CN113972392A - Automatic battery cell processing equipment - Google Patents
Automatic battery cell processing equipment Download PDFInfo
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- CN113972392A CN113972392A CN202111575251.9A CN202111575251A CN113972392A CN 113972392 A CN113972392 A CN 113972392A CN 202111575251 A CN202111575251 A CN 202111575251A CN 113972392 A CN113972392 A CN 113972392A
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- 238000012545 processing Methods 0.000 title claims abstract description 108
- 230000007246 mechanism Effects 0.000 claims abstract description 169
- 238000007731 hot pressing Methods 0.000 claims abstract description 62
- 239000003292 glue Substances 0.000 claims abstract description 55
- 238000005507 spraying Methods 0.000 claims abstract description 51
- 238000004140 cleaning Methods 0.000 claims abstract description 30
- 238000007599 discharging Methods 0.000 claims abstract description 29
- 238000012546 transfer Methods 0.000 claims abstract description 23
- 238000009434 installation Methods 0.000 claims abstract description 22
- 230000000712 assembly Effects 0.000 claims abstract description 16
- 238000000429 assembly Methods 0.000 claims abstract description 16
- 238000003848 UV Light-Curing Methods 0.000 claims description 24
- 238000001723 curing Methods 0.000 claims description 20
- 238000006073 displacement reaction Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 15
- 239000000779 smoke Substances 0.000 claims description 10
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 230000000903 blocking effect Effects 0.000 claims description 5
- 230000006870 function Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 25
- 238000010586 diagram Methods 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 5
- 150000002500 ions Chemical class 0.000 description 4
- 230000033764 rhythmic process Effects 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005202 decontamination Methods 0.000 description 2
- 230000003588 decontaminative effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Primary Cells (AREA)
Abstract
The invention relates to automatic battery cell processing equipment, which comprises a base, a lifting and transferring device and a conveying platform device, wherein the base is arranged at the bottom end of the battery cell processing equipment and is used for mounting the conveying platform device, the station device and the lifting and transferring device on the base; the conveying table device is arranged in the base and used for receiving the battery cell and transferring the battery cell to the feeding mechanism; the station devices are sequentially and correspondingly arranged on two sides of the jacking transfer device and comprise a feeding mechanism, a hot pressing mechanism, an ion cleaning mechanism, a glue spraying mechanism, a curing mechanism, a measuring mechanism and a discharging mechanism; the device comprises a jacking and transferring device, wherein four groups of clamping assemblies are arranged in the jacking and transferring device respectively, each group of clamping assemblies consists of four cell assemblies, each cell assembly consists of two cell installation groups, and the cells are sequentially installed on the jacking and transferring device for processing. Compared with the existing automatic battery cell processing equipment, the battery cells on the processing mechanisms are processed in sequence, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of battery manufacturing, in particular to automatic battery cell processing equipment.
Background
With the continuous expansion of the electric automobile market in China, the development of electric automobiles becomes a trend, and an important part in the field of electric automobiles is batteries. In the prior art of the conventional automatic battery cell processing equipment, because a plurality of stations are involved in the processing process and the stations are dispersed, the production layout is not enough, and the processing efficiency of the battery cell is greatly influenced; after the outer layer of the lithium battery cell is wrapped with the blue film, the folded part of the blue film needs to be subjected to dispensing, and the waterproof and anticorrosive sealing performance is improved. In the prior art, the manipulator is mostly utilized to snatch electric core and spout the glue to appointed station, however the inefficiency of this kind of mode, can not satisfy the demand of production.
Disclosure of Invention
An object of the embodiment of the present disclosure is to provide an automatic battery cell processing apparatus, so as to solve the problems in the background art that the production layout is not reasonable enough due to more stations involved in the processing process and more dispersed stations, which greatly affects the processing efficiency of the battery cell; in the process of spraying the glue on the blue film of the battery cell, the battery cell is mostly grabbed by the manipulator to a specified station for glue spraying, however, the efficiency of the mode is low, and the production requirement cannot be met.
For this reason, this disclosure provides an electric core automatic processing equipment, including electric core processing equipment, electric core processing equipment includes:
a base; the lifting and transferring device is arranged at the bottom end of the battery cell processing equipment and used for mounting the conveying platform device, the station device and the lifting and transferring device on the base, and the top of the base is provided with a shell consisting of a plurality of aluminum material supports and a mounting plate;
the conveying table device is arranged in the base and used for receiving the battery cell and transferring the battery cell to the feeding mechanism;
the station devices are sequentially and correspondingly arranged on two sides of the jacking transfer device and comprise a feeding mechanism, a hot pressing mechanism, a plasma cleaning mechanism, a glue spraying mechanism, a curing mechanism, a measuring mechanism and a discharging mechanism;
the jacking and transferring device is respectively and correspondingly arranged on the feeding mechanism, the hot pressing mechanism, the plasma cleaning mechanism, the glue spraying mechanism, the curing mechanism, the measuring mechanism and the discharging mechanism of the station device, four groups of clamping components are respectively arranged in the jacking and transferring device, each group of clamping components respectively consists of four cell core groups, each cell core group consists of two cell core installation groups, and the cell cores are sequentially installed on the jacking and transferring device for processing;
wherein, the jacking moves the device and includes the centre gripping subassembly, guide assembly and drive assembly, and set up and move the formula of putting under of carrying the device at the jacking, and save the top space, so that arrange the station device of various functions, station device all corresponds and has arranged a plurality of centre gripping subassemblies, the jacking moves the device and includes a plurality of drive assembly, remove along station device direction with driving each centre gripping subassembly, all be equipped with guide assembly among every drive assembly, a stability for promoting the jacking and moving the device.
Preferably, the conveying platform device comprises a feeding port and a discharging port, the two feeding ports and the two discharging ports are arranged on the same conveying platform device, and is arranged at the front end of the battery cell processing equipment, two discharge ports are arranged on the same conveying platform device and are arranged at the front end and the rear end of the battery cell processing equipment, a conveying belt is arranged on the conveying platform device and is driven by a motor to run, the control console controls the speed or stop of the transportation of the conveyer belt, the conveyer belt is provided with conveying rollers for preventing the electric core from being damaged or falling off, a first rotating platform is arranged at the turning part of the conveying platform device and is connected with the conveying platform device through the rotation control of a motor, the conveying operation is carried out, a second rotating table is arranged at the turning position of the material inlet and the material outlet, and the second rotating table is used for being connected with the conveying table device through the rotation control of a motor during the material feeding or discharging;
the battery cell sorting machine is characterized by further comprising a cache area, an NG discharging rotating table and a belt discharging port, wherein the cache area is arranged on the side wall of the discharging mechanism and used for placing a battery cell after being processed into a visual inspection table area, the NG discharging rotating table is arranged on a conveying table device of the discharging port, and the belt discharging port is arranged on one side of the discharging port and used for conveying the battery cell to the belt discharging port area.
