CN113977752A - Automatic powder equipment that buries of blank for special ceramic manufacture - Google Patents

Automatic powder equipment that buries of blank for special ceramic manufacture Download PDF

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Publication number
CN113977752A
CN113977752A CN202111282171.4A CN202111282171A CN113977752A CN 113977752 A CN113977752 A CN 113977752A CN 202111282171 A CN202111282171 A CN 202111282171A CN 113977752 A CN113977752 A CN 113977752A
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CN
China
Prior art keywords
powder
ceramic blank
ceramic
blank
automatic
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CN202111282171.4A
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CN113977752B (en
Inventor
曹建平
朱凌
田修营
罗飞
钟洪彬
文瑾
向阳
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Xinxing Electronic Ceramics Co ltd
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Xinxing Electronic Ceramics Co ltd
Hunan Xinhuayuan Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses automatic powder burying equipment for blanks for producing special ceramics, which comprises an automatic powder burying rack, a powder collecting tank, a conveying device, a feeding chamber, a feeding pipe, a plurality of ceramic blanks, a powder collecting tank, ceramic blank split assemblies and ceramic blank positioning assemblies. The automatic powder burying device for the blanks for producing the special ceramics solves the problem of powder waste.

Description

Automatic powder equipment that buries of blank for special ceramic manufacture
Technical Field
The invention relates to the technical field of special ceramic equipment, in particular to automatic powder burying equipment for blanks for special ceramic production.
Background
The special ceramic is ceramic with special mechanical, physical or chemical properties, is applied to various modern industries and advanced scientific technologies, the used raw materials and the required production process technology are greatly different from those of common ceramic and are developed, some countries are called as 'precision ceramic', and recently, the materials experts in China agree to consider that the ceramic is called as 'advanced ceramic' better. The special ceramics can be subdivided into structural ceramics, functional ceramics and tool ceramics according to different performance characteristics and purposes.
The automatic powder equipment that buries of blank for current special ceramic manufacture is through the conveyer belt with ceramic blank conveying and spray the powder through the powder shower nozzle, wherein the conveyer belt limit conveys ceramic blank forward, the powder shower nozzle limit sprays the powder to the conveyer belt direction, the powder can spray ceramic blank on, also can fall into on the conveyer belt simultaneously, this in-process, a large amount of powder materials can be piled up for a long time to the conveyer belt, cause the waste of powder, also must control the translation rate of conveyer belt simultaneously, otherwise can't realize very evenly that ceramic blank surface sprays has the powder.
Disclosure of Invention
In view of the above, the invention provides automatic powder burying equipment for blanks for producing special ceramics.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic powder burying device for blanks for special ceramic production comprises an automatic powder burying rack, a powder collecting tank, a conveying device, a feeding chamber, a feeding pipe, a plurality of ceramic blanks, a powder collecting tank, 2 groups of ceramic blank split assemblies and 2 groups of ceramic blank positioning assemblies, wherein the four automatic powder burying racks are respectively arranged at four corners, the feeding chamber is arranged above the four automatic powder burying racks, a longitudinal feeding pipe is arranged on the feeding chamber in a penetrating manner, a transverse feeding pipe is arranged below the longitudinal feeding pipe in a communicating manner, a plurality of powder nozzles are arranged below the transverse feeding pipe in a communicating manner, the conveying device is arranged at the upper parts of the four automatic powder burying racks, and a plurality of ceramic blanks are placed on the conveying device,
a powder collecting tank is arranged between the bottoms of the four automatic powder burying frames and is positioned below the transmission belt;
the ceramic blank split component comprises 2 ceramic blank split devices; each ceramic blank split device comprises an eccentric wheel, a rotating shaft, a fixed shaft, a connecting shaft and a micro motor, wherein the connecting shaft is arranged on the side wall of the powder collecting tank, the fixed shaft is arranged above the connecting shaft and transversely arranged until the fixed shaft extends into the inner side of the transmission belt, the micro motor is arranged on the inner side of the tail end of the fixed shaft, a motor shaft of the micro motor is connected with the rotating shaft, and the rotating shaft is connected with the eccentric wheel; the 2 ceramic blank split devices are symmetrically arranged compared with the central axis of the ceramic blank in the width direction, and the 2 groups of ceramic blank split assemblies are symmetrically arranged compared with the central axis of the ceramic blank in the length direction; the eccentric wheel is spaced from the ceramic blank, when the eccentric wheel rotates to a position far away from the ceramic blank, the eccentric wheel is not overlapped with the ceramic blank at all, when the eccentric wheel rotates to a position close to the ceramic blank, the eccentric wheel is overlapped with the ceramic blank at the position, and a gap is also reserved between the eccentric wheel and the central axis of the ceramic blank;
the ceramic blank positioning assembly comprises 2 ceramic blank positioning devices; each ceramic blank positioning device comprises a powder passing pipe and an air nozzle, the powder passing pipe penetrates through the fixed shaft, the powder passing pipe is communicated with the powder collecting tank, a conveying pump is arranged on the powder passing pipe, the powder passing pipe is obliquely arranged from the front end of the conveying belt to the rear end of the conveying belt, and the air nozzle is arranged at the tail end of the powder passing pipe; the 2 ceramic blank positioning devices are symmetrically arranged compared with the central axis of the ceramic blank in the width direction, and the 2 groups of ceramic blank positioning components are symmetrically arranged compared with the central axis of the ceramic blank in the length direction.
