CN114055164B - Nonstandard punching and tapping method and integrated machine equipment - Google Patents
Nonstandard punching and tapping method and integrated machine equipment Download PDFInfo
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- CN114055164B CN114055164B CN202111254007.2A CN202111254007A CN114055164B CN 114055164 B CN114055164 B CN 114055164B CN 202111254007 A CN202111254007 A CN 202111254007A CN 114055164 B CN114055164 B CN 114055164B
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- 238000004080 punching Methods 0.000 title claims abstract description 148
- 238000010079 rubber tapping Methods 0.000 title claims abstract description 100
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000003801 milling Methods 0.000 claims abstract description 85
- 239000000110 cooling liquid Substances 0.000 claims description 55
- 239000002351 wastewater Substances 0.000 claims description 37
- 238000001816 cooling Methods 0.000 claims description 25
- 239000007788 liquid Substances 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 24
- 238000005507 spraying Methods 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 11
- 238000005553 drilling Methods 0.000 claims description 9
- 239000002826 coolant Substances 0.000 claims description 7
- 230000005622 photoelectricity Effects 0.000 claims description 7
- 238000003892 spreading Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000004891 communication Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 239000002699 waste material Substances 0.000 description 8
- 229920000742 Cotton Polymers 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to the technical field of punching and tapping machines, which comprises a supporting box body and a product jig, wherein the lower surface of the supporting box body is fixedly connected with supporting legs, the lower ends of the supporting legs are propped against the ground, a conveyor belt assembly, a front hole punching station, a front hole reaming station, a back groove milling station, a back tooth punching station, a top surface milling station and a top surface tapping station are arranged above the supporting box body, and the product jig sequentially passes through the front hole punching station, the front hole reaming station, the back groove milling station, the back tooth punching station, the top surface milling station and the top surface tapping station on the conveyor belt assembly. The invention is convenient for the way of combined punching and tapping, saves the time for completing the working procedure, reduces the damage to a single structure, has less replacement and maintenance times, low cost, does not need too much manual intervention, and has high degree of automation.
Description
Technical Field
The invention relates to the technical field of punching and tapping machines, in particular to a nonstandard punching and tapping method and integrated machine equipment.
Background
The punching and tapping machine, namely the punching machine and the tapping machine, is output equipment formed by tapping a product jig through a drilling hole.
The punching and tapping device in the market is generally finished on one structure, more manual intervention is needed, when a certain boiler aluminum injection part is met, only one structure is needed to work when punching and tapping is needed on two surfaces, the punching and tapping device in the market only has one structure to finish all fixed procedures, the loss of a single structure is large, the replacement and maintenance times are increased, and the cost is increased, so that a non-standard punching and tapping method and integrated machine equipment are needed to solve the problems.
Disclosure of Invention
The invention aims to provide a nonstandard punching and tapping method and integrated machine equipment, which are used for solving the problems that the punching and tapping machine on the market provided in the background technology only has one structure to operate, the time for completing all fixing procedures is long, the loss on a single structure is large, the replacement and maintenance times are more, and the cost is high.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a method and all-in-one equipment of tapping that nonstandard punches, includes supporting box body and product tool, the lower surface fixedly connected with supporting legs of supporting box body, the lower extreme of supporting legs offsets in ground, the top of supporting box body is provided with the conveyer belt combination, beats openly hole station, hinge openly hole station, mills reverse side recess station, attacks reverse side tooth station, mills top surface station and attacks the top surface tooth station, product tool loops through to beat openly hole station, hinge openly hole station, mill reverse side recess station, attack reverse side tooth station, mill top surface station and attack top surface tooth station on the conveyer belt combination.
Preferably, the transmission belt combination comprises a transplanting combination frame, the inner wall of the transplanting combination frame is slidably connected with sliding supports, the number of the sliding supports is at least five, each sliding support comprises a sliding block and an arch block, a clamping jaw air cylinder is arranged below each arch block, clamping jaw profiling is connected with the middle position of each clamping jaw air cylinder and each arch block, each clamping jaw profiling comprises two chamfering half blocks, one ends of the two chamfering half blocks are connected, the other ends of the two chamfering half blocks are separated, one sides, close to each other, of the separated ends of the two chamfering half blocks clamp or loosen a product jig, the upper surface of the transplanting combination frame is fixedly connected with a fixing support, the fixing support is located at the middle position of the two sliding supports, the fixing support comprises a side plate and a top plate, a rotary air cylinder is fixedly connected with the lower surface of the top plate, clamping jaws are arranged below the rotary air cylinders, and the clamping jaws are profiled to clamp or loosen the product jig.
Preferably, one side of the conveyor belt combination is provided with a product placing position, the number of the product placing positions is at least seven and is in linear array arrangement, the upper surface of the product placing position is movably connected with the lower surface of the product jig, two sides of the product placing position are provided with product fixing cylinders, the inner parts of the product fixing cylinders are connected with connecting rods, one ends of the connecting rods, far away from the product fixing cylinders, are connected with product pressing blocks through bolt rotation, two sides of the product pressing blocks are provided with positioning side blocks, the positioning side blocks are connected with the surface of the product pressing blocks through bolts, the lower surface of the product fixing cylinders is movably connected with a position-mounting opening box, and the position-mounting opening box surrounds the product fixing cylinders and the product placing position and is provided with an opening.
