CN114012453B - Intelligent manufacturing system of metal composite curtain wall plate - Google Patents
Intelligent manufacturing system of metal composite curtain wall plate Download PDFInfo
- Publication number
- CN114012453B CN114012453B CN202111322538.0A CN202111322538A CN114012453B CN 114012453 B CN114012453 B CN 114012453B CN 202111322538 A CN202111322538 A CN 202111322538A CN 114012453 B CN114012453 B CN 114012453B
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- station
- machine
- curtain wall
- metal composite
- portal frame
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- 239000002905 metal composite material Substances 0.000 title claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000002372 labelling Methods 0.000 claims abstract description 43
- 238000004806 packaging method and process Methods 0.000 claims abstract description 28
- 238000007599 discharging Methods 0.000 claims abstract description 20
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 18
- 239000003292 glue Substances 0.000 claims description 35
- 238000001035 drying Methods 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 11
- 238000004513 sizing Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 241000252254 Catostomidae Species 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 abstract 3
- 238000012545 processing Methods 0.000 description 8
- 238000009957 hemming Methods 0.000 description 7
- 239000002131 composite material Substances 0.000 description 6
- 239000002184 metal Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 230000005570 vertical transmission Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Coating Apparatus (AREA)
Abstract
The invention provides an intelligent manufacturing system of a metal composite curtain wall plate, which ensures that the machining is quick and efficient, the production efficiency is greatly improved, unmanned operation is realized, and the machining precision and the machining quality are ensured. It comprises the following steps: the labeling station comprises a labeling table and a labeling machine head; the grooving carving station comprises a grooving carving machine; a flanging station, which comprises a flanging machine; the gluing assembly station comprises a gluing component mounting plate and a gluing component; the oven station comprises an initial positioning machine, an oven and a discharging positioning machine; a packaging station comprising a packaging station; the automatic labeling machine comprises a labeling station, a slotting engraving station, a flanging station, a rubberizing assembly station, an oven station and a packaging station, wherein the labeling station, the slotting engraving station, the flanging station, the rubberizing assembly station, the oven station and the packaging station are linearly arranged to form a linear production line, the front part of the labeling station is provided with a feeding station, and the rear part of the packaging station is provided with a discharging station.
Description
Technical Field
The invention relates to the technical field of curtain wall manufacturing in the building material industry, in particular to an intelligent manufacturing system of a metal composite curtain wall plate.
Background
In the process of manufacturing the metal composite curtain wall board in the construction industry, after the metal composite board is cut in place, the metal composite board is required to be transported to each station through manpower to carry out processing operation until the metal composite curtain wall board is processed finally, the manufacturing of the metal composite curtain wall board is time-consuming and labor-consuming, and because of the need of carrying by manpower for a plurality of times, the metal composite curtain wall board is required to be positioned and fixed for a plurality of times, so that the positioning errors of the stations are superposed, and the processing precision is relatively poor and the quality cannot be ensured.
Disclosure of Invention
Aiming at the problems, the invention provides an intelligent manufacturing system of a metal composite curtain wall plate, which ensures that the processing is quick and efficient, the production efficiency is greatly improved, unmanned operation is realized, and the processing precision and the processing quality are ensured.
An intelligent manufacturing system of a metal composite curtain wall plate comprises linear type production lines which are sequentially arranged in an end-to-end connection mode:
the labeling station comprises a labeling table and a labeling machine head;
the grooving carving station comprises a grooving carving machine;
the flanging station is provided with a flanging machine;
the gluing assembly station is provided with an automatic gluing assembly machine;
the baking oven station is provided with a vertical baking and curing machine;
a packaging station comprising a packaging station;
a feeding station is arranged at the front part of the labeling station, and a discharging station is arranged at the rear part of the packaging station;
the feeding station is used for positioning and placing a raw material trolley;
the blanking station is used for positioning and placing a receiving trolley;
the lifting device is characterized in that a crane track is arranged right above the linear production line, the crane track extends from the start end to the tail end of the linear production line, a plurality of sucker cranes are arranged on the crane track, and vertical lifting suckers facing the linear production line are arranged on the sucker cranes.
