CN113976473A - Intelligent marking device and method for electronic component - Google Patents

Intelligent marking device and method for electronic component Download PDF

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Publication number
CN113976473A
CN113976473A CN202111241326.XA CN202111241326A CN113976473A CN 113976473 A CN113976473 A CN 113976473A CN 202111241326 A CN202111241326 A CN 202111241326A CN 113976473 A CN113976473 A CN 113976473A
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CN
China
Prior art keywords
marking
conveying
carrier tape
pinch roller
electronic components
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Granted
Application number
CN202111241326.XA
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Chinese (zh)
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CN113976473B (en
Inventor
李伟
谢华辉
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Guangdong Xini Technology Co ltd
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Guangdong Xini Technology Co ltd
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Priority to CN202111241326.XA priority Critical patent/CN113976473B/en
Publication of CN113976473A publication Critical patent/CN113976473A/en
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Publication of CN113976473B publication Critical patent/CN113976473B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65CLABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00Details of labelling machines or apparatus
    • B65C9/08Label feeding
    • B65C9/18Label feeding from strips, e.g. from rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers

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  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

The invention provides an intelligent marking device for electronic components, which has the technical scheme that the intelligent marking device for electronic components comprises a rack, and a carrier tape conveying mechanism, a material rolling mechanism, a detection mechanism, a marking mechanism and a rewinding mechanism which are arranged on the rack; the carrier band conveying mechanism comprises at least two conveying wheels, a pinch roller assembly is arranged on the rack and comprises a pinch roller connecting rod and a pinch roller, the pinch roller assembly is rotatably connected to one end of the pinch roller connecting rod, the pinch roller connecting rod is rotatably connected to the rack, and a spring is connected to the pinch roller connecting rod. Through the coil stock mechanism, carrier band conveying mechanism, detection mechanism and the marking mechanism who sets gradually on the direction of delivery of carrier band realize the automated inspection of carrier band and paste qualified or unqualified label according to the testing result on the electronic component of carrier band, coil stock mechanism can carry out automatic feeding and receive the material to the carrier band, avoids the trouble that artifical material loading was received the material, realizes the mechanization and the automation that the carrier band detected, improves detection efficiency and rate of accuracy.

Description

Intelligent marking device and method for electronic component
Technical Field
The invention relates to the technical field of electronic element marking, in particular to an intelligent marking device and a marking method for an electronic element.
Background
In the production process of the electronic component carrier tape, the characters, the pins and the plastic package body on the electronic component inevitably have defects, the electronic component needs to be detected in order to ensure the quality of the carrier tape, the traditional electronic component detection adopts manual detection, and the detection efficiency and the precision are low. Therefore, automatic equipment for intelligently marking electronic components appears in the market, for example, in chinese application document with application number CN202022805879.0, a camera is used to detect the defects of the electronic components, a punching device is used to mark the defective electronic components, and then the defective electronic components can be judged by observing the punched holes on the carrier tape, so as to be rejected. But this equipment need with the carrier band manual work place transport rack on, the material loading still need consume great manpower with getting the material, and production efficiency is low, can't guarantee to stabilize the material loading, and degree of automation is lower.
In chinese patent application with publication number CN112191544A, an electronic component detection method based on machine vision is disclosed, which judges whether a product has defects by acquiring an image of an electronic component, but the application only provides an electronic component defect detection method, and does not disclose an apparatus for realizing intelligent marking by the method, and is particularly not suitable for visual detection of electronic components carried by a carrier tape, and does not provide a solution for how to take clear and accurate pictures of the electronic components carried by the carrier tape, so that an intelligent apparatus for marking electronic components is urgently needed at present.
Disclosure of Invention
The invention aims to provide the intelligent electronic component marking equipment which can improve the production efficiency and the automation degree.
Another object of the present invention is to provide a marking method using the above intelligent marking device for electronic components.
In order to achieve the purpose, the invention provides the following technical scheme:
an intelligent marking device for electronic components comprises a frame, and a carrier tape conveying mechanism, a material rolling mechanism, a detection mechanism, a marking mechanism and a rewinding mechanism which are arranged on the frame;
the carrier tape conveying mechanism is used for conveying a carrier tape, and the rack is sequentially provided with a feeding station, a detection station, a marking station and a blanking station in the conveying direction of the carrier tape;
the coiling mechanism is used for inputting the carrier tape to the carrier tape conveying mechanism or receiving the carrier tape output by the carrier tape conveying mechanism, and the coiling mechanism is respectively provided with one coiling mechanism at a feeding station and one blanking station;
the detection mechanism is arranged at the detection station and used for acquiring an electronic element image;
the marking mechanism is used for attaching corresponding icons to the electronic components according to the electronic component images acquired by the electronic component detection structure;
the tape rewinding mechanism is used for rewinding and recovering the carrier tape in the carrier tape conveying mechanism, and the tape rewinding mechanism is respectively arranged at the positions close to the feeding station and the discharging station;
the carrier band conveying mechanism comprises at least two conveying wheels arranged along the conveying direction of the carrier band, a pinch roller assembly used for compressing the carrier band on the conveying wheels is arranged on the rack, the pinch roller assembly comprises a pinch roller connecting rod and a pinch roller, the pinch roller assembly is rotatably connected to one end of the pinch roller connecting rod, one end, far away from the pinch roller, of the pinch roller connecting rod is rotatably connected to the rack, and a spring used for enabling the pinch roller to compress the carrier band on the conveying wheels is connected to the pinch roller connecting rod.
