CN114030952A - Winding machine for optical filter switching device and winding method thereof - Google Patents
Winding machine for optical filter switching device and winding method thereof Download PDFInfo
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- CN114030952A CN114030952A CN202111017144.4A CN202111017144A CN114030952A CN 114030952 A CN114030952 A CN 114030952A CN 202111017144 A CN202111017144 A CN 202111017144A CN 114030952 A CN114030952 A CN 114030952A
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- 238000004804 winding Methods 0.000 title claims abstract description 131
- 230000003287 optical effect Effects 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 230000001360 synchronised effect Effects 0.000 claims abstract description 31
- 238000003825 pressing Methods 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 3
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 abstract description 19
- 230000008569 process Effects 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 13
- 239000004033 plastic Substances 0.000 description 12
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- 239000010935 stainless steel Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
- B65H75/44—Constructional details
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B26/00—Optical devices or arrangements for the control of light using movable or deformable optical elements
- G02B26/007—Optical devices or arrangements for the control of light using movable or deformable optical elements the movable or deformable optical element controlling the colour, i.e. a spectral characteristic, of the light
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/006—Filter holders
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Astronomy & Astrophysics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a winding machine for an optical filter switching device and a winding method thereof. The winding method for the optical filter switching device comprises the steps of fixing, straightening the lead and winding; the winding machine for the optical filter switching device comprises a frame, and a fixing mechanism, a wire clamping and leading mechanism, a winding mechanism and a control mechanism which are positioned on the frame. The optical filter switching device is fixed, the lead wire is straightened and wound by sequentially matching the fixing mechanism, the lead wire clamping mechanism, the winding mechanism and the control mechanism, the process design is simple and ingenious, the automatic winding of the optical filter switching device is realized, a plurality of devices can be wound simultaneously, the product consistency is good by synchronous winding, the packaging requirement is met, and the satisfaction degree of customers is improved.
Description
Technical Field
The invention relates to the field of processing mechanical devices, in particular to a winding machine for an optical filter switching device and a winding method thereof.
Background
In the production process of the optical filter switching device, after the optical filter and the coil are clamped by the shell of the whole fixing device, one end of the coil with the terminal is exposed out of the shell, and in order to meet the requirement of packaging, the exposed coil needs to be wound; the current common mode is manual winding, and an operator manually folds and twists the lead; the efficiency of manual work is not high like this, has the risk of knoing or inside sinle silk fracture to the uniformity of product is not high, and the back is good in the packing moreover, has arrived customer there, and when the customer separated the lead wire, if the lead wire was knoed, will be difficult to open, and customer experience feels poor.
Disclosure of Invention
The invention provides a winding machine for an optical filter switching device and a winding method thereof, aiming at solving the problems that the efficiency of manual operation is not high and the risk of internal core breakage exists in the prior art. The invention can automatically wind the lead, has high operation efficiency and high product consistency and can not knot.
In order to solve the technical problems, the invention adopts the technical scheme that: a winding machine for a filter switching device comprises a frame and is positioned on the frame:
the fixing mechanism is used for fixing the shell of the optical filter switching device;
the lead clamping mechanism is used for clamping and straightening the lead of the optical filter switching device;
the winding mechanism is used for driving the lead straightened by the lead clamping mechanism to be wound for a plurality of circles;
the control mechanism is respectively connected with the fixing mechanism, the wire clamping mechanism and the wire winding mechanism in an independent control manner;
the fixing mechanism and the winding mechanism are oppositely arranged and have intervals, and the lead clamping mechanism is located above the winding mechanism.
Further, the mechanism of winding includes a plurality of synchronous pivot that set up side by side and is used for driving synchronous pivot pivoted drive module simultaneously, drive module's output respectively with synchronous pivot is connected, still the cover is equipped with the wire winding die head in the synchronous pivot, the wire winding die head is kept away from drive module's one end is equipped with the circular shape wire winding piece, still be equipped with the breach that matches with the lead wire on the wire winding piece, the breach is the nu shape, and the open end of breach corresponds the central angle size on the wire winding piece and is 30 ~ 90.