Preferably, two sides of the product placement position are provided with correlation photoelectricity, there is a product jig on the correlation photoelectricity response product placement position, one side of transplanting the integrated shelf is provided with horizontal cylinder, sliding bracket's surface sliding connection has horizontal line rail, the below of horizontal line rail is provided with the jacking cylinder.
Preferably, the front hole punching station comprises a front hole punching machine, the front hole punching machine is connected with a front hole punching rod, the lower surface of the front hole punching machine is fixedly connected with a front hole punching frame, and the front hole punching frame is fixedly connected with the upper surface of the supporting box body.
Preferably, the front hole station of the hinge comprises a hinge surface puncher, the hinge surface puncher is connected with a hinge surface punching rod, the inner wall of the hinge surface puncher is connected with a longitudinal wire rail in a sliding manner, the lower surface of the longitudinal wire rail is fixedly connected with a hinge surface punching frame, and the hinge surface punching frame is fixedly connected with the upper surface of the supporting box body.
Preferably, the back groove milling station comprises a back hole milling machine, the back hole milling machine is connected with a back hole milling rod, the lower surface of the back hole milling machine is fixedly connected with a back hole milling frame, the back tooth tapping station comprises a back hole tapping machine, the back hole tapping machine is connected with a back hole tapping rod, the lower surface of the back hole tapping machine is fixedly connected with a back hole tapping frame, the back hole milling frame is fixedly connected with the upper surface of the support box body, and the back hole tapping frame is fixedly connected with the upper surface of the support box body.
Preferably, the milling top surface station comprises a milling top surface machine, the milling top surface machine is connected with a milling top surface supporting frame, the tapping top surface tooth station comprises a tapping top surface machine, the tapping top surface machine is connected with a tapping top surface supporting frame, and the milling top surface supporting frame is parallel to the tapping top surface supporting frame and fixedly connected with the upper surface of the supporting box body.
Preferably, the transplanting combination frame is provided with the unloading runner far away from one side of correlation photoelectricity, the inner wall of supporting the box body is connected with waste water stain runner, waste water stain runner's quantity is six at least and corresponds to beat positive hole station, hinge positive hole station, mill reverse side recess station, attack reverse side tooth station, mill the top surface station and attack the position of top surface tooth station, waste water stain storage bin is provided with to waste water stain runner's below, waste water stain storage bin is separated through the baffle has six waste water stain storage bins, one side of supporting the box body is provided with coolant liquid cooling assembly, coolant liquid cooling assembly includes the suction pump, the interior bottom wall fixed connection in suction pump and waste water stain storage bin, the suction pump is connected with the intercommunication bottom tube, the inner wall connection of intercommunication bottom tube has the tiling siphunculus, the hydrojet pipe is connected to the tiling siphunculus.
A method of nonstandard punching tapping comprising the steps of:
A. Manually placing a product jig on a first product placement position, after the product jig on the first product placement position is sensed by the photoelectric emission, starting to operate a conveyor belt combination, a front hole punching station, a front hole reaming station, a back groove milling station, a back tooth tapping station, a top surface milling station and a top surface tapping station, wherein a first sliding support slides on a transplanting combination frame, the product jig is clamped on a second product placement position through a clamping jaw cylinder and clamping jaw profiling, a front punching machine and a front punching rod on the front hole punching station punch the front surface of the product jig, and a cooling liquid cooling assembly can enable cooling liquid to flow through a communicating bottom pipe and a spreading through pipe while punching the front surface, so that the cooling liquid is sprayed out from a liquid spraying pipe, and overhigh temperature during punching is avoided;
B. After front punching is finished, the second sliding support continues to copy through the clamping jaw cylinder and the clamping jaw, the product jig is clamped on a third product placing position, a hinged surface punching machine and a hinged surface punching rod on a hinged front hole station punch the hinged surface of the product jig, and when the front of the hinge is punched, a cooling liquid cooling component can enable cooling liquid to flow through a communicating bottom pipe and a spreading through pipe, and the cooling liquid is sprayed out of a liquid spraying pipe, so that overhigh temperature during punching is avoided;
C. After the front surface of the hinge is punched, the second sliding support continues to clamp the product jig to a fourth product placing position through the clamping jaw cylinder and clamping jaw profiling, the rotary cylinder and clamping jaw on the fixed support rotate and profiling to pass through the product jig and rotate to the back surface, a back surface milling puncher and a back surface milling punching rod on a back surface groove milling station mill a groove on the back surface of the product jig, and a cooling liquid cooling component can enable cooling liquid to flow through a communicating bottom pipe and a spreading through pipe while milling the back surface groove, and jet cooling liquid from a liquid spraying pipe so as to avoid overhigh temperature during punching;
D. After milling a back groove, the third sliding support continues to profiling through the clamping jaw cylinder and the clamping jaw, clamps the product jig to a fifth product placement position, and the back punching machine and the back punching rod on the back punching station are used for punching the back of the product jig, so that the cooling liquid can flow through the communicating bottom pipe and the spreading through pipe by the cooling liquid cooling component while the back is punched, and the cooling liquid is sprayed out from the liquid spraying pipe, so that overhigh temperature during punching is avoided;
