CN114029497A - Preparation of high-specific gravity tungsten nickel cobalt nano powder and alloy with uniform element distribution and small particle size - Google Patents

Preparation of high-specific gravity tungsten nickel cobalt nano powder and alloy with uniform element distribution and small particle size Download PDF

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Publication number
CN114029497A
CN114029497A CN202111323520.2A CN202111323520A CN114029497A CN 114029497 A CN114029497 A CN 114029497A CN 202111323520 A CN202111323520 A CN 202111323520A CN 114029497 A CN114029497 A CN 114029497A
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China
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powder
tungsten
nickel
cobalt
alloy
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CN202111323520.2A
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胡鹏
刘含立
王金淑
李晓静
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Beijing University of Technology
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Beijing University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/20Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
    • B22F9/22Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds using gaseous reductors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures

Abstract

A preparation method of high specific gravity tungsten nickel cobalt nano powder and alloy with uniform element distribution and small particle size belongs to the technical field of shielding materials and powder metallurgy. The method comprises the following steps: dissolving tungsten trioxide, cobalt chloride and nickel chloride in deionized water, uniformly mixing and stirring, heating, stirring and evaporating to dryness, drying in an oven, grinding the dried agglomerates by using a mortar, and sieving to obtain precursor powder. And then, sending the precursor powder into an argon plasma torch through carrier gas hydrogen, collecting powder at each part after the reaction is finished, loading the powder into a stainless steel mold, performing cold press molding, and performing tube furnace sintering in hydrogen atmosphere to obtain the tungsten-nickel-cobalt heavy alloy block. The grain diameter of the tungsten-nickel-cobalt nano powder prepared by the invention is about 25nm, the relative density of the sintered tungsten-based heavy alloy is more than 99%, and the shielding test result shows that the linear absorption coefficient is 1.31 times of that of lead.