Further setting: the frame is provided with a first adjusting assembly, the first adjusting assembly is used for driving the pinch roller assembly to be separated from the conveying wheel, the first adjusting assembly comprises a supporting piece and an adjusting handle, the supporting piece is rotatably connected to the frame and abutted to the pinch roller connecting rod, and the adjusting handle is connected with the supporting piece and used for driving the supporting piece to rotate.
Further setting: the support piece is provided with a first abutting part, the first abutting part is provided with a flat position plane, and the flat position plane is used for keeping abutting joint with the pinch roller connecting rod when the pinch roller is tightly pressed on the carrier tape.
Further setting: the support piece further comprises a second abutting portion, the first abutting portion and the second abutting portion are adjacently distributed along the axial direction of the support piece, the second abutting portion is of an elliptic table type structure, and the support piece can slide relative to the rack and enable the first abutting portion and the second abutting portion to abut against the pinch roller connecting rod respectively.
Further setting: a plurality of convex needles for stirring the carrier tape are arranged on the outer peripheral side of the conveying wheel, the carrier tape conveying mechanism comprises a conveying power mechanism for driving the conveying wheel to rotate, and the conveying power mechanism comprises a transmission shaft which is arranged on the conveying wheel and extends along the axial direction of the conveying wheel, transmission wheels connected to the transmission shaft, a transmission belt tensioned on the two transmission wheels and a stepping motor in transmission connection with one conveying wheel;
the two conveying wheels comprise a first conveying wheel and a second conveying wheel, the first conveying wheel is in transmission connection with the stepping motor, and the second conveying wheel is connected with a manual knob capable of driving the second conveying wheel to rotate.
Further setting: marking mechanism is in including marking frame and setting marking machine on the marking frame, marking machine is including setting up the last label delivery element who is used for carrying the label area of marking frame and the mark subassembly of marking of label subsides on electronic component with the label on the label area.
Further setting: the marking assembly comprises a tensioning plate, a marking through hole and a marking rod, wherein the tensioning plate is arranged on the marking rack and used for tensioning a label tape, the marking through hole is formed in the tensioning plate and used for enabling a label on the label tape to be exposed, the marking assembly further comprises a marking rod and a marking power mechanism, the marking rod is exposed out of the marking through hole, the marking rod is attached to an electronic element, and the marking power mechanism drives the marking rod to move into or move away from the marking through hole.
Further setting: the label conveying assembly comprises a guide belt roller set and a guide belt power mechanism, wherein the guide belt roller set is arranged on the marking rack and used for tensioning and conveying a label belt, and the guide belt power mechanism drives the guide belt roller set to rotate;
the guide belt roller group comprises a plurality of winding rollers, a plurality of guide rollers, a plurality of power rollers and a plurality of collecting rollers which are sequentially arranged in the conveying direction of the label tape, a transmission belt is tensioned on the power rollers and the winding rollers, and the power rollers are in transmission connection with the guide belt power mechanism;
the guide belt roller group also comprises an adjusting roller which is rotatably connected on the rack and can be attached to or detached from the power roller in a swinging mode.
Further setting: the detection mechanism comprises a first detection visual assembly used for acquiring an image of the upper end of the electronic element, a second detection visual assembly used for acquiring an image of the lower end of the electronic element and a third detection visual assembly used for acquiring an image of the peripheral side edge of the electronic element.
The invention also provides a marking method, and the intelligent marking equipment for the electronic element comprises the following steps:
the coiling mechanism positioned at the feeding station inputs the carrier tape to the carrier tape conveying mechanism;
the carrier tape conveying mechanism conveys a carrier tape from a feeding station to a detection station, a marking station and a blanking station in sequence;
when the electronic components on the carrier tape are transmitted to the detection station, the detection mechanism acquires images of the electronic components on the carrier tape and sends the images of the electronic components to a background control terminal;
the control terminal judges whether the electronic component has defects according to the electronic component image;
the detected electronic component is transmitted to a marking station, and a marking mechanism correspondingly pastes a corresponding label on the electronic component according to whether the electronic component has defects or not;
and the coiling mechanism positioned at the blanking station is used for rewinding the carrier tape.
