CN113979861B - Method for preparing propylene glycol methyl ether acetate by catalytic rectification - Google Patents

Method for preparing propylene glycol methyl ether acetate by catalytic rectification Download PDF

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CN113979861B
CN113979861B CN202111430256.2A CN202111430256A CN113979861B CN 113979861 B CN113979861 B CN 113979861B CN 202111430256 A CN202111430256 A CN 202111430256A CN 113979861 B CN113979861 B CN 113979861B
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propylene glycol
methyl ether
glycol methyl
acetate
tower
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CN113979861A (en
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王荷芳
王翠
邵凯
马笑飞
蒋慧
孙沛东
李小保
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Hebei University of Technology
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/03Preparation of carboxylic acid esters by reacting an ester group with a hydroxy group
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives
    • C07C67/52Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation
    • C07C67/54Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation by distillation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
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Abstract

The invention relates to a method for preparing propylene glycol methyl ether acetate by catalytic rectification. The method comprises the following steps: propylene glycol methyl ether is fed from the upper part of a reaction section of the catalytic rectifying tower, methyl acetate is fed from the lower part of the reaction section of the catalytic rectifying tower, and the propylene glycol methyl ether and the methyl acetate carry out heterogeneous catalytic reaction in the reaction section; after the propylene glycol methyl ether reacts with methyl acetate, the top of the tower is mixed liquid of methanol and methyl acetate, and the bottom of the tower is mixed liquid of propylene glycol methyl ether and propylene glycol methyl ether acetate; the reaction section is distributed with a solid catalyst. The invention has the advantages of high conversion rate of glycol methyl ether, environment-friendly catalyst, easy recovery, simple process, easy operation, low hazard, high safety and the like.

Description

Method for preparing propylene glycol methyl ether acetate by catalytic rectification
Technical Field
The invention relates to a preparation method of propylene glycol methyl ether acetate, in particular to a method for synthesizing propylene glycol methyl ether acetate by catalytic rectification.
Background
Propylene glycol methyl ether acetate (PMA) is an important industrial solvent, and has ether bond, alkyl and carbonyl in its molecule, and has good dissolving capacity for polar and nonpolar substances, and its dissolving capacity is greatly higher than that of general solvent, propylene glycol ether and glycol ether solvents. The polymer has the characteristics of high solvent performance, good thermal stability, small viscosity change, high foaming, small corrosiveness and the like, and is widely used for paint, detergent, printing and dyeing, pesticide and polymer auxiliary agent, and can also be used as a cleaning agent of a liquid crystal display and the like.
The synthesis method of propylene glycol methyl ether acetate mainly comprises three steps: propylene oxide one-step, transesterification, and direct esterification processes.
The one-step synthesis method of propylene oxide is to synthesize propylene glycol methyl ether acetate serving as a target product by taking propylene oxide, methyl acetate and methanol as raw materials in one step. CN102617300a discloses a method for co-producing propylene glycol methyl ether and propylene glycol methyl ether acetate, using propylene oxide, methyl acetate and methanol as raw materials, using sodium methoxide as a catalyst, reacting for 3 hours at 50 ℃ in an intermittent reaction kettle, and performing atmospheric distillation on the reaction product after the reaction is completed to obtain propylene glycol methyl ether acetate (purity is 99.4%), wherein the selectivity of propylene glycol methyl ether acetate is 20.2%. The method for synthesizing propylene glycol methyl ether acetate has low single pass conversion rate and poor selectivity, and the boiling point of the reactant propylene oxide is 34 ℃ under normal pressure, belongs to low-boiling-point volatile substances, and needs to be carried out under high pressure, equipment is tolerant to high pressure, and the operation cost is increased. So far this method has been applied less often.