As a preferable mode, the flanging machine comprises a supporting table and a workbench arranged on the surface of the supporting table, wherein a first portal frame is arranged on the supporting table in a sliding manner in the length direction and the width direction of the workbench, the workbench is positioned in the first portal frame, a negative pressure device is arranged on the working surface of the workbench, a telescopic supporting device parallel to the working surface is arranged on the side wall of the workbench, the telescopic supporting device is perpendicular to the side wall of the workbench, a third cross beam is arranged on the first portal frame, a fourth movable frame is arranged on the third cross beam outside the workbench, a first portal frame sliding driving device is further arranged on the supporting table, a guide wheel set facing the workbench is arranged at the bottom end of the fourth movable frame, the included angle between the axes of guide wheels from the starting end of the guide wheel set to the terminal end and the working surface is increased to 90 degrees from 0-degree equivalent in sequence, and one side of the guide wheel set facing the workbench is flush with the bottom of the telescopic supporting device; the input end of the flanging machine is connected with the output end of the slotting engraving machine, and the output end of the flanging machine is connected with the input end of the automatic sizing assembling machine.
In a preferred manner, the automatic glue assembly machine comprises,
the working face of the gluing machine is provided with a positioning device for fixing a workpiece;
the gluing component comprises a second portal frame, a glue storage container and a gluing manipulator; the glue storage container is arranged at the top of the first cross beam of the second portal frame, the lower part of the first cross beam of the second portal frame is provided with a glue feeding manipulator, the tail end of the glue feeding manipulator is provided with an automatic glue injection gun, a first movable frame of the glue feeding manipulator is arranged between the two ends of the first cross beam in a sliding manner, and the output end of the glue storage container is connected with the glue input end of the automatic glue injection gun through a pipeline;
the component mounting part comprises a third portal frame, a rivet gun manipulator and a structural part grabbing manipulator; the bottom of the second cross beam of the third portal frame is respectively provided with a rivet gun manipulator and a structural member grabbing manipulator, a second moving frame of the rivet gun manipulator and a third moving frame of the structural member grabbing manipulator are respectively and slidably connected between two ends of the second cross beam of the third portal frame, and the moving path of the second moving frame is far away from the moving path of the third moving frame;
the two sides of the gluing machine table are provided with portal frame moving guide rails, the two sides of the second portal frame are respectively connected with the portal frame moving guide rails, and the two sides of the third portal frame are respectively and slidably connected with the portal frame moving guide rails.
As a preferred mode, the vertical drying and curing machine comprises a shell, a feeding table, a vertical hot air curing oven and a discharging high table are sequentially arranged at the bottom of the shell from left to right, a feeding inlet is formed in the left side of the vertical hot air curing oven close to the lower end, a discharging outlet is formed in the right side of the vertical hot air curing oven close to the upper end, driving chains with vertical driving directions are respectively arranged on the front side and the rear side of the inside of the vertical hot air curing oven, horizontal positioning pins are arranged on the driving chains, the two ends of each positioning pin face the front end and the rear end of the vertical hot air curing oven, a driving device for driving the driving chains is arranged at the bottom of the vertical hot air curing oven, a feeding lifting horizontal forklift is arranged at the feeding table, and a discharging lifting horizontal forklift is arranged at the discharging high table.
As a preferable mode, the labeling station is provided with a material identification sensor, and the output end of the material identification sensor is electrically connected with the labeling machine head.
As a preferable mode, a checking and scanning station is arranged between the blanking station and the packaging station, the checking and scanning station comprises a checking and scanning machine table and a scanning device, the scanning device is arranged above the checking and scanning machine table through a supporting piece, and a signal receiving surface of the scanning device faces to a working surface of the checking and scanning machine table.
As a preferred mode, the rubberizing assembly station includes a structural member mounting operation, the structural member mounting operation being accomplished by a robotic arm.
As a preferred mode, the packaging station comprises curtain wall plate packaging operation, and the installation of the metal composite curtain wall plate is completed at the packaging station through manual work and an external manipulator.