Further, the drive module includes fixed shell, driving motor and action wheel, be equipped with the wire winding platform in the frame, be equipped with the slide rail on the wire winding platform, the bottom sliding connection of fixed shell is in on the slide rail, on the wire winding platform fixed shell is back to back one side of fixed mechanism still is equipped with and is used for driving fixed establishment to follow the slide rail is close to or keeps away from fixed mechanism's removal actuating mechanism, press from both sides lead wire mechanism fixed connection and be in the top of fixed shell, driving motor is located inside the fixed shell, the fixed cover of action wheel is established on driving motor's the output shaft, the action wheel passes through the belt simultaneously with each synchronous pivot is connected and is constituted belt transmission, and each synchronous pivot's rotation direction is the same.
Furthermore, the lead clamping mechanism comprises a horizontal cylinder, a vertical cylinder, a clamping cylinder and a fixture matched with the lead, wherein a cylinder barrel of the horizontal cylinder is fixedly connected to the top surface of the fixed shell, a piston rod of the horizontal cylinder is connected with a first connecting plate, a cylinder barrel of the vertical cylinder is fixedly connected to the first connecting plate, a piston rod of the vertical cylinder is connected with a second connecting plate parallel to the piston rod of the vertical cylinder, the cylinder barrel of the clamping cylinder is fixedly connected to the second connecting plate, the piston rod of the clamping cylinder is connected with the fixture, the fixture is located right above the winding die head, and the telescopic direction of the horizontal cylinder is perpendicular to that of the clamping cylinder and that of the vertical cylinder.
Further, anchor clamps include first connecting rod, second connecting rod and parallel first clamping piece and the second clamping piece that just laminates the contact, fixed shell is close to one side of fixed establishment still is equipped with the guide rail, the both ends of guide rail have first slider and second slider respectively sliding connection, the one end of first connecting rod and the one end of second connecting rod articulate respectively the both sides of the piston rod end of centre gripping cylinder, the other end of first connecting rod with first slider is articulated, the other end of second connecting rod with the second slider is articulated, the topside of first clamping piece is connected first slider is close to on a side of fixed establishment, the topside of second clamping piece is connected the second slider is close to on a side of fixed establishment, the clamping piece place plane with winding platform place plane mutually perpendicular, on the base of first clamping piece and the base of second clamping piece the position that winding die head corresponds all is equipped with centre gripping recess .
Furthermore, the fixing mechanism comprises a pressing plate, a lifting platform and pressing cylinders which are fixed at two ends of the lifting platform respectively, two ends of the pressing plate are connected with piston rods of the pressing cylinders corresponding to one ends respectively, and the stretching direction of the pressing cylinders is the same as that of the clamping cylinders.
Furthermore, a piston rod of the clamping cylinder is connected with the first connecting rod and the second connecting rod to form a Y-shaped structure.
Furthermore, the lifting platform comprises a lifting cylinder and a support plate for placing the optical filter switching device, a cylinder barrel of the lifting cylinder is fixed on the operation platform arranged on the rack, a piston rod of the lifting cylinder is connected to the bottom of the support plate, and the pressing plate is located above the support plate and parallel to the support plate.
Furthermore, a pressing groove matched with the optical filter switching device is formed in one side face, close to the supporting plate, of the pressing plate.
The winding method for the optical filter switching device is also provided, and based on the winding machine, the winding method is characterized by comprising the following steps:
s1: the optical filter switching device is arranged at a corresponding station through the fixing mechanism;
s2: clamping and straightening the lead of the optical filter switching device fixed on the corresponding station through a lead clamping mechanism;
s3: and leading wires of the optical filter switching device fall into the notch of the winding sheet, and the winding die head is driven to rotate through the driving module, so that the leading wires straightened by the lead clamping mechanism are driven to be wound for a plurality of circles.
Compared with the prior art, the beneficial effects are:
the optical filter switching device is fixed, the lead wire is straightened and wound by sequentially matching the fixing mechanism, the lead wire clamping mechanism, the winding mechanism and the control mechanism, the process design is simple and ingenious, the automatic winding of the optical filter switching device is realized, a plurality of devices can be wound simultaneously, the product consistency is good by synchronous winding, the packaging requirement is met, and the satisfaction degree of customers is improved.
Drawings
Fig. 1 is a schematic view of the entire structure of embodiment 1.
Fig. 2 is a schematic structural view of the work platform in embodiment 1.