Compared with the prior art, the scheme of the invention has the following advantages:
1. in the intelligent marking equipment for the electronic element, the automatic detection of the carrier tape is realized through the rolling mechanism, the carrier tape conveying mechanism, the detection mechanism and the marking mechanism which are sequentially arranged in the conveying direction of the carrier tape, and qualified or unqualified labels are pasted on the electronic element of the carrier tape according to the detection result, so that the rolling mechanism can automatically feed and receive the carrier tape, the trouble of manual feeding and receiving is avoided, the mechanization and automation of carrier tape detection are realized, and the detection efficiency and accuracy are improved; in addition, through pinch roller subassembly in the frame, pinch roller subassembly can compress tightly the carrier band on the delivery wheel, makes the carrier band keep the state of tightening in transmission process, thereby prevents that the carrier band from taking place the dislocation and influencing the precision that electronic component detected and beat the mark precision, improves efficiency of software testing and beats mark efficiency.
2. According to the marking method, the carrier tape is fed and received by the aid of the material rolling mechanism, the carrier tape is transmitted by the aid of the carrier tape transmission mechanism, and electronic components on the carrier tape are detected and marked in the transmission process, so that the automatic process is realized, the manual burden is greatly reduced, and the production efficiency is improved.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic structural diagram of an intelligent marking device for electronic components according to an embodiment of the present invention;
FIG. 2 is a schematic partial structural diagram of an intelligent marking device for electronic components according to an embodiment of the present invention;
FIG. 3 is an enlarged schematic view at A in FIG. 2;
FIG. 4 is an enlarged schematic view at B of FIG. 2;
FIG. 5 is a schematic structural view of a support member according to another embodiment of the present invention;
FIG. 6 is a schematic view of a marking mechanism according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a carrier tape according to an embodiment of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative only and should not be construed as limiting the invention.
As shown in fig. 1 to 7, the present invention provides an intelligent marking device for electronic components, which is used for detecting and marking electronic components, wherein the electronic components are carried on a carrier tape 10 in this embodiment. The carrier tape is provided with a plurality of holes for carrying the electronic components. The electronic component includes any one of a crystal oscillator, a magnetic core, a wafer, an IC, an inductor, a resistor, a capacitor, and the like. Defects that may exist for each electronic component include wire bond defects, cracks, dispensing, scratches, chipping, smudging, and the like.
The intelligent marking device comprises a rack 1, and a carrier tape conveying mechanism 2, a material rolling mechanism 3, a detection mechanism 4, a marking mechanism 5 and a rewinding mechanism 6 which are arranged on the rack 1; the carrier tape conveying mechanism 2 is used for conveying a carrier tape, and the rack 1 is sequentially provided with a feeding station, a detection station, a marking station and a blanking station in the conveying direction of the carrier tape; the coiling mechanism 3 is used for inputting a carrier tape to the carrier tape conveying mechanism 2 or receiving the carrier tape output by the carrier tape conveying mechanism 2, and the coiling mechanism 3 is respectively provided with one coiling mechanism at a feeding station and a blanking station; the detection mechanism 4 is arranged at the detection station and used for acquiring an image of the electronic element; the marking mechanism of the marking structure is used for marking a corresponding label on the electronic element according to the electronic element image obtained by the electronic element detection structure; the tape rewinding mechanism 6 is used for rewinding and recovering the carrier tape in the carrier tape conveying mechanism 2, and one tape rewinding mechanism 6 is arranged at a position close to the feeding station and the discharging station respectively.
Carrier band conveying mechanism 2 includes two at least delivery wheels 21 that set up along the carrier band direction of delivery, be equipped with in frame 1 and be used for compressing tightly the pinch roller subassembly 7 on delivery wheel 21 with the carrier band, pinch roller subassembly 7 includes pinch roller connecting rod 71 and pinch roller 72, pinch roller subassembly 7 rotationally connects in the one end of pinch roller connecting rod 71, pinch roller connecting rod 71 keeps away from the one end of pinch roller 72 and rotationally connects in frame 1, be connected with the spring 73 that is used for making pinch roller 72 compress tightly the carrier band on delivery wheel 21 on pinch roller connecting rod 71, spring 73 is preferably the extension spring.
The automatic detection of the carrier tape is realized through the material rolling mechanism 3, the carrier tape conveying mechanism 2, the detection mechanism 4 and the marking mechanism 5 which are sequentially arranged in the conveying direction of the carrier tape, and qualified or unqualified labels are pasted on the electronic components of the carrier tape according to the detection result, the material rolling mechanism 3 can automatically feed and receive the carrier tape, the trouble of manual feeding and receiving is avoided, the mechanization and automation of the carrier tape detection are realized, and the detection efficiency and the accuracy are improved; in addition, through set up pinch roller subassembly 7 on frame 1, pinch roller subassembly 7 can compress tightly the carrier band on conveying wheel 21, makes the carrier band keep the state of tightening in transmission process, thereby prevents that the carrier band from taking place the dislocation and influencing the precision that electronic component detected and beat the precision accuracy of mark, improves efficiency of software testing and beats mark efficiency.