E. after the back teeth are tapped, the fourth sliding support continues to profile modeling through the clamping jaw cylinder and the clamping jaw, the product jig is clamped to a sixth product placement position, a top milling machine on a top milling station mills a plane on the top surface of the product jig, and when the top surface is milled, a cooling liquid cooling component can enable cooling liquid to flow through a communicating bottom pipe and a spreading through pipe, and the cooling liquid is sprayed out of a liquid spraying pipe, so that overhigh temperature during punching is avoided;
F. after milling a top surface plane, the fifth sliding bracket continuously clamps the product jig to a seventh product placement position through a clamping jaw cylinder and clamping jaw profiling, a top surface tapping machine on a top surface tapping station taps the top surface of the product jig, and when tapping the top surface, a cooling liquid cooling component can enable cooling liquid to flow through a communicating bottom pipe and a spreading through pipe, and the cooling liquid is sprayed out of a liquid spraying pipe, so that overhigh temperature during punching is avoided;
G. After the working procedure is finished, the product jig flows out through the blanking flow channel to finish the finished product, and when the punching and tapping are carried out, the waste water stain flows out to the waste water stain flow channel corresponding to the working position and flows into the waste water stain storage bin.
Compared with the prior art, the invention has the beneficial effects that: the nonstandard punching and tapping method and the integrated machine equipment are convenient to use in a combined punching and tapping mode, time for completing working procedures is saved, damage to a single structure is reduced, replacement and maintenance times are few, cost is low, too much manual intervention is not needed, and automation degree is high.
(1) Through setting up the conveyer belt combination, punching the front hole station, reaming the front hole station, milling reverse side recess station, attacking reverse side tooth station, milling the top surface station and attacking the top surface tooth station, can carry out the operation such as tooth is attacked in punching of six stations simultaneously, the personnel accomplish all fixed processes and roughly need 30 seconds, required time is longer, and this automatic punching attacks tooth equipment and accomplishes all processes roughly only needs 10 seconds, saves whole time, improves enterprise work efficiency greatly.
(2) Through setting up unloading runner, waste material water stain storage storehouse and coolant liquid cooling subassembly, supplementary operation of tapping that punches avoids the high temperature, causes the equipment to damage to can make waste residue and the water stain that produce after the operation of tapping punch flow into waste material water stain storage storehouse through waste material water stain runner, collect and handle waste residue water stain in a concentrated way, avoid polluting, the unloading runner will accomplish the finished product and flow, be convenient for collect the packing.
Drawings
FIG. 1 is a schematic elevational view of the present invention;
FIG. 2 is a schematic diagram of the belt assembly of FIG. 1 according to the present invention;
FIG. 3 is a schematic diagram of the structure of FIG. 2A according to the present invention;
FIG. 4 is a schematic view of the front side hole punching station of FIG. 1 according to the present invention;
FIG. 5 is a schematic view of the front hole station of the hinge of FIG. 1 in accordance with the present invention;
FIG. 6 is a schematic diagram of a reverse side groove milling station of FIG. 1 according to the present invention;
FIG. 7 is a schematic view of the tapping station of FIG. 1 according to the present invention;
FIG. 8 is a schematic view of the top milling station of FIG. 1 in accordance with the present invention;
Fig. 9 is a schematic view of the top tapping station of fig. 1 according to the present invention.
In the figure: 1. a belt assembly; 101. transplanting the combined frame; 102. a sliding support; 103. a clamping jaw cylinder; 104. profiling the clamping jaw; 105. a product jig; 106. a fixed bracket; 107. a rotary cylinder; 108. rotating and profiling the clamping jaw; 109. a product placement position; 110. a product fixing cylinder; 111. a connecting rod; 112. briquetting the product; 113. positioning the side block; 114. a position-loading open box; 115. correlation photoelectricity; 116. a transverse cylinder; 117. jacking the air cylinder; 118. a transverse wire rail; 2. a front hole punching station; 201. a front puncher; 202. a front hole punching rod; 203. a front punching frame; 3. hinging a front hole station; 301. a reaming surface puncher; 302. punching a hole rod on the hinged surface; 303. a longitudinal wire rail; 304. a hinged surface punching frame; 4. milling a reverse side groove station; 401. milling a reverse side perforating machine; 402. milling a reverse side hole punching rod; 403. milling a reverse side punching frame; 5. tapping a back surface tooth station; 501. tapping a reverse side perforating machine; 502. tapping a reverse side punching rod; 503. tapping a reverse side punching frame; 6. milling a top surface station; 601. milling a top surface machine; 602. milling a top surface supporting frame; 7. tapping a top surface tooth station; 701. tapping a top surface machine; 702. tapping a top surface supporting frame; 8. a blanking runner; 9. waste water stain flow channel; 10. a waste water stain storage bin; 11. a cooling liquid cooling component; 1101. a water pump; 1102. a communicating bottom pipe; 1103. tiling the through pipe; 1104. a liquid spraying pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, an embodiment of the present invention is provided: the utility model provides a method and all-in-one equipment of tapping that nonstandard punches, including supporting box body 12 and product tool 105, the lower surface fixedly connected with supporting legs of supporting box body 12, the lower extreme of supporting legs offsets in ground, the top of supporting box body 12 is provided with conveyer belt combination 1, beat positive hole station 2, hinge positive hole station 3, mill reverse side recess station 4, attack reverse side tooth station 5, mill top surface station 6 and attack top surface tooth station 7, product tool 105 loops through beat positive hole station 2, hinge positive hole station 3, mill reverse side recess station 4, attack reverse side tooth station 5, mill top surface station 6 and attack top surface tooth station 7 on conveyer belt combination 1.