FIG. 3 is a schematic diagram of the structure of the wire-wound die in example 1.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationships depicted in the drawings are for illustrative purposes only and are not to be construed as limiting the present patent.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "left", "right", "long", "short", etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the drawings, it is only for convenience of description and simplicity of description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationships in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and specific meanings of the terms may be understood by those skilled in the art according to specific situations.
The technical scheme of the invention is further described in detail by the following specific embodiments in combination with the attached drawings:
example 1
As shown in fig. 1, a winding machine for an optical filter switching device includes a frame 1 and, on the frame 1:
a fixing mechanism 10 for fixing the housing of the filter switching device;
a lead clamping mechanism 20 for clamping and straightening the lead of the optical filter switching device;
the winding mechanism 30 is used for driving the lead straightened by the clamped lead mechanism 20 to wind a plurality of turns;
the control mechanism is respectively connected with the fixing mechanism 10, the lead clamping mechanism 20 and the winding mechanism 30 in an independent control way;
the fixing mechanism 10 is disposed opposite to the winding mechanism 30 with a gap, and the lead clamping mechanism 20 is located above the winding mechanism 30.
As shown in fig. 2 and 3, the winding mechanism 30 includes a plurality of synchronous rotating shafts 32 arranged side by side and a driving module for driving the synchronous rotating shafts 32 to rotate simultaneously, the output ends of the driving module are respectively connected with the synchronous rotating shafts 32, a winding die head 33 is further sleeved on the synchronous rotating shafts 32, a circular winding sheet 34 is arranged at one end of the winding die head 33 far away from the driving module, a notch 35 matched with a lead is further arranged on the winding sheet 34, the notch 35 is upsilon-shaped or similar, and the size of the opening end of the notch 35 corresponding to the central angle on the winding sheet is about 60 degrees; wherein, the drive module includes fixed shell 31, driving motor and action wheel (not shown in the figure), be equipped with operation platform 2 in frame 1, a wire winding platform has been supported to one side of operation platform 2, be equipped with the slide rail on the wire winding platform, the bottom sliding connection of fixed shell 31 is on the slide rail, still be equipped with the removal actuating mechanism (not shown in the figure) that is used for driving fixed establishment 10 and is close to or keeps away from fixed establishment 10 along the slide rail on the wire winding platform in the one side of fixed shell 31 back to fixed establishment 10, press from both sides the top of lead wire mechanism 20 fixed connection at fixed shell 31, driving motor is located inside fixed shell 31, the fixed cover of action wheel is established on driving motor's output shaft, the action wheel passes through the belt and is connected and constitutes the belt transmission with each synchronous rotating shaft 32 simultaneously, the rotation direction of each synchronous rotating shaft 32 is the same. In winding mechanism 30, synchronous pivot 32 stretches out from a side of fixed shell 31, and control mechanism control driving motor passes through belt drive and can drive all synchronous pivots 32 simultaneously and rotate along a direction, and winding die head 33 cover is established and can be fixed after establishing on synchronous pivot 32, and then synchronous pivot 32 rotates together, and winding die head 33 also can be followed synchronous pivot 32 and dismantled, changes different model sizes to match the product of different models. The winding die head 33 is sleeved on the synchronous rotating shaft through a sleeve hole 36 on the winding die head, and then the winding die head is connected with a hole position at a corresponding position of the synchronous rotating shaft 32 by screwing a bolt into a screw hole 37, so that the winding die head 33 is fixedly sleeved on the synchronous rotating shaft 32, the other end of the synchronous rotating shaft 32 penetrates out of a through hole in the circle center of the winding sheet 33, the circumferential edge of the winding sheet 33 forms a notch 35 which is close to upsilon shape through two curves which are continuously close to the last connection from two sides of the opening end of the notch 35, the bottom of the notch 35 is close to the position of the circle center, and therefore when winding is carried out, a terminal rubber shell at the tail end of a lead can be clamped. The round winding sheet 32 on the winding die head is used for placing the straightened lead into the notch 35 conveniently, and the larger the perimeter of the round sheet is, the easier the lead is to enter; and because the opening end of the gap 35 of the round winding sheet 34 to the closed end of the bottom has a certain bevel angle, when the winding die head 33 rotates, the lead can be hooked by the gap 35 and drawn into the position of the circle center, and meanwhile, the terminal rubber shell at the tail end of the lead can be clamped by the wafer on the die head. In order to avoid the breakage of the lead in the rotating process, the die head can move while rotating, and the driving mechanism drives the winding die head to push the telescopic lead forwards.