Further, the material rolling mechanism 3 includes a material rolling tray 31 disposed on the frame 1 and a material rolling driving mechanism 32 for driving the material rolling tray 31 to rotate, and an accommodating groove 311 for accommodating a carrier tape is formed on the material rolling tray 31. The coil driving mechanism 32 is preferably a motor, and in this embodiment, the coil 31 is detachably connected to the frame 1. Wherein, can order about the coiling dish 31 with the help of coil stock actuating mechanism 32 and rotate to the realization reduces manual operation to the automatic feeding and the receipts material of carrier band, reduces artifical burden, has improved production efficiency.
In this embodiment, the rewinding mechanism 6 includes a rewinding disk 61, the rewinding disk 61 is consistent with the structure of the material collecting tray 31, the accommodating groove 311 is also formed in the rewinding disk 61, and the rewinding disk 61 is rotatably connected to the rack 1. In this embodiment, the rewinding disc 61 can be rotated by a manual drive or a motor drive. The tape rewinding disc 61 can rewind and wind the carrier tape when the carrier tape detects that an error occurs in the marking process, and the marking equipment can be maintained and adjusted timely.
In the present embodiment, two rewinding disks 61 are respectively and correspondingly disposed near the feeding station and the discharging station, and the rewinding disks 61 are disposed in front of and below the material winding disk 31.
Further, the carrier tape conveying mechanism 2 includes at least two conveying wheels 21, in this embodiment, the carrier tape conveying mechanism 2 is provided with two conveying wheels 21, the two conveying wheels 21 are respectively and correspondingly disposed near the two material rolling mechanisms 3, and the two conveying wheels 21 and the two material rolling mechanisms 3 are located on the same plane, the material rolling mechanisms 3 transmit the carrier tape to the conveying wheels 21, and the conveying wheels 21 can rotationally drive the carrier tape to move forward.
In this embodiment, the outer peripheral wall of the conveying wheel 21 is provided with the protruding pins 211, the carrier tape 10 is correspondingly provided with the avoiding holes 101 through which the protruding pins 211 can pass, and by providing the protruding pins 211, when the conveying wheel 21 rotates, the protruding pins 211 on the conveying wheel 21 can be respectively inserted into the avoiding holes 101 on the carrier tape 10, thereby ensuring stable transmission of the carrier tape.
Further, the carrier tape conveying mechanism 2 includes a conveying power mechanism 22 for driving the conveying wheel 21 to rotate, and the conveying power mechanism 22 includes a transmission shaft 221 connected to the conveying wheel 21 and extending along the axial direction of the conveying wheel 21, a transmission wheel 222 connected to the transmission shaft 221, a transmission belt 223 tensioned on the two transmission wheels 222, and a stepping motor (not shown in the figure) in transmission connection with one conveying wheel 21.
Preferably, one of the conveying wheels 21 is in transmission connection with the stepping motor, and the other conveying wheel 21 is connected with a manual knob 224 capable of driving the other conveying wheel to rotate.
One of the conveying wheels 21 can be driven to rotate by a stepping motor, and the two conveying wheels 21 are linked through a driving wheel 222 and a driving belt 223, so that the carrier tape is automatically conveyed. When the stepping motor can not work, the conveying wheel 21 can be driven to rotate by the manual knob 224, so that the carrier tape is driven to move, the carrier tape is transmitted under the emergency condition, and the carrier tape can not be taken out under the abnormal condition of the equipment.
Further, a first adjusting assembly is arranged on the machine frame 1, and is used for driving the pressing wheel assembly 7 to be separated from the conveying wheel 21, the first adjusting assembly includes a supporting member 8 and an adjusting handle (not shown in the figure), the supporting member 8 is rotatably connected to the machine frame 1 and abuts against the pressing wheel connecting rod 71, and the adjusting handle is connected with the supporting member 8 and is used for driving the supporting member 8 to rotate.
In this embodiment, the supporting member 8 is provided with a first abutting portion 81, and the first abutting portion 81 is provided with a flat plane 811, where the flat plane 811 is used for keeping abutting against the pinch roller link 71 when the pinch roller 72 is pressed against the carrier tape.