Further, as shown in fig. 2, the conveyor belt assembly 1 comprises a transplanting assembly frame 101, the inner wall of the transplanting assembly frame 101 is slidably connected with sliding brackets 102, the number of the sliding brackets 102 is at least five, each sliding bracket 102 comprises a sliding block and an arch block, a clamping jaw cylinder 103 is arranged below each arch block, clamping jaw profiling 104 is connected to the middle position of each clamping jaw cylinder 103 and each arch block, each clamping jaw profiling 104 comprises two chamfering half blocks, one ends of the two chamfering half blocks are connected and the other ends are separated, one side, close to each other, of each of the separated ends of the two chamfering half blocks clamps or loosens a product jig 105, the upper surface of the transplanting assembly frame 101 is fixedly connected with a fixing bracket 106, the fixing bracket 106 is located at the middle position of the two sliding brackets 102, each fixing bracket 106 comprises a side plate and a top plate, the lower surface of the top plate is fixedly connected with a rotary cylinder 107, a clamping jaw rotary profiling 108 is arranged below each rotary profiling 108, each clamping jaw profiling 108 clamps or loosens the product jig 105, the sliding bracket 102 slides on the transplanting assembly frame 101, and the clamping jaw 103 and the profiling 104 moves the product jig 105, and punches the product jig 105 when moving.
Further, as shown in fig. 2, a product placement position 109 is provided on one side of the belt assembly 1, the number of the product placement positions 109 is at least seven and is in a linear array, the upper surface of the product placement position 109 is movably connected with the lower surface of the product jig 105, product fixing cylinders 110 are provided on two sides of the product placement position 109, connecting rods 111 are connected with the inside of the product fixing cylinders 110, one ends of the connecting rods 111, far away from the product fixing cylinders 110, are rotatably connected with product pressing blocks 112 through bolts, positioning side blocks 113 are provided on two sides of the product pressing blocks 112, the positioning side blocks 113 are connected with the surface of the product pressing blocks 112 through bolts, a positioning opening box 114 is movably connected with the lower surface of the product fixing cylinders 110, and surrounds the product fixing cylinders 110 and the product placement position 109 and is provided with an opening, and the product fixing cylinders 110, the connecting rods 111 and the product pressing blocks 112 are matched to stabilize the product jig 105, so that subsequent punching and tapping operations can be unfolded.
Further, as shown in fig. 2, two sides of the product placement position 109 are provided with opposite-irradiation photoelectric devices 115, the opposite-irradiation photoelectric devices 115 sense whether the product placement position 109 is provided with a product jig 105, one side of the transplanting assembly frame 101 is provided with a transverse air cylinder 116, the surface of the sliding support 102 is slidably connected with a transverse wire rail 118, a jacking air cylinder 117 is arranged below the transverse wire rail 118, the opposite-irradiation photoelectric devices 115 sense that a punching and tapping process is not needed manually, the sliding of the sliding support 102 is realized by utilizing the transverse wire rail 118 and the transverse air cylinder 116, and the jacking air cylinder 117 realizes the integral up-down lifting of the transverse wire rail 118 and a connecting object.
Further, as shown in fig. 4, the front hole punching station 2 includes a front hole punching machine 201, the front hole punching machine 201 is connected with a front hole punching rod 202, a front hole punching frame 203 is fixedly connected to a lower surface of the front hole punching machine 201, the front hole punching frame 203 is fixedly connected to an upper surface of the supporting box body 12, and the front hole punching station 2 punches a front face of the product jig 105.
Further, as shown in fig. 5, the front reaming hole station 3 includes a reaming hole puncher 301, the reaming hole puncher 301 is connected with a reaming hole punching rod 302, an inner wall of the reaming hole puncher 301 is slidably connected with a longitudinal wire rail 303, a lower surface of the longitudinal wire rail 303 is fixedly connected with a reaming hole punching frame 304, the reaming hole punching frame 304 is fixedly connected with an upper surface of the supporting box body 12, and the front reaming hole station 3 reams a front surface of the product jig 105.
