CN114074831A - Assembly production line - Google Patents
Assembly production line Download PDFInfo
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- CN114074831A CN114074831A CN202210062847.7A CN202210062847A CN114074831A CN 114074831 A CN114074831 A CN 114074831A CN 202210062847 A CN202210062847 A CN 202210062847A CN 114074831 A CN114074831 A CN 114074831A
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- production line
- assembly line
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- production
- rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/64—Switching conveyors
- B65G47/641—Switching conveyors by a linear displacement of the switching conveyor
- B65G47/643—Switching conveyors by a linear displacement of the switching conveyor in a vertical plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8815—Reciprocating stop, moving up or down in the path of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8876—Separating or stopping elements, e.g. fingers with at least two stops acting as gates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The application relates to an assembly production line, which relates to the field of production line transportation and comprises a plurality of production lines, wherein each production line comprises two production lines, the two production lines are arranged in parallel and are positioned on the same plane, and the process flow directions of the two production lines are opposite; the head part and the tail part of the production line are both provided with jacking transfer mechanisms, and the jacking transfer mechanisms are used for transferring products from the tail part of one production line to the head part of the other production line; the production lines are arranged along the process flowing direction, two adjacent production lines are connected, the tail part of one production line corresponds to the head part of the other production line on the adjacent production line, the head part of the other production line on the one production line corresponds to the tail part of the other production line on the adjacent production line, the head part of the production line is used for feeding, and the tail part of the production line is used for discharging. The production line has the effect that the production line can adapt to production of various products or different processes of the same product.
Description
Technical Field
The application relates to the field of production line transportation, in particular to an assembly production line.
Background
The flow line production becomes the main production mode of modern factories, has the advantages of high production efficiency and tight process connection, and effectively improves the economic benefit of factories.
At present, the flow production line of factory construction is generally built according to the process flow of a product, and the production line includes support frame, workstation and conveying portion, and workstation, conveying portion all are provided with a plurality of, and all set up on the support frame, and conveying portion sets up between two adjacent workstations, and conveying portion is used for conveying the product of last workstation to next workstation.
Because the production line is built according to the process flow of a product, when a factory produces other types of products or improves the production process, the original production line needs to be modified, even another production line needs to be built, the equipment cost of the factory is increased, and the production line of the factory is difficult to complete the production tasks of different products or different processes of the same product.
Disclosure of Invention
In order to enable the production line to be suitable for production of a plurality of products or different processes of the same product, the application provides an assembly production line.
The application provides an assembly line adopts following technical scheme:
an assembly production line comprises a plurality of production lines, wherein each production line comprises two production lines which are arranged in parallel and are positioned on the same plane, the process flow directions of the two production lines are opposite, the head part of one production line corresponds to the tail part of the other production line, and the tail part of one production line corresponds to the head part of the other production line; the head part and the tail part of the production line are both provided with jacking transfer mechanisms, and the jacking transfer mechanisms are used for transferring products from the tail part of one production line to the head part of the other production line; the production lines are arranged along the process flowing direction, two adjacent production lines are connected, two production lines on one production line correspond to two production lines on the adjacent production line, the tail part of one production line on one production line corresponds to the head part of one production line on the adjacent production line, the head part of the other production line on one production line corresponds to the tail part of the other production line on the adjacent production line, the head part of the production line is used for feeding, and the tail part of the production line is used for discharging.
By adopting the technical scheme, one production line is provided with two assembly lines with opposite process flow directions, the jacking transfer mechanism can transfer products from one assembly line to the other assembly line, and each assembly line is provided with a loading head part and a discharging tail part, so that the production line is more flexible to use, each assembly line on one production line can independently complete the production process of the products, and meanwhile, the two assembly lines on one production line are matched to use, so that the production flow of the products can be enlarged, and the production stations are increased; the production line is assembled and used by a plurality of production lines, the circulation of products can be realized between two adjacent production lines, the production flow of the products is further enlarged, two production lines of one production line are matched and used, and the two production lines are matched and used, so that the assembly production line can adapt to the production of various products, and can also adapt to the production of different processes of the same product, the production process of the products is more flexible, and the production line is not required to be rebuilt due to the production of different products or the production of different processes of the same product, the production cost is reduced, and the economic benefit of the production process is increased.
Optionally, the assembly line includes support frame, damping workstation and transport mechanism, damping workstation, transport mechanism all set up on the support frame, the damping workstation is provided with a plurality of, and with a plurality of production station one-to-one, the damping workstation includes carousel and base, the carousel, the equal level of base sets up, the carousel bottom is passed through the attenuator with the base top and is rotated and be connected, the relative base of carousel whenever changes and takes place the jamming under the attenuator effect when 90, the base is connected with transport mechanism, transport mechanism is used for driving the damping workstation and moves along process flow direction.