The esterification method is to synthesize propylene glycol methyl ether acetate by using propylene glycol methyl ether and acetic acid as raw materials under the action of an acid catalyst, and liquid acid (sulfuric acid, phosphoric acid, benzenesulfonic acid and the like) is often used as a catalyst in the esterification process to produce propylene glycol methyl ether acetate by a batch process. The liquid acid is used as a catalyst, and has higher catalytic capability, but has more side reactions, is difficult to separate from products, and has higher corrosiveness on pipeline equipment. Currently, some solid acid catalysts are mainly researched and developed to replace liquid acid to participate in the esterification reaction. CN112691658A discloses a method for synthesizing propylene glycol methyl ether acetate by direct esterification and catalysis of a solid acid catalyst, wherein propylene glycol methyl ether and anhydrous acetic acid with a certain proportion are pre-reacted in a fixed bed under the action of the acid catalyst, the pre-reacted product enters a catalytic rectifying tower filled with the acid catalyst to continue the reaction, water in the reaction product is carried away by using entrainer benzene, propylene glycol methyl ether acetate (purity is 99.5%) is obtained at the tower bottom, the acid catalysts in the fixed bed and the catalytic rectifying tower are the same, and the components and weight percentage are Al 2 O 3 22.0%~35.0%、SiO 2 25.0%~45.0%、TiO 2 4.0%~12%、B 2 O 3 5.0%~15.0%、ZrO 2 1.0%~4.0%、Nb 2 O 3 0.5% -1.5% and the balance of C. In the method, water is generated, benzene is used as an entrainer, and the benzene has certain toxicity, can bring harm to human bodies and the environment, and has high energy consumption and large equipment investment.
The transesterification method is to take propylene glycol methyl ether and ethyl acetate (or methyl acetate) as raw materials to carry out transesterification reaction to synthesize propylene glycol methyl ether acetate. The method has the advantages that the obtained by-product is ethanol (methanol), acetic acid is not adopted as a raw material, the acid value problem of the product is avoided, the reaction has no side reaction, the requirement on the catalyst is low, and the method is low in cost, high in efficiency, clean and environment-friendly and high in yield. CN109265314a discloses a preparation method and a preparation device of propylene glycol methyl ether acetate, propylene glycol methyl ether and methyl acetate are used as raw materials, sodium methoxide is used as a catalyst, the raw materials react in a reaction rectifying tower, a mixture of propylene glycol methyl ether acetate, propylene glycol methyl ether and the catalyst is obtained through the reaction in the tower kettle, the conversion rate of propylene glycol methyl ether after separation is 75.2%, and the yield of propylene glycol methyl ether acetate is 96.5%. The method has low conversion rate of propylene glycol methyl ether, the sodium methoxide catalyst is easy to corrode equipment, and a large amount of corrosive wastewater is generated, so that the production cost is high and the environmental pollution is serious; and sodium methoxide is easily dissolved in methanol and ethanol, so that the separation difficulty of the catalyst and the product is high, the catalyst can not be reused, the equipment cost is high, and the energy consumption is high.
Disclosure of Invention
In order to overcome the problems of the process, a preparation method and equipment for synthesizing propylene glycol methyl ether acetate by catalytic rectification of a solid catalyst are provided. The method takes propylene glycol methyl ether and methyl acetate as raw materials, and uses a solid catalyst to react in a catalytic rectifying tower. The invention has the advantages of high conversion rate of glycol methyl ether, environment-friendly catalyst, easy recovery, simple process, easy operation, low hazard, high safety and the like.
The technical scheme adopted by the invention is as follows:
a method for preparing propylene glycol methyl ether acetate by catalytic rectification, which comprises the following steps:
(1) Propylene glycol methyl ether is fed from the upper part of a reaction section of the catalytic rectifying tower, methyl acetate is fed from the lower part of the reaction section of the catalytic rectifying tower, and the propylene glycol methyl ether and the methyl acetate carry out heterogeneous catalytic reaction in the reaction section.
(2) After the propylene glycol methyl ether reacts with methyl acetate, the top of the tower is mixed liquid of methanol and methyl acetate, and the bottom of the tower is mixed liquid of propylene glycol methyl ether and propylene glycol methyl ether acetate.
(3) Separating the mixed solution of methanol and methyl acetate, extracting methanol, and returning unreacted methyl acetate to the feeding position of the methyl acetate; and separating the mixed solution of propylene glycol methyl ether and propylene glycol methyl ether acetate, extracting propylene glycol methyl ether acetate, and returning unreacted propylene glycol methyl ether to the feeding position of propylene glycol methyl ether.
The propylene glycol methyl ether and the methyl acetate are fed at normal temperature, and the feeding molar ratio is 1:1-1:4.