When the carrier band is required to be placed on the delivery wheel 21 or the carrier band is taken out, this moment, the pinch roller 72 and the delivery wheel 21 are required to be separated, an operator holds the adjusting handle through hands, the support piece 8 can be driven to rotate, the support piece 8 can push the pinch roller connecting rod 71 to rotate in the rotating process, the pinch roller connecting rod 71 gradually separates from the flat bit plane 811 on the support piece 8, the pinch roller 72 separates from the delivery wheel 21, the carrier band can be disassembled and assembled at the moment, the pinch roller connecting rod 71 can be conveniently rotated and adjusted by the structure, and the difficulty in disassembling and assembling the carrier band is reduced.
In another embodiment, referring to fig. 5, the support 8 may further include a second abutting portion 82, the first abutting portion 81 and the second abutting portion 82 are adjacently distributed along the axial direction of the support 8, the second abutting portion 82 is in an elliptical truncated cone-shaped structure, and the support 8 can slide relative to the frame 1 and make the first abutting portion 81 and the second abutting portion 82 abut against the pinch roller link 71 respectively. In this embodiment, the supporting member 8 can slide along the axial direction of the supporting member 8 relative to the frame 1 while rotating relative to the frame 1, and the first abutting portion 81 and the second abutting portion 82 can abut against the lower surfaces of the pinch roller links 71 by pulling or pushing the supporting member 8. Because second butt portion 82 is oval platform type structure, when needs drive pinch roller connecting rod 71 and swing, can with second butt portion 82 and pinch roller connecting rod 71 butt, when support piece 8 rotated, utilized the arc structure of second butt portion 82 periphery wall, can make pinch roller connecting rod 71 swing smoothly slowly and lift or descend, prevented pinch roller connecting rod 71 rapid movement under spring 73's elastic force effect, and cause violent impact to support piece 8 and delivery wheel 21. After pinch roller connecting rod 71 compresses tightly with delivery wheel 21, slidable support piece 8 resets, makes flat bit plane 811 of first butt portion 81 and pinch roller connecting rod 71 keep the butt, increases the area of contact on support piece 8 and pinch roller connecting rod 71 surface, improves pinch roller connecting rod 71's stability, prevents that pinch roller connecting rod 71 from taking place the swing.
Further, the inspection mechanism 4 includes a first inspection visual assembly 41 for acquiring an image of the upper end of the electronic component, a second inspection visual assembly 42 for acquiring an image of the lower end of the electronic component, and a third inspection visual assembly 43 for acquiring an image of the peripheral side edge of the electronic component. Wherein two third inspection visual components 43 are symmetrically arranged in the transport direction of the carrier tape. The detection visual assembly is connected with the control terminal. The three inspection vision components are preferably cameras, and in the embodiment, the heights of the three inspection vision components can be adjusted through electric control.
By adopting the three detection visual assemblies, images of the electronic components are acquired from multiple angles, and the detection accuracy of the electronic components is ensured. In addition, the height of the three detection visual components can be adjusted, so that the distance between the camera and a detected product can be changed, and the camera can take pictures more clearly.
The method comprises the steps of utilizing a detection visual component to obtain an image of an electronic element, processing the image, marking the defect type of the electronic element, utilizing means such as a neural network to model and learn various defect or qualified product images by a machine, and taking a finally obtained training model as an on-line monitoring model. The above detection method can be found in various documents disclosed in the prior art, such as CN 112191544A.
Specifically, the technical means involved in the method for detecting defects of electronic components comprises:
1. a complete image of the electronic component is acquired at a plurality of camera steps by means of the inspection vision assembly.
The electronic element to be detected is photographed by a camera to obtain image information, and the image information is transferred to a memory through function call data.
2. Defects were detected by image processing:
preprocessing the image by using an algorithm, extracting the outline of the processed image by using the algorithm, and setting parameters of corresponding data for the defect so as to meet the detection requirement. (for example, detecting black spots: a camera acquires an image, and an algorithm is used for extracting black spot features in the image, wherein the features have parameters of area, length, width and length-width ratio, and the parameters are set so as to detect the defect black spots under the composite condition).
(1) The preprocessing algorithm technology adopts a wavelet fusion method, so that the information of the original image can be well reserved, and high-frequency information such as the defect edge of the image can be highlighted. And (3) accurately positioning the area to be detected by using a positioning algorithm, and positioning by using a space coordinate.
(2) And extracting the edge of the defect region by using an edge detection operator, then segmenting the defect region from the target image, and extracting the characteristic parameters of the defect region, such as area, perimeter and mass center, so as to perform standard setting detection and classification on the defect. In order to obtain a more accurate result, a mathematical morphology method can be adopted to compensate defect of the flaw boundary, small holes are filled, adjacent objects are linked, the boundary is smoothed under the condition that the area and the current situation of the objects are not obviously changed, and the calculation of characteristic parameters such as the area, the length, the width, the circularity and the like covered by the pixels of the flaw area is also facilitated. And then setting the area, length, width and circularity standards of the pixels. The algorithm technology comprises a gradient operator, a Log operator and a canny operator. An image segmentation algorithm: threshold algorithm, region growing, watershed.