Through adopting above-mentioned technical scheme, place the product on the carousel, direct contact through base and transport mechanism transports damping workstation, make the product be convenient for more circulate between a plurality of production station, need not the manual work and transport the workstation of station from transport mechanism with the product, and transport mechanism is transported again to the workstation from the workstation of station, and damping workstation is under the effect of attenuator, every 90 can take place the jamming of rotating of carousel, make carousel in use can carry out 90 location, the person of being convenient for uses fixes a position when the product needs to rotate.
Optionally, the length direction of support frame is the same with process circulation direction, and transport mechanism includes doubly fast chain, doubly fast sprocket and first motor, and doubly fast sprocket is provided with a plurality of, and the symmetry is located support frame length direction's both ends, and a plurality of is doubly fast sprocket and all rotates the setting on the support frame, and doubly fast chain is provided with a plurality of, and all overlaps to be established on doubly fast sprocket, and first motor is fixed to be set up on the support frame, and the output shaft and the doubly fast sprocket of first motor are connected, the bottom surface and the doubly fast chain butt of base.
Through adopting above-mentioned technical scheme, the chain wheel that doubly fast of first motor drive rotates, and the chain wheel that doubly fast drives doubly fast rotates, because the bottom surface and the chain butt of doubly fast of damping workstation, at the rotation in-process of doubly fast chain, the damping workstation removes along with the rotation of doubly fast chain for the damping workstation is convenient for more remove, makes the circulation of damping workstation between the station more convenient.
Optionally, the transport mechanism still includes the stopper, and the stopper is provided with a plurality of along the length direction of support frame, a plurality of stopper and a plurality of production station one-to-one, the stiff end and the equal fixed connection of support frame of a plurality of stopper, and the expansion end all with the base butt, the stopper passes through pneumatic drive.
By adopting the technical scheme, the damping workbench can be stopped by the stopper after moving to the position of the production station along the process flow direction, the automatic clamping stop of the damping workbench at the production station is realized, when the damping workbench is required to be circulated, the head of the stopper is driven by air to move downwards to the lower part of the base of the damping workbench, and then the damping workbench can move to the next production station under the driving of the speed doubling chain, so that the damping workbench is convenient to clamp, stop and start at the production station.
Optionally, the movable end of the stopper is rotatably provided with a roller, and the roller is abutted against the base.
By adopting the technical scheme, the stopper is abutted against the base through the roller, the sliding friction of the stopper head and the base is converted into rolling friction, the resistance of the stopper head moving downwards is reduced, and the surface of the base is not easy to scratch.
Optionally, the jacking moves and carries the mechanism and includes a supporting bench, the jacking cylinder with move and carry the subassembly, a supporting bench level sets up, the stiff end and the support frame fixed connection of jacking cylinder, and expansion end and a supporting bench fixed connection, it includes the band pulley to move the subassembly, conveyer belt and second motor to move, the band pulley is provided with a plurality of, and the symmetry sets up in a supporting bench's both sides, the axis direction of band pulley is the same with the length direction of support frame, the conveyer belt is provided with two, and the symmetry cover is established on a plurality of band pulley of a supporting bench both sides, the top surface of conveyer belt is higher than a supporting bench's top surface, and be less than the bottom surface of base, second motor and a supporting bench fixed connection, the output shaft and the band pulley of second motor are connected.
By adopting the technical scheme, when the damping workbench is required to be moved to another assembly line from one assembly line in one production line by the jacking transfer mechanism, the jacking cylinders of the two assembly lines are started, the movable ends of the jacking cylinders push the supporting tables and the transfer assembly to ascend until the damping workbench is pushed away from the speed doubling chain, the second motor and the jacking cylinders are started together, the second motor drives the belt pulley to rotate, the belt pulley drives the conveying belt to rotate, after the supporting tables are abutted against the base, the conveying belt can drive the base to move, so that the damping workbench is transferred from the supporting table of one assembly line to the supporting table of the other assembly line, after the damping workbench is completely transferred to the supporting table of the other assembly line, the second motor stops working, the jacking cylinders descend simultaneously, the damping workbench on the supporting tables is placed on the speed doubling chain, and the damping workbench moves to the next station under the driving of the speed doubling chain, therefore, the damping workbench on one assembly line in one production line can be conveniently moved to the other assembly line through the jacking transfer mechanism.