Preferably, the station device comprises a feeding mechanism, a hot-pressing mechanism, a plasma cleaning mechanism, a glue spraying mechanism, a curing mechanism, a measuring mechanism and a discharging mechanism;
the side wall of the feeding mechanism is an upper connecting part and is connected with the feeding moving shaft, the feeding mechanism comprises an upper clamping jaw assembly, the upper clamping jaw assembly comprises an upper clamping jaw, both ends of the upper clamping jaw are correspondingly provided with upper connecting blocks, the battery cell clamping device is positioned at the bottom end of an upper connecting block, one end of the upper connecting block is provided with an upper clamping cylinder, the upper connecting block is connected with the upper clamping cylinder, the top end of the upper clamping cylinder is of a groove shape, the top end of the upper connecting block is provided with an upper fixing block, the top end of the upper fixing block is provided with an upper sliding block, the upper sliding block is connected with the upper clamping cylinder, the upper part and the lower part of the upper fixing block are fixedly connected with the upper sliding block through screw parts and the upper connecting block, the top of the upper sliding block is provided with an upper sliding rail, the two sides of the upper sliding rail are provided with upper blocking parts, the top end of the upper sliding rail is provided with an upper mounting seat, an upper lifting cylinder is arranged in the upper mounting seat, and the upper lifting cylinder is used for driving an upper clamping jaw to place a battery cell into a processing table for processing;
the hot pressing mechanism comprises hot pressing bases, the hot pressing bases are divided into two groups and are respectively and correspondingly arranged on two sides of the battery core, the side walls of the hot pressing bases are respectively provided with inward clamping cylinders, clamping frames are arranged in piston rods of the clamping cylinders, battery core clamps corresponding to the battery core are arranged in the clamping frames, the side walls of the clamping frames are provided with hot pressing cylinders, hot pressing plates corresponding to the bottoms of the battery core clamps are arranged in piston rods of the hot pressing cylinders, the bottoms of the hot pressing plates are provided with jacking cylinders, the jacking cylinders are vertically and upwards arranged in the hot pressing plates, jacking protection plates are correspondingly arranged in the piston rods of the jacking cylinders and are used for jacking the battery cores on two sides at a hot pressing reserved position for hot pressing, the bottoms of the clamping frames are provided with guide blocks, and the hot pressing bases are provided with corresponding guide rails;
the plasma cleaning mechanism comprises two groups of plasma cleaning bases which are respectively and correspondingly arranged on two sides of the battery cell, inward pushing cylinders are arranged on the side walls of the plasma cleaning bases, connecting frames are arranged in piston rods of the pushing cylinders, clamping frames are arranged at connecting ends of the connecting frames, battery cell frames corresponding to the battery cells are arranged in the clamping frames, ion guns are arranged on the side walls of the battery cell frames, guide blocks are arranged at the bottoms of the connecting frames, corresponding slide rails are arranged on the plasma cleaning bases, and the guide blocks are correspondingly arranged on the slide rails;
the glue spraying mechanism comprises an installation block, two groups of corresponding clamping cylinders are arranged on the installation block, sliding arms are arranged on the upper side and the lower side of a piston rod of each clamping cylinder, sliding blocks are arranged on the two sides below the sliding arms, guide rails are correspondingly arranged in the installation block, the sliding blocks correspond to the guide rails, clamping arms are arranged at the bottoms of the sliding arms, clamping grooves corresponding to the side edges of the electric cores are formed in the inner sides below the clamping arms, the clamping grooves are U-shaped, a glue spraying fixing seat and a glue spraying driving shaft are arranged at the bottom of the installation block, a CCD camera and a piezoelectric glue spraying head are arranged on the glue spraying fixing seat, a glue collecting box is arranged at the bottom of the piezoelectric glue spraying head, sliding blocks are arranged on the two sides of the bottom end of each sliding arm, and the guide rails are correspondingly arranged in the installation block;
the curing mechanism comprises two groups of LED UV curing lamps, the two groups of LED UV curing lamps are respectively and correspondingly arranged on two sides of the battery cell, the two groups of LED UV curing lamps consist of 8 LED UV curing lamps, a connecting wire is arranged at the rear end of each LED UV curing lamp and is connected with an external power supply for the LED UV curing lamps to use, and an adjusting mounting plate is arranged below each LED UV curing lamp;
the measuring mechanism comprises a first measuring seat and a second measuring seat, a first mounting table and a measuring assembly are arranged at the top of the first measuring seat, the measuring assembly comprises a first pushing cylinder, a first pushing sensor and a first clamping plate, the first pushing cylinder is arranged at the top of the first mounting table, the side wall of the first pushing cylinder is provided with the first pushing sensor, the first pushing cylinder is connected to the side wall of the top of the first mounting table and is in elastic contact with the first clamping plate, the first clamping plate is slidably mounted in guide rails on two sides of the top of the first mounting table, the top of the first mounting table is provided with a movable cylinder, the side wall of the movable cylinder is fixedly provided with a displacement sensor, the front end of the displacement sensor is provided with a displacement sensing head, and the displacement sensing head is in elastic connection with the first clamping plate;
the top of the second measuring seat is provided with a second mounting table and a clamping component, the clamping component is connected with the second mounting table at the lower end and comprises a second pushing cylinder, a second pushing sensor and a second clamping plate, the second pushing cylinder is arranged at the top of the second mounting table, the side wall of the top of the second mounting table is provided with the second pushing sensor and is in elastic contact with the second clamping plate, the second clamping plate is arranged on guide rails at two sides of the top of the second mounting table in a sliding manner, and the first mounting table and the second mounting table are respectively and correspondingly provided with a first graduated scale and a second graduated scale;
the side wall of the blanking mechanism is a lower connecting part and is connected with the blanking moving shaft, the blanking mechanism comprises a lower clamping jaw assembly, the lower clamping jaw assembly comprises a lower clamping jaw, lower connecting blocks are correspondingly arranged at two ends of the lower clamping jaw, and the lower clamping cylinder is connected with the lower clamping cylinder, the top end of the lower clamping cylinder is of a groove shape, a lower fixed block is arranged at the top end of the lower connecting block, a lower sliding block is arranged at the top end of the lower fixed block, the lower sliding block is connected with the lower clamping cylinder, the upper part and the lower part of the lower fixed block are fixedly connected with the lower connecting block and the lower sliding block through screw pieces, a lower sliding rail is arranged at the top of the lower sliding block, lower blocking pieces are arranged on two sides of the lower sliding rail, a lower mounting seat is arranged at the top end of the lower sliding rail, a lower lifting cylinder is arranged in the lower mounting seat, and the lower lifting cylinder is used for driving the lower clamping jaw to place an electric core into a machining table for machining.
Preferably, the jacking transfer device comprises a clamping assembly, a guide assembly, a driving assembly, a carrier plate, a cylinder A, a buffer plate and a cylinder B;
the jacking transfer device comprises a jacking transfer device, wherein a clamping assembly is arranged in the jacking transfer device, the clamping assembly comprises bases, partition plates are arranged on the bases, clamping plates are arranged on two sides of each partition plate, clamping cylinders are correspondingly arranged below each group of bases, a support plate is arranged below each clamping assembly, a cylinder A is connected below each support plate, a buffer plate is arranged on a piston rod of each cylinder A, a cylinder B is correspondingly arranged below each buffer plate, a piston rod of each cylinder B is connected to each buffer plate, and each cylinder B is connected to a fixed seat of a driving assembly; the driving assembly is connected with the clamping assembly and the guide assembly in a matched mode, the driving assembly comprises a fixed seat, the bottom of the fixed seat is connected with a nut seat, the nut seat is connected with a sliding rail at the lower end of the fixed seat and a screw rod, and a servo motor is arranged on the side wall of the screw rod and used for driving the screw rod; the driving assembly is provided with two groups of guide assemblies, each guide assembly comprises a guide rail, guide blocks are connected to the guide rails, the guide rails are arranged on the fixing seats of the driving assemblies, and the guide blocks are connected with the support plate.
Preferably, the jacking transfer device further comprises debugging mechanisms, the debugging mechanisms are arranged on two sides of the jacking transfer device and used for adjusting the distance between the two sides so as to be suitable for the battery cores with different specifications and sizes;
wherein, the adjustment mechanism includes left side board and right side board, left side board symmetric connection and interval preset distance are provided with the right side board, left side board and right side inboard wall are connected and are equipped with corresponding regulating plate, the top correspondence of regulating plate is equipped with multiunit location strip, be equipped with two intervals preset distance in the location strip, and the constant head tank that corresponds with electric core width, regulating plate lateral wall both ends all are equipped with adjusting bolt, the last baffle that is equipped with the correspondence of adjusting bolt, adjusting bolt is connected with the location strip, the bottom of left side board and right side board all is equipped with the angle bar, be equipped with a plurality of regulation holes on the angle bar bottom side.
Preferably, still include control cabinet, tri-color lamp and smoke tube, the control cabinet is used for controlling the operation of whole electric core processing equipment, and hangs the lateral wall that sets up at electric core processing equipment, and the tri-color lamp is two, and the tri-color lamp corresponds and establishes the top at electric core processing equipment, and smoke tube sets up the top at electric core processing equipment to through connection to electric core processing equipment's inner wall for the gas that produces electric core processing equipment's internal processing is discharged from smoke tube.