Preferably, the conveying device comprises a driving roller, a driven roller, a conveying belt and a driving motor; the automatic powder machine frame that buries of one side is two and is rotated between and be equipped with the initiative gyro wheel drive shaft, and the initiative gyro wheel drive shaft is located the center of initiative gyro wheel, the initiative gyro wheel drive shaft is worn to establish the automatic motor shaft that buries the powder frame and is linked to each other with driving motor, driving motor fixes and is located automatic powder frame that buries, and two automatic powder frames that bury of opposite side are rotated and are equipped with the driven gyro wheel drive shaft, and the driven gyro wheel drive shaft is located the center of driven gyro wheel, the outer cladding of initiative gyro wheel, driven gyro wheel is equipped with the drive belt, a plurality of ceramic blank has been placed on the drive belt.
Preferably, the powder collecting tank is a square tank body with an opening at the upper end.
Preferably, powder recovery through holes are formed in the two side plates of the powder collecting tank, powder recovery pipes are communicated with the powder recovery through holes and extend into the upper portion of the conveying belt, 2 powder recovery pipes are located on the two sides of the conveying belt respectively, and the tail ends of the 2 powder recovery pipes are connected with the powder adsorption nozzle.
Preferably, the eccentric wheel and the powder through pipe are distributed in a triangular shape.
Preferably, the fixed shaft and the connecting shaft are distributed in an L shape.
Preferably, a control valve is arranged on the powder passing pipe; and a control valve is arranged on the feeding pipe.
Compared with the prior art, the invention has the beneficial effects that:
(1) the reason for adopting the ceramic blank split assembly is as follows: a plurality of ceramic blanks 5 are respectively separated among 2 groups of ceramic blank split assemblies, then a feeding pipe is used for feeding, powder is uniformly sprayed on the surface of the ceramic blanks by a powder spray head, the situation that the feeding pipe is opened all the time and the powder spray head is used for spraying powder all the time is avoided, and powder waste is avoided;
(2) the reason for adopting the ceramic blank positioning component in the invention is that: the ceramic blank is prevented from being stuck to the eccentric wheel on the right side all the time, so that a part of the surface of the ceramic blank cannot be sprayed, the ceramic blank can be impacted to the middle position between the ceramic blank split assemblies and below the powder spray head by airflow, and then powder sprayed by the powder spray head is uniformly sprayed on the surface of the ceramic blank;
(3) the invention can also adopt a plurality of groups of ceramic blank split assemblies and a plurality of groups of ceramic blank positioning assemblies, wherein each group of ceramic blank split assemblies is arranged among 2 ceramic blanks, and each group of ceramic blank positioning assemblies is arranged on the ceramic blank split assemblies.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a right side view of FIG. 1;
FIG. 4 is a right side view of FIG. 1;
FIG. 5 is a schematic view of the overall structure of the present invention;
FIG. 6 is a schematic view of the overall structure of the present invention;
fig. 7 is a top cross-sectional view of the present invention.
In the figure: 1. an automatic powder burying machine frame; 2. a powder collecting tank; 3. a feed chamber; 4. a feed pipe; 5. a ceramic blank; 7. a powder spray head; 8. an eccentric wheel; 9. a fixed shaft; 10. a connecting shaft; 11. a micro motor; 12. a powder feeding pipe; 13. an air nozzle; 14. a driving roller; 15. a driven roller; 16. a conveyor belt; 17. a drive motor; 18. a powder recovery pipe; 19. powder material adsorption nozzle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1-7, an automatic powder burying device for blanks for special ceramic production comprises an automatic powder burying rack 1, a powder collecting tank 2, a conveying device, a feeding chamber 3, a feeding pipe 4, a plurality of ceramic blanks 5, the powder collecting tank 2, 2 ceramic blank split assemblies and 2 ceramic blank positioning assemblies.