Optionally, the jacking transfer mechanism further includes a positioning assembly, the positioning assembly includes a first travel switch and a second travel switch, the first travel switch and the second travel switch are both fixedly connected to the support frame, the first travel switch is located at the tail of the assembly line and at one side of the assembly line tail support platform far from the head of the assembly line, the second travel switch is located at the head of the assembly line and at one side of the assembly line head support platform far from the other assembly line, the first travel switch is used for sending a position signal, and controls a lifting cylinder at the head of the assembly line and a lifting cylinder at the tail of the other assembly line to ascend and a second motor at the head of the assembly line and a second motor at the tail of the other assembly line to start through a controller, the second travel switch is used for sending a position signal, and controls a lifting cylinder at the head of the assembly line and a lifting cylinder at the tail of the other assembly line to descend and a second motor at the head of the assembly line and a first motor at the tail of the other assembly line to ascend and descend through a controller And turning off the two motors.
By adopting the technical scheme, when the damping workbench is required to be transferred from one assembly line of one production line to the other assembly line, the damping workbench can touch the first travel switch when moving to the tail part of one assembly line through the speed doubling chain, the first travel switch enables the jacking cylinders of the two assembly lines to ascend through the controller and the second motor to be started, the damping workbench moves from the supporting platform of one assembly line to the supporting platform of the other assembly line under the action of the jacking transfer mechanism, the damping workbench can touch the second travel switch after completely moving to the other supporting platform, the second travel switch enables the jacking cylinders of the two assembly lines to descend through the controller and the second motor to be stopped until the bottom surface of the base of the damping workbench abuts against the speed doubling chain, the damping workbench moves to the next station under the driving of the speed doubling chain, and the damping workbench is driven by the speed doubling chain, The second travel switch enables the damping workbench on one assembly line in one production line to be automatically transferred to the other assembly line.
Optionally, a conductive sliding rail mechanism is arranged on the support frame, the conductive sliding rail mechanism is provided with a first conductive rail, a second conductive rail and a third conductive rail, the length direction of the first conductive rail, the length direction of the second conductive rail and the length direction of the third conductive rail are the same as the length direction of the support frame, a plurality of conductive pulleys are arranged on the first conductive rail, the second conductive rail and the third conductive rail along the length direction of the first conductive rail, a first conductive strip, a second conductive strip, a third conductive strip and a socket are fixedly arranged on the bottom surface of the base, the first conductive strip corresponds to the first conductive sliding rail and is tightly abutted against the conductive pulleys on the first conductive rail, the second conductive strip corresponds to the second conductive rail and is tightly abutted against the conductive pulleys on the second conductive rail, the third conductive strip corresponds to the third conductive rail and is tightly abutted against the conductive pulleys of the third conductive rail, the socket is located on the top surface of the base, and is connected to the first conductive strip, the second conductive strip and the third conductive strip.
Through adopting above-mentioned technical scheme, first conductor rail passes through conductive pulley and the inseparable butt of first busbar, the inseparable butt of second busbar and third conductor rail pass through conductive pulley and the inseparable butt of third busbar through conductive pulley of second conductor rail, thereby insert the three-phase line on the damping workstation, and owing to communicate the circuit through conductive pulley, make the damping workstation at the removal in-process and all can the switch on in each station, and need not to increase the connecting wire, when the product on the damping workstation need examine, can directly communicate the power through the socket on the base, make the product examine time measuring on the damping workstation and be convenient for communicate the power.
Optionally, the first conducting rail is connected to a live wire, the second conducting rail is connected to a zero line, the third conducting rail is connected to a ground wire, the first conducting rail is located on one side of one assembly line close to another assembly line, and the second conducting rail and the third conducting rail are located on one side of one assembly line far from another assembly line.
Through adopting above-mentioned technical scheme, the people's one side is kept away from at the support frame to the first conductor rail setting that will connect the live wire, has improved user of service's security for the difficult emergence of user of assembly line electrocutes the phenomenon, has improved the security performance of production line.
Optionally, a plurality of displays are fixedly arranged on the support frame, and the displays are located above the damping workbench.
Through adopting above-mentioned technical scheme, set up the display on the support frame, the product of will being convenient for uses in the testing process, can show the testing data on the display, need not to use extra display, has expanded the application range of production line for the production line can be adapted to the manufacturing process of multiple product.
In summary, the present application includes at least one of the following beneficial technical effects:
1. by arranging two production lines on one production line and assembling a plurality of production lines, the assembly production line can adapt to the production of various products or different processes of the same product;
2. the automatic movement and transportation of the damping workbench between two production lines in the same production line are realized through the jacking transfer mechanism, so that the production line is more convenient and flexible to use;
3. through the circuit intercommunication of damping workstation and electrically conductive slide rail mechanism for the product is convenient for use power on the damping workstation, makes the detection of product more convenient.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present application;
FIG. 2 is a schematic view intended to illustrate the structure of the transport mechanism;
FIG. 3 is an enlarged view at A in FIG. 2;
fig. 4 is a schematic diagram for explaining the structure of the jacking transfer mechanism;
fig. 5 is a schematic diagram intended to illustrate the structure of the first travel switch;
fig. 6 is a schematic diagram intended to illustrate the construction of a second travel switch;
fig. 7 is a schematic view of the state in which the base is turned up.