Further, as shown in fig. 6, the back surface groove milling station 4 comprises a back surface milling punch 401, the back surface milling punch 401 is connected with a back surface milling punch rod 402, the lower surface of the back surface milling punch 401 is fixedly connected with a back surface milling punch frame 403, the back surface tapping station 5 comprises a back surface tapping punch 501, the back surface tapping punch 501 is connected with a back surface tapping punch rod 502, the lower surface of the back surface tapping punch 501 is fixedly connected with a back surface tapping punch frame 503, the back surface milling punch frame 403 is fixedly connected with the upper surface of the supporting box 12, the back surface tapping punch frame 503 is fixedly connected with the upper surface of the supporting box 12, and the back surface milling groove milling station 4 and the back surface tapping station 5 mill grooves and tap the back surface of the product jig 105.
Further, as shown in fig. 8, the top surface milling station 6 includes a top surface milling machine 601, the top surface milling machine 601 is connected with a top surface milling support frame 602, the top surface tapping station 7 includes a top surface tapping machine 701, the top surface tapping machine 701 is connected with a top surface tapping support frame 702, the top surface milling support frame 602 is parallel to the top surface tapping support frame 702 and fixedly connected with the upper surface of the support box 12, and the top surface milling station 6 and the top surface tapping station 7 mill a plane and tap the top surface of the product jig 105.
Further, as shown in fig. 2, one side of the transplanting combination frame 101 away from the opposite-irradiation photoelectric 115 is provided with a blanking runner 8, the inner wall of the supporting box body 12 is connected with a waste water stain runner 9, the number of the waste water stain runners 9 is at least six and corresponds to the positions of the front hole punching station 2, the front hole punching station 3, the back groove punching station 4, the back tooth punching station 5, the top surface punching station 6 and the top surface tooth punching station 7, a waste water stain storage bin 10 is arranged below the waste water stain runners 9, the waste water stain storage bin 10 is separated by a partition plate, six waste water stain storage bins are separated by the waste water stain storage bin 10, one side of the supporting box body 12 is provided with a cooling liquid cooling component 11, the cooling liquid cooling component 11 comprises a water pump 1101, the water pump 1101 is fixedly connected with the inner bottom wall of the waste water stain storage bin 10, the water pump 1101 is connected with a communicating bottom pipe 1102, the inner wall of the communicating bottom pipe 1102 is connected with a tiling through pipe 1104, the through pipe 1103 is connected with a liquid spraying pipe 1104, the blanking runner 8 is convenient to collect finished products after blanking, the waste water stain runners 9 receive waste water stains on the corresponding stations and flow bins and flow into the waste water stain storage bin 10 through the partition plate, and other positions are prevented from being concentrated in the waste water stain storage bin.
A method of nonstandard punching tapping comprising the steps of:
A. Manually placing the product jig 105 on the first product placement position 109, after the opposite-irradiation light 115 senses the product jig 105 on the first product placement position 109, starting to operate the conveyor belt assembly 1, the front hole punching station 2, the front hole reaming station 3, the back groove milling station 4, the back tooth tapping station 5, the top surface milling station 6 and the top surface tapping station 7, sliding the first sliding support 102 on the transplanting assembly frame 101, clamping the product jig 105 to the second product placement position 109 through the clamping jaw cylinder 103 and the clamping jaw profiling 104, punching the front surface of the product jig 105 by the front hole punching machine 201 and the front hole punching rod 202 on the front hole punching station 2, and simultaneously, enabling the cooling liquid to flow through the communication bottom pipe 1102 and the flat-laying through pipe 1103 by the cooling liquid cooling component 11, and spraying the cooling liquid from the liquid spraying pipe 1104 to avoid overhigh temperature during punching;
B. After front punching is finished, the second sliding support 102 continuously clamps the product jig 105 to the third product placement position 109 through the clamping jaw cylinder 103 and the clamping jaw profiling 104, a hinged surface puncher 301 and a hinged surface punching rod 302 on the hinged front hole station 3 punch the hinged surface of the product jig 105, and when the hinged front surface is punched, the cooling liquid cooling assembly 11 can flow cooling liquid through the communicating bottom pipe 1102 and the tiling through pipe 1103, and the cooling liquid is sprayed out from the liquid spraying pipe 1104, so that overhigh temperature during punching is avoided;