Four automatic powder machine frames 1 that bury are located the four corners position respectively, and four automatic tops of burying powder machine frames 1 are equipped with feed chamber 3, wear to be equipped with vertical inlet pipe 4 on the feed chamber 3, and the intercommunication is equipped with horizontal inlet pipe 4 below vertical inlet pipe 4, and the below intercommunication of horizontal inlet pipe 4 is equipped with a plurality of powder shower nozzle 7, and conveyer locates four automatic powder machine frames 1 upper portions of burying and has placed a plurality of ceramic blank 5 on the conveyer. The feed pipe is provided with a control valve.
A powder collecting tank 2 is arranged between the bottoms of the four automatic powder burying machine frames 1, and the powder collecting tank 2 is a square tank body with an opening at the upper end. The powder collecting tank 2 is positioned below the transmission belt.
The ceramic blank split component comprises 2 ceramic blank 5 split devices; each ceramic blank 5 split device comprises an eccentric wheel 8, a rotating shaft, a fixing shaft 9, a connecting shaft 10 and a micro motor 11, wherein the connecting shaft 10 is arranged on the side wall of the powder collecting tank 2, the fixing shaft 9 is arranged above the connecting shaft 10, and the fixing shaft 9 and the connecting shaft 10 are distributed in an L shape. The fixed shaft 9 is transversely arranged until the fixed shaft extends into the inner side of the transmission belt, a micro motor 11 is arranged on the inner side of the tail end of the fixed shaft 9, a motor shaft of the micro motor 11 is connected with a rotating shaft, and the rotating shaft is connected with the eccentric wheel 8; the 2 ceramic blank 5 split devices are symmetrically arranged compared with the central axis of the ceramic blank 5 in the width direction, and the 2 groups of ceramic blank split assemblies are symmetrically arranged compared with the central axis of the ceramic blank 5 in the length direction; the eccentric wheel 8 is spaced from the ceramic blank 5, when the eccentric wheel 8 rotates to a position far away from the ceramic blank 5, the eccentric wheel 8 is not overlapped with the ceramic blank 5 at all, when the eccentric wheel 8 rotates to a position close to the ceramic blank 5, the eccentric wheel 8 is overlapped with the ceramic blank 5, and a gap is also reserved between the eccentric wheel 8 and the central axis of the ceramic blank 5.
The ceramic blank positioning component comprises 2 ceramic blank 5 positioning devices; each ceramic blank 5 positioning device comprises a powder passing pipe 12 and an air nozzle 13, the powder passing pipe 12 is arranged on the fixed shaft 9 in a penetrating way, the powder passing pipe 12 is communicated with the powder collecting tank 2, and a conveying pump (not shown in the figure) is arranged on the powder passing pipe 12; the powder passing pipe 12 is obliquely arranged from the front end of the conveyor belt 16 to the rear end of the conveyor belt, and a control valve is arranged on the powder passing pipe 12. The tail end of the powder passing pipe 12 is provided with an air nozzle 13, and the eccentric wheel 8 and the powder passing pipe 12 are distributed in a triangular shape; the 2 ceramic blank 5 positioning devices are symmetrically arranged relative to the central axis of the ceramic blank 5 in the width direction, and the 2 groups of ceramic blank positioning components are symmetrically arranged relative to the central axis of the ceramic blank 5 in the length direction.
The conveying device comprises a driving roller 14, a driven roller 15, a conveying belt 16 and a driving motor 17; rotate between two automatic powder frames 1 that bury of one side and be equipped with initiative gyro wheel 14 drive shaft, initiative gyro wheel 14 drive shaft is located the center of initiative gyro wheel 14, initiative gyro wheel 14 drive shaft is worn to establish the motor shaft that automatic powder frame 1 that buries links to each other with driving motor 17, driving motor 17 is fixed to be located and is buried on automatic powder frame 1, two automatic powder frames 1 that bury of opposite side rotate between and be equipped with driven gyro wheel 15 drive shaft, driven gyro wheel 15 drive shaft is located the center of driven gyro wheel 15, initiative gyro wheel 14, the outer cladding of driven gyro wheel 15 is equipped with the drive belt, a plurality of ceramic blank 5 has been placed on the drive belt.