(3) And texture defects, namely, extracting the torsion degree, kurtosis, energy and entropy six-dimensional gray level histogram statistical characteristics of the gray level mean value gray level variance from the characteristics of the gray level histogram. The gray histogram is a probability statistic of the pixel distribution of a number of different gray levels in an image. Assuming that a sample of an image has 256 gray levels (whose gray value i is 0,1,2,3, …,255) and the total number of pixels of the gray level i is N, the probability of the gray level i is p (i)/N, and p (i) at each gray level is counted to construct a first-order gray histogram of the image, and then a standard of the gray histogram in the region is set.
By the image processing method, whether the electronic element has defects or not can be intelligently identified, and if the electronic element has defects, the electronic element is judged to be defective, otherwise, the electronic element is judged to be good. The defects comprise bonding wire defects, cracks, glue dispensing, scratches, collapse, dirt and the like. If the electronic component is identified as defective, a good label is attached by the marking mechanism 5, and otherwise, a defective label is attached.
Further, the marking mechanism 5 comprises a marking frame 51 and a marking machine arranged on the marking frame 51, wherein the marking machine comprises a label conveying assembly arranged on the marking frame 51 and used for conveying a label tape and a marking assembly for attaching a label on the label tape to an electronic element. Preferably, the marking assembly includes a tensioning plate 52 disposed on the marking frame 51 for tensioning the label tape, the tensioning plate 52 is formed with a marking through hole 521 for exposing a label on the label tape, the marking assembly further includes a label attaching rod 55 for attaching the label exposed from the marking through hole 521 to an electronic component, and a labeling power mechanism 56 for driving the label attaching rod 55 to move in or out of the marking through hole 521, and the labeling power mechanism 56 is preferably an air cylinder.
In the embodiment, the tensioning plate 52 is used to tension the label tape, and when the detected electronic component moves below the tensioning plate 52, the labeling rod 55 is driven to move downwards by the labeling power mechanism 56, and the labeling rod 55 presses down the label on the label tape exposed at the marking through hole 521 and adheres the label to the electronic component. In this embodiment, the label tape can carry label information of a good character or label information of a defective character, and the label information and the defective character are respectively attached to a good product and a defective product. Through the structure, automatic labeling of the electronic components can be realized, the subsequent removal of the electronic components with defects on the carrier tape is facilitated, the manual burden is reduced, and the production efficiency is improved.
Further, the label conveying assembly comprises a guide belt roller group 53 arranged on the marking frame 51 and used for tensioning and conveying the label belt, and a guide belt power mechanism 54 driving the guide belt roller group 53 to rotate; the guide belt roller group 53 comprises a winding roller 531, a material guiding roller 532, a power roller 533 and a material collecting roller 534 which are sequentially arranged in the conveying direction of the label tape, the number of the material guiding rollers 532 is multiple, a transmission belt 535 is tensioned on the power roller 533 and the winding roller 531, and the power roller 533 is in transmission connection with the guide belt power mechanism 54; preferably, the set of belt rollers 53 further includes an adjusting roller 536 rotatably connected to the frame 1 and swingably engaging with or disengaging from the power roller 533.
Through setting up regulating roller 536, regulating roller 536 can carry out the suitability according to the elasticity degree of label area and adjust, makes the label area be in suitable tensioning state, ensures that the label area can carry smoothly, improves the roughness when the label area is carried, avoids the label area to tie a knot, also is difficult for taking place deformation destruction when beating moreover, ensures to beat quality of mark and aesthetic property.
Further, the rack 1 is formed with a transport slot 11 extending in a transport direction of the carrier tape for the carrier tape to pass through. The conveying groove 11 is opened at one side of the frame 1 opposite to the marking mechanism 5. The arrangement can improve the stability of the carrier tape movement and avoid the carrier tape from shifting in the movement process.
Further, the frame 1 includes a first panel 12 and a second panel 13, the conveying trough 11 is formed between the first panel 12 and the second panel 13, and the second panel 13 is provided with an adjusting power mechanism 9 for driving the second panel to move close to or away from the first panel 12. The structure realizes the adjustment of the groove width of the conveying groove 11, so that the conveying groove 11 can be adapted to carrier belts with different sizes, and the use is flexible and convenient.
Further, the adjusting power mechanism 9 includes a screw 91, a rotating handle 92 for driving the screw 91 to rotate, and a sliding seat 93 capable of sliding along the screw 91, and the second panel 13 is connected to the sliding seat 93. The rotating handle 92 is connected to the frame 1, and the screw 91 is in threaded connection with the sliding base 93. The screw rod 91 can be rotated by rotating the rotating handle 92, and by means of the thread matching structure of the screw rod 91 and the sliding seat 93, the sliding seat 93 linearly moves relative to the screw rod 91, and simultaneously drives the second panel 13 to move close to or far away from the first panel 12, so that the groove width of the conveying groove 11 is changed.