Compared with the prior art, the invention has the beneficial effects that:
the invention relates to automatic battery cell processing equipment, wherein a conveying table device receives a battery cell during battery cell processing and conveys the battery cell to a feeding mechanism, and the feeding mechanism continuously conveys the battery cell to each clamping assembly of a jacking and transferring device. Simultaneously, under the drive of the drive assembly of the jacking transfer device, the battery cells on each clamping assembly move along the processing mechanism synchronously, so that the clamping assemblies clamp the corresponding battery cells respectively, and the clamped battery cells are conveyed to the hot pressing mechanism, the plasma cleaning mechanism, the glue spraying mechanism, the curing mechanism, the measuring mechanism and the blanking mechanism, and the battery cells in the clamping assemblies are sequentially transferred and processed from the processing mechanisms. Compared with the prior art, the battery cores on each processing mechanism are processed in sequence, which is beneficial to improving the production efficiency; the drive assembly of the jacking transfer device is arranged below, so that the space occupied by the jacking transfer device is saved, the space above the jacking transfer device is saved so as to arrange a station mechanism with various functions, and meanwhile, the battery core processing equipment makes full use of the action space of the station, so that the installation and maintenance are more convenient.
Drawings
To more clearly illustrate the technical solutions in the embodiments of the present disclosure, the drawings needed for the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present disclosure, and those skilled in the art can also obtain other drawings according to the drawings without inventive labor.
Fig. 1 is a schematic diagram of an external overall structure of an automatic battery cell processing apparatus according to the present invention;
fig. 2 is a schematic external three-dimensional structure diagram of an automatic battery cell processing apparatus provided in the present invention;
fig. 3 is a schematic view of an internal overall structure of an automatic battery cell processing apparatus according to the present invention;
fig. 4 is a schematic structural diagram of a conveying table device of an automatic battery cell processing apparatus provided in the present invention;
fig. 5 is a schematic view of a three-dimensional structure of a feeding mechanism of an automatic battery cell processing device provided by the invention;
fig. 6 is a side view of a feeding mechanism of an automatic battery cell processing apparatus provided in the present invention;
fig. 7 is a schematic view of an overall structure of a hot-pressing mechanism of an automatic battery cell processing apparatus according to the present invention;
fig. 8 is a schematic view of an overall structure of a plasma cleaning mechanism of an automatic battery cell processing apparatus according to the present invention;
fig. 9 is a schematic view of an overall structure of a glue spraying mechanism of an automatic battery cell processing apparatus according to the present invention;
fig. 10 is a schematic structural view of a part of a glue spraying mechanism of an automatic battery cell processing apparatus provided by the present invention;
fig. 11 is a schematic three-dimensional structure diagram of a glue spraying mechanism of the automatic battery cell processing equipment provided by the invention;
fig. 12 is a schematic view of an overall structure of a curing mechanism of an automatic battery cell processing apparatus according to the present invention;
fig. 13 is a schematic view of an overall structure of a measuring mechanism of an automatic battery cell processing apparatus according to the present invention;
fig. 14 is a schematic perspective structure diagram of a measuring mechanism of an automatic battery cell processing apparatus according to the present invention;
fig. 15 is a schematic perspective structure view of a blanking mechanism of an automatic battery cell processing apparatus according to the present invention;
fig. 16 is a front view of a blanking mechanism of an automatic battery cell processing apparatus provided in the present invention;
fig. 17 is an overall schematic view of a jacking and transferring device of an automatic battery cell processing apparatus according to the present invention;
fig. 18 is an internal structural schematic diagram of a jacking transfer device of an automatic battery cell processing apparatus according to the present invention;
fig. 19 is a schematic structural diagram of components of a jacking and transferring device of an automatic battery cell processing apparatus according to the present invention;
fig. 20 is a schematic perspective structure diagram of a debugging mechanism of an automatic battery cell processing apparatus provided by the present invention.
Wherein, in the figures, the respective reference numerals:
100. cell processing equipment; 110. a console; 120. a three-color lamp; 130. a smoke extraction pipe; 200. a base; 300. a conveying table device; 310. a feeding port; 320. a discharge port; 330. a conveyor belt; 340. a conveying roller; 350. a first rotating table; 360. a second rotating table; 370. NG discharging rotating platform; 380. a buffer area; 390. a belt outlet; 400. a station device; 410. a feeding mechanism; 411. a feeding moving shaft; 412. an upper connection; 413. an upper jaw assembly; 4131. an upper clamping jaw; 4132. an upper connecting block; 4133. an upper clamping cylinder; 4134. an upper slide block; 4135. an upper fixed block; 4136. an upper slide rail; 4137. an upper stopper; 4138. an upper mounting seat; 4139. an upper lifting cylinder; 420. a hot-pressing mechanism; 421. Hot-pressing the base; 422. clamping the cylinder; 423. a clamping frame; 4231. a battery cell clamp; 424. a hot-pressing cylinder; 425. hot pressing plate; 426. jacking a cylinder; 427. jacking the protection plate; 428. a guide block; 429. a guide rail; 430. a plasma cleaning mechanism; 431. plasma cleaning the base; 432. a push cylinder; 433. a connecting frame; 434. a clamping frame; 435. an electrical core frame; 436. an ion gun; 437. a slide rail; 438. a guide block; 440. a glue spraying mechanism; 441. mounting blocks; 4411. a clamping cylinder; 4412. a slide arm; 4413. a slider; 4414. a guide rail; 4415. a clamp arm; 4416. a clamping groove; 442. a glue spraying driving shaft; 443. spraying glue on the fixing seat; 444. a CCD camera; 445. a piezoelectric glue-spraying head; 446. a glue collecting box; 450. a curing mechanism; 451. an LED UV curing lamp; 452. a connecting wire; 453. adjusting the mounting plate; 460. a measuring mechanism; 461. a first measuring seat; 4611. a first scale; 462. a first mounting table; 463. a measurement assembly; 4631. a first push cylinder; 4632. a first push sensor; 4633. a first clamping plate; 4634. a moving cylinder; 4635. a displacement sensor; 4636. a displacement sensing head; 464. a second measuring seat; 4641. a second scale; 465. a second mounting table; 466. a clamping component; 4661. a second push cylinder; 4662. a second push sensor; 4663. a second clamping plate; 470. a blanking mechanism; 471. a blanking moving shaft; 472. a lower junction; 473. a lower jaw assembly; 4731. a lower jaw; 4732. a lower connecting block; 4733. a lower clamping cylinder; 4734. a lower slide block; 4735. a lower fixed block; 4736. a lower slide rail; 4737. a lower stopper; 4738. a lower mounting seat; 4739. a lower lifting cylinder; 500. jacking and transferring equipment; 510. a clamping assembly; 511. a base; 512. a partition plate; 513. a splint; 514. a clamping cylinder; 520. a guide assembly; 521. a guide rail; 522. a guide block; 530. a drive assembly; 531. a fixed seat; 532. a nut seat; 533. a slide rail; 534. a screw rod; 535. a servo motor; 540. a carrier plate; 550. a cylinder A; 560. a buffer plate; 570. a cylinder B; 580. a debugging mechanism; 581. a left side plate; 582. a right side plate; 583. an adjusting plate; 5831. adjusting the bolt; 584. a positioning bar; 585. positioning a groove; 586. a baffle plate; 587. an adjustment hole; 588. angle iron.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 20, the present invention provides the following technical solutions: an automatic battery cell processing device comprises a battery cell processing device 100, wherein the battery cell processing device 100 comprises:
referring to fig. 3, a base 200 is disposed at the bottom end of the battery cell processing apparatus 100, and is used for mounting the conveying table device 300, the station device 400, and the jacking transfer device 500 on the base, and the top of the base 200 is a housing formed by a plurality of aluminum material supports and mounting plates; the conveying table device 300 is disposed in the base 200, and the conveying table device 300 is used for receiving the battery cell and transferring the battery cell to the feeding mechanism 410.
Specifically, in this embodiment, the conveying table device 300, the station device 400, and the jacking transfer device 500 are mounted on the base 200 to form an integrated cell automatic processing device, the periphery of the base 200 is formed by a plurality of aluminum material supports and mounting plates, and the aluminum material supports and the mounting plates are welded into a whole through the base 200.
