CN113940413A

CN113940413A - Production line and production method for automatically processing pickled vegetables

Info

Publication number: CN113940413A
Application number: CN202111002693.4A
Authority: CN
Inventors: 张平安
Original assignee: Hubei Hongrizi Agricultural Technology Co ltd
Current assignee: Hubei Hongrizi Agricultural Technology Co ltd
Priority date: 2021-08-30
Filing date: 2021-08-30
Publication date: 2022-01-18
Anticipated expiration: 2041-08-30
Also published as: CN113940413B

Abstract

The invention discloses a production line and a production method for automatically processing pickled vegetables, and the production line and the production method comprise a vegetable cutting module, a screening module, a material distributing module and a packaging sterilization module, wherein conveying modules are arranged among the vegetable cutting module, the screening module, the material distributing module and the packaging sterilization module, the screening module comprises a mounting frame, a screening outer cylinder is arranged in the mounting frame, a screening inner cylinder is arranged in the screening outer cylinder, a screening filter screen is fixedly connected to the outer wall of one side of the screening inner cylinder, a first driving motor is fixedly connected to the outer wall of the top of the mounting frame, and a first driving wheel is arranged at the output end of the first driving motor. The cleaning device can clean the filtering holes of the screening filter screen of the screening module, prevent the filtering holes from being blocked, cause the condition of poor filtering effect, and do not need manual cleaning.

Description

Production line and production method for automatically processing pickled vegetables

Technical Field

The invention relates to the technical field of pickled vegetable production, in particular to a production line and a production method for automatically processing pickled vegetables.

Background

The pickles are one of the flavoring non-staple foods liked by people of all families in China. The pickled vegetables have unique flavors of fresh, sweet, crisp and tender, or salty, fresh, spicy and the like, have certain nutritional value, are deeply favored by the masses and become indispensable seasoning non-staple food in daily life of people.

Pickles are in the production process, can be with it through the stripping and slicing, processes such as screening, one of each pickles manufacture factory is through automated production processing pickles at present, promote the production efficiency of pickles greatly, but the pickles is at the in-process of automated processing production, when the screening, there is blocky pickles filter hole jam with the filter screen, thereby can cause the efficiency of screening to descend, need stop the production line when serious, the manual work is cleared up the dragon of filter screen, lead to production efficiency to reduce like this, influence the production of pickles.

In view of the above, the present invention provides a production line and a production method for automatically processing pickled vegetables, so as to solve the problems in the prior art.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides a production line and a production method for automatically processing pickled vegetables.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides an automatic change production line of processing pickles, includes the module of cutting the dish, sieves the module, divides the material module and packs the module that disinfects, the module of cutting the dish, sieve the module, divide the material module, pack and disinfect and all be equipped with the conveying module between the module, the screening module includes the mounting bracket, and the inside screening urceolus that is equipped with of mounting bracket, the inside screening inner tube that is equipped with of screening urceolus, and screening inner tube one side outer wall fixedly connected with screening filter screen, mounting bracket top outer wall fixedly connected with driving motor one, driving motor one output is equipped with drive wheel one, screening urceolus outer wall is equipped with drive wheel two, and drive wheel two all overlaps with drive wheel outer wall and is equipped with the belt, screening urceolus top inner wall is equipped with clean module through the fixed plate, and clean module one side is equipped with driving motor two.

Further, cleaning module is including rotating the drive shaft of connecting in the relative one side outer wall of two fixed plates, and a plurality of locating plates of drive shaft outer wall equidistance fixedly connected with, and every locating plate one side outer wall all articulates there is the cleaning plate, and every cleaning plate bottom one side outer wall all is equipped with the cleaning silk.

Further, every the equal fixedly connected with arc two of locating plate top both ends outer wall, and the equal sliding connection in every two inside arcs has arc one, and arc one-end outer wall fixed connection all is equipped with coupling spring in the outer wall of cleaning plate top between arc one and the arc two.

Further, every two one side inner walls of arc all are equipped with pressure sensor, and pressure sensor electric connection has a controller, controller fixed connection in clean board top outer wall.

Further, every the equal electric connection of controller has two electric putter, and two electric putter equal fixed connection in clean board top outer wall.

Further, two the equal fixedly connected with of electric putter output has clean frame, and clean frame sliding connection in clean board top outer wall.

Further, clean frame bottom inner wall rotates and is connected with a plurality of commentaries on classics rollers, and every changes the roller outer wall and all is equipped with clean spring, and every changes roller top outer wall and all is equipped with the pulley, pulley and clean board bottom outer wall overlap joint.

A use method of a production line for automatically processing pickled vegetables comprises the following specific steps: the module of cutting the dish cuts up the pickles raw materials into the piece, carry to screening module in through the transport module after that, driving motor one through drive wheel one, drive wheel two and belt drive screening urceolus, screening inner tube and screening filter screen are screened cubic pickles, clean module can clean the filtration pore of screening filter screen simultaneously, the qualified pickles of screening passes through the transport module and carries to dividing the material module, divide the material to finish the back and enter into to the module of disinfecting of packing through the transport module.

The invention has the beneficial effects that:

1. in the invention, when a vegetable cutting module cuts pickled vegetable raw materials into blocks and then conveys the blocks into a screening module through a conveying module, a first driving motor drives a screening outer cylinder, a screening inner cylinder and a screening filter screen to screen the blocky pickled vegetables, the pickled vegetables with qualified sizes can be screened into the screening outer cylinder through the screening filter screen, an unqualified pickled vegetable cylinder flows into a collecting box through the screening inner cylinder for secondary processing, and meanwhile a second driving motor drives a shaft to rotate in the reverse direction of the rotation direction of the screening outer cylinder, so that cleaning plates on a plurality of positioning plates are in contact with the outer surface of the screening filter screen, and the cleaning plates rotate in the reverse direction along with the rotation shaft and the screening outer cylinder, so that the cleaning plates are stressed, the first arc-shaped plate shrinks into a second arc-shaped plate, at the moment, a connecting spring is in a compressed state, and the cleaning wires clean filter holes of the screening filter screen under the action of force to prevent the blockage of the cleaning wires, cause the not good condition of filter effect to need not artifical clearance, and when the cleaning plate breaks away from the screening filter screen, under the resilience force effect of connecting spring, make the cleaning plate reset and can make its vibration, can shake off the incomplete bits in the clean silk, reach the effect of clearance clean silk.

2. In the invention, the cleaning plate is separated from the screening filter screen, the connecting spring enables the cleaning plate to reset, under the action of resilience force of the connecting spring, the arc plate can impact the pressure sensor on the inner side of the arc plate II for a moment and can impact continuously, the pressure sensor can transmit a plurality of data signals to the controller, then the controller compares the highest value of the plurality of data signals with a preset value in the controller, when the highest value is larger than the preset value, the controller starts the electric push rod, the electric push rod pushes the cleaning frame to slide on the cleaning plate, in the sliding process, a plurality of rotating rollers in the cleaning frame can rotate under the action of resistance of the cleaning wire and external thrust, and when the rotating roller rotates, the cleaning wire can be clamped into a thread pitch of the cleaning spring, so that the cleaning spring can remove garbage fragments attached to the surface of the cleaning wire, and the cleaning wire is ensured to be clean and tidy, the filter holes of the screening filter screen can be cleaned conveniently next time.

Drawings

FIG. 1 is a schematic structural diagram of a production line and a production method for automatically processing pickles;

FIG. 2 is a schematic cross-sectional view of a screening module of an automated pickled vegetable processing line and method;

FIG. 3 is a schematic diagram of a cleaning module of a production line and a production method for automatically processing pickles;

FIG. 4 is an enlarged view of the structure at A of the production line and the production method for automatically processing pickles;

FIG. 5 is a schematic view of a second section of an arc-shaped plate of the production line and the production method for automatically processing pickles;

fig. 6 is a schematic diagram of a front view structure of a cleaning frame of a production line and a production method for automatically processing pickles.

In the figure: the device comprises a vegetable cutting module 1, a screening module 2, a mounting frame 21, a screening outer cylinder 22, a screening filter screen 23, a driving motor I24, a driving wheel I25, a driving belt 26, a belt 27, a screening inner cylinder 28, a driving wheel II 3, a material distributing module 4, a packaging and sterilizing module 5, a cleaning module 51, a driving shaft 52, an arc plate I53, an arc plate II 54, a positioning plate 55, an electric push rod 55, a cleaning plate 56, a controller 57, a cleaning wire 58, a connecting spring 59, a pressure sensor 510, a driving motor II 6, a cleaning frame 7, a cleaning spring 71, a rotating roller 72 and a pulley 73.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.

In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.

In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

Referring to fig. 1-6, a production line for automatically processing pickled vegetables comprises a vegetable cutting module 1, a screening module 2, a material distributing module 3 and a packaging and sterilizing module 4, wherein conveying modules are arranged among the vegetable cutting module 1, the screening module 2, the material distributing module 3 and the packaging and sterilizing module 4, the screening module 2 comprises a mounting frame 21, and a screening outer cylinder 22 is arranged in the mounting frame 21, a screening inner cylinder 27 is arranged in the screening outer cylinder 22, and the outer wall of one side of the screening inner cylinder 27 is fixedly connected with a screening filter screen 23, the outer wall of the top of the mounting frame 21 is fixedly connected with a driving motor I24, the output end of the driving motor I24 is provided with a driving wheel I25, the outer wall of the screening outer cylinder 22 is provided with a driving wheel II 28, and the outer walls of the second driving wheel 28 and the first driving wheel 25 are both sleeved with a belt 26, the inner wall of the top of the screening outer cylinder 22 is provided with a cleaning module 5 through a fixing plate, and one side of the cleaning module 5 is provided with a second driving motor 6.