As a preferable mode, the crane track is specifically a double-rail crane track, the sucker crane is slidably connected between two ends of the double-rail crane track, a servo driving device is arranged on the sucker crane, and the number of the sucker cranes is greater than 2.
As a preferable mode, the corresponding machine station on each station is controlled by a control system to automatically search and position, and at least 2 position sensors are arranged on the coordinate X axis and the coordinate Y axis on the working surface of each machine station at equal intervals.
Compared with the prior art, the invention has the beneficial effects that:
after the manufacturing system of the invention is adopted, the working flow of the production line is as follows: the method comprises the steps that a metal composite finished plate reaches the position of a specified feeding station through a raw material trolley, a sucking disc crane lifts a metal composite plate to a labeling table through a vacuum sucking disc, a labeling machine head starts to carry out labeling according to a path set by a computer, the labeling is completed to return to an original position, the sucking disc crane lifts the metal composite plate to a grooving engraving machine for positioning, the sucking disc crane lifts the carved composite plate to a flanging machine for positioning, the flanging machine folds the composite plate, the sucking disc crane lifts the composite plate to a gluing component mounting plate for positioning, gluing is carried out firstly, components are mounted, after assembly is completed, the sucking disc crane lifts the metal composite curtain wall plate to a positioning feeding table of a vertical drying and curing machine, a feeding lifting horizontal forklift on the vertical drying and curing machine feeds the metal composite curtain wall plate together with a supporting plate into a vertical hot air curing oven of the vertical drying and curing machine, after drying and curing are completed, the lifting horizontal forklift on the discharging high table lifts the metal composite curtain wall plate to a discharging high table, the sucking disc crane lifts the metal composite curtain wall plate to a flanging machine for positioning, the metal composite curtain wall plate is lifted to a material checking table, after assembly is completed, the metal composite curtain wall plate is produced and the metal curtain wall plate is conveyed to a material loading table for positioning, and the composite curtain wall plate is packaged, and the metal curtain plate is packaged to a finished product is packaged, and the composite curtain plate is packaged to a finished, and the metal curtain plate is packaged. After the sucker crane of the metal composite curtain wall plate lifts the metal composite curtain wall plate to the checking and recording table, the sucker crane lifts the supporting plate to the front positioning and feeding table immediately, and the whole process is completed; the whole production line can realize high-automation production, and the positioning of the composite board is accurate to be within 1 mm; the method ensures that the processing is quick and efficient, and ensures the processing precision and the processing quality.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a left side view of the hemming machine of the present invention;
FIG. 4 is a front view of the hemming machine of the present invention;
FIG. 5 is a top view of the hemming machine of the present invention;
FIG. 6 is a front view of an automatic glue assembly machine according to the present invention;
FIG. 7 is a top view of the automated glue assembly machine of the present invention;
FIG. 8 is a cross-sectional view taken along the direction B-B in FIG. 6;
fig. 9 is a schematic view showing a structure of a dryer according to the present invention.
The names corresponding to the serial numbers in the figures are as follows:
10. a feeding station; 11. a raw material trolley; 20. labeling stations; 21. labeling table; 22. a labeling machine head; 30. grooving and engraving stations; 31. grooving engraving machine; 40. a flanging station; 41. a flanging machine; 4101. a support table; 4102. a work table; 4103. a first portal frame; 4104. a fourth moving frame; 4105. a guide wheel set, 41051, guide wheels; 50. a gluing assembly station; 51. a sizing machine; 52. a sizing component; 5201. a second portal frame; 5202. a glue storage container; 5203. a sizing manipulator; 5204. a first cross beam; 5205. a third portal frame; 5206. a rivet gun manipulator; 5207. a structural part grabbing manipulator; 5208. a second cross beam; 5209. a first moving frame; 5210. a second moving frame; 5211. a third moving frame; 5212. a portal frame moving guide rail; 60. a baking oven station; 61. a feed table; 62. a housing; 63. a discharging high platform; 64. vertical hot air curing oven; 6401. a feed inlet; 6402. a discharge port; 6403. a drive chain; 6404. a positioning pin; 6405. feeding a lifting horizontal forklift; 6406. discharging lifting horizontal forklift; 70. a checking and recording scanning station; 71. a test record scanner; 72. a scanning device; 80. a packaging station; 81. a packaging table; 90. a blanking station; 91. receiving trolley; 100. a crane rail; 110. a suction cup crane; 111. vertically lifting the sucker; 200. metal composite curtain wall board; 300. and a supporting plate.