The lead clamping mechanism 20 comprises a horizontal cylinder 21, a vertical cylinder 22, a clamping cylinder 23 and a clamp 24 matched with a lead, wherein a cylinder barrel of the horizontal cylinder 21 is fixedly connected to the top surface of the fixed shell 31, a piston rod of the horizontal cylinder 21 is connected with a first connecting plate 25, a cylinder barrel of the vertical cylinder 22 is fixedly connected to the first connecting plate 25, a piston rod of the vertical cylinder 22 is connected with a second connecting plate 26 parallel to the piston rod of the vertical cylinder 22, the cylinder barrel of the clamping cylinder 23 is fixedly connected to the second connecting plate 26, the piston rod of the clamping cylinder 23 is connected with the clamp 24, the clamp 24 is positioned right above the winding die head 33, and the telescopic direction of the horizontal cylinder 21 is mutually perpendicular to the telescopic directions of the clamping cylinder 23 and the vertical cylinder 22; the clamp 24 comprises a first connecting rod 2, a second connecting rod 2, a first clamping piece 245 and a second clamping piece 246 which are parallel and in contact with each other in a fitting manner, a guide rail 310 is further arranged on one side, close to the fixing mechanism 10, of the fixing shell 31, a first sliding block 2 and a second sliding block 244 are respectively connected to the left end and the right end of the guide rail 310 in a sliding manner, one end of the first connecting rod 2 and one end of the second connecting rod 2 are respectively hinged to two sides of the end of a piston rod of the clamping cylinder 23, the other end of the first connecting rod 2 is hinged to the first sliding block 2, and the other end of the second connecting rod 2 is hinged to the second sliding block 244, so that the piston rod of the clamping cylinder 23 is connected with the first connecting rod 2 and the second connecting rod 2 into an inverted Y-shaped structure; the top edge of the first clamping piece 245 is connected to a side surface of the first slide block 2 close to the fixing mechanism 10, the top edge of the second clamping piece 246 is connected to a side surface of the second slide block 244 close to the fixing mechanism 10, the plane of the clamping pieces is perpendicular to the plane of the winding platform, and clamping grooves 247 are formed in the bottom edge of the first clamping piece 245 and the bottom edge of the second clamping piece 246 at positions corresponding to the winding dies 33. Thus, the control mechanism mainly controls the actions of the horizontal cylinder 21, the vertical cylinder 22 and the clamping cylinder 23 respectively and independently through the pneumatic control switch 16, and in terms of the orientation of the device facing the normal operation of an operator, the actions of the horizontal cylinder 21 can simultaneously drive the vertical cylinder 22, the clamping cylinder 23 and the clamp 24 to move back and forth horizontally as a whole, the vertical cylinder 22 can simultaneously drive the clamping cylinder 23 and the clamp 24 to move up and down in the vertical direction as a whole, and the clamping cylinder 23 drives the clamp 24 to clamp and release a lead; when the clamp 24 is arranged, the left half section of the guide rail 310 is provided with the first slide block 2, the right half section is provided with the second slide block 244, the sliding strokes of the first slide block 2 and the second slide block 244 are not very long, and the guide rail 310 can be divided into a left section and a right section because the middle of the guide rail 310 is not used, so that the actual use is not influenced; the piston rod of the clamping cylinder 23 is connected with the first connecting rod 2 and the second connecting rod 2 to form an inverted Y-shaped structure, the middle point is hinged, when the piston rod of the clamping cylinder 23 extends out, the first connecting rod 2 and the second connecting rod 2 are pressed downwards, the included angle between the first connecting rod 2 and the second connecting rod 2 is increased, the first sliding block 2 and the second sliding block 244 are further driven to be away from each other along the guide rail 310, the first clamping piece 245 and the second clamping piece 246 are further driven to translate towards two opposite directions, the clamping grooves 247 on the first clamping piece 245 and the second clamping piece 246 are staggered with each other, the terminal rubber shell of the lead can be limited at the inner sides of the first clamping piece 245 and the second clamping piece 246, when the horizontal cylinder 21 acts, the clamp 24 can be driven to move back and forth to straighten the lead, after straightening, the piston rod of the clamping cylinder 23 retracts, the first connecting rod 2 and the second connecting rod 2 are further driven to reset, the first clamping piece 245 and the second clamping piece 246 are synchronously driven by the first sliding block 2 and the second sliding block 244, so that the clamping grooves 247 of the first clamping piece 245 and the second clamping piece 246 can be opposite to each other, at this time, the terminal plastic shell of the lead can pass through the clamping grooves 247, the lead can be released by the clamp 24, and the vertical cylinder 22 and the horizontal cylinder 21 drive the clamping cylinder 23 and the clamp 24 to reset.