The invention also provides a marking method, and the intelligent marking equipment for the electronic element comprises the following steps:
the coiling mechanism 3 positioned at the feeding station inputs the carrier tape to the carrier tape conveying mechanism 2;
the carrier tape conveying mechanism 2 conveys the carrier tape from a feeding station to a detection station, a marking station and a blanking station in sequence;
when the electronic components on the carrier tape are transmitted to the detection station, the detection mechanism 4 acquires images of the electronic components on the carrier tape and sends the images of the electronic components to a background control terminal;
the control terminal judges whether the electronic component has defects according to the electronic component image;
the detected electronic component is transmitted to a marking station, and a marking mechanism 5 correspondingly pastes a corresponding label on the electronic component according to whether the electronic component has defects or not;
and the coiling mechanism 3 positioned at the blanking station is used for rewinding the carrier tape.
In summary, the scheme of the invention has the following advantages:
1. in the intelligent marking equipment for the electronic element, the automatic detection of the carrier tape is realized through the material rolling mechanism 3, the carrier tape conveying mechanism 2, the detection mechanism 4 and the marking mechanism 5 which are sequentially arranged in the conveying direction of the carrier tape, and qualified or unqualified labels are pasted on the electronic element of the carrier tape according to the detection result, the material rolling mechanism 3 can automatically feed and receive the carrier tape, the trouble of manual feeding and receiving is avoided, the mechanization and automation of carrier tape detection are realized, and the detection efficiency and the accuracy are improved; in addition, through pinch roller subassembly 7 on frame 1, pinch roller subassembly 7 can compress tightly the carrier band on conveying wheel 21, makes the carrier band keep the state of tightening in transmission process, thereby prevents that the carrier band from taking place the dislocation and influencing the precision that electronic component detected and beat the mark precision, improves efficiency of software testing and beats mark efficiency.
2. In the marking method, the carrier tape is fed and received by the aid of the material rolling mechanism 3, the carrier tape is transmitted by the aid of the carrier tape transmission mechanism, and electronic components on the carrier tape are detected and marked in the transmission process, so that the automatic process is realized, the manual burden is greatly reduced, and the production efficiency is improved.
The foregoing is only a partial embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (10)

1. The utility model provides an electronic component intelligence marking device which characterized by: comprises a frame (1), and a carrier tape conveying mechanism (2), a material rolling mechanism (3), a detection mechanism, a marking mechanism (5) and a rewinding mechanism (6) which are arranged on the frame (1);
the carrier tape conveying mechanism (2) is used for conveying a carrier tape, and the rack (1) is sequentially provided with a feeding station, a detection station, a marking station and a discharging station in the conveying direction of the carrier tape;
the coiling mechanism (3) is used for inputting a carrier tape towards the carrier tape conveying mechanism (2) or receiving the carrier tape output by the carrier tape conveying mechanism (2), and the coiling mechanism (3) is respectively provided with one coiling mechanism at a feeding station and one blanking station;
the detection mechanism is arranged at the detection station and used for acquiring an image of the electronic element;
the marking mechanism (5) is used for pasting corresponding icons on the electronic components according to the electronic component images acquired by the electronic component detection structure;
the tape rewinding mechanism (6) is used for rewinding and recovering the carrier tape in the carrier tape conveying mechanism (2), and the tape rewinding mechanism (6) is respectively arranged at a position close to the feeding station and the blanking station;
carrier band conveying mechanism (2) include at least two conveying wheel (21) that set up along carrier band direction of delivery, be equipped with on frame (1) and be used for compressing tightly pinch roller subassembly (7) on conveying wheel (21) with the carrier band, pinch roller subassembly (7) are including pinch roller connecting rod (71) and pinch roller (72), pinch roller subassembly (7) rotationally connect in the one end of pinch roller connecting rod (71), the one end that pinch roller (72) were kept away from in pinch roller connecting rod (71) rotationally connects on frame (1), be connected with spring (73) that are used for making pinch roller (72) compress tightly the carrier band on conveying wheel (21) on pinch roller connecting rod (71).
2. The intelligent marking device for electronic components as claimed in claim 1, wherein: be equipped with first adjusting part on frame (1), first adjusting part is used for ordering about pinch roller subassembly (7) break away from delivery wheel (21), first adjusting part includes support piece (8) and regulation handle, support piece (8) rotationally connect in frame (1) go up and offset with pinch roller connecting rod (71), it is connected with support piece (8) and is used for ordering about support piece (8) and rotates to adjust the handle.