Referring to fig. 5 to 20, the station apparatus 400 is sequentially and correspondingly disposed on two sides of the lifting transfer apparatus 500, and the station apparatus 400 includes a feeding mechanism 410, a hot-pressing mechanism 420, a plasma cleaning mechanism 430, a glue spraying mechanism 440, a curing mechanism 450, a measuring mechanism 460, and a discharging mechanism 470; the jacking and transferring device 500 is respectively and correspondingly arranged on the feeding mechanism 410, the hot pressing mechanism 420, the plasma cleaning mechanism 430, the glue spraying mechanism 440, the curing mechanism 450, the measuring mechanism 460 and the blanking mechanism 470 of the station device 400, the jacking and transferring device 500 is respectively composed of four groups of clamping assemblies 510, each group of clamping assemblies 510 is respectively composed of four cell core groups, each cell core group is composed of two cell core installation groups, and the cells are sequentially installed on the jacking and transferring device 500 for processing; wherein, the jacking moves carries device 500 to include centre gripping subassembly 510, guide assembly 520 and drive assembly 530, and set up the formula of putting under at the jacking moves and carries device 500, and save the space above, so that arrange station device 400 of various functions, station device 400 has all corresponded a plurality of centre gripping subassemblies 510 of having arranged, the jacking moves and carries device 500 to include a plurality of drive assemblies 530, move along station device 400 direction with each centre gripping subassembly 510 of drive, all be equipped with guide assembly 520 in every drive assembly 530, a stability for promoting the jacking and carry device 500.
Specifically, in this embodiment, the station flows of the station apparatus 400 include the feeding mechanism 410, the hot-pressing mechanism 420, the plasma cleaning mechanism 430, the glue spraying mechanism 440, the curing mechanism 450, the measuring mechanism 460, and the blanking mechanism 470, and the distances between the stations do not conflict, and each station sequentially performs processing; the battery cell is placed in a station processing flow and then clamped tightly, the surface of a battery cell gluing area is subjected to decontamination and activation treatment, ozone and peculiar smell are removed by an air exhauster mechanism, the side surface of the battery cell is subjected to hot pressing by overlapping blue films, the blue films in the overlapping area are prevented from warping, the battery cell is subjected to glue spraying and curing, the width of a battery cell after curing is accurately measured, and finally the battery cell is sent out from a discharging mechanism 470. The jacking transfer device 500 adopts four groups of clamping assemblies 510, each group of clamping assemblies 510 comprises four battery cells, each battery cell group comprises two corresponding battery cell installation groups, and the two-position battery cell installation groups are adopted for simultaneous processing; therefore, the work flow is used for adapting to the efficient production rhythm, the automatic production of a production line is realized, the production cost is reduced, and the processing efficiency and the processing quality are ensured.
Referring to fig. 3 and 4, the conveying table device 300 includes two material inlets 310 and two material outlets 320, two material inlets 310 and two material outlets 320 are disposed on the same conveying table device 300 and are disposed at the front end of the battery cell processing apparatus 100, two material outlets 320 are disposed on the same conveying table device 300 and are disposed at the front end and the rear end of the battery cell processing apparatus 100, a conveying belt 330 is disposed on the conveying table device 300, the conveying belt 330 is driven by a motor to travel, and the control table 110 controls the speed or the stop of the conveying belt 330, a conveying roller 340 is disposed in the conveying belt 330, the conveying roller 340 is used for preventing the damage or the falling of the battery cell, a first rotating table 350 is disposed at the turning position of the conveying table device 300, the first rotating table 350 is connected with the conveying table device 300 through the rotation control of the motor and is used for conveying operation, a second rotating table 360 is disposed at the turning position of the material inlets 310 and the material outlets 320, the second rotating table 360 is used for being connected with the conveying table device 300 through the rotation control of a motor during feeding or discharging; the cell sorting machine further comprises a buffer area 380, an NG discharging rotating platform 370 and a belt outlet 390, wherein the buffer area 380 is arranged on the side wall of the blanking mechanism 470 and used for placing the processed cells into a visual inspection platform area, the NG discharging rotating platform 370 is arranged on the conveying platform device 300 of the discharge port 320, and the belt outlet 390 is arranged on one side of the discharge port 320 and used for conveying the cells into the belt outlet 390 area.
Specifically, in this embodiment, in electric core transportation process, electric core gets into from pan feeding mouth 310, electric core on driving conveyer belt 330 is driven by driving motor transmits, reach the corner, the driving motor control through first revolving stage 350 rotates and is connected with carrying platform device 300 to correspond, with the orderly transmission to feed mechanism 410 department of electric core, electric core processing accomplishes the back, put electric core at the buffer memory district from unloading mechanism 470, electric core that will process the completion further detects, when detecting electric core for the yields, put electric core on conveyer belt 330, conveyer belt 330 carries out electric core from discharge gate 320, when detecting electric core for the yields, place NG ejection of compact revolving stage with electric core on, carry bad electric core to the belt on discharging. The control console 110 can adjust and control the speed or stop of the transmission speed, and the battery cell is placed on the conveying roller 340 of the conveying belt 330, so that the battery cell can be prevented from being damaged and falling. Therefore, the method is suitable for efficient transmission rhythm, automatic transmission of a production line is achieved, and transmission efficiency is guaranteed.
Referring to fig. 5 to 16, the station apparatus 400 includes a feeding mechanism 410, a hot-pressing mechanism 420, a plasma cleaning mechanism 430, a glue spraying mechanism 440, a curing mechanism 450, a measuring mechanism 460, and a discharging mechanism 470;
referring to fig. 5 and 6, the side wall of the feeding mechanism 410 is an upper connection part 412 and is connected to the feeding moving shaft 411, the feeding mechanism 410 includes an upper clamping jaw assembly 413, the upper clamping jaw assembly 413 includes an upper clamping jaw 4131, both ends of the upper clamping jaw 4131 are correspondingly provided with an upper connection block 4132 and are located at the bottom end of the upper connection block 4132, one end of the upper connection block 4132 is provided with an upper clamping cylinder 4133, the upper connection block 4132 is connected to the upper clamping cylinder 4133, the top end of the upper clamping cylinder 4133 is groove-shaped, the top end of the upper connection block 4132 is provided with an upper fixing block 4135, the top end of the upper fixing block 4135 is provided with an upper slide block 4134, the upper slide block 4134 is connected to the upper clamping cylinder 4133, the upper portion between the upper portion and the lower portion of the upper fixing block 4135 is fixedly connected to the upper connection block 4132 and the upper slide block 4134 through a screw member, the top portion of the upper slide block 4134 is provided with an upper stop member 4137 on both sides of the upper slide 4136, the top end of the upper slide 4136 is provided with an upper mounting seat 4138, the upper mounting seat 4138 is provided with an ascending and descending cylinder 4139, and the ascending and descending cylinder 4139 is used for driving the upper clamping jaw 4131 to place the battery cell into the processing table for processing.
Specifically, in this embodiment, the feeding moving shaft 411 is an XYZ three-axis driving mechanism, the XYZ three-axis driving mechanism is composed of an XYZ three-axis linear screw driving assembly, and the feeding mechanism 410 is fixedly connected to the feeding moving shaft 411, moves in the XYZ axes, and transports the battery cell to the processing table. Go up die clamping cylinder 4133 and rise and fall cylinder 4139 and belong to pneumatic control components and parts, the last clamping jaw 4131 of going up clamping jaw assembly 413 includes two, goes up die clamping cylinder 4133 and is right clamping jaw cylinder and left clamping jaw cylinder respectively, and right clamping jaw cylinder and left clamping jaw cylinder all control in two last clamping jaws 4131. In the feeding process, the upper clamping cylinder 4133 controls the two upper clamping jaws 4131 to move according to the designation of the ascending and descending cylinder 4139 at the same time, the upper clamping cylinder 4133 controls the upper sliding block 4134 to move left and right in the upper sliding rail 4136 through the connected upper connecting block 4132, and then the upper sliding block 4134 drives the upper clamping jaws 4131 to move, so that the clamping and the opening of the upper clamping jaws 4131 are realized; the lifting cylinder 4139 is a right lifting cylinder and a left lifting cylinder, and the right lifting cylinder and the left lifting cylinder are simultaneously controlled to lift. The battery core feeding device realizes the processes of feeding the battery core and the like through the upper clamping jaw 4131, is suitable for high-efficiency production rhythm, realizes the automatic production of a production line, reduces the production cost, and ensures the production efficiency and the production quality.