The fixing mechanism 10 comprises a pressing plate 13, a lifting platform and a lower pressing cylinder 14 respectively fixed at two ends of the lifting platform, two ends of the pressing plate 13 are respectively connected with a piston rod of the lower pressing cylinder 14 at one corresponding end, and the telescopic direction of the lower pressing cylinder 14 is the same as that of the clamping cylinder 23; the lifting platform comprises a lifting cylinder 11 and a supporting plate 12 for placing the optical filter switching device, a cylinder barrel of the lifting cylinder 11 is fixed on the operation platform 2 arranged on the frame 1, a piston rod of the lifting cylinder 11 is connected to the bottom of the supporting plate 12, and a pressing plate 13 is positioned above the supporting plate 12 and is parallel to the supporting plate 12; one side of the pressing plate 13 close to the supporting plate 12 is provided with a pressing groove matched with the filter switching device. The support plate 12, the pressing plate 13, and the stationary case 31 are made of stainless steel. The control mechanism respectively and independently controls the actions of the lifting cylinder 11 and the pressing cylinder 14. In actual operation, at first place a plurality of filter auto-change over devices in plastic uptake strip shell, generally place 15 simultaneously, the lead wire stretches out from the same one side of plastic uptake strip, this is that the direction that stretches out of lead wire is more mixed and disorderly, the plastic uptake strip that will be equipped with filter auto-change over devices is whole to be placed in backup pad 12, the holistic vertical position of plastic uptake strip can be adjusted to lift cylinder 11, avoid the technology conflict like this, lead wire position in different heights when making press from both sides the lead wire and wire winding, just with anchor clamps 24 and wire winding die head 33 phase-match. When the pressing cylinder 14 retracts, the pressing plate 13 can be driven to press downwards, and the optical filter switching device on the plastic strip is pressed and fixed.
The whole process flow in use of the embodiment is roughly as follows: initially, the lifting cylinder 11 is in an extended state, and the supporting plate 12 is pushed to just match the height of the first clamping piece 245 and the second clamping piece 246; a product whole 15 to be wound (a whole with a filter switching device is loaded on a blister strip) is placed on the supporting plate 12, and then the product whole 15 is pressed and fixed between the pressing plate 13 and the supporting plate 12 by driving the pressing plate 13 through the downward pressing air cylinder 14; then the horizontal cylinder 21 of the lead clamping mechanism 20 is pushed forward, the vertical cylinder 22 drives the clamp 24 to move downward, the clamping grooves 247 of the first clamping piece 245 and the second clamping piece 246 on the clamp 24 just cover the leads at the corresponding positions, and the terminal plastic shells of the leads are positioned at the rear sides of the first clamping piece 245 and the second clamping piece 246, which is the action of the clamping cylinder 23, the first clamping piece 245 and the second clamping piece 246 are driven to perform dislocation action to limit the terminal plastic shells of the leads, then the horizontal cylinder 21 is reset and then retracted for a certain distance, meanwhile, the clamp 24 is driven to move backward for a certain distance, and the leads are straightened through the matching of the terminal plastic shells and the clamp 24; then the clamping cylinder 23 resets, the lead is loosened, and the vertical cylinder 22 resets; the lead wire is after straightening in pressing from both sides lead wire mechanism 20, lift cylinder 11 is down, drive the whole 15 one section distances that descend of product, to the wire winding station, in wire winding mechanism 30, be equipped with synchronous pivot 32 and wire winding die head 33 unanimous with light filter auto-change over device quantity, the whole 15 removal of product is when to the wire winding station, because during the initialization, the breach 35 of wire winding die head 33 is up, the lead wire just falls into in the breach 35 of wire winding piece 34, and under the guide effect at breach 35 both sides oblique angle, the bottom of landing to breach 35, and the one end that the lead wire is close to plastic housing is pressed close to wire winding piece 34 during the initialization, can follow the one end of plastic housing and coil winding in proper order toward the one end of terminal plastic housing, and breach 35 opening opens great, be difficult to tear the line during the rotation, this size technical staff in the field can adjust according to actual conditions. After the driving motor in the winding mechanism 30 is started, the winding die head 33 can be driven to rotate, the winding die head 33 is under the action of the notch 35 on the winding sheet 34, and when the winding die head 33 rotates, the movable driving mechanism can drive the whole driving module to move forwards, namely, the winding die head 33 can move forwards while rotating, so that the winding action is matched, the acting force of the winding die head 33 and the lead is prevented from being too tight, and the lead is pulled apart. After the lead is wound, the whole lead is in a spiral shape similar to a spring, and the consistency of the product is better.