Description

Preparation of high-specific gravity tungsten nickel cobalt nano powder and alloy with uniform element distribution and small particle size
Technical Field
The invention belongs to the technical field of powder metallurgy, and relates to a high-specific gravity tungsten nickel cobalt nano powder with uniform element distribution and small particle size and a preparation method of an alloy thereof.
Background
The tungsten-based high specific gravity alloy is a two-phase composite material which is composed of tungsten as a matrix and nickel, cobalt, iron, copper and the like as main binding phases, has the advantages of high strength, good plasticity, strong impact resistance and penetration capability, good corrosion resistance and high-temperature oxidation resistance, small thermal expansion coefficient, good electric and heat conductivity, strong ray absorption capability, capability of performing machining such as driving, milling, grinding, planing, drilling, tapping and the like, and capability of performing large deformation strengthening treatment such as rolling, rotary forging, forging and the like, and is widely applied to modern military industry and civil industry, such as armor piercing bullets and armor breaking bullets in the weapon industry, gyroscope outer edge rotors of navigation instruments in aviation, anti-ray shielding materials in the nuclear industry, anvil block materials and the like.
With the development of science and technology, the requirements on the performance of tungsten-based high-specific gravity alloy are higher, such as higher compactness, better mechanical property, ray shielding capability and the like. At present, the problems of large tungsten grains and uneven structure exist, research shows that the brittle phase precipitation probability of the tungsten-nickel-cobalt alloy is lower than that of the traditional tungsten-nickel-iron alloy, the cobalt is used for replacing iron to reduce the sintering wetting angle and improve the sintering densification speed, the nickel and cobalt can play a role in synergistic strengthening, and the tungsten-based high-specific gravity alloy with fine grains can be obtained after sintering. Therefore, the tungsten nickel cobalt nano powder with uniform element distribution and fine particle size and the preparation method of the alloy thereof are beneficial to the improvement of the performance of the tungsten-based high-specific gravity alloy.
At present, the traditional method for preparing the tungsten-based high-specific gravity alloy powder mainly comprises a mechanical alloying method, a chemical coprecipitation method, a sol-gel method and the like. The mechanical alloying method is easy to introduce impurity elements because the spherical tank and the spherulites are easy to wear, and the performance of the sintered alloy material is reduced. Although the chemical coprecipitation method has simple process, the powder is seriously agglomerated, thereby slowing down the sintering densification rate and leading the material to be difficult to achieve densification. The sol-gel method requires a long time, is simple to operate and is difficult to produce in batches. Compared with the traditional preparation method, the tungsten-nickel-cobalt nano powder can be synthesized in one step by utilizing the high-frequency induction thermal plasma reduction technology, has good element dispersibility, uniform structure, fine particle size and higher sintering reaction activity, and is more favorable for obtaining the high-proportion tungsten-nickel-cobalt alloy with uniform compactness and excellent performance.
Disclosure of Invention
The invention aims to provide a method for preparing high-specific gravity tungsten nickel cobalt nano powder with uniform element distribution and fine particle size and an alloy thereof, and solves the problems of uneven particle size distribution and easy agglomeration of the powder prepared by the traditional method. The high-specific gravity tungsten nickel cobalt nano powder with uniform element distribution and small particle size is prepared by adopting a high-frequency induction thermal plasma technology and taking tungsten oxide, cobalt salt and nickel salt as raw materials through high-frequency induction thermal plasma equipment, and the tungsten nickel cobalt heavy alloy with excellent performance is obtained through traditional sintering.
The invention relates to a method for preparing high-specific gravity tungsten nickel cobalt nano powder and alloy thereof with uniform element distribution and small particle size, which is characterized by comprising the following steps:
(1) according to a certain proportion, a certain amount of tungsten oxide, cobalt salt and nickel salt are mechanically mixed, and the mixed powder is sieved by an 80-mesh sieve, so that precursor powder is obtained.
(2) Sending the precursor powder obtained in the step (1) into an argon plasma torch through carrier gas hydrogen, and collecting powder at each part after the whole system is completely cooled after the reaction is finished; the whole system maintains a micro-negative pressure state by adjusting the induced air negative pressure in the charging process, and the stability of equipment parameters and plasma arc is ensured. After the reaction is finished and the whole system is completely cooled, collecting powder at each part, wherein the particle size of the powder is about 25 nm.
(3) And (3) putting the powder obtained in the step (2) into a stainless steel mold, and performing cold press molding.
(4) And (4) heating the pressed blank obtained in the step (3) to a certain temperature in a hydrogen atmosphere, preserving the temperature for a certain time, and then cooling the pressed blank along with a furnace or cooling the pressed blank to room temperature at a certain rate to obtain the tungsten-nickel-cobalt alloy.
In the step (1), the tungsten oxide is selected from tungsten dioxide, tungsten trioxide and the like, and the cobalt salt and the nickel salt can be sulfates, nitrates, chlorides and the like of cobalt and nickel. The sum of the nickel and cobalt in the three raw materials accounts for 0-20% of the total sum of the tungsten, the nickel and the cobalt, and the contents of the nickel and the cobalt are not 0 at the same time.
In the step (2), the power of the plasma device is 30KW, the hydrogen flow is 0.5-5L/h, the argon flow is 20-30L/h, and the powder feeding speed is 1-40 g/min.
In the step (3), the cold press molding pressing pressure is 200-600MPa, the pressure maintaining time is 0.5-10min, the optimal pressing pressure is 400MPa, and the optimal pressure maintaining time is 5 min.
In the step (4), the hydrogen flow is 50-300ml/min, the heating rate is 1-20 ℃/min, the heat preservation time is 0.5-3h, the sintering temperature is 1300-.
The invention has the beneficial effects that:
the invention provides a preparation method of high-specific gravity tungsten nickel cobalt nano powder with uniform element distribution and small particle size. The particle size of the prepared nano-grade powder is about 25nm, and the tungsten-based high-specific gravity alloy obtained by sintering has high density, fine crystal grains and uniform distribution of a tungsten matrix phase and a bonding phase. The relative density of the sintered tungsten-based heavy alloy is more than 99 percent, and the shielding test result shows that the linear absorption coefficient is 1.31 times of that of lead.
Description of the drawings (corresponding to example 1)
FIG. 1 is a scanning electron microscope image of W-Ni-Co powder.
FIG. 2 is an X-ray diffraction pattern of W-Ni-Co powder.
FIG. 3 is a transmission electron microscope image and an element distribution diagram of W-Ni-Co powder.
FIG. 4 is a scanning electron microscope image of the fracture of sintered W-Ni-Co heavy alloy.
Detailed Description
To further illustrate the invention, the following examples are given. These examples are merely illustrative of the present invention and are not intended to limit the scope of the invention as claimed.
Example 1
(1) According to the mass fraction W: ni: and Co is 90: 7: 3, the raw materials of tungsten trioxide, cobalt chloride and nickel chloride are mechanically and uniformly mixed and sieved by a sieve of 80 meshes, thereby obtaining precursor powder.
(2) And (2) feeding the precursor powder obtained in the step (1) into an argon plasma torch through carrier gas hydrogen, wherein the power of a plasma device is 30KW, the hydrogen flow is 2L/h, the argon is 20L/h, the powder feeding speed is 10g/min, and after the reaction is finished, completely cooling the whole system and collecting the powder at each part.
(3) And (3) putting the powder obtained in the step (2) into a stainless steel mold, and carrying out cold press molding, wherein the pressing pressure is 400Mpa, and the pressure maintaining time is 5 min.
(4) And (4) placing the pressed blank obtained in the step (3) into a burning boat, then sending into a tube furnace, sintering in hydrogen atmosphere, wherein the hydrogen flow is 250ml/min, heating to 1400 ℃ at the heating rate of 5 ℃/min, preserving heat for 60min, cooling to 600 ℃ at the speed of 10 ℃/min after heat preservation, and then cooling to room temperature along with the furnace to obtain the tungsten-based heavy alloy block.
Example 2
(1) According to the mass fraction W: ni: co 93: 5: 2, the raw materials of tungsten trioxide, cobalt nitrate and nickel nitrate are mechanically and uniformly mixed and sieved by a 140-mesh sieve, thereby obtaining precursor powder.
(2) And (2) feeding the precursor powder obtained in the step (1) into an argon plasma torch through carrier gas hydrogen, wherein the power of a plasma device is 30KW, the hydrogen flow is 3L/h, the argon is 25L/h, the powder feeding speed is 20g/min, and after the reaction is finished, completely cooling the whole system and collecting the powder at each part.
(3) And (3) putting the powder obtained in the step (2) into a stainless steel mold, and carrying out cold press molding under the pressure of 200MPa for 5 min.
(4) And (4) placing the pressed blank obtained in the step (3) into a burning boat, then sending into a tube furnace, sintering in hydrogen atmosphere, wherein the hydrogen flow is 300ml/min, heating to 1450 ℃ at the heating rate of 5 ℃/min, preserving heat for 60min, cooling to 600 ℃ at the speed of 5 ℃/min after heat preservation, and then cooling to room temperature along with the furnace to obtain the tungsten-based heavy alloy block.