The pressure of the catalytic rectifying tower is 0.3-2 MPa, and the reflux ratio of the catalytic rectifying tower is 1-15.
The reaction temperature of the catalytic rectifying tower is 50-150 ℃, the temperature of the tower bottom is 100-150 ℃, and the temperature of the tower top is 50-100 ℃.
The catalytic rectifying tower is a packed tower, the theoretical plate number is 18-36, and a rectifying section, a reaction section and a stripping section are sequentially arranged from top to bottom; wherein the theoretical plate number of the rectifying section is 5-10; the theoretical plate number of the reaction section is 8-16, and the theoretical plate number of the stripping section is 5-10; wherein, the feeding position of propylene glycol methyl ether is 8-15 plates; the feeding position of methyl acetate is 9-16 plates; all counted from top to bottom.
The solid catalyst is mixed and loaded in the filler in the reaction section; the volume ratio of the solid catalyst to the metal expanded metal corrugated filler is 1: 2-1: 5.
the solid catalyst comprises a solid base catalyst or a solid acid catalyst.
The solid acid catalyst is one or more of acidic cation exchange resin, beta molecular sieve, H-Y molecular sieve, MCM-41, HZSM-5 and the like; the solid base catalyst is Ca-Al hydrotalcite, ni-Ce-Al hydrotalcite, KF/MgO-CeO 2 、KOH/Al 2 O 3 、K 2 CO 3 /Al 2 O 3 、K 2 CO 3 One or more of/MgO, etc.
The filler is metal expanded metal corrugated filler, and the type of the metal expanded metal corrugated filler is one or two of 450X and 650Y.
The invention has the beneficial effects that:
(1) According to the preparation method of propylene glycol methyl ether acetate, propylene glycol methyl ether and methyl acetate are used as raw materials, and the solid catalyst is used for carrying out transesterification, so that products can be removed in time, unreacted raw materials continue to participate in the reaction, the reaction conversion rate and the yield are improved, and the utilization rate of the raw materials is increased. The conversion rate of the glycol methyl ether is more than 86.3 percent and is far higher than 75.2 percent of the conversion rate of the propylene glycol methyl ether in CN 109265314A.
(2) The solid catalyst adopted by the invention is non-corrosive, environment-friendly, easier to separate from liquid products, higher in activity and selectivity and longer in catalyst life; meanwhile, the phenomenon of serious equipment corrosion is relieved, the catalyst adopts a filling technology, the separation difficulty is reduced, the catalyst can be recycled, the cost is reduced, the resources are saved, and good economic benefits are created.
(3) The invention has simple process, easy operation, little harm, high safety, reasonable structure, low equipment investment, safe operation, stability and reliability.
Drawings
FIG. 1 is a schematic diagram of a catalytic distillation reaction apparatus.
Wherein, 1-propylene glycol methyl ether feed tank, 2-methyl acetate feed tank, 3-catalytic rectifying tower rectifying section, 4-catalytic rectifying tower reaction section, 5-catalytic rectifying tower stripping section, 6-methyl acetate and methanol separation tower, 7-propylene glycol methyl ether and propylene glycol methyl ether acetate separation tower, 8-methanol product tank, 9-propylene glycol methyl ether acetate product tank, 10-condenser, 11-reboiler.
Detailed Description
The following examples will further illustrate the method provided by the present invention, but the invention is not limited to the examples listed and should include any other known modifications within the scope of the claimed invention.
The catalytic reaction rectifying tower sequentially comprises a rectifying section, a reaction section and a stripping section from top to bottom, wherein the material is stainless steel 316L, the inner diameter is 220mm, the height of the catalytic rectifying tower is 8m, the number of theoretical plates is 24, the height of the rectifying section is 3m, the number of theoretical plates is 9, the height of the reaction section is 2m, the number of theoretical plates is 6, the height of the stripping section is 3m, and the number of theoretical plates is 9. The solid catalyst in the reaction section is acid cation resin (particle diameter is 0.4-0.6 mm), the filler is 450X metal plate mesh corrugated filler (diameter is 40 mm), and the solid catalyst and the 450X metal plate mesh corrugated filler are mixed according to the following ratio of 1:2, and after the catalyst is uniformly distributed in the aperture of 450X metal plate net corrugated filler, loading the catalyst into the reaction section of the rectifying tower (10 th to 15 th theoretical plates from top to bottom).