This embodiment is through fixed establishment 10, press from both sides lead wire mechanism 20, winding mechanism 30 and control mechanism's cooperation in proper order, fixes filter auto-change over device in proper order, lead wire flare-out and wire winding, and process design is simple and ingenious, realizes filter auto-change over device's automatic wire winding to can wind the line to a plurality of devices simultaneously, synchronous wire winding also can be so that the uniformity of product is better, satisfies the packing requirement, promotes customer's satisfaction.
Example 2
The embodiment provides a winding method for an optical filter switching device, which is based on the winding machine in embodiment 1, and is characterized by comprising the following steps:
s1: the optical filter switching device is arranged at a corresponding station through the fixing mechanism;
s2: clamping and straightening the lead of the optical filter switching device fixed on the corresponding station through a lead clamping mechanism;
s3: and leading wires of the optical filter switching device fall into the notch of the winding sheet, and the winding die head is driven to rotate through the driving module, so that the leading wires straightened by the lead clamping mechanism are driven to be wound for a plurality of circles.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. A winding method for a filter switching device, comprising the steps of:
s1: fixing the optical filter switching device on a corresponding station;
s2: clamping and straightening a lead of the optical filter switching device fixed on the corresponding station;
s3: the lead of the optical filter switching device falls into a winding sheet (34) arranged on the winding mechanism (30) through a winding mechanism (30), the winding sheet (34) is driven to rotate through a driving module, and then the lead which is straightened is driven to wind a plurality of circles.
2. A winding machine for a filter switching device, characterized by comprising a frame (1) and, on said frame (1):
a fixing mechanism (10) for fixing the housing of the filter switching device;
a lead clamping mechanism (20) for clamping and straightening the lead of the optical filter switching device;
the winding mechanism (30) is used for driving the lead straightened by the lead clamping mechanism (20) to be wound for a plurality of turns;
the control mechanism is respectively and independently controlled and connected with the fixing mechanism (10), the wire clamping mechanism (20) and the wire winding mechanism (30);
the fixing mechanism (10) and the winding mechanism (30) are arranged oppositely and have a distance, and the lead clamping mechanism (20) is located above the winding mechanism (30).
3. The winding machine for the optical filter switching device according to claim 2, wherein the winding mechanism (30) comprises a plurality of synchronous rotating shafts (32) arranged side by side and a driving module for driving the synchronous rotating shafts (32) to rotate simultaneously, the output ends of the driving module are respectively connected with the synchronous rotating shafts (32), a winding die head (33) is further sleeved on the synchronous rotating shafts (32), a circular winding sheet (34) is arranged at one end, away from the driving module, of the winding die head (33), a notch (35) matched with a lead is further arranged on the winding sheet (34), the notch (35) is upsilon-shaped, and the size of the central angle of the opening end of the notch (35) corresponding to the winding sheet (34) is 30-90 °.