Referring to fig. 7, the hot pressing mechanism 420 includes two sets of hot pressing bases 421, the two sets of hot pressing bases 421 are respectively and correspondingly disposed on two sides of the battery cell, side walls of the hot pressing bases 421 are respectively provided with inward clamping cylinders 422, piston rods of the clamping cylinders 422 are provided with clamping frames 423, the clamping frames 423 are provided with battery cell clips 4231 corresponding to the battery cell, side walls of the clamping frames 423 are provided with hot pressing cylinders 424, piston rods of the hot pressing cylinders 424 are provided with hot pressing plates 425 corresponding to bottom ends of the battery cell clips 4231, bottom ends of the hot pressing plates 425 are provided with jacking cylinders 426, the jacking cylinders 426 are vertically and upwardly disposed in the hot pressing plates 425, piston rods of the jacking cylinders 426 are correspondingly provided with jacking protection plates 427, the jacking protection plates 427 are used for jacking the battery cells on two sides at a hot pressing reserved position for hot pressing, bottom portions of the clamping frames 423 are provided with guide blocks 428, and the hot pressing bases 421 are provided with corresponding guide rails 429.
Specifically, in this embodiment, the cell clip 4231 is a groove with openings at the upper and lower ends, and the width of the cell clip 4231 is adjustable, and the width of the groove matches with the width of the cell. Hot pressing cylinder 424 is pressure adjustment cylinder, and hot pressboard 425 is total 8, and both sides respectively have 4, carries out the hot pressing to the bottom both ends of 4 electricity cores simultaneously, and hot pressboard 425 comprises panel and the heating rod of panel heating. The clamping cylinder 422 and the jacking cylinder 426 both comprise a one-way electromagnetic valve and 4 magnetic switches. The guide block 428 and the guide rail 429 improve the stability of the movement of the clamping frame 423. When the battery cell is conveyed to a position between the hot pressing bases 421, the clamping cylinder 422 drives the battery cell clamp 4231 to clamp two ends of the battery cell, the jacking cylinders 426 on two sides jack up the battery cell through the jacking protection plates 427, and the hot pressing cylinder 424 controls the hot pressing plates 425 to extend out to perform hot pressing on two ends of the bottom of the battery cell; after the hot pressing is completed, the hot pressing plate 425, the cell clamp 4231 and the jacking protection plate 427 retract, and the cell is placed to the original position.
Referring to fig. 8, the plasma cleaning mechanism 430 includes two sets of plasma cleaning bases 431, the two sets of plasma cleaning bases 431 are respectively and correspondingly disposed on two sides of the battery cell, the side walls of the plasma cleaning bases 431 are respectively provided with inward pushing cylinders 432, the piston rods of the pushing cylinders 432 are provided with connecting frames 433, the connecting ends of the connecting frames 433 are provided with clamping frames 434, the clamping frames 434 are provided with battery cell frames 435 corresponding to the battery cell, the side walls of the battery cell frames 435 are provided with ion guns 436, the bottoms of the connecting frames 433 are provided with guide blocks 438, the plasma cleaning bases are provided with corresponding slide rails 437, and the guide blocks 438 are correspondingly disposed on the slide rails 437.
Specifically, in this embodiment, when the battery cell is conveyed to the plasma cleaning base 431, the pushing cylinder 432 drives the clamping frame 434 to clamp two ends of the battery cell through the battery cell frame 435, the ion gun 436 performs decontamination and activation on the surfaces of the glue spraying areas at two ends of the battery cell, and then performs the next glue spraying process after the cleaning is completed.
Referring to fig. 9 to 11, the glue spraying mechanism 440 includes a mounting block 441, two sets of corresponding clamping cylinders 4411 are disposed on the mounting block 441, slide arms 4412 are disposed on upper and lower sides of a piston rod of the clamping cylinders 4411, slide blocks 4413 are disposed on lower sides of the slide arms 4412, guide rails are disposed in the mounting block 441, the slide blocks 4413 correspond to the guide rails 4414, clamping arms 4415 are disposed at bottom of the slide arms 4412, clamping grooves 4416 corresponding to sides of a battery cell are disposed on lower inner sides of the clamping arms 4415, the clamping grooves 4416 are U-shaped, a glue spraying fixing seat 443 and a glue spraying driving shaft 442 are disposed at bottom of the mounting block 441, a CCD camera 444 and a piezoelectric glue spraying head 445 are disposed on the glue spraying seat 443, a glue collecting box 446 is disposed at bottom of the piezoelectric glue spraying head 445, slide blocks 4413 are disposed on two sides of bottom end of the slide arms 4412, and guide rails 4414 are disposed in the mounting block 441.
Specifically, in the present embodiment, the glue-spraying driving shaft 442 is an XYZ three-axis driving mechanism, the XYZ three-axis driving mechanism is composed of a linear lead screw driving assembly with XYZ three axes, and the glue-spraying mechanism 440 is fixedly connected to the glue-spraying driving shaft 442 and moves in the XYZ three axes to spray glue. When the installation structure is applied, the installation blocks 441 are correspondingly arranged above the jacking and transferring device 500, and the glue spraying mechanisms 440 are positioned at two sides of the cell jacking and transferring device 500; when the jacking and transferring device 500 transfers the battery cell to the position below the installation block 441, the clamping arms 4415 on the two sides clamp the battery cell, and the battery cell jacking and transferring device 500 sinks; the glue spraying driving shaft 442 drives the CCD camera 444 to identify glue spraying areas on two sides of the electric core, the piezoelectric glue spraying head 445 is pressed to align the glue spraying areas to spray glue, and the next curing process is performed after the glue spraying is finished.
Referring to fig. 12, the curing mechanism 450 includes two sets of LED UV curing lamps 451, the two sets of LED UV curing lamps 451 are respectively and correspondingly disposed on two sides of the electric core, the two sets of LED UV curing lamps 451 are composed of 8, a connecting wire 452 is disposed at a rear end of the LED UV curing lamps 451, the connecting wire 452 is connected to an external power source for the LED UV curing lamps 451, and an adjusting mounting plate 453 is disposed below the LED UV curing lamps 451.
Specifically, in this embodiment, when carrying out the curing operation, adopt the solidification of LED UV curing lamp 451, carry to solidification mechanism 450 to the electric core after the completion of spouting the glue, correspond the both sides of shining electric core simultaneously through LED UV curing lamp 451 and solidify, satisfy the demand of solidification according to the steerable power that sets up LED UV curing lamp 451 of connecting wire 452, be used for driving light through adjusting mounting panel 453 and be close to or keep away from electric core, played certain effect to electric core solidification.
Referring to fig. 13 and 14, the measuring mechanism 460 includes a first measuring base 461 and a second measuring base 464, a first mounting platform 462 and a measuring assembly 463 are disposed on a top of the first measuring base 461, the measuring assembly 463 includes a first pushing cylinder 4631, a first pushing sensor 4632 and a first clamping plate 4633, the first pushing cylinder 4631 is mounted on a top of the first mounting platform 462, a first pushing sensor 4632 is disposed on a side wall of the first pushing cylinder 4631 and connected to a top side wall of the first mounting platform 462 and elastically contacted with the first clamping plate 4633, the first clamping plate 4633 is slidably mounted in a guide rail on two sides of the top of the first mounting platform 462, a moving cylinder 4634 is disposed on a top of the first mounting platform 462, a displacement sensor 4635 is fixedly disposed on a side wall of the moving cylinder 4634, a displacement sensing head 4636 is disposed at a front end of the displacement sensor 4635 and elastically connected to the first clamping plate 4633; the top of the second measuring seat 464 is provided with a second mounting platform 465 and a clamping component 466, the clamping component 466 is connected with the second mounting platform 465 at the lower end, the clamping component 466 comprises a second pushing cylinder 4661, a second pushing sensor 4662 and a second clamping plate 4663, the second pushing cylinder 4661 is arranged at the top of the second mounting platform 465, the side wall of the top of the second mounting platform 465 is provided with a second pushing sensor 4662 which is in elastic contact with the second clamping plate 4663, the second clamping plate 4663 is slidably arranged on guide rails at two sides of the top of the second mounting platform 465, and the first mounting platform 462 and the second mounting platform 465 are respectively and correspondingly provided with a first graduated scale 4611 and a second graduated scale 4641.