Detailed Description
As shown in fig. 1-9, an intelligent manufacturing system for metal composite curtain wall panels comprises linear type production lines which are arranged in a line mode in a sequential end-to-end arrangement mode:
the labeling station 20 comprises a labeling table 21 and a labeling machine head 22;
a grooving engraving station 30 that includes a grooving engraving machine 31;
a hemming station 40, wherein a hemming machine 41 is arranged on the hemming station 40;
the rubberizing assembly station 50 is provided with an automatic rubberizing assembly machine;
an oven station 60 provided with a vertical drying and curing machine;
a packaging station 80 including a packaging station 81;
a feeding station 10 is arranged at the front part of the labeling station 20, and a discharging station 90 is arranged at the rear part of the packaging station 20;
the feeding station 10 is used for positioning and placing a raw material trolley 11;
the blanking station 90 is used for positioning and placing a receiving trolley 91;
the crane rail 100 is arranged right above the linear production line, the crane rail 100 extends from the start end to the tail end of the linear production line, a plurality of sucker cranes 110 are arranged on the crane rail 100, and vertical lifting suckers 111 facing the linear production line are arranged on the sucker cranes 110.
In the embodiment, when in operation, the metal composite curtain wall board 200 is conveyed to the feeding station 10 through the raw material trolley 11, the vertical lifting suction cups 111 on the plurality of suction cup cranes 110 arranged on the crane rail 100 extend at the feeding station 10 to suck the metal composite curtain wall board 200, the metal composite curtain wall board is moved to the labeling table 21 at the labeling station 20, the labeling machine head 22 is used for labeling the metal composite curtain wall board 200, the labeling machine head 22 starts to carry out position labeling according to a path set by a computer, after the labeling is finished, the suction cup cranes 110 hoist the metal composite curtain wall board 200 to the slotting engraving machine 31 for positioning, after the slotting engraving machine 31 is finished, the suction cup cranes 110 are used for transporting and positioning the engraved metal composite curtain wall board 200 to the flanging machine 41, generally, the flanging machine 41 is used for flanging the metal composite curtain wall board 200, the suction cup cranes 110 are used for transporting and positioning the metal composite curtain wall board 200 to the gluing component assembling machine, firstly, gluing, then installing components, after assembling, hanging the metal composite curtain wall board 200 onto a supporting plate 300 of a positioning feeding table of a vertical drying and curing machine by a sucker crane 110, feeding the metal composite curtain wall board 200 and the supporting plate 300 into a vertical hot air curing oven 64 of the vertical drying and curing machine together by a feeding lifting horizontal forklift 6405 on the vertical drying and curing machine for drying and curing, after the drying and curing are finished, conveying the metal composite curtain wall board 200 and the supporting plate 300 out of the vertical drying and curing machine to a discharging high table 63 by a lifting horizontal forklift 6406 on a discharging high table 63, hanging the metal composite curtain wall board 200 onto a checking and recording workbench by the sucker crane, checking and recording production and product data of the metal composite curtain wall board 200, hanging the metal composite curtain wall board 200 onto a packaging table 81 by the crane 110 after finishing, packaging and fixing the metal composite curtain wall board 200, the suction cup crane 110 transports the metal composite curtain wall board 200 packaged to form a finished product to the receiving trolley 91 and to a finished product warehouse. And after the sucker crane 110 of the metal composite curtain wall board 200 lifts the metal composite curtain wall board 200 onto the inspection table, the sucker crane lifts the supporting plate onto the front positioning feeding table immediately.