C. After the front surface of the hinge is punched, the second sliding bracket 102 continuously clamps the product jig 105 to the fourth product placement position 109 through the clamping jaw cylinder 103 and the clamping jaw profiling 104, the rotary cylinder 107 and the clamping jaw rotary profiling 108 on the fixed bracket 106 are connected with the product jig 105 and rotate to the back surface, so that a back surface punching machine 401 and a back surface punching rod 402 on a back surface groove milling station 4 mill a groove on the back surface of the product jig 105, and the cooling liquid cooling assembly 11 can flow cooling liquid through the communicating bottom pipe 1102 and the tiling through pipe 1103 while milling the groove on the back surface, and spray cooling liquid from the liquid spraying pipe 1104, so that the overhigh temperature during punching is avoided;
D. after milling a back groove, the third sliding support 102 continuously clamps the product jig 105 to a fifth product placement position 109 through the clamping jaw cylinder 103 and the clamping jaw profiling 104, a back punching machine 501 and a back punching rod 502 on a back punching station 5 are used for punching the back of the product jig 105, and the cooling liquid cooling assembly 11 can flow cooling liquid through the communicating bottom pipe 1102 and the tiling through pipe 1103 while the back punching is performed, so that the cooling liquid is sprayed out from the liquid spraying pipe 1104, and the overhigh temperature during punching is avoided;
E. After the back teeth are tapped, the fourth sliding support 102 continuously clamps the product jig 105 to the sixth product placement position 109 through the clamping jaw cylinder 103 and the clamping jaw profiling 104, a top surface milling machine 601 on the top surface milling station 6 mills a plane on the top surface of the product jig 105, and when the top surface is milled, a cooling liquid cooling component 11 can flow cooling liquid through a communicating bottom pipe 1102 and a tiling through pipe 1103, and the cooling liquid is sprayed out of a liquid spraying pipe 1104, so that overhigh temperature during punching is avoided;
F. After milling the plane of the top surface, the fifth sliding bracket 102 continuously clamps the product jig 105 to the seventh product placement position 109 through the clamping jaw cylinder 103 and the clamping jaw profiling 104, the top surface tapping machine 701 on the top surface tapping station 7 taps the top surface of the product jig 105, and when tapping the top surface, the cooling liquid cooling component 11 can flow cooling liquid through the communicating bottom pipe 1102 and the tiling through pipe 1103, and the cooling liquid is sprayed out from the spraying pipe 1104, so that the overhigh temperature during punching is avoided;
G. After the above-mentioned process is accomplished, product tool 105 flows out through unloading runner 8, accomplishes the finished product to when tapping at above-mentioned punching, waste water stain can flow out to the waste water stain runner 9 that the station corresponds, flows into waste water stain storage storehouse 10.
Working principle: the product fixture 105 is manually placed on the product placement position 109, an external start button is pressed, the equipment starts to operate, the sliding support 102 on the conveyor belt combination 1 moves left and right in cooperation with the transverse linear rail 118, the transverse air cylinder 116 supplies power, the jacking air cylinder 117 controls the conveyor belt combination 1 to move up and down in cooperation with the longitudinal linear rail 303, the conveyor belt combination 1 moves leftwards firstly and then descends integrally, the clamping jaw air cylinder 103 and the clamping jaw profiling 104 corresponding to the front hole punching station 2 grab the product fixture 105 placed on the product placement position 109, then the conveyor belt combination 1 returns to the right, the product fixture 105 is placed on the product placement position 109 corresponding to the front hole punching station 2 again descends integrally, the product fixing air cylinder 110 fixes a product by utilizing the product pressing block 112, the front hole punching station 2 starts to work, and holes are punched on the front face of the product, meanwhile, in the process of moving the belt combination 1, a clamping jaw cylinder 103 of a front hole reaming station 3 grabs a product which is drilled in a front hole reaming station 2, when the front hole reaming station 2 starts to punch, the front hole reaming station 3 also performs reaming simultaneously, and the like, each station simultaneously works, and the product needs to tap the back face when grabbing the back face tapping station 5, so that a rotary cylinder 107 and a clamping jaw rotary profiling 108 group are needed to grab and rotate the product for 180 degrees, then back face tapping is performed, when the product grabs a back face groove milling station 4, the station mills a groove on the product, and when the station mills a plane on the product to a top face milling station 6, and after all the working procedures are finished, the clamping jaw cylinder 103 grabs the finished product to a blanking runner 8 to enable the finished product to flow out.