Specifically, in this embodiment, when performing the measurement operation, the assembly lines between the measurement assembly 463 and the fastening assembly 466 sequentially transport the cells. When a battery cell on the assembly line passes through the measuring assembly 463, the first pushing cylinder 4631 pushes the first clamping plate 4633 to advance, the advancing distance of the first clamping plate 4633 is sensed by the first pushing sensor 4632 and is controlled to be at a fixed value, the front end clamping groove in the advancing process of the first clamping plate 4633 clamps the rear part of the battery cell, at this time, the second pushing cylinder 4661 in the clamping and fixing assembly 466 pushes the second clamping plate 4663 to advance, the advancing direction of the second clamping plate 4663 is the opposite direction of the first clamping plate 4633, the front end clamping groove of the second clamping plate 4663 clamps the front part of the battery cell, the clamping grooves are respectively set as two groups on the left side and the right side of the front end of the clamping plate, and four groups of battery cells can be simultaneously clamped and fixed through the relative movement of the first clamping plate 4633 and the second clamping plate 4663. After the electric core is clamped and fixed, the pushing plates at the front ends of the four groups of movable cylinders 4634 are used for pushing at the rear part of the electric core, the advancing distance of the pushing plate of each group of movable cylinders 4634 is measured by each group of displacement sensing heads 4636, the advancing distance measured by each group of displacement sensing heads 4636 is recorded by each group of displacement sensors 4635 and uploaded to a control terminal for comparison with a standard value, and then the width distance of each group of electric core can be calculated, so that whether the electric core is qualified or not is detected. By adding the arrangement, a plurality of groups of battery cores can be automatically clamped and fixed at the same time for width measurement, the measured data is accurate, the measurement action is rapid, and the production efficiency can be greatly improved; when a measurement operation is performed, the front end notch of the first chuck 4633 of the measurement assembly 463 is clamped at the rear of the battery cell during the forward movement process, at this time, the second pushing cylinder 4661 pushes the second chuck 4663 to move forward, the forward distance of the second chuck 4663 is sensed by the second pushing sensor 4662 and is controlled to be a fixed value, and when the first chuck 4633 and the second chuck 4663 move forward simultaneously in the same time, the fixed value of the forward distance of the second chuck 4663 is greater than the fixed value of the forward distance of the first chuck 4633. When the second pushing cylinder 4661 pushes the second locking plate 4663 to advance, the front end slot of the second locking plate 4663 is locked on the front portion of the battery cell during the advance process, and at this time, the second locking plate 4663 locks the battery cell by the relative advance with the first locking plate 4633. Through adding such setting can be automatic carry out the card with electric core and fix and carry out the measurement operation, and adopt in the same time second cardboard 4663's the distance of advance fixed value to be greater than first cardboard 4633 distance of advance fixed value to prevented the relative card of power and fixed electric core and caused unstability, position when having ensured the card and fixed electric core does not take place the skew.
Referring to fig. 15 and 16, a side wall of the blanking mechanism 470 is a lower connection part 472 and is connected to the blanking moving shaft 471, the blanking mechanism 470 includes a lower jaw assembly 473, the lower jaw assembly 473 includes a lower jaw 4731, both ends of the lower jaw 4731 are respectively provided with a lower connection block 4732 correspondingly and are located at the bottom end of the lower connection block 4732, one end of the lower connection block 4732 is provided with a lower clamping cylinder 4733, the lower connection block 4732 is connected to the lower clamping cylinder 4733, the top end of the lower clamping cylinder 4733 is of a groove shape, the top end of the lower connection block 4732 is provided with a lower fixing block 4735, the top end of the lower fixing block 4735 is provided with a lower sliding block 4734, the lower sliding block 4734 is connected to the lower clamping cylinder 4733, the position between the upper and lower of the lower fixing block 4735 is fixedly connected to the lower connection block 4732 and the lower sliding block 4734 through a screw member, the top of the lower sliding block 4736 is provided with a lower sliding rail 4737, both sides of the lower sliding rail 4736 are provided with lower blocking members 4737, the top end of the lower sliding rail 4736 is provided with a lower mounting seat 4738, a lower lifting cylinder 4739 is arranged in the lower mounting seat 4738, and the lower lifting cylinder 4739 is used for driving the lower clamping jaw 4731 to place the battery core into a processing table for processing.
Specifically, in this embodiment, the blanking moving shaft 471 is an XYZ three-axis driving mechanism, the XYZ three-axis driving mechanism is composed of an XYZ three-axis linear screw driving assembly, the blanking mechanism 470 is fixedly connected to the blanking moving shaft 471, moves in XYZ axes, and transports the processed battery cell to the conveyer belt 330. Lower clamping cylinder 4733 and lower lift cylinder 4739 belong to pneumatic control components and parts, and lower clamping jaw assembly 473 includes two lower clamping jaws 4731, and lower clamping cylinder 4733 is right clamping jaw cylinder and left clamping jaw cylinder respectively, and right clamping jaw cylinder and left clamping jaw cylinder all control in two lower clamping jaws 4731. In the blanking process, the lower clamping cylinder 4733 simultaneously controls the two lower clamping jaws 4731 to move according to the designation of the lower lifting cylinder 4739, the lower clamping cylinder 4733 controls the lower sliding block 4734 to move left and right in the lower sliding rail 4736 through the connected lower connecting block 4732, and then the lower sliding block 4734 drives the lower clamping jaws 4731 to move, so that the clamping and the opening of the lower clamping jaws 4731 are realized; the lower lifting cylinder 4739 is a right lifting cylinder and a left lifting cylinder, and the right lifting cylinder and the left lifting cylinder are controlled to be lifted simultaneously. The invention realizes the processes of blanking the battery cell and the like through the lower clamping jaw 4731, is suitable for the high-efficiency production rhythm, realizes the automatic production of a production line, reduces the production cost and ensures the production efficiency and the production quality.
Referring to fig. 17 to fig. 19, the lifting transfer apparatus 500 includes a clamping assembly 510, a guiding assembly 520, a driving assembly 530, a carrier plate 540, an air cylinder a550, a buffer plate 560, and an air cylinder B570; the jacking transfer device 500 is provided with a clamping assembly 510 in conveying, the clamping assembly 510 comprises bases 511, partition plates 512 are arranged on the bases 511, clamping plates 513 are arranged on two sides of each partition plate 512, clamping cylinders 514 are correspondingly arranged below each group of bases 511, a carrier plate 540 is arranged below each clamping assembly 510, a cylinder A550 is connected below each carrier plate 540, a buffer plate 560 is arranged on a piston rod of each cylinder A550, a cylinder B570 is correspondingly arranged below each buffer plate 560, a piston rod of each cylinder B570 is connected to each buffer plate 560, and each cylinder B570 is connected to a fixed seat of the driving assembly 530; the driving assembly 530 is connected with the clamping assembly 510 and the guiding assembly 520 in a matching manner, the driving assembly 530 comprises a fixed seat 531, the bottom of the fixed seat 531 is connected with a nut seat 532, the nut seat 532 is connected with a lower slide rail 533 and a lead screw 534, and the side wall of the lead screw 534 is provided with a servo motor 535 for driving the lead screw 534; two sets of guide assemblies 520 are arranged on the driving assembly 530, each guide assembly 520 comprises a guide rail, guide blocks are connected to the guide rails, the guide rails are arranged on the fixing seats 531 of the driving assembly 530, and the guide blocks are connected with the carrier plate 540.
Specifically, in this embodiment, the jacking is carried device 500 and has been adopted the standardization, and the operation space of electric core automated processing equipment make full use of station makes the installation maintain more convenient. After the cell is clamped by the clamping assembly 510, the cylinder a550 and the cylinder B570 are driven to jack up, so that the cell at the top moves up; the driving assembly 530 moves the driving battery cell forward to the next station, and when the cylinder B570 retracts, the battery cell is placed on the adjustable workbench; after the clamping jaw cylinder in the clamping assembly 510 releases the battery core, when the cylinder a550 retracts, the driving assembly 530 resets again to perform the next round of transferring. In this case, the cylinder stroke is reduced and the efficiency is increased.