Description of reference numerals:
1. a support frame; 11. a support wheel; 12. a display; 2. a jacking transfer mechanism; 21. a support table; 22. jacking a cylinder; 23. a transfer component; 231. a pulley; 232. a conveyor belt; 233. a second drive shaft; 234. a second motor; 24. a positioning assembly; 241. a first travel switch; 242. a second travel switch; 3. a damping workbench; 31. a turntable; 32. a base; 321. a first conductive strip; 322. a second conductive strip; 323. a third conductive strip; 324. a socket; 4. a transport mechanism; 41. a speed multiplying chain; 42. a speed-multiplying sprocket; 43. a first drive shaft; 44. a first motor; 45. a stopper; 451. a roller; 5. a conductive slide rail mechanism; 51. a first conductive rail; 511. a conductive pulley; 52. a second conductive rail; 53. a third conductive track.
Detailed Description
The present application is described in further detail below with reference to figures 1-7.
The embodiment of the application discloses an assembly production line. Referring to fig. 1, an assembly production line includes a plurality of production lines, which are arranged along a process flow direction, and adjacent two production lines are connected at a side close to each other. When the assembly production line is used, each production line can independently run, the assembly production line consisting of the plurality of production lines can run as a complete production line, all processes can be completed on one production line of the assembly production line, and all processes can also be completed on the assembly production line, so that the assembly production line can be flexibly used according to the technological process of the product, and further the assembly production line can adapt to the production of different products and different processes of the same product.
Referring to fig. 1, the production line comprises two assembly lines, the two assembly lines are arranged in parallel and are located in the same plane, the process flow directions of the two assembly lines are opposite, the head of one assembly line corresponds to the tail of the other assembly line, the tail of the other assembly line corresponds to the head of the other assembly line, the head of the assembly line is used for feeding, and the tail of the assembly line is used for discharging.
Referring to fig. 1, the tail of one line corresponds to the head of an adjacent line, and the head of another line corresponds to the tail of another line.
When the device is used, the materials are loaded at the head part of a production line, and the materials are discharged from the tail part, so that all working procedures of the product are completed; or the materials can be fed at the head part of one production line in one production line, and the materials can be fed from the tail part of the other production line to finish all the working procedures of the product; the production line can also be used for feeding materials at the head part of one assembly line at the edge of the assembly line, and discharging materials from the tail part of the other assembly line of the feeding assembly line through the assembly lines of all the assembly lines to finish the production process of products, so that the assembly line is flexible to use and can be suitable for production of various products and different processes of the same product.
Referring to fig. 1 and 2, the assembly line comprises a support frame 1, a damping workbench 3 and a conveying mechanism 4, wherein the support frame 1 is horizontally arranged, the length direction of the support frame 1 is the same as the process flow direction, in one production line, the support frame 1 of one assembly line and the support frame 1 of the other assembly line are fixedly connected at one side close to each other, and the support frames 1 of two adjacent production lines are fixedly connected at one side close to each other; transport mechanism 4 includes doubly fast chain 41, doubly fast sprocket 42, first transmission shaft 43 and first motor 44, and doubly fast sprocket 42 is provided with a plurality of, and the symmetry sets up at support frame 1 length direction's both ends, and the symmetry also sets up in support frame 1 length direction's both sides for a plurality of doubly fast sprocket 42, and doubly fast sprocket 42 rotates with support frame 1 to be connected, and the axis direction level of doubly fast sprocket 42 sets up, and is perpendicular with support frame 1's length direction.
Referring to fig. 2, the speed-multiplying chains 41 are symmetrically disposed on two sides of the supporting frame 1 in the length direction, and the speed-multiplying chains 41 are sleeved on two speed-multiplying sprockets 42 symmetrically disposed on two ends of the supporting frame 1 in the length direction. First transmission shaft 43 is located the afterbody of assembly line, and sets up between the speed of doubly quick sprocket 42 of support frame 1 length direction both sides, and first transmission shaft 43 and the equal fixed connection of speed of doubly quick sprocket 42 of support frame 1 length direction both sides, and coaxial setting, first transmission shaft 43 and support frame 1 rotate to be connected.
Referring to fig. 2, the first motor 44 is located at the bottom of the support frame 1 and is fixedly disposed on the support frame 1, and an output end of the first motor 44 is connected with the first transmission shaft 43 through a chain drive.
When the speed-multiplying chain wheel is used, the first motor 44 is started, the first motor 44 drives the first transmission shaft 43 to rotate through chain transmission, the first transmission shaft 43 drives the speed-multiplying chain wheel 42 to rotate, the speed-multiplying chain wheel 42 drives the speed-multiplying chain 41 to rotate, and therefore the speed-multiplying chain 41 rotates.