The gas chromatographic analysis of the product is as follows: KB-1701 (30 m.times.0.32 mm.times.0.50 μm) capillary chromatographic column, FID hydrogen flame detector; the initial temperature is 50 ℃, the final temperature is 250 ℃ and 8min, and the heating rate is 11 ℃ and min -1 The method comprises the steps of carrying out a first treatment on the surface of the Detector temperature 250 ℃, vaporization chamber temperature 250 ℃ and carrier gas flow rate 40mL min -1 The sample injection amount is 0.2 mu L, and the split ratio is 1/30.
Propylene glycol methyl ether enters the upper part of the reaction section of the catalytic rectifying tower from a propylene glycol methyl ether raw material tank, methyl acetate enters the lower part of the reaction section of the catalytic rectifying tower from a methyl acetate raw material tank, and propylene glycol methyl ether and methyl acetate perform transesterification reaction in the reaction section of the catalytic rectifying tower. The reacted tower kettle material is sent to a propylene glycol methyl ether and propylene glycol methyl ether acetate separating tower, after separation, the propylene glycol methyl ether acetate with high purity is sent to a propylene glycol methyl ether acetate product tank, and unreacted propylene glycol methyl ether is returned to a propylene glycol methyl ether raw material tank to continue to participate in the reaction; and (3) sending the reacted tower top material to a methyl acetate and methanol separation tower, separating and sending methanol to a methanol product tank, and returning unreacted methyl acetate to a methyl acetate raw material tank to continuously participate in the reaction.
Example 1
Propylene glycol methyl ether and methyl acetate at 1:1, the flow of propylene glycol methyl ether is 120kg/h, the flow of methyl acetate is 100kg/h, the flow of methyl acetate is 13 th theoretical plate of the catalytic rectifying tower, the pressure of the catalytic rectifying tower is 0.6MPa, the reaction temperature is 90 ℃, the tower bottom temperature is 150 ℃, the tower top temperature is 55 ℃, and the reflux ratio is 10:1. After the reaction, the tower top and the tower bottom of the rectifying tower are subjected to gas phase analysis, the yield of propylene glycol methyl ether acetate is more than 97%, the product purity of the propylene glycol methyl ether acetate is more than 99%, and the results are shown in table 1.
TABLE 1
Tower top Methanol Acetic acid methyl ester
Mass fraction 6.7% 93.2%
Tower kettle Propylene glycol methyl ether Propylene glycol methyl ether acetate
Mass fraction 2.5% 97.5%
Example 2
Propylene glycol methyl ether and methyl acetate at 1:2, the flow of propylene glycol methyl ether is 90kg/h, the flow of methyl acetate is 150kg/h, the flow of methyl acetate is 13 th theoretical plate of the catalytic rectifying tower, the pressure of the catalytic rectifying tower is 0.5MPa, the reaction temperature is 100 ℃, the tower bottom temperature is 140 ℃, the tower top temperature is 60 ℃, and the reflux ratio is 8:1. After the reaction, the tower top and the tower bottom of the rectifying tower are subjected to gas phase analysis, the yield of propylene glycol methyl ether acetate is more than 98%, the purity of the propylene glycol methyl ether acetate is more than 99%, and the results are shown in table 2.
TABLE 2
Tower top Methanol Acetic acid methyl ester
Mass fraction 49.2% 50.8%
Tower kettle Propylene glycol methyl ether Propylene glycol methyl ether acetate
Mass fraction 1.6% 98.4%
Example 3
Propylene glycol methyl ether and methyl acetate at 1:3, the flow of propylene glycol methyl ether is 80kg/h, the flow of methyl acetate is 200kg/h, the flow of methyl acetate is 13 th theoretical plate of the catalytic rectifying tower, the pressure of the catalytic rectifying tower is 0.4MPa, the reaction temperature is 110 ℃, the tower bottom temperature is 130 ℃, the tower top temperature is 65 ℃, and the reflux ratio is 6:1. After the reaction, the tower top and the tower bottom of the rectifying tower are subjected to gas phase analysis, the yield of propylene glycol methyl ether acetate is more than 98%, the purity of the propylene glycol methyl ether acetate is more than 99%, and the results are shown in table 3.