Referring to fig. 20, the jacking and transferring device 500 further includes a debugging mechanism 580, and the debugging mechanism 580 is disposed on two sides of the jacking and transferring device 500, and is configured to adjust a distance between the two sides so as to be suitable for battery cells with different specifications and sizes; debugging mechanism includes left side board 581 and right side board 582, left side board 581 symmetric connection and the interval preset distance be provided with right side board 582, left side board 581 and the connection of right side board 582 inside wall are equipped with corresponding regulating plate 583, regulating plate 583's top correspondence is equipped with multiunit location strip 584, be equipped with two intervals preset distance in the location strip 584, and the constant head tank 585 that corresponds with electric core width, regulating plate 583 lateral wall both ends all are equipped with adjusting bolt 5831, be equipped with corresponding baffle 586 on adjusting bolt 5831, adjusting bolt 5831 and be connected with location strip 584, the bottom of left side board 581 and right side board 582 all is equipped with angle bar 588, be equipped with a plurality of regulation holes 587 on the angle bar 588 bottom side.
Specifically, in this embodiment, the gap between the left plate 581 and the right plate 582 facilitates installation of a matched battery transfer device, and the adjustment plate 583 is installed by screws, thereby facilitating replacement of different specifications and being suitable for batteries with different specifications and sizes. The locating slot 585 facilitates paired delivery and improves efficiency. The position of the positioning bar 584 on the adjusting bolt 5831 is adjusted to adjust the distance between the two baffles 586, so as to adapt to batteries with different specifications and sizes.
Still include control cabinet 110, tristimulus lamp 120 and smoke tube 130, control cabinet 110 is used for controlling the operation of whole electric core processing equipment 100, and hang the lateral wall that sets up at electric core processing equipment 100, tristimulus lamp 120 is two, tristimulus lamp 120 corresponds the top of establishing at electric core processing equipment 100, smoke tube 130 sets up the top at electric core processing equipment 100 to through connection to electric core processing equipment 100's inner wall, the gaseous smoke tube 130 of following of the gas that produces of the internal processing of electric core processing equipment 100 is discharged.
To this end, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a battery cell automatic processing equipment which characterized in that, includes battery cell processing equipment, battery cell processing equipment includes:
a base; the lifting and transferring device is arranged at the bottom end of the battery cell processing equipment and used for mounting the conveying platform device, the station device and the lifting and transferring device on the base, and the top of the base is provided with a shell consisting of a plurality of aluminum material supports and a mounting plate;
the conveying table device is arranged in the base and used for receiving the battery cell and transferring the battery cell to the feeding mechanism;
the station devices are sequentially and correspondingly arranged on two sides of the jacking transfer device and comprise a feeding mechanism, a hot pressing mechanism, a plasma cleaning mechanism, a glue spraying mechanism, a curing mechanism, a measuring mechanism and a discharging mechanism;
the jacking and transferring device is respectively and correspondingly arranged on the feeding mechanism, the hot pressing mechanism, the plasma cleaning mechanism, the glue spraying mechanism, the curing mechanism, the measuring mechanism and the blanking mechanism of the station device, four groups of clamping assemblies are respectively arranged in the jacking and transferring device, each group of clamping assemblies respectively consists of four cell core groups, each cell core group consists of two cell core installation groups, and the cells are sequentially installed on the jacking and transferring device for processing;
wherein, the jacking moves and carries the device and includes centre gripping subassembly, direction subassembly and drive assembly, and sets up the jacking moves and carries the formula of putting down of device, and saves the top space out, so that arrange various functions the station device, the station device all corresponds and has arranged a plurality ofly the centre gripping subassembly, the jacking moves and carries the device and includes a plurality ofly drive assembly, in order to drive each the centre gripping subassembly is followed station device direction removes, every all be equipped with in the drive assembly the direction subassembly for promote the jacking moves and carries the stability of device.
2. The automatic battery cell processing apparatus according to claim 1, wherein the conveying table device includes two feeding ports and two discharging ports, two feeding ports are disposed on the same conveying table device and are disposed at a front end of the battery cell processing apparatus, two discharging ports are disposed on the same conveying table device and are disposed at front and rear ends of the battery cell processing apparatus, a conveying belt is disposed on the conveying table device, the conveying belt is driven by a motor to travel, and a control console controls the speed or stop of the conveying belt, a conveying roller is disposed in the conveying belt, the conveying roller is configured to prevent the battery cell from being damaged or from dropping, a first rotating table is disposed at a turning position of the conveying table device, and the first rotating table is connected to the conveying table device through rotation control of the motor, the conveying operation is carried out, a second rotating table is arranged at the turning position of the feeding port and the discharging port, and the second rotating table is used for being connected with the conveying table device through the rotation control of a motor during feeding or discharging;
wherein, still include buffer memory, NG ejection of compact revolving stage, belt discharge port, the buffer memory is established the lateral wall of unloading mechanism for electric core after accomplishing with processing is put into and is examined platform region at the mesh, NG ejection of compact revolving stage is established the discharge gate carry on the platform device, the belt discharge port sets up one side of discharge gate, and be used for carrying electric core extremely in the belt discharge port region.
3. The automatic battery cell processing equipment of claim 1, wherein the station device comprises the feeding mechanism, the hot-pressing mechanism, the plasma cleaning mechanism, the glue spraying mechanism, the curing mechanism, the measuring mechanism and the discharging mechanism;
the side wall of the feeding mechanism is an upper connecting part and is connected with a feeding moving shaft, the feeding mechanism comprises an upper clamping jaw assembly, the upper clamping jaw assembly comprises an upper clamping jaw, two ends of the upper clamping jaw are correspondingly provided with upper connecting blocks and located at the bottom end of the upper connecting block, one end of each upper connecting block is provided with an upper clamping cylinder, the upper connecting blocks are connected with the upper clamping cylinders, the top ends of the upper clamping cylinders are groove-shaped, the top ends of the upper connecting blocks are provided with upper fixing blocks, the top ends of the upper fixing blocks are provided with upper sliding blocks, the upper sliding blocks are connected with the upper clamping cylinders, the upper and lower positions of the upper fixing blocks are fixedly connected with the upper connecting blocks through screw pieces, the top parts of the upper sliding blocks are provided with upper sliding rails, two sides of the upper sliding rails are provided with upper blocking pieces, and the top ends of the upper sliding rails are provided with upper mounting seats, an upper lifting cylinder is arranged in the upper mounting seat and used for driving the upper clamping jaw to place the battery core into a processing table for processing;
the hot pressing mechanism comprises two groups of hot pressing bases, the hot pressing bases are respectively and correspondingly arranged on two sides of an electric core, inward clamping cylinders are arranged on the side walls of the hot pressing bases, clamping frames are arranged in piston rods of the clamping cylinders, electric core clamps corresponding to the electric core are arranged in the clamping frames, hot pressing cylinders are arranged on the side walls of the clamping frames, hot pressing plates corresponding to the bottoms of the electric core clamps are arranged in piston rods of the hot pressing cylinders, jacking cylinders are arranged at the bottoms of the hot pressing plates, the jacking cylinders are vertically and upwards arranged in the hot pressing plates, jacking protection plates are correspondingly arranged in the piston rods of the jacking cylinders, the jacking protection plates are used for jacking the electric cores on two sides at a hot pressing reserved position for hot pressing, guide blocks are arranged at the bottoms of the clamping frames, and corresponding guide rails are arranged on the hot pressing bases;
the plasma cleaning mechanism comprises two groups of plasma cleaning bases which are respectively and correspondingly arranged on two sides of an electric core, inward pushing cylinders are arranged on the side walls of the plasma cleaning bases, connecting frames are arranged in piston rods of the pushing cylinders, clamping frames are arranged at connecting ends of the connecting frames, electric core frames corresponding to the electric cores are arranged in the clamping frames, ion guns are arranged on the side walls of the electric core frames, sliding blocks are arranged at the bottoms of the connecting frames, corresponding guide rails are arranged on the plasma cleaning bases, and the guide blocks are correspondingly arranged on the sliding rails;
