocating electric push rod (492), a mounting block (493), a supporting frame (494), a T-shaped rod (495), a comb tooth seat (496) and comb teeth (497), wherein the lower end of the pressing mechanism (48) is fixedly connected with the arc-shaped block (491), the reciprocating electric push rod (492) is mounted at the upper end inside the arc-shaped block (491) through a push rod base, the extending end of the reciprocating electric push rod (492) is fixedly connected with the mounting block (493), the left side wall and the right side wall of the mounting block (493) are connected with the upper end of the supporting frame (494) through a pin shaft, the lower end of the supporting frame (494) is connected to the T-shaped rod (495) through a pin shaft, the supporting frame (494) is arranged in a left-right symmetry manner, a sliding groove is formed in the inner part of the lower end face of the arc-shaped block (491), the T-, comb teeth (497) are arranged on the lower end face of the comb tooth seat (496).
8. A method of producing a knitted garment material as claimed in claim 1, characterised in that: coiling mechanism (5) including rolling bottom plate (51), rolling frame (52) and rolling roller (53), wherein right side wall lower extreme fixedly connected with rolling bottom plate (51) of framework (1), fixedly connected with rolling frame (52) on rolling bottom plate (51), rolling roller (53) are installed to the upper end of rolling frame (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011241502.5A CN112411069B (en) | 2020-11-09 | 2020-11-09 | Production method of knitted garment fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011241502.5A CN112411069B (en) | 2020-11-09 | 2020-11-09 | Production method of knitted garment fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112411069A true CN112411069A (en) | 2021-02-26 |
| CN112411069B CN112411069B (en) | 2021-05-28 |
Family
ID=74780882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011241502.5A Active CN112411069B (en) | 2020-11-09 | 2020-11-09 | Production method of knitted garment fabric |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112411069B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116289017A (en) * | 2023-03-28 | 2023-06-23 | 江苏鸿丰资源循环利用研究院有限公司 | Plant fiber dyeing processing equipment |
| CN117026553A (en) * | 2023-10-08 | 2023-11-10 | 如皋市笑咪咪健康科技发展有限公司 | Textile fabric wetting device capable of improving wetting effect |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20060050137A (en) * | 2004-07-14 | 2006-05-19 | 쉥-웬 텡 | Dyeing machine |
| US20080040870A1 (en) * | 2004-07-29 | 2008-02-21 | Master S.A.S. Di Ronchi Francesco & C. | Dyeing Device And Process Using Indigo And Other Colorants |
| CN206173624U (en) * | 2016-11-15 | 2017-05-17 | 永新纺织印染有限公司 | Improve inside liquid absorption of cloth cover and contaminate device |
| CN206986488U (en) * | 2017-07-04 | 2018-02-09 | 江西恩达麻世纪科技股份有限公司 | A kind of efficient cloth dyeing apparatus for saving dye liquor |
| CN109797503A (en) * | 2019-03-08 | 2019-05-24 | 高炆圣 | A kind of textile printing and dyeing device |
| CN109881409A (en) * | 2019-04-10 | 2019-06-14 | 衢州学院 | A kind of high efficiency dyeing fabric device |
| CN110878454A (en) * | 2018-09-05 | 2020-03-13 | 江苏双山集团股份有限公司 | Textile fabric dyeing device capable of dyeing uniformly |
-
2020
- 2020-11-09 CN CN202011241502.5A patent/CN112411069B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20060050137A (en) * | 2004-07-14 | 2006-05-19 | 쉥-웬 텡 | Dyeing machine |
| US20080040870A1 (en) * | 2004-07-29 | 2008-02-21 | Master S.A.S. Di Ronchi Francesco & C. | Dyeing Device And Process Using Indigo And Other Colorants |
| CN206173624U (en) * | 2016-11-15 | 2017-05-17 | 永新纺织印染有限公司 | Improve inside liquid absorption of cloth cover and contaminate device |
| CN206986488U (en) * | 2017-07-04 | 2018-02-09 | 江西恩达麻世纪科技股份有限公司 | A kind of efficient cloth dyeing apparatus for saving dye liquor |
| CN110878454A (en) * | 2018-09-05 | 2020-03-13 | 江苏双山集团股份有限公司 | Textile fabric dyeing device capable of dyeing uniformly |
| CN109797503A (en) * | 2019-03-08 | 2019-05-24 | 高炆圣 | A kind of textile printing and dyeing device |
| CN109881409A (en) * | 2019-04-10 | 2019-06-14 | 衢州学院 | A kind of high efficiency dyeing fabric device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116289017A (en) * | 2023-03-28 | 2023-06-23 | 江苏鸿丰资源循环利用研究院有限公司 | Plant fiber dyeing processing equipment |
| CN116289017B (en) * | 2023-03-28 | 2023-11-14 | 江苏鸿丰资源循环利用研究院有限公司 | Plant fiber dyeing processing equipment |
| CN117026553A (en) * | 2023-10-08 | 2023-11-10 | 如皋市笑咪咪健康科技发展有限公司 | Textile fabric wetting device capable of improving wetting effect |
| CN117026553B (en) * | 2023-10-08 | 2023-12-19 | 如皋市笑咪咪健康科技发展有限公司 | Textile fabric wetting device capable of improving wetting effect |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112411069B (en) | 2021-05-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112411069B (en) | Production method of knitted garment fabric | |
| CN111270447A (en) | Textile cloth dip-dyeing process | |
| CN210826695U (en) | Cotton yarn rinsing device that washes of function disinfects in area | |
| CN208471247U (en) | A kind of weaving admission machine | |
| CN108301148B (en) | Lifting type coloring device for textile fabric | |
| CN114873345A (en) | Be applied to textile production's flattening equipment for packing | |
| CN208964297U (en) | Cable taking-up device | |
| CN108978097B (en) | Fold cloth treatment facility | |
| CN211594379U (en) | Coiling mechanism is used in processing of compound anti-cutting cloth | |
| CN219483127U (en) | Anti-wrinkling mechanism of flame-retardant fabric spraying equipment | |
| CN112501842A (en) | Non-woven fabric printing and dyeing drying method | |
| CN109183316B (en) | Denim after-finishing assembly line | |
| CN111155261A (en) | Dyeing treatment method for printed cloth | |
| CN114635238B (en) | Quick bleaching device of textile fabric | |
| CN114855382B (en) | Clean energy-saving fabric printing and dyeing process | |
| CN215628690U (en) | Environment-friendly polyester yarn dyeing device | |
| CN215163697U (en) | Production equipment of copper-containing antibacterial imitated silk fabric | |
| CN210002072U (en) | Dyeing and straightening mechanism for thread rope | |
| CN210975083U (en) | Full-automatic sewing device for cushion cover | |
| CN208293247U (en) | Weaving evenness calender convenient to use | |
| CN220976031U (en) | Preshaping device for composite yarn processing | |
| CN104310102B (en) | Anchoring for synthetic leather processing | |
| CN214244909U (en) | Fixed point dyeing apparatus for textile | |
| CN220596542U (en) | Dress fiber cloth loading attachment | |
| CN221052151U (en) | Bleaching equipment for fabric manufacturing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20210507 Address after: 071000 No.99 Guangming Street, Duanzhuang village, Nanzhang Town, Rongcheng County, Baoding City, Hebei Province Applicant after: Baoding Yueshang Garment Manufacturing Co.,Ltd. Address before: 210046 science and technology research and development base of Maigaoqiao Pioneer Park, Qixia District, Nanjing City, Jiangsu Province Applicant before: Nanjing xinmengtai New Material Technology Co.,Ltd. |
|
| TA01 | Transfer of patent application right | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |