CN114032692A - Finishing method of low-cost trademark cloth - Google Patents
Finishing method of low-cost trademark cloth Download PDFInfo
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- CN114032692A CN114032692A CN202111325805.XA CN202111325805A CN114032692A CN 114032692 A CN114032692 A CN 114032692A CN 202111325805 A CN202111325805 A CN 202111325805A CN 114032692 A CN114032692 A CN 114032692A
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- base cloth
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- cloth
- pulp
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- 239000004744 fabric Substances 0.000 title claims abstract description 165
- 238000000034 method Methods 0.000 title claims abstract description 52
- 239000007788 liquid Substances 0.000 claims abstract description 140
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 60
- 238000001035 drying Methods 0.000 claims abstract description 37
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 32
- 230000000149 penetrating effect Effects 0.000 claims abstract description 30
- 238000005507 spraying Methods 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims abstract description 10
- 238000003490 calendering Methods 0.000 claims abstract description 4
- 238000009990 desizing Methods 0.000 claims abstract description 4
- 238000007598 dipping method Methods 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 11
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical group OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 6
- 229920004933 Terylene® Polymers 0.000 claims description 6
- 239000000839 emulsion Substances 0.000 claims description 6
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 6
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 4
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 4
- 238000010025 steaming Methods 0.000 claims description 4
- 102000004190 Enzymes Human genes 0.000 claims description 3
- 108090000790 Enzymes Proteins 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 3
- 229940077388 benzenesulfonate Drugs 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- 239000011258 core-shell material Substances 0.000 claims description 3
- 239000000835 fiber Substances 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 3
- 150000002513 isocyanates Chemical class 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 229920000768 polyamine Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- 239000011734 sodium Substances 0.000 claims description 3
- -1 sodium alkyl benzene Chemical class 0.000 claims description 3
- QDWYPRSFEZRKDK-UHFFFAOYSA-M sodium;sulfamate Chemical compound [Na+].NS([O-])(=O)=O QDWYPRSFEZRKDK-UHFFFAOYSA-M 0.000 claims description 3
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 2
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical compound C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 claims description 2
- 239000004745 nonwoven fabric Substances 0.000 claims description 2
- 229920005862 polyol Polymers 0.000 claims description 2
- 150000003077 polyols Chemical class 0.000 claims description 2
- 238000004513 sizing Methods 0.000 claims description 2
- 239000002759 woven fabric Substances 0.000 claims description 2
- 239000002002 slurry Substances 0.000 claims 3
- 229920001296 polysiloxane Polymers 0.000 claims 1
- 238000007639 printing Methods 0.000 abstract description 33
- 230000000694 effects Effects 0.000 abstract description 14
- 238000005406 washing Methods 0.000 abstract description 5
- 230000000740 bleeding effect Effects 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 7
- 238000002791 soaking Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- 238000007641 inkjet printing Methods 0.000 description 4
- 230000035515 penetration Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 208000002173 dizziness Diseases 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 150000003926 acrylamides Chemical class 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 150000001541 aziridines Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/248—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
- D06M13/256—Sulfonated compounds esters thereof, e.g. sultones
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/244—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons
- D06M15/256—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of halogenated hydrocarbons containing fluorine
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/53—Polyethers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/34—Polyamides
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of label application, in particular to a low-cost trademark cloth finishing method, which comprises the following steps: a. carrying out desizing process on the base cloth; b. applying mixed finishing liquid containing an anti-corona agent, a cross-linking agent, a penetrating agent and water to the surface of the base cloth by adopting a spraying method, controlling the liquid carrying rate of the base cloth to be 20-60%, controlling the concentration of the anti-corona agent to be 5-20g/L, controlling the concentration of the cross-linking agent to be 20-100g/L and controlling the concentration of the penetrating agent to be 2-10g/L, and shaping and drying the sprayed base cloth at the temperature of 130-; c. the base cloth after being shaped is subjected to a calendaring procedure, and mixed finishing liquid containing an anti-corona agent, a cross-linking agent, a penetrating agent and water is applied to the base cloth, and the process is implemented in the shaping process of the base cloth, so that the procedure is simplified, the cost is saved, the problems of the bleeding phenomenon and poor washing fastness of printing cannot exist in the printing process of the trademark cloth treated by the method, and the printing effect and the stability are good.
Description
Technical Field
The invention relates to the technical field of label application, in particular to a low-cost trademark cloth finishing method.
Background
For the trademark cloth produced by the conventional process, the applicable printing mode is limited, such as rotary printing, silk screen printing, flexible plate printing and the like, but the problems of the penetration phenomenon and poor printing washing fastness exist in the ink jet printing process, the commonly used method for preventing penetration and improving the printing washing height is to coat on the surface of the fabric, but the coating process is complex and the cost is high, and the coating mode is adopted, so that the flexibility of the trademark cloth can be influenced, meanwhile, in the ink jet printing process of the trademark cloth, the coating is directly printed on the coating, so that the coating is easy to crack under the state that the trademark cloth is folded and extruded, the printing effect is not ideal, and the instability of the printing effect is finally caused, on the other hand, the trademark cloth is thicker and does not need to be fine and smooth, so that the uniform coating is difficult to realize in the coating mode, further, the final printing effect is poor, and the coating and the trademark cloth have poor adhesion and are easily peeled off in the use process.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention aims to provide a low-cost trademark cloth finishing method, which solves the problems in the prior art, prevents the trademark cloth treated by the method from having the problems of bleeding phenomenon and poor printing water fastness in the printing process, and has the advantages of simple operation, low cost, good printing effect and good stability.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: a finishing method of low-cost trademark cloth comprises the following steps: a. carrying out desizing process on the base cloth; b. applying mixed finishing liquid containing an anti-corona agent, a cross-linking agent, a penetrating agent and water to the surface of the base cloth by adopting a spraying method, controlling the liquid carrying rate of the base cloth to be 20-60%, controlling the concentration of the anti-corona agent to be 5-20g/L, controlling the concentration of the cross-linking agent to be 20-100g/L and controlling the concentration of the penetrating agent to be 2-10g/L, and shaping and drying the sprayed base cloth at the temperature of 130-; c. and (4) carrying out a calendaring procedure on the base fabric after the sizing.
Preferably, the spraying method comprises the following specific steps: a. drawing the base cloth into a dust removal box through a drawing roller to remove dust on the surface of the base cloth; b. drawing the base cloth subjected to dust removal into a first drying box for drying; c. Drawing the dried base cloth to a first pulp dipping device for pulp dipping, wherein the pulp in the first pulp dipping device is hydrogen peroxide, drawing the pulp dipped base cloth to a first pulp pressing roller for pulp pressing, and drawing the pulp pressed base cloth to a second drying box for steaming and drying; d. drawing the dried base cloth to a second pulp dipping device for pulp dipping, wherein pulp in the second pulp dipping device is biological enzyme, drawing the base cloth to a second pulp pressing roller for pulp pressing after the base cloth is dipped and softened, and drawing the pressed base cloth to a third drying device for steaming and drying; e. drawing the dried base cloth to a liquid pouring device for liquid pouring treatment, wherein the liquid pouring device is filled with mixed finishing liquid of an anti-dizzy agent, a cross-linking agent, a penetrating agent and water, the concentration of the anti-dizzy agent is 5-20g/L, the concentration of the cross-linking agent is 20-100g/L, and the concentration of the penetrating agent is 2-10 g/L; f. and drawing the base cloth after being sprayed with the liquid to a fourth drying device for shaping and drying, wherein the drying temperature is 130-200 ℃, and the drying time is 30-60 s.
Preferably, the liquid pouring device is arranged right above the base cloth, the shape and the size of the bottom surface of the liquid pouring device are consistent with those of the base cloth needing to be poured with liquid, liquid pouring holes are uniformly formed in the bottom surface of the liquid pouring device, the liquid pouring holes are arranged in a contact mode and are in contact with each other, the liquid pouring holes are in contact with the upper surface of the base cloth, a liquid outlet controller is arranged on the liquid pouring device, and an operation panel is arranged on the liquid outlet controller.
Preferably, a plurality of pulp soaking rollers are respectively arranged in the first pulp soaking device and the second pulp soaking device;
preferably, the method for controlling the liquid carrying rate of the base cloth comprises the following steps: a. measuring the weight of the base cloth which is dried by the third drying device and then drawn to the position right below the liquid spraying device; b. the required liquid output of the liquid pouring device can be determined according to the formula: calculating the liquid carrying rate of the base cloth, namely the liquid outlet amount/the weight of the base cloth right below the liquid pouring device before liquid pouring; c. after the required liquid output amount is calculated, the numerical value of the liquid output amount is input on the operation panel of the liquid output controller, the liquid sprinkling device is started, and the mixed finishing liquid in the liquid sprinkling device is applied to the surface of the base cloth through the spraying holes on the bottom surface of the mixed finishing liquid.
Preferably, the base fabric is one or more of terylene fabric, nylon fabric, polyamide-polyester core-shell structure composite fabric, woven fabric or non-woven fabric blended by terylene and natural fiber.
Preferably, the anti-corona agent is one or more of organic silicon emulsion, aqueous polyurethane emulsion and fluorocarbon copolymer.
Preferably, the crosslinking agent is one or more of polyamines, isocyanates, polyols, acrylates, aziridines and acrylamides.
Preferably, the penetrating agent is one or more of fatty alcohol-polyoxyethylene ether, sodium alkyl benzene sulfonate, alkylphenol ethoxylates and sodium sulfamate.
(III) advantageous effects
1. The mixed finishing liquid containing the anti-corona agent, the cross-linking agent, the penetrating agent and the water is applied to the base cloth, the process is implemented in the process of shaping the base cloth, so that the process is simplified, the cost is saved, the problems of infiltration phenomenon and poor washing fastness of printing cannot exist in the process of printing the trademark cloth treated by the method, the operation is simple, the cost is low, and the printing effect and the stability are good.
2. The liquid pouring device can achieve uniform liquid pouring and high speed, and simultaneously can accurately control the amount of the poured liquid without waste, thereby controlling the liquid carrying rate of the base cloth.
Detailed Description
The following will clearly and completely describe the technical solutions of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: a finishing method of low-cost trademark cloth comprises the following steps: a. carrying out desizing process on the base cloth; b. applying mixed finishing liquid containing an anti-corona agent, a cross-linking agent, a penetrating agent and water to the surface of the base cloth by adopting a spraying method, controlling the liquid carrying rate of the base cloth to be 20-60%, controlling the concentration of the anti-corona agent to be 5-20g/L, controlling the concentration of the cross-linking agent to be 20-100g/L and controlling the concentration of the penetrating agent to be 2-10g/L, and shaping and drying the sprayed base cloth at the temperature of 130-; c. the method comprises the steps of carrying out a calendaring process on the base cloth after the base cloth is shaped, applying mixed finishing liquid containing an anti-corona agent, a cross-linking agent, a penetrating agent and water to the base cloth, wherein the process is carried out in the base cloth shaping process, the process is simplified, the cost is saved, meanwhile, the mixed finishing liquid of the anti-corona agent, the cross-linking agent and the penetrating agent with different concentrations is applied to the surface of the base cloth to observe different concentration ratios and record the final ink jet printing effect of the trademark cloth Recording:
TABLE 1
Remarking: 1. "one" print width 1 CM;
2. wherein the judgement mode of adhesive force can wipe "a" word with finger or white soft paper, sees the condition that printing ink dropped, if printing ink dropped many, influences "a" word degree of distinguishing, explains the adhesive force relatively poor, if printing ink dropped few, but does not influence "a" word degree of distinguishing, explains that the adhesive force is better, if printing ink naked eye can not see there is the drop, explains that the adhesive force of printing ink is good.
Therefore, when the concentration of the anti-corona agent is 5-20g/L, the concentration of the cross-linking agent is 20-100g/L and the concentration of the penetrating agent is 2-10g/L, the anti-seepage performance of final printing is best and the adhesive force of ink is strongest when the mixed finishing liquid consisting of the three is applied to the trademark cloth.
Table 2 shows the effects of different liquid carrying rates on the final printing effect when a group of mixed finishing liquids of an anti-halation agent, a crosslinking agent and a penetrating agent with constant proportion is selected, a comparison observation is carried out when a word "one" is printed on the trademark cloth during the test, the vertical distance between the farthest point of the penetration towards the periphery of the printed word "one" and the word "one" is observed, and the ink adhesion rate condition of the word "one" is observed at the same time, wherein the concentration of the selected anti-halation agent is 10g/L, the concentration of the crosslinking agent is 30g/L, and the concentration of the penetrating agent is 5g/L, and the selected recording results are as follows:
TABLE 2
Remarking: the width of the one-line print is 1 CM.