the glue spraying mechanism comprises an installation block, two groups of corresponding clamping cylinders are arranged on the installation block, sliding arms are arranged on the upper side and the lower side of a piston rod of each clamping cylinder, sliding blocks are arranged on the two sides below the sliding arms, guide rails are correspondingly arranged in the installation block, the sliding blocks correspond to the guide rails, clamping arms are arranged at the bottoms of the sliding arms, clamping grooves corresponding to the side edges of electric cores are formed in the inner sides below the clamping arms, the clamping grooves are U-shaped, a glue spraying fixing seat and a glue spraying driving shaft are arranged at the bottom of the installation block, a CCD camera and a piezoelectric glue spraying head are arranged on the glue spraying fixing seat, a glue collecting box is arranged at the bottom of the piezoelectric glue spraying head, the sliding blocks are arranged on the two sides of the bottom end of the sliding arm, and the guide rails are correspondingly arranged in the installation block;
the curing mechanism comprises two groups of LED UV curing lamps, the two groups of LED UV curing lamps are respectively and correspondingly arranged on two sides of the battery cell, each group of LED UV curing lamps comprises 8 LED UV curing lamps, a connecting wire is arranged at the rear end of each LED UV curing lamp, the connecting wire is connected with an external power supply to be used by the LED UV curing lamps, and an adjusting mounting plate is arranged below each LED UV curing lamp;
the measuring mechanism comprises a first measuring seat and a second measuring seat, a first mounting table and a measuring assembly are arranged at the top of the first measuring seat, the measuring assembly comprises a first pushing cylinder, a second pushing sensor and a first clamping plate, the first pushing cylinder is mounted at the top of the first mounting table, a first pushing sensor is arranged on the side wall of the first pushing cylinder, is connected to the side wall of the top of the first mounting table and is in elastic contact with the first clamping plate, the first clamping plate is slidably mounted in guide rails on two sides of the top of the first mounting table, a moving cylinder is arranged at the top of the first mounting table, a displacement sensor is fixedly arranged on the side wall of the moving cylinder, a displacement sensing head is arranged at the front end of the displacement sensor, and the displacement sensing head is connected with the first clamping plate;
the top of the second measuring seat is provided with a second mounting table and a clamping component, the clamping component is connected with the second mounting table at the lower end, the clamping component comprises a second pushing cylinder, a second pushing sensor and a second clamping plate, the second pushing cylinder is arranged at the top of the second mounting table, the side wall of the top of the second mounting table is provided with the second pushing sensor and is in elastic contact with the second clamping plate, the second clamping plate is arranged on guide rails at two sides of the top of the second mounting table in a sliding manner, and the first mounting table and the second mounting table are respectively and correspondingly provided with a first graduated scale and a second graduated scale;
the side wall of the blanking mechanism is a lower joint and is connected with a blanking moving shaft, the blanking mechanism comprises a lower clamping jaw assembly, the lower clamping jaw assembly comprises a lower clamping jaw, two ends of the lower clamping jaw are respectively and correspondingly provided with a lower connecting block and are positioned at the bottom end of the lower connecting block, one end of the lower connecting block is provided with a lower clamping cylinder, the lower connecting block is connected with the lower clamping cylinder, the top end of the lower clamping cylinder is of a groove shape, the top end of the lower connecting block is provided with a lower fixing block, the top end of the lower fixing block is provided with a lower sliding block, the lower sliding block is connected with the lower clamping cylinder, the upper part and the lower part of the lower fixing block are fixedly connected with the lower connecting block through screw pieces, the top part of the lower sliding block is provided with a lower sliding rail, two sides of the lower sliding rail are provided with lower blocking pieces, and the top end of the lower sliding rail is provided with a lower mounting seat, and a lower lifting cylinder is arranged in the lower mounting seat and used for driving the lower clamping jaw to place the battery core into a processing table for processing.
4. The automatic battery cell processing equipment of claim 1, wherein the jacking and transferring device comprises a clamping assembly, a guide assembly, a driving assembly, a carrier plate, a cylinder a, a buffer plate and a cylinder B;
the jacking transfer device is characterized in that the clamping assembly is arranged in the conveying process, the clamping assembly comprises a base, partition plates are arranged on the base, clamping plates are arranged on two sides of each partition plate, clamping cylinders are correspondingly arranged below each group of bases, a support plate is arranged below each clamping assembly, the cylinder A is connected below each support plate, a buffer plate is arranged on a piston rod of each cylinder A, the cylinder B is correspondingly arranged below each buffer plate, a piston rod of each cylinder B is connected to the corresponding buffer plate, and each cylinder B is connected to a fixed seat of the corresponding driving assembly; the driving assembly is connected with the clamping assembly and the guiding assembly in a matched mode, the driving assembly comprises a fixed seat, a nut seat is connected to the bottom of the fixed seat, the nut seat is connected with a sliding rail at the lower end of the nut seat and a screw rod, and a servo motor is arranged on the side wall of the screw rod and used for driving the screw rod; the driving assembly is provided with two groups of guide assemblies, each guide assembly comprises a guide rail, guide blocks are connected to the guide rails, the guide rails are arranged on fixing seats of the driving assembly, and the guide blocks are connected with the support plate.
5. The automatic battery cell processing equipment according to claim 1, wherein the jacking and transferring device further comprises a debugging mechanism, the debugging mechanism is disposed on two sides of the jacking and transferring device, and is configured to adjust a distance between the two sides so as to adapt to battery cells with different specifications and sizes;
wherein, adjustment mechanism includes left side board and right side board, left side board symmetric connection and interval preset distance are provided with the right side board, the left side board with the right side inboard wall is connected and is equipped with corresponding regulating plate, the top correspondence of regulating plate is equipped with multiunit location strip, be equipped with two intervals preset distance in the location strip, and the constant head tank that corresponds with electric core width, regulating plate lateral wall both ends all are equipped with adjusting bolt, the last baffle that is equipped with the correspondence of adjusting bolt, adjusting bolt and with the location strip is connected, the left side board with the bottom of right side board all is equipped with the angle bar, be equipped with a plurality of regulation holes on the angle bar bottom side.
6. The automatic battery cell processing equipment according to claim 1, further comprising a console, two tri-color lamps and a smoke exhaust pipe, wherein the console is configured to control operation of the whole battery cell processing equipment, and is suspended on a side wall of the battery cell processing equipment, the three-color lamps are correspondingly disposed at a top end of the battery cell processing equipment, and the smoke exhaust pipe is disposed at the top end of the battery cell processing equipment, is connected to an inner wall of the battery cell processing equipment in a penetrating manner, and is configured to exhaust gas generated by internal processing of the battery cell processing equipment from the smoke exhaust pipe.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111575251.9A CN113972392B (en) | 2021-12-22 | 2021-12-22 | Automatic battery cell processing equipment |
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| CN202111575251.9A CN113972392B (en) | 2021-12-22 | 2021-12-22 | Automatic battery cell processing equipment |
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| CN112421094A (en) * | 2020-11-26 | 2021-02-26 | 无锡先导智能装备股份有限公司 | Electricity core processing equipment |
| CN213986762U (en) * | 2020-12-29 | 2021-08-17 | 马鞍山南实科技有限公司 | Jacking positioning transfer mechanism of square battery cell module |
| CN214123933U (en) * | 2020-11-26 | 2021-09-03 | 无锡先导智能装备股份有限公司 | Electricity core processing equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN206585010U (en) * | 2017-03-27 | 2017-10-24 | 上海方德尚动新能源科技有限公司 | A kind of equipment of automatic dress battery core |
| CN108172887A (en) * | 2018-01-05 | 2018-06-15 | 精进百思特电动（上海）有限公司 | A kind of soft pack cell automatic feeder equipment |
| CN111463473A (en) * | 2020-04-30 | 2020-07-28 | 惠州市多科达科技有限公司 | Automatic production line for cylindrical batteries |
| CN111525175A (en) * | 2020-05-20 | 2020-08-11 | 无锡先导智能装备股份有限公司 | Electricity core transport mechanism and electricity core compression fittings |
| CN112421094A (en) * | 2020-11-26 | 2021-02-26 | 无锡先导智能装备股份有限公司 | Electricity core processing equipment |
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| CN113972392B (en) | 2022-03-08 |
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Denomination of invention: An automatic processing equipment for electric core Effective date of registration: 20230104 Granted publication date: 20220308 Pledgee: Shenzhen Branch of Huishang Bank Co.,Ltd. Pledgor: SHENZHEN SAPPHIRE AUTOMATION EQUIPMENT Co.,Ltd. Registration number: Y2022980029126 |
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Granted publication date: 20220308 Pledgee: Shenzhen Branch of Huishang Bank Co.,Ltd. Pledgor: SHENZHEN SAPPHIRE AUTOMATION EQUIPMENT Co.,Ltd. Registration number: Y2022980029126 |