Referring to fig. 1 and 2, damping workstation 3 is provided with a plurality of, and with a plurality of production station one-to-one, damping workstation 3 includes carousel 31 and base 32, carousel 31, the equal level of base 32 sets up, carousel 31 is the discoid, base 32 is square plate, carousel 31 is located the top of base 32, and rotate through attenuator and base 32 and be connected, the centre of a circle of carousel 31 and the center coincidence of base 32, the diameter of carousel 31 is less than the length of side of base 32, when carousel 31 rotates 90 for every base 32, the jamming takes place under the attenuator effect. The base 32 is positioned above the speed doubling chain 41, and the bottom surface of the base 32 abuts against the top surface of the speed doubling chain 41.
Referring to fig. 2 and 3, a plurality of stoppers 45 are arranged on the support frame 1, the plurality of stoppers 45 correspond to the damping workbench 3 one by one, the stoppers 45 are located on one side of the damping workbench 3 close to the tail of the assembly line, the fixed ends of the stoppers 45 are fixedly connected with the support frame 1, the movable ends of the stoppers 45 are abutted against the side wall of the base 32, and the movable ends of the stoppers 45 are pneumatically driven. The movable end of the stopper 45 is rotatably provided with a roller 451, and the roller 451 abuts against the base 32.
During the use, speed chain 41 rotates, because damping workstation 3 places on speed chain 41, damping workstation 3 moves along with speed chain 41, when damping workstation 3 moves a station, stopper 45 intercepts damping workstation 3, make damping workstation 3 stop at present station, damping workstation 3 is at the in-process of station use, carousel 31 can rotate relative to base 32, and can realize 90 damping location, make damping workstation 3 convenient to use, after the operation of present station is accomplished, move down through pneumatic drive stopper 45 expansion end, thereby remove the interception of stopper 45 to damping workstation 3, make damping workstation 3 can move to next station under the drive of speed chain 41.
Referring to fig. 4 and 5, the head and the tail of the assembly line are both provided with a jacking and transferring mechanism 2, the jacking and transferring mechanism 2 comprises a supporting platform 21, a jacking cylinder 22, a transferring component 23 and a positioning component 24, the supporting platform 21 is horizontally arranged and is rectangular plate-shaped, the length direction of the supporting platform 21 is vertical to that of the supporting frame 1, and the top surface of the supporting platform 21 is lower than that of the double-speed chain 41; the jacking cylinder 22 is located a support table 21 below, the fixed end of the jacking cylinder 22 is fixedly connected with the support frame 1, and the movable end of the jacking cylinder 22 is fixedly connected with the support table 21.
Referring to fig. 4, the transferring assembly 23 includes a plurality of belt wheels 231, a conveyor belt 232, a second transmission shaft 233 and a second motor 234, the belt wheels 231 are symmetrically disposed on two sides of the support platform 21 in the length direction, the belt wheels 231 are rotatably connected to the support platform 21, and the axial direction is the same as the length direction of the support frame 1. The conveyor belt 232 is provided with two, and is located brace table 21 length direction's both sides respectively, and the conveyor belt 232 cover is established on a plurality of band pulley 231 of brace table 21 one side, and the top surface of conveyor belt 232 is higher than the top surface of brace table 21, and is less than the bottom surface of base 32.
Referring to fig. 4, the supporting platform 21 is hollow, the second transmission shaft 233 is located inside the supporting platform 21 and on a side of the supporting platform 21 away from the other assembly line, and both ends of the second transmission shaft 233 in the axial direction penetrate through the side wall of the supporting platform 21 and are coaxially and fixedly connected with the belt wheel 231. The second motor 234 is located at the center inside the support platform 21 and is fixedly connected to the support platform 21, and the output end of the second motor 234 is connected to the second transmission shaft 233 through a chain drive.
Referring to fig. 4, a plurality of supporting wheels 11 are fixedly arranged on one side, close to each other, of the supporting frames 1 of the two production lines on the same production line, the supporting wheels 11 are arranged along the length direction of the supporting frames 1, and the supporting wheels are symmetrically arranged at the positions of the jacking transfer mechanisms 2 at the two ends of the supporting frames 1 in the length direction.