TABLE 3 Table 3
Tower kettle Methanol Acetic acid methyl ester
Mass fraction 32.8% 67.2%
Tower kettle Propylene glycol methyl ether Propylene glycolMethyl ether acetate
Mass fraction 1.4% 98.6%
Example 4
Propylene glycol methyl ether and methyl acetate at 1:4, the flow of propylene glycol methyl ether is 80kg/h, the flow of methyl acetate is 250kg/h, the flow of methyl acetate is 13 th theoretical plate of the catalytic rectifying tower, the pressure of the catalytic rectifying tower is 0.3MPa, the reaction temperature is 120 ℃, the tower bottom temperature is 140 ℃, the tower top temperature is 70 ℃, and the reflux ratio is 4:1. After the reaction, the tower top and the tower bottom of the rectifying tower are subjected to gas phase analysis, the yield of propylene glycol methyl ether acetate is more than 96%, the purity of the propylene glycol methyl ether acetate is more than 99%, and the results are shown in table 4.
TABLE 4 Table 4
Tower top Methanol Acetic acid methyl ester
Mass fraction 23.8% 76.2%
Tower kettle Propylene glycol methyl ether Propylene glycol methyl ether acetate
Mass fraction 3.6% 96.4%
The invention is not a matter of the known technology.

Claims (1)

1. A method for preparing propylene glycol methyl ether acetate by catalytic rectification is characterized by comprising the following steps:
(1) Propylene glycol methyl ether is fed from the upper part of a reaction section of the catalytic rectifying tower, methyl acetate is fed from the lower part of the reaction section of the catalytic rectifying tower, and the propylene glycol methyl ether and the methyl acetate carry out heterogeneous catalytic reaction in the reaction section;
(2) After the propylene glycol methyl ether reacts with methyl acetate, the top of the tower is mixed liquid of methanol and methyl acetate, and the bottom of the tower is mixed liquid of propylene glycol methyl ether and propylene glycol methyl ether acetate;
(3) Separating the mixed solution of methanol and methyl acetate, extracting methanol, and returning unreacted methyl acetate to the feeding position of the methyl acetate; separating the mixed solution of propylene glycol methyl ether and propylene glycol methyl ether acetate, extracting propylene glycol methyl ether acetate, and returning unreacted propylene glycol methyl ether to the feeding position of propylene glycol methyl ether;
the propylene glycol methyl ether and the methyl acetate are fed at normal temperature, and the feeding molar ratio is 1:1-1:4;
the pressure of the catalytic rectifying tower is 0.3-2 MPa, and the reflux ratio of the catalytic rectifying tower is 1-15;
the reaction temperature of the catalytic rectifying tower is 50-150 ℃, the temperature of the tower bottom is 100-150 ℃, and the temperature of the tower top is 50-100 ℃;
the catalytic rectifying tower is a packed tower, and solid catalysts are loaded in the packing in the reaction section in a mixing way;
the theoretical plate number of the packed tower is 18-36, and the packed tower sequentially comprises a rectifying section, a reaction section and a stripping section from top to bottom; wherein the theoretical plate number of the rectifying section is 5-10; the theoretical plate number of the reaction section is 8-16, and the theoretical plate number of the stripping section is 5-10; the feeding position of propylene glycol methyl ether is 8-15 plates; the feeding positions of the methyl acetate are 9-16 plates, which are all counted from top to bottom;
the solid catalyst is acidic cationic resin, and the particle size of the acidic cationic resin is 0.4-0.6mm;
the filler is 450X metal plate net corrugated filler with the diameter of 40mm, and the solid catalyst and the 450X metal plate net corrugated filler are mixed according to the following ratio of 1:2, and after the catalyst is uniformly distributed in the aperture of the 450X metal plate net corrugated filler, loading the catalyst into the reaction section of the rectifying tower.
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CN114558341A (en) * 2022-03-10 2022-05-31 南京斌柳化工有限公司 Propylene glycol methyl ether acetate preparation system
CN114773198B (en) * 2022-06-07 2023-03-03 中建安装集团有限公司 Method and device for preparing propylene glycol monomethyl ether acetate by suspension catalytic distillation

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