Powder recovery through holes are formed in the two side plates of the powder collecting groove 2, powder recovery pipes 18 are communicated with the powder recovery through holes, the powder recovery pipes 18 stretch into the upper portion of the conveying belt 16, the 2 powder recovery pipes 18 are located on the two sides of the conveying belt 16 respectively, and the tail ends of the 2 powder recovery pipes 18 are connected with a powder adsorption nozzle 19.
The working principle of the invention is as follows:
firstly, conveying a ceramic blank by a conveyor belt, wherein a control valve on a feeding pipe is closed;
the driving motors 17 on the 2 groups of ceramic blank split assemblies also work simultaneously to drive the 4 eccentric wheels 8 to rotate, wherein the rotating directions of the 2 eccentric wheels 8 of the left group of ceramic blank split assemblies are opposite, the rotating directions of the 2 eccentric wheels 8 of the right group of ceramic blank split assemblies are also opposite, meanwhile, the rotating direction of the front end eccentric wheel 8 of the left group of ceramic blank split assemblies is the same as that of the front end eccentric wheel 8 of the right group of ceramic blank split assemblies, and the rotating direction of the rear end eccentric wheel 8 of the left group of ceramic blank split assemblies is the same as that of the rear end eccentric wheel 8 of the right group of ceramic blank split assemblies;
when 4 eccentrics 8 are all rotated to a position away from ceramic billet 5, as shown in fig. 3, ceramic billet 5 can pass through 2 groups of ceramic billet split assemblies and be transferred to 2 groups of ceramic billets to be transferred therebetween (as shown in fig. 1); at this time, when the 4 eccentric wheels 8 all rotate to the position close to the ceramic blank 5, as shown in fig. 4, when the ceramic blank 5 is conveyed to the eccentric wheel on the right side, the ceramic blank is blocked, the conveying pump on the powder passing pipe 12 works to convey the recovered powder to the air nozzles 13 for spraying, and then the recovered powder is sprayed on the surface of the ceramic blank 5, as shown in fig. 7, the arrangement positions and directions of the 4 air nozzles 13 ensure that the ceramic blank 5 is not always attached to the eccentric wheel 8 on the right side, but is impacted to the middle position between the 2 groups of ceramic blank split components and below the powder nozzle 7 by the air flow (the air flow of the 2 air nozzles 13 on the left side and the air flow of the 2 air nozzles 13 on the right side can be controlled by practical experiments to control the air flow impact force on the left side and the right side so as to meet the position requirement of the ceramic blank 5), at this time, the control valve on the feeding pipe 4 is opened, and the powder nozzle 7 uniformly sprays the powder on the surface of the ceramic blank 5, after the spraying is finished, the 4 air nozzles 13 are rotated to a position far away from the ceramic blank 5, and as shown in fig. 3, the ceramic blank 5 penetrates out of the ceramic blank split assembly on the right side and is conveyed along the conveyor belt continuously;
the reason for adopting the ceramic blank split assembly is as follows: a plurality of ceramic blanks 5 are respectively separated among 2 groups of ceramic blank split assemblies, then a feeding pipe 4 is used for feeding, powder is uniformly sprayed on the surface of the ceramic blanks 5 through a powder spray head 7, the situation that the feeding pipe 4 is opened all the time and the powder spray head 7 sprays powder all the time is avoided, and powder waste is avoided;
the reason for adopting the ceramic blank positioning component in the invention is that: the ceramic blank 5 is prevented from being attached to the right eccentric wheel 8 all the time, so that part of the surface of the ceramic blank 5 cannot be sprayed, the ceramic blank 5 can be impacted to the middle position between the 2 groups of ceramic blank split components and below the powder spray head 7 by airflow, and then the powder sprayed by the powder spray head 7 is uniformly sprayed on the surface of the ceramic blank 5;
the invention can also adopt a plurality of groups of ceramic blank split components and a plurality of groups of ceramic blank positioning components, wherein each group of ceramic blank split components is arranged among 2 ceramic blanks 5, and each group of ceramic blank positioning components is arranged on the ceramic blank split components.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.