When the damping workbench 3 is transferred from one assembly line to the other assembly line of the same production line, the jacking transfer mechanisms 2 at the tail part of one assembly line and the head part of the other assembly line synchronously act to start the second motor 234, the second motor 234 drives the belt pulley 231 to rotate, the belt pulley 231 drives the conveying belt 232 to rotate, simultaneously, the movable end of the jacking cylinder 22 pushes the support table 21 and the conveying belt 232 to move upwards until the conveying belt 232 pushes the bottom surface of the base 32 on one assembly line away from the double-speed chain 41, then the base 32 is driven by the conveying belt 232 to move onto the conveying belt 232 of the other assembly line through the supporting wheel 11 and completely move onto the support table 21 of the other assembly line under the driving of the conveying belt 232, then the second motors 234 of the two assembly lines are both closed, simultaneously, the movable ends of the jacking cylinders 22 of the two assembly lines drive the support table 21 and the conveying belt 232 to move downwards until the bottom surface of the base 32 is abutted against the double-speed chain 41 of the other assembly line, the base 32 is driven by the double-speed chain 41 to circulate in the other production line.
Referring to fig. 5 and 6, the positioning assembly 24 includes a first travel switch 241 and a second travel switch 242, the first travel switch 241 is located at a side of the support platform 21 at the end of the production line away from the head of the production line and at a side of the support platform 21 close to the second transmission shaft 233, and the first travel switch 241 is fixedly connected to the support frame 1; the second travel switch 242 is located on one side of the support platform 21 at the head of the production line far away from the tail of the production line and on one side of the support platform 21 close to the second transmission shaft 233, and the second travel switch 242 is fixedly connected with the support frame 1.
Referring to fig. 4 and 5, the first stroke switch 241 is used to issue a position signal and control the rising of one line head jacking cylinder 22 and the other line tail jacking cylinder 22 and the activation of one line head second motor 234 and the other line tail second motor 234 through the controller.
Referring to fig. 4 and 6, the second stroke switch 242 is used to issue position signals and control the lowering of one line head jacking cylinder 22 and the other line tail jacking cylinder 22 and the turning off of one line head second motor 234 and the other line tail second motor 234 by the controller.
When the damping workbench 3 on one assembly line contacts the first travel switch 241, the first travel switch 241 controls the ascending of the jacking cylinder 22 at the head part of one assembly line and the jacking cylinder 22 at the tail part of the other assembly line and the starting of the second motor 234 at the head part of one assembly line and the second motor 234 at the tail part of the other assembly line through the controller, so that the damping workbench 3 is automatically moved from one assembly line to the other assembly line, and simultaneously when the damping workbench 3 contacts the second travel switch 242 of the other assembly line in the moving process, the second travel switch 242 controls the descending of the jacking cylinder 22 at the head part of one assembly line and the jacking cylinder 22 at the tail part of the other assembly line and the closing of the second motor 234 at the head part of one assembly line and the second motor 234 at the tail part of the other assembly line through the controller, so that the damping workbench 3 automatically stays on the other assembly line and flows on the other assembly line, the damping workbench 3 can be automatically moved from one assembly line to another assembly line through the first travel switch 241 and the second travel switch 242; when the damping table 3 needs to be moved from one production line to another, both the first stroke switch 241 and the second stroke switch 242 are turned off.
Referring to fig. 4 and 7, the support frame 1 is provided with the conductive sliding rail mechanism 5, the conductive sliding rail mechanism 5 includes a first conductive rail 51, a second conductive rail 52 and a third conductive rail 53, the first conductive rail 51, the second conductive rail 52 and the third conductive rail 53 are all located between the support tables 21 at two ends of the support frame 1 in the length direction and are located below the base 32, and the length directions of the first conductive rail 51, the second conductive rail 52 and the third conductive rail 53 are all the same as the length direction of the support frame 1 and are all fixedly connected with the support frame 1.
Referring to fig. 7, a first conducting rail 51 is located on one side of the support frame 1 close to the other assembly line and connected to the live wire, a second conducting rail 52 and a third conducting rail 53 are both located on one side of the support frame 1 far from the other assembly line, the second conducting rail 52 is connected to the zero line, and the third conducting rail 53 is connected to the ground wire.
Referring to fig. 4 and 7, a first conductive strip 321, a second conductive strip 322 and a third conductive strip 323 are fixedly disposed on the bottom surface of the base 32, the first conductive strip 321, the second conductive strip 322 and the third conductive strip 323 are all in a strip shape, and the length direction of the first conductive strip 321, the second conductive strip 322 and the third conductive strip 323 is the same as the length direction of the cradle 1, the first conductive strip 321 corresponds to the first conductive track 51, the second conductive strip 322 corresponds to the second conductive track 52, and the third conductive strip 323 corresponds to the third conductive track 53. A socket 324 is fixedly disposed on the base 32, and the socket 324 is connected to the first conductive strip 321, the second conductive strip 322 and the third conductive strip 323.