As a preferred mode, the hemming machine 41 includes a support table 411, a working table 4102 disposed on a surface of the support table 411, a first gantry 4103 is slidably disposed on the support table 411 in both a length direction and a width direction of the working table 4102, the working table 4102 is disposed in the first gantry 4103, a negative pressure device is disposed on a working surface of the working table 4102, a telescopic support device parallel to the working surface is disposed on a side wall of the working table 4102, the telescopic support device is perpendicular to the side wall of the working table 4102, a third cross beam 4106 is disposed on the first gantry 4103, a fourth moving frame 4104 is disposed on the third cross beam 4106 outside the working table 4102, a first gantry sliding driving device is disposed on the support table 4101, a guide wheel set 4105 facing the working table 4102 is disposed at a bottom end of the fourth moving frame 4104, an included angle between an axis of the guide wheel set 41051 and the working surface sequentially increases from 0 equivalent degree to 90 degrees from a top end of the guide wheel set 41051 and the working surface, and the guide wheel set is disposed at a bottom of the guide wheel set 4102 is aligned with a bottom of the telescopic support device 2; the input end of the flanging machine 41 is connected with the output end of the slotting engraving machine 31, and the output end of the flanging machine 41 is connected with the input end of the automatic sizing assembling machine; when the metal composite curtain wall board 200 is folded, the metal composite curtain wall board 200 is placed on the working surface of the working table 4102, then the negative pressure device is started, and as the surface of the metal composite curtain wall board 200 is flat, after the negative pressure device is started, the metal composite curtain wall board 200 can be fixed on the working table 41022, then at the moment, the edge of the metal composite curtain wall board 200 is supported by the telescopic supporting device, then the first portal frame sliding driving device in the length direction of the working table 4102 can be started first, so that the first portal frame 4103 in the length direction of the working table 4102 moves along the length direction of the metal composite curtain wall board 200, and meanwhile, the fourth movable frame 4104 positioned on the third cross beam 4105 of the first portal frame 3 also moves along the length direction of the metal composite curtain wall board 200, and after the telescopic supporting device contacts the guide wheel set 4105, the edge of the metal composite curtain wall board 200 can be slowly retracted into the working table 4102, and at the same time, the first portal frame sliding driving device in the length direction of the working table 4102 can be started, and the first portal frame 4103 in the length direction of the working table can not be folded, and the situation that the metal composite curtain wall board 200 can not be folded is particularly influenced when the first portal frame 200 is folded, and the metal curtain wall board is not folded, and the situation that the metal composite curtain wall board 200 is not folded is provided; the start end of the guide wheel set 4105 located at the bottom end of the fourth moving frame 4104 starts to contact with the edge of the metal composite curtain wall board 200, and along with the movement of the first gantry 4103, the included angle between the axis of the guide wheel 41051 from the start end of the guide wheel set 4105 to the end and the working surface increases from 0 degree equivalent to 90 degrees in sequence, and the side of the guide wheel set 4105 facing the working table 4102 is flush with the bottom of the telescopic supporting device, so that the edge of the first gantry 4103 continuously warps under the action of the guide wheel set 4105 until the edge of the first gantry 4103 is perpendicular to the working surface, and the edge of the metal composite curtain wall board 200 is folded.