Because the auxiliary punching of coolant liquid is needed in the operation of the equipment, and can produce partial aluminium slag after punching, so every station below has all connect waste material water stain runner 9, make aluminium slag and spun coolant liquid flow out of equipment through waste material water stain runner 9, flow to waste material water stain storage bin 10 in, spread on the storage bin and filter the cotton, the filter residue drops on the filter cotton, the water stain then flows in the storage bin, when the water level reaches certain height, suction pump 1101 can be automatic with the water drainage, and the filter cotton then regularly change can.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides a method of tooth is attacked in nonstandard punching, this method adopts nonstandard punching to attack tooth all-in-one equipment and realizes, and this nonstandard punching attacks tooth all-in-one equipment includes support box body (12) and product tool (105), and the lower surface of support box body (12) fixedly connected with supporting legs, the lower extreme of supporting legs offsets in ground, its characterized in that: the upper part of the supporting box body (12) is provided with a conveyor belt assembly (1), a front hole punching station (2), a front hole reaming station (3), a back groove milling station (4), a back tooth tapping station (5), a top surface milling station (6) and a top surface tooth tapping station (7), wherein the product jig (105) sequentially passes through the front hole punching station (2), the front hole reaming station (3), the back groove milling station (4), the back tooth tapping station (5), the top surface milling station (6) and the top surface tooth tapping station (7) on the conveyor belt assembly (1);
the nonstandard punching and tapping method comprises the following steps of:
A. Manually placing a product jig (105) on a first product placement position (109), after a correlation photoelectric (115) senses the product jig (105) on the first product placement position (109), starting to operate a transmission belt combination (1), a front hole punching station (2), a hinged front hole punching station (3), a back groove milling station (4), a back tooth tapping station (5), a top surface milling station (6) and a top surface tapping station (7), sliding a first sliding support (102) on a transplanting combination frame (101), clamping the product jig (105) on a second product placement position (109) through a clamping jaw cylinder (103) and a clamping jaw profiling (104), punching the front face of the product jig (105) by a front punching machine (201) and a front hole punching rod (202), and simultaneously, enabling a cooling liquid component (11) to flow cooling liquid through a communication bottom pipe (1102) and a flat paving pipe (1103) while punching the front face, so as to avoid excessively high temperature during punching;
B. After front punching is finished, the second sliding support (102) continuously clamps the product jig (105) to a third product placement position (109) through the clamping jaw cylinder (103) and the clamping jaw profiling (104), a hinged surface punching machine (301) and a hinged surface punching rod (302) on the hinged front hole station (3) punch the hinged surface of the product jig (105), and when the hinged front is punched, the cooling liquid cooling component (11) can enable cooling liquid to flow through the communicating bottom pipe (1102) and the paving through pipe (1103) so as to spray cooling liquid from the spraying pipe (1104) to avoid overhigh temperature during punching;
C. After the front surface of the hinge is perforated, the second sliding bracket (102) continuously clamps the product jig (105) to the fourth product placement position (109) through the clamping jaw cylinder (103) and the clamping jaw profiling (104), the rotating cylinder (107) and the clamping jaw rotating profiling (108) on the fixed bracket (106) are connected with the product jig (105) and rotate to the back surface, so that a groove is milled on the back surface of the product jig (105) by the back surface milling puncher (401) and the back surface milling perforating rod (402) on the back surface milling groove station (4), and the cooling liquid is sprayed out of the liquid spraying pipe (1104) by the cooling liquid cooling component (11) through the communicated bottom pipe (1102) and the paving through pipe (1103) while milling the back surface groove, so that the too high temperature during perforation is avoided;
D. After milling a back groove, the third sliding bracket (102) continuously clamps the product jig (105) to a fifth product placement position (109) through a clamping jaw cylinder (103) and a clamping jaw profiling (104), a back punching machine (501) and a back punching rod (502) on a back punching station (5) are used for punching the back of the product jig (105), and a cooling liquid cooling component (11) can enable cooling liquid to flow through a communicating bottom pipe (1102) and a paving through pipe (1103) when the back is punched, so that cooling liquid is sprayed out from a liquid spraying pipe (1104) to avoid overhigh temperature during punching;
E. After the back teeth are tapped, the fourth sliding bracket (102) continuously clamps the product jig (105) to a sixth product placement position (109) through the clamping jaw cylinder (103) and the clamping jaw profiling (104), a top surface milling machine (601) on a top surface milling station (6) mills a plane on the top surface of the product jig (105), and when the top surface is milled, a cooling liquid cooling component (11) can flow cooling liquid through a communicating bottom pipe (1102) and a spreading through pipe (1103) so as to spray cooling liquid from a liquid spraying pipe (1104) and avoid overhigh temperature during punching;
F. After milling a top surface plane, the fifth sliding bracket (102) continuously clamps the product jig (105) to a seventh product placement position (109) through the clamping jaw cylinder (103) and the clamping jaw profiling (104), a top surface tapping machine (701) on a top surface tapping station (7) taps the top surface of the product jig (105), and when tapping the top surface, a cooling liquid cooling component (11) can flow cooling liquid through a communicating bottom pipe (1102) and a paving through pipe (1103) so as to spray cooling liquid from a liquid spraying pipe (1104) and avoid overhigh temperature during punching;
G. After the working procedure is finished, the product jig (105) flows out through the blanking flow channel (8) to finish a finished product, and when the punching and tapping are carried out, waste water stains can flow out to the waste water stain flow channel (9) corresponding to the working position and flow into the waste water stain storage bin (10).
2. A method of nonstandard drilling tapping as defined in claim 1, wherein: the conveying belt combination (1) comprises a transplanting combination frame (101), sliding brackets (102) are slidably connected to the inner wall of the transplanting combination frame (101), the number of the sliding brackets (102) is five at least, each sliding bracket (102) comprises a sliding block and an arc block, a clamping jaw air cylinder (103) is arranged below each arc block, clamping jaw profiling (104) is connected to the middle position of each clamping jaw air cylinder (103) and each arc block, each clamping jaw profiling (104) comprises two chamfering half blocks, one ends of the two chamfering half blocks are connected, the other ends of the two chamfering half blocks are separated, one sides, close to each other, of the two chamfering half blocks clamp or loosen a product jig (105), the upper surface of the transplanting combination frame (101) is fixedly connected with a fixing bracket (106), each fixing bracket (106) is located at the middle position of the two sliding brackets (102), each fixing bracket (106) comprises a side plate and a top plate, the lower surface of each top plate is fixedly connected with a rotary air cylinder (107), clamping jaw profiling (108) is arranged below each rotary profiling (108), and the clamping jaw profiling jig (105) clamps or loosens a product.
3. A method of nonstandard drilling tapping as in claim 2, wherein: one side of the conveyor belt combination (1) is provided with a product placement position (109), the quantity of the product placement positions (109) is at least seven and is in linear array arrangement, the upper surface of the product placement position (109) is movably connected with the lower surface of the product jig (105), two sides of the product placement position (109) are provided with product fixing cylinders (110), the inside of each product fixing cylinder (110) is connected with a connecting rod (111), one end, far away from each product fixing cylinder (110), of each connecting rod (111) is connected with a product pressing block (112) through bolt rotation, two sides of each product pressing block (112) are provided with positioning side blocks (113), each positioning side block (113) is connected with the surface of each product pressing block (112) through bolts, the lower surface of each product fixing cylinder (110) is movably connected with a position opening box (114), and each position opening box (114) surrounds each product fixing cylinder (110) and each product placement position (109) and is provided with an opening.
4. A method of nonstandard drilling tapping as claimed in claim 3, wherein: two sides of the product placement position (109) are provided with correlation photoelectricity (115), correlation photoelectricity (115) inducts whether product placement position (109) has product tool (105), one side of transplanting combination frame (101) is provided with horizontal cylinder (116), the surface sliding connection of sliding support (102) has horizontal line rail (118), the below of horizontal line rail (118) is provided with jacking cylinder (117).
5. A method of nonstandard drilling tapping as defined in claim 1, wherein: the front hole punching station (2) comprises a front punching machine (201), the front punching machine (201) is connected with a front hole punching rod (202), the lower surface of the front punching machine (201) is fixedly connected with a front punching frame (203), and the front punching frame (203) is fixedly connected with the upper surface of the supporting box body (12).
6. A method of nonstandard drilling tapping as defined in claim 1, wherein: the hinge front hole station (3) comprises a hinge surface perforating machine (301), the hinge surface perforating machine (301) is connected with a hinge surface perforating rod (302), the inner wall of the hinge surface perforating machine (301) is connected with a longitudinal line rail (303) in a sliding mode, the lower surface of the longitudinal line rail (303) is fixedly connected with a hinge surface perforating frame (304), and the hinge surface perforating frame (304) is fixedly connected with the upper surface of the supporting box body (12).
7. A method of nonstandard drilling tapping as defined in claim 1, wherein: milling reverse side recess station (4) is including milling reverse side puncher (401), mill reverse side puncher (401) and be connected with milling reverse side punching pole (402), mill the lower fixed surface of reverse side puncher (401) and be connected with milling reverse side punching frame (403), attack reverse side tooth station (5) including attacking reverse side puncher (501), attack reverse side puncher (501) and be connected with attack reverse side punching pole (502), attack reverse side puncher (501) lower fixed surface is connected with attacks reverse side punching frame (503), mill reverse side punching frame (403) and support box body (12) upper fixed surface and be connected, attack reverse side punching frame (503) and support box body (12) upper fixed surface.
8. A method of nonstandard drilling tapping as defined in claim 1, wherein: the milling top surface station (6) comprises a milling top surface machine (601), the milling top surface machine (601) is connected with a milling top surface supporting frame (602), the tapping top surface tooth station (7) comprises a tapping top surface machine (701), the tapping top surface machine (701) is connected with a tapping top surface supporting frame (702), and the milling top surface supporting frame (602) is parallel to the tapping top surface supporting frame (702) and fixedly connected with the upper surface of the supporting box body (12).
9. A method of nonstandard drilling tapping as in claim 2, wherein: the utility model provides a transplant combination frame (101) is kept away from one side of correlation photoelectricity (115) and is provided with unloading runner (8), the inner wall that supports box body (12) is connected with waste water stain runner (9), the quantity of waste water stain runner (9) is six just corresponds at least and beats positive hole station (2), hinge positive hole station (3), mill reverse side recess station (4), attack reverse side tooth station (5), mill top surface station (6) and attack the position of top surface tooth station (7), the below of waste water stain runner (9) is provided with waste water stain storage bin (10), waste water stain storage bin (10) are separated through the baffle and are had six waste water stain storage bins, one side that supports box body (12) is provided with coolant liquid cooling module (11), coolant liquid cooling module (11) are including suction pump (1101), suction pump (1103) are connected with the interior bottom wall fixed connection of waste water stain storage bin (10), suction pump (1101) are connected with intercommunication bottom tube (1102), the inner wall connection of intercommunication bottom tube (1102) is tile (1104).
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| CN114055164A (en) | 2022-02-18 |
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