Referring to fig. 4 and 7, a plurality of conductive pulleys 511 are disposed on the first conductive rail 51, the second conductive rail 52 and the third conductive rail 53 along the length direction of the first conductive rail, the conductive pulleys 511 on the first conductive rail 51 are closely abutted to the first conductive strip 321 through springs, the conductive pulleys 511 on the second conductive rail 52 are closely abutted to the second conductive strip 322 through springs, and the conductive pulleys 511 on the third conductive rail 53 are closely abutted to the third conductive strip 323 through springs. A plurality of displays 12 are fixedly arranged on the support frame 1, and the displays 12 are positioned above the damping workbench 3.
During the use, with first conductor rail 51 and live wire connection, second conductor rail 52 is connected with the zero line and third conductor rail 53 is connected with the ground wire, first conductor rail 51 passes through conductive pulley 511 with electric current transfer to first busbar 321, second conductor rail 52 passes through conductive pulley 511 with electric current transfer to second busbar 322, third conductor rail 53 passes through conductive pulley 511 with electric current transfer to third busbar 323, first busbar 321, second busbar 322 and third busbar 323 are with electric current transfer to socket 324 again, and then make the product can convenient use power on damping workstation 3, use with display 12 cooperation simultaneously, make the product can more convenient detect, the application range of production line has been widened.
The implementation principle of an assembly line in the embodiment of the application is as follows: when the damping device is used, a plurality of production lines are assembled, then the first motors 44 of the production lines are started, the first motors 44 enable the speed doubling chains 41 to rotate, the speed doubling chains 41 drive the damping workbench 3 to move on the assembly production line along the process flowing direction, the damping workbench 3 stops moving when moving to a station under the action of the stoppers 45, the movable ends of the stoppers 45 move downwards through pneumatics, and the damping workbench 3 recovers to move.
When the damping workbench 3 needs to be moved from one production line to another production line, the positioning assembly 24 of the production line is started, the jacking cylinder 22 and the moving and loading assembly 23 are controlled by the positioning assembly 24, and the damping workbench 3 can be automatically moved from one production line to another production line.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
1. An assembly line, its characterized in that: the production line comprises a plurality of production lines, wherein each production line comprises two assembly lines which are arranged in parallel and are positioned on the same plane, the process flow directions of the two assembly lines are opposite, the head part of one assembly line corresponds to the tail part of the other assembly line, and the tail part of one assembly line corresponds to the head part of the other assembly line; the head part and the tail part of the production line are both provided with jacking transfer mechanisms (2), and the jacking transfer mechanisms (2) are used for transferring products from the tail part of one production line to the head part of the other production line; the production lines are arranged along the process flowing direction, two adjacent production lines are connected, the tail part of one production line corresponds to the head part of the other production line on the adjacent production line, the head part of the other production line on the one production line corresponds to the tail part of the other production line on the adjacent production line, the head part of the production line is used for feeding, and the tail part of the production line is used for discharging.
2. An assembly line according to claim 1, characterized in that: the assembly line includes support frame (1), damping workstation (3) and transport mechanism (4), damping workstation (3), transport mechanism (4) all set up on support frame (1), damping workstation (3) are provided with a plurality of, and with a plurality of production station one-to-one, damping workstation (3) are including carousel (31) and base (32), carousel (31), the equal level setting of base (32), carousel (31) bottom is passed through the attenuator with base (32) top and is rotated and be connected, carousel (31) relative base (32) whenever rotate 90 the time at the attenuator effect and take place the jamming, base (32) are connected with transport mechanism (4), transport mechanism (4) are used for driving damping workstation (3) and remove along the process direction.
3. An assembly line according to claim 2, characterized in that: the length direction of support frame (1) is the same with process circulation direction, transport mechanism (4) are including doubly fast chain (41), doubly fast sprocket (42) and first motor (44), doubly fast sprocket (42) are provided with a plurality of, and the symmetry is located support frame (1) length direction's both ends, a plurality of is doubly fast sprocket (42) all rotates the setting on support frame (1), doubly fast chain (41) are provided with a plurality of, and all overlap and establish on doubly fast sprocket (42), first motor (44) are fixed to be set up on support frame (1), the output shaft and the doubly fast sprocket (42) of first motor (44) are connected, the bottom surface and the doubly fast chain (41) butt of base (32).
4. An assembly line according to claim 2, characterized in that: transport mechanism (4) still include stopper (45), and stopper (45) are provided with a plurality of along the length direction of support frame (1), a plurality of stopper (45) and a plurality of production station one-to-one, the stiff end and the equal fixed connection of support frame (1) of a plurality of stopper (45), and the expansion end all with base (32) butt, stopper (45) are through pneumatic drive.
5. An assembly line according to claim 4, characterized in that: the movable end of the stopper (45) is rotatably provided with a roller (451), and the roller (451) is abutted against the base (32).