In a preferred manner, the automatic glue assembly machine comprises,
a sizing machine table 51, wherein a working surface of the sizing machine table 51 is provided with a positioning device for fixing a workpiece;
a rubberizing part 52 comprising a second portal frame 5201, a glue storage container 5202, a rubberizing manipulator 5203; the top of a first cross beam 5204 of the second portal frame 5201 is provided with the glue storage container 5202, the lower part of the first cross beam 5204 of the second portal frame 5201 is provided with a glue applying manipulator 5203, the tail end of the glue applying manipulator 5203 is provided with an automatic glue injection gun, a first movable frame 5209 of the glue applying manipulator 5203 is slidably arranged between the two ends of the first cross beam 5204, and the output end of the glue storage container 5202 is connected with the glue input end of the automatic glue injection gun through a pipeline;
a component mounting part including a third gantry 5205, a riveter robot 5206, and a structure grabbing robot 5207; the bottom of the second cross beam 5208 of the third portal frame 5205 is respectively provided with a rivet gun manipulator 5206 and a structural member grabbing manipulator 5207, the second movable frame 5210 of the rivet gun manipulator 5206 and the third movable frame 5211 of the structural member grabbing manipulator 5207 are respectively and slidably connected between two ends of the second cross beam 5208 of the third portal frame 5205, and the movement path of the second movable frame 5210 is far away from the movement path of the third movable frame 5211;
the two sides of the gluing machine table 51 are provided with a gantry moving guide rail 5212, the two sides of the second gantry 5201 are respectively connected with the gantry moving guide rail 5212, and the two sides of the third gantry 5205 are respectively and slidably connected with the gantry moving guide rail 5212.
As a preferable mode, the vertical drying and curing machine comprises a shell 62, a feeding table 61, a vertical hot air curing oven 64 and a discharging high table 63 are sequentially arranged at the bottom of the shell 62 from left to right, a feeding inlet 6401 is arranged at the position, close to the lower end, of the left side of the vertical hot air curing oven 64, a discharging outlet 6402 is arranged at the position, close to the upper end, of the right side of the vertical hot air curing oven 64, transmission chains 6403 with vertical transmission directions are respectively arranged at the front side and the rear side of the inside of the vertical hot air curing oven 64, horizontal positioning pins 6404 are arranged on the transmission chains 6403, two ends of the positioning pins 6404 face the front end and the rear end of the vertical hot air curing oven 64, a driving device for driving the transmission chains 6403 is arranged at the bottom of the vertical hot air curing oven 64, a feeding lifting horizontal forklift 6405 is arranged at the feeding table 61, and a discharging lifting horizontal forklift 6406 is arranged at the position of the discharging high table 63; during operation, the metal composite curtain wall board 200 before drying is transported to the position between the transmission chains 6403 respectively installed on the front side and the rear side of the inside of the vertical hot air curing oven 64 through the supporting plate 300 at the position of the feeding lifting horizontal forklift 6405 at the position of the feeding table 61 by the supporting plate 300, and is clamped by the positioning pins 6404, the driving device drives the transmission chains 6403 to move, the transmission chains 6403 drive the supporting plate 300 to lift, the metal composite curtain wall board 200 is lifted by hot air in the inside of the vertical hot air curing oven 64 to carry out drying curing operation in a layered manner, and when the metal composite curtain wall board 200 is lifted to the position of the top layer, the drying curing is finished, the material is discharged from the position of the material outlet 6402, the material is discharged from the discharging lifting horizontal forklift 6406 placed on the material outlet table 63 to descend, and then the material is output to the packaging station.
As a preferred mode, the labeling station 20 is provided with a material identification sensor, and an output end of the material identification sensor is electrically connected with the labeling head 22, so after the design, when the material (i.e. the metal composite curtain wall board 200) moves to the labeling station 20, the material identification sensor transmits a signal to the labeling head 22, and the labeling head 22 performs labeling on the metal composite curtain wall board 200.
As a preferable mode, the blanking station 90 and the packaging station 80 are provided with a recording scanning station 70 in front, the recording scanning station 70 includes a recording scanning table 71 and a scanning device 72, the scanning device 72 is mounted above the recording scanning table 71 through a supporting member, and a signal receiving surface of the scanning device 72 faces a working surface of the recording scanning table 71.
As a preferred mode, the glue assembly station 50 includes a structural member mounting operation that is accomplished by a robotic arm.
As a preferred approach, the wrapping station 80 includes a curtain wall panel wrapping operation, where the wrapping of the metal composite curtain wall panel 200 is accomplished by both manual and external manipulators at the wrapping station 80.
As a preferred mode, the crane rail 100 is specifically a double-rail crane rail, the suction cup crane (110) is slidably connected between two ends of the double-rail crane rail 100, the suction cup crane 110 is provided with a servo driving device, and the number of the suction cup cranes 110 is greater than 2.