Claims (7)

1. The utility model provides a special ceramic manufacture buries whitewashed equipment with blank is automatic, buries whitewashed frame, powder collecting vat, conveyer, feed space, inlet pipe, a plurality of ceramic blank, powder collecting vat, 2 group ceramic blank components of a whole that can function independently subassemblies and 2 group ceramic blank locating component including automatic, four automatic whitewashed frames of burying are located the four corners position respectively, and four automatic tops of burying whitewashed frames are equipped with the feed space, wear to be equipped with vertical inlet pipe on the feed space, vertical inlet pipe below intercommunication is equipped with horizontal inlet pipe, the below intercommunication of horizontal inlet pipe is equipped with a plurality of powder shower nozzle, conveyer locates four automatic whitewashed frame upper portions of burying and conveyer on place a plurality of ceramic blank, its characterized in that:
a powder collecting tank is arranged between the bottoms of the four automatic powder burying frames and is positioned below the transmission belt;
the ceramic blank split component comprises 2 ceramic blank split devices; each ceramic blank split device comprises an eccentric wheel, a rotating shaft, a fixed shaft, a connecting shaft and a micro motor, wherein the connecting shaft is arranged on the side wall of the powder collecting tank, the fixed shaft is arranged above the connecting shaft and transversely arranged until the fixed shaft extends into the inner side of the transmission belt, the micro motor is arranged on the inner side of the tail end of the fixed shaft, a motor shaft of the micro motor is connected with the rotating shaft, and the rotating shaft is connected with the eccentric wheel; the 2 ceramic blank split devices are symmetrically arranged compared with the central axis of the ceramic blank in the width direction, and the 2 groups of ceramic blank split assemblies are symmetrically arranged compared with the central axis of the ceramic blank in the length direction; the eccentric wheel is spaced from the ceramic blank, when the eccentric wheel rotates to a position far away from the ceramic blank, the eccentric wheel is not overlapped with the ceramic blank at all, when the eccentric wheel rotates to a position close to the ceramic blank, the eccentric wheel is overlapped with the ceramic blank at the position, and a gap is also reserved between the eccentric wheel and the central axis of the ceramic blank;
the ceramic blank positioning assembly comprises 2 ceramic blank positioning devices; each ceramic blank positioning device comprises a powder passing pipe and an air nozzle, the powder passing pipe penetrates through the fixed shaft, the powder passing pipe is communicated with the powder collecting tank, a conveying pump is arranged on the powder passing pipe, the powder passing pipe is obliquely arranged from the front end of the conveying belt to the rear end of the conveying belt, and the air nozzle is arranged at the tail end of the powder passing pipe; the 2 ceramic blank positioning devices are symmetrically arranged compared with the central axis of the ceramic blank in the width direction, and the 2 groups of ceramic blank positioning components are symmetrically arranged compared with the central axis of the ceramic blank in the length direction.
2. The automatic blank powder burying device for special ceramic production according to claim 1 is characterized in that: the conveying device comprises a driving roller, a driven roller, a conveying belt and a driving motor; the automatic powder machine frame that buries of one side is two and is rotated between and be equipped with the initiative gyro wheel drive shaft, and the initiative gyro wheel drive shaft is located the center of initiative gyro wheel, the initiative gyro wheel drive shaft is worn to establish the automatic motor shaft that buries the powder frame and is linked to each other with driving motor, driving motor fixes and is located automatic powder frame that buries, and two automatic powder frames that bury of opposite side are rotated and are equipped with the driven gyro wheel drive shaft, and the driven gyro wheel drive shaft is located the center of driven gyro wheel, the outer cladding of initiative gyro wheel, driven gyro wheel is equipped with the drive belt, a plurality of ceramic blank has been placed on the drive belt.
3. The automatic blank powder burying device for special ceramic production according to claim 1 is characterized in that: the powder collecting tank is a square tank body with an opening at the upper end.
4. The automatic blank powder burying device for special ceramic production as claimed in claim 3, is characterized in that: powder recovery through holes are formed in the two side plates of the powder collecting groove, powder recovery pipes are communicated with the powder recovery through holes and extend into the upper portion of the conveying belt, 2 powder recovery pipes are located on the two sides of the conveying belt respectively, and the tail ends of the 2 powder recovery pipes are connected with a powder adsorption nozzle.
5. The automatic blank powder burying device for special ceramic production as claimed in claim 1 or 4, wherein: the eccentric wheel and the powder through pipe are distributed in a triangular shape.
6. The automatic blank powder burying device for special ceramic production as claimed in claim 1 or 4, wherein: the fixed shaft and the connecting shaft are distributed in an L shape.
7. The automatic blank powder burying device for special ceramic production according to claim 1 is characterized in that: a control valve is arranged on the powder passing pipe; and a control valve is arranged on the feeding pipe.
CN202111282171.4A 2021-11-01 2021-11-01 Automatic powder equipment that buries of blank for special ceramic manufacture Active CN113977752B (en)

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