6. An assembly line according to claim 2, characterized in that: the jacking and transferring mechanism (2) comprises a supporting platform (21), jacking cylinders (22) and transferring components (23), wherein the supporting platform (21) is horizontally arranged, the fixed ends of the jacking cylinders (22) are fixedly connected with the supporting platform (1), the movable ends of the jacking cylinders are fixedly connected with the supporting platform (21), the transferring components (23) comprise belt wheels (231), conveying belts (232) and second motors (234), a plurality of belt wheels (231) are symmetrically arranged on two sides of the supporting platform (21), the axial directions of the belt wheels (231) are the same as the length direction of the supporting platform (1), two conveying belts (232) are arranged and symmetrically sleeved on the plurality of belt wheels (231) on two sides of the supporting platform (21), the top surface of the conveying belt (232) is higher than the top surface of the supporting platform (21) and lower than the bottom surface of the base (32), and the second motors (234) are fixedly connected with the supporting platform (21), an output shaft of the second motor (234) is connected to the pulley (231).
7. An assembly line according to claim 6, characterized in that: the jacking transfer mechanism (2) further comprises a positioning component (24), the positioning component (24) comprises a first travel switch (241) and a second travel switch (242), the first travel switch (241) and the second travel switch (242) are fixedly connected with the support frame (1), the first travel switch (241) is positioned at the tail of the assembly line and is positioned at one side of the assembly line tail support platform (21) far away from the head of the assembly line, the second travel switch (242) is positioned at the head of the assembly line and is positioned at one side of the assembly line head support platform (21) far away from the other assembly line, the first travel switch (241) is used for sending a position signal and controlling the lifting cylinder (22) at the head of one assembly line and the lifting cylinder (22) at the tail of the other assembly line to ascend and the second motor (234) at the head of one assembly line and the second motor (234) at the tail of the other assembly line to start through a controller, the second travel switch (242) is used for sending position signals and controlling the descending of the jacking cylinder (22) at the head part of one production line and the jacking cylinder (22) at the tail part of the other production line and the closing of the second motor (234) at the head part of one production line and the second motor (234) at the tail part of the other production line through the controller.
8. An assembly line according to claim 2, characterized in that: the support frame (1) is provided with a conductive slide rail mechanism (5), the conductive slide rail mechanism (5) is provided with a first conductive rail (51), a second conductive rail (52) and a third conductive rail (53), the length directions of the first conductive rail (51), the second conductive rail (52) and the third conductive rail (53) are the same as the length direction of the support frame (1), the first conductive rail (51), the second conductive rail (52) and the third conductive rail (53) are respectively provided with a plurality of conductive pulleys (511) along the length direction, the bottom surface of the base (32) is fixedly provided with a first conductive bar (321), a second conductive bar (322), a third conductive bar (323) and a socket (324), the first conductive bar (321) corresponds to the first conductive slide rail and is tightly abutted to the conductive pulleys (511) on the first conductive rail (51), the second conductive bar (322) corresponds to the second conductive rail (52), and is closely abutted with the conductive pulley (511) on the second conductive rail (52), the third conductive strip (323) corresponds to the third conductive rail (53) and is closely abutted with the conductive pulley (511) of the third conductive rail (53), and the socket (324) is positioned on the top surface of the base (32) and is connected with the first conductive strip (321), the second conductive strip (322) and the third conductive strip (323).
9. An assembly line according to claim 8, characterized in that: the first conducting rail (51) is connected with a live wire, the second conducting rail (52) is connected with a zero line, the third conducting rail (53) is connected with a ground wire, in a production line, the first conducting rail (51) is located on one side, close to another assembly line, of the assembly line, and the second conducting rail (52) and the third conducting rail (53) are located on one side, far away from the other assembly line, of the assembly line.
10. An assembly line according to claim 2, characterized in that: a plurality of displays (12) are fixedly arranged on the support frame (1), and the displays (12) are positioned above the damping workbench (3).
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| CN202210062847.7A CN114074831B (en) | 2022-01-20 | 2022-01-20 | Assembly production line |
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| CN202210062847.7A CN114074831B (en) | 2022-01-20 | 2022-01-20 | Assembly production line |
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| CN114655508A (en) * | 2022-05-25 | 2022-06-24 | 百信信息技术有限公司 | Packing system |
| CN115741095A (en) * | 2023-01-04 | 2023-03-07 | 百信信息技术有限公司 | Rotatable operating table for assembly production line |
| CN117416725A (en) * | 2023-12-18 | 2024-01-19 | 宜宾本信电子科技有限公司 | Display equipment conveyor |
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|---|---|
| CN114074831B (en) | 2022-06-03 |
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Denomination of invention: An assembly line Effective date of registration: 20230112 Granted publication date: 20220603 Pledgee: Bank of China Limited Taiyuan comprehensive reform zone sub branch Pledgor: Baixin Information Technology Co.,Ltd. Registration number: Y2023140000003 |
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