As a preferable mode, the corresponding machine stations on each station are controlled by a control system to automatically search and position, at least 2 position sensors are arranged on the coordinate X axis and the coordinate Y axis on the working surface of each machine station at equal intervals, and the metal composite curtain wall board 200 is conveniently identified on the working surface of each machine station to automatically position through the arrangement of the sensors, so that the accuracy of the manipulator in working is ensured.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (7)
1. The intelligent manufacturing system of the metal composite curtain wall plate is characterized by comprising linear production lines which are sequentially arranged in an ending-connecting mode:
the labeling station (20) comprises a labeling table (21) and a labeling machine head (22);
a grooving engraving station (30) comprising a grooving engraving machine (31);
a flanging station (40), wherein a flanging machine (41) is arranged on the flanging station (40);
a rubberizing assembly station (50) provided with an automatic rubberizing assembly machine;
an oven station (60) provided with a vertical drying and curing machine;
a packaging station (80) comprising a packaging station (81);
a feeding station (10) is arranged at the front part of the labeling station (20), and a discharging station (90) is arranged at the rear part of the packaging station (80);
the feeding station (10) is used for positioning and placing a raw material trolley (11);
the blanking station (90) is used for positioning and placing a receiving trolley (91);
a crane track (100) is arranged right above the linear production line, the crane track (100) extends from the start end to the tail end of the linear production line, a plurality of sucker cranes (110) are arranged on the crane track (100), and vertical lifting suckers (111) facing the linear production line are arranged on the sucker cranes (110);
the flanging machine (41) comprises a supporting table (4101) and a workbench (4102) arranged on the surface of the supporting table (4101), wherein a first portal frame (4103) is arranged on the supporting table (4101) in a sliding manner in the length direction and the width direction of the workbench (4102), the workbench (4102) is positioned in the first portal frame (4103), a negative pressure device is arranged on the working surface of the workbench (4102), a telescopic supporting device parallel to the working surface is arranged on the side wall of the workbench (4102), the telescopic supporting device is perpendicular to the side wall of the workbench (4102), a third cross beam (4106) is arranged on the first portal frame (4103), a fourth movable frame (4104) is arranged outside the workbench (4102) on the third cross beam (4106), a first portal frame sliding driving device is also arranged on the supporting table (4101), a bottom end of the fourth movable frame (4104) is provided with a group (4105) facing the workbench (4102), and the guide wheels (5) are sequentially increased from the bottom of the group (4105) to the guide wheels (5) to the bottom of the group (4102), and the guide wheels (5) are sequentially arranged at the same level as the guide wheels (90) from the top of the group (5) to the guide wheels (5); the input end of the flanging machine (41) is connected with the output end of the slotting engraving machine (31), and the output end of the flanging machine (41) is connected with the input end of the automatic sizing assembling machine;
the automatic gluing assembly machine comprises a machine frame,
the working face of the gluing machine table (51) is provided with a positioning device for fixing a workpiece;
a sizing component (52) comprising a second portal frame (5201), a glue storage container (5202), a sizing manipulator (5203); the glue storage device is characterized in that the top of a first cross beam (5204) of the second portal frame (5201) is provided with a glue storage container (5202), the lower part of the first cross beam (5204) of the second portal frame (5201) is provided with a glue feeding manipulator (5203), the tail end of the glue feeding manipulator (5203) is provided with an automatic glue injection gun, a first movable frame (5209) of the glue feeding manipulator (5203) is slidably arranged between the two ends of the first cross beam (5204), and the output end of the glue storage container (5202) is connected with the glue input end of the automatic glue injection gun through a pipeline;
a component mounting part comprising a third portal frame (5205), a rivet gun manipulator (5206), a structural member grabbing manipulator (5207); the bottom of a second cross beam (5208) of the third portal frame (5205) is respectively provided with a rivet gun manipulator (5206) and a structural part grabbing manipulator (5207), a second moving frame (5210) of the rivet gun manipulator (5206) and a third moving frame (5211) of the structural part grabbing manipulator (5207) are respectively connected between two ends of the second cross beam (5208) of the third portal frame (5205) in a sliding manner, and the moving path of the second moving frame (5210) is far away from the moving path of the third moving frame (5211);