Therefore, when the liquid carrying rate of the base cloth is controlled to be 20-60%, the final printing has the best anti-seepage performance, and the adhesion of the ink is the strongest;
in conclusion, when the concentration of the anti-corona agent is 5-20g/L, the concentration of the cross-linking agent is 20-100g/L, the concentration of the penetrating agent is 2-10g/L, and the liquid carrying rate of the base cloth is controlled to be 20-60%, the final anti-seepage performance of the trademark cloth printing is the best, and the adhesive force of the ink is the strongest.
The spraying method comprises the following specific steps:
a. the base cloth is drawn into the dust removal box through the drawing roller to remove dust on the surface of the base cloth, and the dust removal box removes impurities such as dust on the surface of the base cloth, so that the padding quality can be improved;
b. the base cloth after dust removal is pulled into the first drying box for drying, and the moisture of the base cloth can be removed in the step, so that the moisture carried by the base cloth does not influence the concentration of the solution with good proportioning, the result is more accurate, and the final effect is better;
c. the dried base cloth is pulled to a first pulp soaking device for pulp soaking, pulp in the first pulp soaking device is hydrogen peroxide, the pulp soaked base cloth is pulled to a first pulp pressing roller for pulp pressing, and the pulp pressed base cloth is pulled to a second drying box for steam drying, and the step mainly comprises the steps of carrying out oxidation treatment on the base cloth, so that the stability of the base cloth is improved;
d. drawing the dried base cloth to a second pulp dipping device for pulp dipping, wherein pulp in the second pulp dipping device is biological enzyme, drawing the base cloth to a second pulp pressing roller for pulp pressing after the base cloth is dipped and softened, and drawing the pressed base cloth to a third drying device for steam drying, wherein the step is mainly to make the base cloth softer;
e. the dried base cloth is drawn to a liquid pouring device for liquid pouring treatment, wherein mixed finishing liquid of an anti-corona agent, a cross-linking agent, a penetrating agent and water is filled in the liquid pouring device, the concentration of the anti-corona agent is 5-20g/L, the concentration of the cross-linking agent is 20-100g/L, and the concentration of the penetrating agent is 2-10g/L, and the step mainly applies the mixed finishing liquid of the anti-corona agent, the cross-linking agent and the penetrating agent with proper concentrations to the surface of the base cloth and simultaneously ensures the liquid carrying rate of the base cloth within a proper range, so that the anti-seepage property of the trademark cloth is greatly improved, and meanwhile, the adhesive force of ink of the trademark cloth is also greatly improved;
f. drawing the base cloth after being sprayed with the liquid to a fourth drying device for shaping and drying, wherein the drying temperature is 130-200 ℃, and the drying time is 30-60s, and the step is mainly to dry the base cloth after being sprayed with the liquid;
the liquid sprinkling device is arranged right above the base cloth, the shape and the size of the bottom surface of the liquid sprinkling device are consistent with those of the base cloth needing to be sprinkled, the liquid sprinkling holes are uniformly formed in the bottom surface of the liquid sprinkling device and are in contact arrangement with each other, the liquid sprinkling holes are in contact with the upper surface of the base cloth, a liquid outlet controller is arranged on the liquid sprinkling device, an operation panel is arranged on the liquid outlet controller, the amount of liquid outlet can be accurately controlled through the liquid outlet controller on the liquid sprinkling device, the liquid sprinkling holes on the liquid outlet controller are in contact arrangement with each other, so that when the base cloth is sprinkled, the liquid can be evenly sprinkled, the speed is high, meanwhile, the amount of the liquid can be accurately controlled, the waste situation cannot occur, and the liquid carrying rate of the base cloth is controlled.
Be equipped with a plurality of respectively in first thick liquid device and the second thick liquid device that soaks and soak the roller, soak the roller setting and soak in first thick liquid device and second and soak the thick liquid device, with the base cloth submergence in first thick liquid device and second and soak the thick liquid device on the one hand when can the base cloth soak the thick liquid, also can guarantee to soak the abundant of thick liquid simultaneously.
The control method of the liquid carrying rate of the base cloth comprises the following steps: a. measuring the weight of the base cloth which is dried by the third drying device and then drawn to the position right below the liquid spraying device; b. the required liquid output of the liquid pouring device can be determined according to the formula: calculating the liquid carrying rate of the base cloth, namely the liquid outlet amount/the weight of the base cloth right below the liquid pouring device before liquid pouring; c. after the required liquid output amount is calculated, the numerical value of the liquid output amount is input on the operation panel of the liquid output controller, the liquid spraying device is started, the mixed finishing liquid in the liquid spraying device is applied to the surface of the base cloth through the spraying holes in the bottom surface of the mixed finishing liquid, the weight of the base cloth right below the liquid spraying device in the step a can be measured in advance, for example, the base cloth right below the liquid spraying device is cut down to be weighed and then recorded, the numerical value can be used for calculating the same batch in the future, and the previous working procedures are the same and very convenient, so that the liquid output amount can be well controlled through calculation, and the liquid carrying rate of the whole base cloth is further controlled.
The base cloth is one or more of terylene cloth, nylon cloth, composite cloth with polyamide-polyester core-shell structure, woven cloth blended by terylene and natural fiber or non-woven cloth.
The anti-corona agent is one or more of organic silicon emulsion, aqueous polyurethane emulsion and fluorocarbon copolymer.
The cross-linking agent is one or more of polyamine, isocyanate, polyalcohol, acrylate, aziridine and acrylamide cross-linking agents.
The penetrating agent is one or more of fatty alcohol-polyoxyethylene ether, sodium alkyl benzene sulfonate, alkylphenol polyoxyethylene ether and sodium sulfamate.
The working principle is as follows: the invention applies the mixed finishing liquid containing the anti-corona agent, the cross-linking agent, the penetrating agent and the water to the base cloth, the process is implemented in the spraying process of the base cloth, thereby simplifying the working procedures and saving the cost, the trademark cloth treated by the method does not have the problems of the seepage phenomenon and the poor washing fastness of the printing water in the printing process, the operation is simple, the cost is low, the printing effect and the stability are good, the invention observes and records different concentration ratios by applying the mixed finishing liquid of the anti-corona agent, the cross-linking agent and the penetrating agent with different concentrations to the surface of the base cloth compared with the final effect of the ink jet printing of the trademark cloth, the applicant carries out a large number of combination tests, carries out comparison observation by printing a 'one' word on the trademark cloth in the test, observes the farthest point of the seepage to the periphery of the trademark cloth after the 'one' word is printed and records the vertical distance of the 'one' word, simultaneously observing the ink adhesion rate condition of the 'I' character, as shown in table 1, selecting a group of mixed finishing liquid of the anti-blooming agent, the cross-linking agent and the penetrating agent with constant proportion, testing the influence of different liquid carrying rates on the final printing effect, printing the 'I' character on the trademark cloth during the test, comparing and observing the vertical distance between the farthest point of the penetration towards the periphery of the trademark cloth after the 'I' character is printed and the 'I' character, and simultaneously observing the ink adhesion rate condition of the 'I' character, as shown in table 2, finally obtaining that when the concentration of the anti-blooming agent is 5-20g/L, the concentration of the cross-linking agent is 20-100g/L, the concentration of the penetrating agent is 2-10g/L, and the liquid carrying rate of the base cloth is controlled to be 20-60 percent, the final anti-bleeding performance of the trademark cloth printing is the best, and the ink adhesion is the strongest, meanwhile, the liquid pouring device can achieve uniform liquid pouring and high speed, and can accurately control the amount of the poured liquid without waste, thereby controlling the liquid carrying rate of the base cloth.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A finishing method of low-cost trademark cloth is characterized by comprising the following steps:
a. carrying out desizing process on the base cloth;
b. applying mixed finishing liquid containing an anti-corona agent, a cross-linking agent, a penetrating agent and water to the surface of base cloth by adopting a spraying method, controlling the liquid carrying rate of the base cloth to be 20-60%, controlling the concentration of the anti-corona agent to be 5-20g/L, controlling the concentration of the cross-linking agent to be 20-100g/L and controlling the concentration of the penetrating agent to be 2-10g/L, and shaping and drying the sprayed base cloth at the temperature of 130-200 ℃ for 30-60 s;
c. and (4) carrying out a calendaring procedure on the base fabric after the sizing.
2. The finishing method of the low-cost trademark cloth according to the claim 1, characterized in that the spraying method comprises the following specific steps:
a. drawing the base cloth into a dust removal box through a drawing roller to remove dust on the surface of the base cloth;
b. drawing the base cloth subjected to dust removal into a first drying box for drying;
c. drawing the dried base cloth to a first pulp dipping device for pulp dipping, wherein the pulp in the first pulp dipping device is hydrogen peroxide, drawing the pulp dipped base cloth to a first pulp pressing roller for pulp pressing, and drawing the pulp pressed base cloth to a second drying box for steaming and drying;
d. drawing the dried base cloth to a second pulp dipping device for pulp dipping, wherein the pulp in the second pulp dipping device is biological enzyme, drawing the base cloth to a second pulp pressing roller for pulp pressing after the base cloth is dipped and softened, and drawing the pressed base cloth to a third drying device for steaming and drying;
e. drawing the dried base cloth to a liquid pouring device for liquid pouring treatment, wherein the liquid pouring device is filled with mixed finishing liquid of an anti-corona agent, a cross-linking agent, a penetrating agent and water, the concentration of the anti-corona agent is 5-20g/L, the concentration of the cross-linking agent is 20-100g/L, and the concentration of the penetrating agent is 2-10 g/L;
f. and drawing the base cloth after being sprayed with the liquid to a fourth drying device for shaping and drying, wherein the drying temperature is 130-200 ℃, and the drying time is 30-60 s.
3. The method for finishing the low-cost trademark cloth according to claim 2, characterized in that the liquid spraying device is arranged right above the base cloth, the shape and the size of the bottom surface of the liquid spraying device are consistent with those of the base cloth needing to be sprayed, liquid spraying holes are uniformly arranged on the bottom surface of the liquid spraying device, the liquid spraying holes are arranged in a contact manner, the liquid spraying holes are in contact with the upper surface of the base cloth, the liquid spraying device is provided with a liquid outlet controller, and the liquid outlet controller is provided with an operation panel.
4. A finishing method of low cost trademark cloth according to claim 2, characterized in that a plurality of slurry dipping rollers are respectively arranged in the first slurry dipping device and the second slurry dipping device.
5. The finishing method of low-cost trademark cloth according to claim 4, characterized in that the control method of the liquid carrying rate of the base cloth comprises the following steps:
a. measuring the weight of the base cloth which is dried by the third drying device and then drawn to the position right below the liquid spraying device;
b. the required liquid output of the liquid pouring device can be determined according to the formula: calculating the liquid carrying rate of the base cloth, namely the liquid outlet amount/the weight of the base cloth right below the liquid pouring device before liquid pouring;
c. and after the required liquid output amount is calculated, inputting the numerical value of the liquid output amount on the operation panel of the liquid output controller, starting the liquid spraying device, and applying the mixed finishing liquid in the liquid spraying device to the surface of the base cloth through the spraying holes on the bottom surface of the liquid spraying device.
6. The finishing method of low-cost trademark fabric according to claim 1, wherein the base fabric is one or more of terylene fabric, nylon fabric, composite fabric with polyamide-polyester core-shell structure, woven fabric or non-woven fabric blended by terylene and natural fiber.
7. The finishing method of the low-cost trademark cloth according to claim 1, characterized in that the anti-corona agent is one or more of silicone emulsion, aqueous polyurethane emulsion, and fluorocarbon copolymer.
8. The method for finishing the low-cost trademark cloth according to claim 1, wherein the cross-linking agent is one or more of polyamine, isocyanate, polyol, acrylate, aziridine and acrylamide cross-linking agents.
9. The method for finishing the low-cost trademark cloth according to claim 1, wherein the penetrating agent is one or more of fatty alcohol-polyoxyethylene ether, sodium alkyl benzene sulfonate, alkylphenol ethoxylates and sodium sulfamate.
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CN104480694A (en) * | 2014-12-31 | 2015-04-01 | 湖州恒新商标制带有限公司 | Nylon coating trademark cloth for bar code printing and preparation method |
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CN103590251A (en) * | 2013-11-13 | 2014-02-19 | 湖州新利商标制带有限公司 | Flame-retardant nylon label cloth with wet-process glued layers and manufacturing method thereof |
CN104480694A (en) * | 2014-12-31 | 2015-04-01 | 湖州恒新商标制带有限公司 | Nylon coating trademark cloth for bar code printing and preparation method |
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Address after: 313109 zone B, Chengbei Industrial Park, Jiapu Town, Huzhou City, Zhejiang Province Applicant after: ZHEJIANG KAIRUIBO TECHNOLOGY CO.,LTD. Address before: 313109 zone B, Chengbei Industrial Park, Jiapu Town, Huzhou City, Zhejiang Province Applicant before: ZHEJIANG KAIRUIBO TECHNOLOGY Co.,Ltd. |
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Application publication date: 20220211 |