Claims (7)

1. The preparation method of the high-specific gravity tungsten nickel cobalt nano powder and the alloy with uniform element distribution and fine particle size is characterized by comprising the following steps of:
(1) mechanically mixing a certain amount of tungsten oxide, cobalt salt and nickel salt according to a certain proportion, and sieving the mixed powder by using a 80-mesh sieve to obtain precursor powder;
(2) sending the precursor powder obtained in the step (1) into an argon plasma torch through carrier gas hydrogen, and collecting powder at each part after the whole system is completely cooled after the reaction is finished; the whole system maintains a micro-negative pressure state by adjusting the induced air negative pressure in the charging process, so that the stability of equipment parameters and a plasma arc is ensured; after the reaction is finished and the whole system is completely cooled, collecting the powder at each part.
2. The method of claim 1, wherein the powder particle size is 25 nm.
3. The method according to claim 1, wherein in step (1), the tungsten oxide is selected from tungsten dioxide, tungsten trioxide, etc., and the cobalt salt and nickel salt can be cobalt, nickel sulfate, nitrate, chloride, etc. The sum of the nickel and cobalt in the three raw materials accounts for 0-20% of the total sum of the tungsten, the nickel and the cobalt, and the contents of the nickel and the cobalt are not 0 at the same time.
4. The method according to claim 1, wherein in the step (2), the power of the plasma device is 30KW, the hydrogen flow rate is 0.5-5L/h, the argon flow rate is 20-30L/h, and the powder feeding rate is 1-40 g/min.
5. A preparation method of high specific gravity tungsten nickel cobalt alloy is characterized in that the high specific gravity tungsten nickel cobalt nano powder with uniform element distribution and small particle size prepared by the method of any one of claims 1 to 4 specifically comprises the following steps: putting the powder into a stainless steel mold, and performing cold press molding; and heating the obtained pressed blank to a certain temperature in a hydrogen atmosphere, preserving the heat for a certain time, and then cooling the pressed blank along with a furnace or cooling the pressed blank to room temperature at a certain speed to obtain the tungsten-nickel-cobalt alloy.
6. The method according to claim 5, wherein the cold press molding pressing pressure is 200MPa and 600MPa, the dwell time is 0.5-10min, the optimal pressing pressure is 400MPa, and the optimal dwell time is 5 min.
7. The method as claimed in claim 5, wherein the hydrogen flow rate is 50-300ml/min, the temperature rising rate is 1-20 ℃/min, the holding time is 0.5-3h, the sintering temperature is 1300-.
CN202111323520.2A 2021-11-09 2021-11-09 Preparation of high-specific gravity tungsten nickel cobalt nano powder and alloy with uniform element distribution and small particle size Pending CN114029497A (en)

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RU2707455C1 (en) * 2019-01-18 2019-11-26 Федеральное государственное бюджетное учреждение науки Институт металлургии и материаловедения им. А.А. Байкова Российской академии наук (ИМЕТ РАН) Tungsten-based pseudoalloy powder and method of its production
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