two sides of the gluing machine table (51) are provided with portal frame moving guide rails (5212), two sides of the second portal frame (5201) are respectively connected with the portal frame moving guide rails (5212), and two sides of the third portal frame (5205) are respectively and slidably connected with the portal frame moving guide rails (5212);
the vertical drying and curing machine comprises a shell (62), feed table (61), vertical hot air curing oven (64) and ejection of compact high platform (63) have been set gradually from left to right to the bottom of shell (62), the left side of vertical hot air curing oven (64) is close to lower extreme department and is equipped with feed inlet (6401), the right side of vertical hot air curing oven (64) is close to upper end department and is equipped with discharge gate (6402), drive chain (6403) that the direction of transmission is vertical are installed respectively to the inside front and back both sides of vertical hot air curing oven (64), be equipped with horizontally locating pin (6404) on drive chain (6403), locating pin (6404) both ends orientation both ends around vertical hot air curing oven (64), the drive is installed to the bottom of vertical hot air curing oven (64) drive device of drive chain (6403), feed table (61) department is provided with feeding lift level fork truck (6405), ejection of compact high platform (63) department is provided with ejection of compact lift level fork truck (6406).
2. The intelligent manufacturing system of the metal composite curtain wall plate as claimed in claim 1, wherein: the labeling station (20) is provided with a material identification sensor, and the output end of the material identification sensor is electrically connected with a labeling machine head (22).
3. The intelligent manufacturing system of the metal composite curtain wall plate as claimed in claim 1, wherein: the blanking station (90) and the packaging station (80) are provided with a checking and scanning station (70) in front, the checking and scanning station (70) comprises a checking and scanning machine table (71) and a scanning device (72), the scanning device (72) is installed above the checking and scanning machine table (71) through a supporting piece, and a signal receiving surface of the scanning device (72) faces to a working surface of the checking and scanning machine table (71).
4. The intelligent manufacturing system of the metal composite curtain wall plate as claimed in claim 1, wherein: the glue application assembly station (50) comprises a structural member installation operation, wherein the structural member installation operation is completed through an external manipulator.
5. The intelligent manufacturing system of the metal composite curtain wall plate as claimed in claim 1, wherein: the packaging station (80) comprises curtain wall plate packaging operation, and the metal composite curtain wall plate is installed at the packaging station (80) through manual work and an external manipulator.
6. The intelligent manufacturing system of the metal composite curtain wall plate as claimed in claim 1, wherein: the crane rail (100) is specifically a double-rail crane rail, the sucker crane (110) is slidably connected between two ends of the double-rail crane rail, a servo driving device is arranged on the sucker crane (110), and the number of the sucker cranes (110) is greater than 2.
7. The intelligent manufacturing system of the metal composite curtain wall plate as claimed in claim 1, wherein: the corresponding machine stations on each station are controlled by a control system to automatically search and position, and at least 2 position sensors are arranged on the coordinate X axis and the coordinate Y axis on the working surface of each machine station at equal intervals.
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| CN202111322538.0A CN114012453B (en) | 2021-11-09 | 2021-11-09 | Intelligent manufacturing system of metal composite curtain wall plate |
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| CN202111322538.0A CN114012453B (en) | 2021-11-09 | 2021-11-09 | Intelligent manufacturing system of metal composite curtain wall plate |
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| CN114012453B true CN114012453B (en) | 2024-03-19 |
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| CA2105066A1 (en) * | 1991-05-31 | 1992-12-01 | Anakkavur T. Santhanam | Coated cutting insert |
| CN201064797Y (en) * | 2007-07-25 | 2008-05-28 | 凌正然 | Edge bending machine |
| CN101898417A (en) * | 2009-05-27 | 2010-12-01 | 东洋橡胶工业株式会社 | Turning-over device |
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| CN114012453A (en) | 2022-02-08 |
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