4. The winding machine for filter switching devices according to claim 3, wherein the driving module comprises a fixed housing (31), a driving motor and a driving wheel, the frame (1) is provided with a winding platform, the winding platform is provided with a slide rail, the bottom of the fixed housing (31) is slidably connected to the slide rail, the winding platform is further provided with a moving driving mechanism for driving the fixed mechanism (10) to approach or leave the fixed mechanism (10) along the slide rail on one side of the fixed housing (31) facing away from the fixed mechanism (10), the lead clamping mechanism (20) is fixedly connected to the top of the fixed housing (31), the driving motor is located inside the fixed housing (31), the driving wheel is fixedly sleeved on an output shaft of the driving motor, and the driving wheel is connected with each synchronous rotating shaft (32) through a belt and forms a belt transmission, the rotation directions of the synchronous rotating shafts (32) are the same.
5. The winding machine for filter switching devices according to claim 4, wherein the lead clamping mechanism (20) comprises a horizontal cylinder (21), a vertical cylinder (22), a clamping cylinder (23) and a clamp (24) matched with the lead, the cylinder of the horizontal cylinder (21) is fixedly connected to the top surface of the fixed housing (31), the piston rod of the horizontal cylinder (21) is connected to a first connecting plate (25), the cylinder of the vertical cylinder (22) is fixedly connected to the first connecting plate (25), the piston rod of the vertical cylinder (22) is connected to a second connecting plate (26) parallel to the piston rod of the vertical cylinder (22), the cylinder of the clamping cylinder (23) is fixedly connected to the second connecting plate (26), and the piston rod of the clamping cylinder (23) is connected to the clamp (24), the clamp (24) is positioned right above the winding die head (33), and the telescopic direction of the horizontal cylinder (21) is mutually perpendicular to the telescopic directions of the clamping cylinder (23) and the vertical cylinder (22).
6. The winding machine for filter switching devices according to claim 5, wherein the clamp (24) comprises a first connecting rod (241), a second connecting rod (242), and a first clamping piece (245) and a second clamping piece (246) which are parallel and in contact with each other, a guide rail (310) is further disposed on one side of the fixed housing (31) close to the fixing mechanism (10), two ends of the guide rail (310) are respectively connected with a first slider (243) and a second slider (244) in a sliding manner, one end of the first connecting rod (241) and one end of the second connecting rod (242) are respectively hinged to two sides of the end of the piston rod of the clamping cylinder (23), the other end of the first connecting rod (241) is hinged to the first slider (243), the other end of the second connecting rod (242) is hinged to the second slider (244), the top edge of the first clamping piece (245) is connected to one side surface of the first slider (243) close to the fixing mechanism (10), the top edge of the second clamping piece (246) is connected to one side surface, close to the fixing mechanism (10), of the second sliding block (244), the plane of the clamping piece is perpendicular to the plane of the winding platform, and clamping grooves (247) are formed in the positions, corresponding to the winding die head (33), on the bottom edge of the first clamping piece (245) and the bottom edge of the second clamping piece (246).
7. The winding machine for optical filter switching devices according to claim 6, wherein the fixing mechanism (10) comprises a pressing plate (13), a lifting platform and a pressing cylinder (14) fixed at two ends of the lifting platform, wherein two ends of the pressing plate (13) are connected with a piston rod of the pressing cylinder (14) at a corresponding end, and the extension direction of the pressing cylinder (14) is the same as the extension direction of the clamping cylinder (23).
8. The winding machine for filter switching devices according to claim 6, wherein the piston rod of the clamping cylinder (23) is connected to the first link (241) and the second link (242) in a "Y" configuration.
9. The winding machine for optical filter switching devices according to claim 7, wherein the lifting platform comprises a lifting cylinder (11) and a support plate (12) for placing the optical filter switching device, a cylinder of the lifting cylinder (11) is fixed on the working platform (2) arranged on the frame (1), a piston rod of the lifting cylinder (11) is connected to the bottom of the support plate (12), and the pressing plate (13) is located above the support plate (12) and parallel to the support plate (12).
10. A winding machine for optical filter switching devices according to claim 9, characterized in that a side of the pressing plate (13) near the supporting plate (12) is provided with a pressing groove matching with the optical filter switching device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111017144.4A CN114030952B (en) | 2021-08-31 | Winding machine for optical filter switching device and winding method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111017144.4A CN114030952B (en) | 2021-08-31 | Winding machine for optical filter switching device and winding method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114030952A true CN114030952A (en) | 2022-02-11 |
| CN114030952B CN114030952B (en) | 2024-07-26 |
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