3. The intelligent marking device for electronic components as claimed in claim 2, wherein: the support piece (8) is provided with a first abutting part (81), the first abutting part (81) is provided with a flat bit plane (811), and the flat bit plane (811) is used for keeping abutting joint with the pinch roller connecting rod (71) when the pinch roller (72) is pressed on the carrier tape.
4. The intelligent marking device for electronic components as claimed in claim 3, wherein: the supporting piece (8) further comprises a second abutting portion (82), the first abutting portion (81) and the second abutting portion (82) are adjacently distributed along the axial direction of the supporting piece (8), the second abutting portion (82) is of an oval table-shaped structure, and the supporting piece (8) can slide relative to the rack (1) and enables the first abutting portion (81) and the second abutting portion (82) to abut against the pinch roller connecting rod (71) respectively.
5. The intelligent marking device for electronic components as claimed in claim 1, wherein: a plurality of convex needles (211) used for stirring a carrier tape are arranged on the outer peripheral side of the conveying wheel (21), the carrier tape conveying mechanism (2) comprises a conveying power mechanism (22) used for driving the conveying wheel (21) to rotate, and the conveying power mechanism (22) comprises a transmission shaft (221) which is arranged on the conveying wheel (21) and extends along the axial direction of the conveying wheel (21), a transmission wheel (222) connected to the transmission shaft (221), a transmission belt (223) tensioned on the two transmission wheels (222) and a stepping motor in transmission connection with one conveying wheel (21);
the two conveying wheels (21) comprise a first conveying wheel (21) and a second conveying wheel (21), the first conveying wheel (21) is in transmission connection with the stepping motor, and a manual knob (224) capable of driving the second conveying wheel (21) to rotate is connected onto the second conveying wheel.
6. The intelligent marking device for electronic components as claimed in claim 1, wherein: marking mechanism (5) are in including marking frame (51) and setting marking machine on marking frame (51), marking machine is including setting up marking frame (51) are last to be used for carrying the label conveying assembly of label area and to paste the label on the label area and mark the subassembly on electronic component.
7. The intelligent marking device for electronic components as claimed in claim 6, wherein: the marking assembly comprises a tensioning plate (52) arranged on the marking rack (51) and used for tensioning a label tape, a marking through hole (521) enabling a label on the label tape to be exposed is formed in the tensioning plate (52), and the marking assembly further comprises a marking rod (55) and a labeling power mechanism (56), wherein the marking rod (55) is used for attaching the label exposed out of the marking through hole (521) to an electronic element, and the labeling power mechanism drives the marking rod (55) to move into or move away from the marking through hole (521).
8. The intelligent marking device for electronic components as claimed in claim 7, wherein: the label conveying assembly comprises a guide belt roller group (53) which is arranged on the marking frame (51) and used for tensioning and conveying a label belt and a guide belt power mechanism (54) for driving the guide belt roller group (53) to rotate;
the guide belt roller group (53) comprises a winding roller (531), a material guide roller (532), a power roller (533) and a material collection roller (534) which are sequentially arranged in the conveying direction of the label tape, the number of the material guide rollers (532) is multiple, a transmission belt (535) is tensioned on the power roller (533) and the material winding roller (531), and the power roller (533) is in transmission connection with a guide belt power mechanism (54);
the guide belt roller group (53) further comprises an adjusting roller (536) which is rotatably connected to the rack (1) and can be attached to or detached from the power roller (533) in a swinging mode.
9. The intelligent marking device for electronic components as claimed in claim 1, wherein: the detection mechanism comprises a first detection visual assembly (41) for acquiring an image of the upper end of the electronic component, a second detection visual assembly (42) for acquiring an image of the lower end of the electronic component and a third detection visual assembly (43) for acquiring an image of the peripheral side edge of the electronic component.
10. A marking method for electronic components is characterized by comprising the following steps: intelligent marking device for electronic components according to one of the claims 1 to 9, comprising the following steps:
a coiling mechanism (3) positioned at the feeding station inputs the carrier tape to a carrier tape conveying mechanism (2);
the carrier tape conveying mechanism (2) conveys a carrier tape from a feeding station to a detection station, a marking station and a blanking station in sequence;
when the electronic components on the carrier tape are transmitted to the detection station, the detection mechanism acquires images of the electronic components on the carrier tape and sends the images of the electronic components to a background control terminal;
the control terminal judges whether the electronic component has defects according to the electronic component image;
the detected electronic component is transmitted to a marking station, and a marking mechanism (5) correspondingly pastes a corresponding label on the electronic component according to whether the electronic component has defects or not;
and the coiling mechanism (3) positioned at the blanking station is used for rewinding the carrier tape.
CN202111241326.XA 2021-10-25 2021-10-25 Intelligent marking device and method for electronic component Active CN113976473B (en)

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