In the invention, the cleaning module 5 comprises a driving shaft 51 which is rotatably connected to the outer walls of the opposite sides of the two fixing plates, a plurality of positioning plates 54 are fixedly connected to the outer walls of the driving shaft 51 at equal intervals, a cleaning plate 56 is hinged to the outer wall of one side of each positioning plate 54, and cleaning wires 58 are arranged on the outer wall of one side of the bottom of each cleaning plate 56.

According to the cleaning device, the outer walls of the two ends of the top of each positioning plate 54 are fixedly connected with the two arc-shaped plates 53, the inner part of each two arc-shaped plate 53 is slidably connected with the first arc-shaped plate 52, the outer wall of one end of the first arc-shaped plate 52 is fixedly connected with the outer wall of the top of the cleaning plate 56, and the connecting springs 59 are arranged between the first arc-shaped plate 52 and the second arc-shaped plate 53, so that when the cleaning plate 56 deflects under the action of external force, the second arc-shaped plate 53 retracts into the first arc-shaped plate 52, and the connecting springs 59 are compressed.

In the invention, the inner wall of one side of each arc-shaped plate two 53 is provided with a pressure sensor 510, the pressure sensor 510 is electrically connected with a controller 57, and the controller 57 is fixedly connected with the outer wall of the top of the cleaning plate 56, so that when the cleaning plate 56 is separated from the outer wall of the screening filter screen 23, under the action of the resilience force of the connecting spring 59, the arc-shaped plate one 52 impacts the pressure sensor 510, and the pressure sensor 510 transmits a data signal to the controller 57.

In the present invention, each controller 57 is electrically connected to two electric push rods 55, and the two electric push rods 55 are fixedly connected to the outer wall of the top of the cleaning plate 56.

In the invention, the output ends of the two electric push rods 55 are fixedly connected with the cleaning frame 7, and the cleaning frame 7 is slidably connected with the outer wall of the top of the cleaning plate 56, so that the controller 57 compares the highest value of the received data signals with a preset value, and if the highest value is larger than the preset value, the electric push rods 55 push the cleaning frame 7 to move.

In the invention, the inner wall of the bottom of the cleaning frame 7 is rotatably connected with a plurality of rotating rollers 72, the outer wall of each rotating roller 72 is provided with a cleaning spring 71, the outer wall of the top of each rotating roller 72 is provided with a pulley 73, and the pulley 73 is lapped with the outer wall of the bottom of the cleaning plate 56, so that the rotating rollers 71 rotate during the moving process of the cleaning frame 7, the cleaning wires 58 are clamped in the screw pitches of the cleaning springs 71, and the cleaning springs 71 can remove garbage debris attached to the surfaces of the cleaning wires 58.

A production method for automatically processing pickled vegetables comprises the following steps: the module of cutting the dish 1 cuts up the pickles raw materials into the piece, carry to screening module 2 in through the transfer module after that, driving motor 24 is through drive wheel 25, drive wheel two 28 and belt 26 drive screening urceolus 22, screening inner tube 27 and screening filter screen 23 filter blocky pickles, clean module 5 can clean the filtration pore of screening filter screen 23 simultaneously, the qualified pickles of screening passes through transfer module and carries to dividing material module 3, divide the material to finish the back and enter into to packing sterilization module 4 through transfer module.

The working principle is as follows: when the vegetable cutting module 1 cuts the pickled vegetable raw materials into blocks and then conveys the blocks into the screening module 2 through the conveying module, the driving motor I24 drives the screening outer cylinder 22, the screening inner cylinder 27 and the screening filter screen 23 to screen the blocky pickled vegetables, the pickled vegetables with qualified sizes can be screened into the screening outer cylinder 22 through the screening filter screen 23, the unqualified pickled vegetable cylinders flow into the collecting box through the screening inner cylinder 27, and after secondary processing, the driving motor II 6 drives the driving shaft 51 to rotate reversely towards the rotation direction of the screening outer cylinder 22 at the same time, so that the cleaning plates 56 on the positioning plates 54 are in contact with the outer surface of the screening filter screen 23 and rotate reversely relative to the screening outer cylinder 22 along with the rotating shaft 51, and therefore the cleaning plates 56 are stressed, the arc-shaped plate I52 is contracted into the arc-shaped plate II 53, at the moment, the connecting spring 59 is in a compressed state, and the cleaning wires 58 clean the filter holes of the screening filter screen 23 under the action of force, prevent it from blocking, cause the situation of bad filtering effect, and need not manual cleaning, and when cleaning plate 56 breaks away from screening filter screen 23, under the effect of resilience of connecting spring 59, make cleaning plate 56 reset and can make it vibrate, can shake off the debris in cleaning wire 58, reach the effect of cleaning wire 58, and simultaneously, under the effect of resilience of connecting spring 59, make first arc 52 strike pressure sensor 510 inside second arc 53, and can impact constantly, pressure sensor 510 can transmit a plurality of data signals to controller 57, then controller 57 compares the highest value in a plurality of data signals with the value that its inside presets, when the highest value is greater than the preset value, controller 57 starts electric push rod 55, electric push rod 55 pushes cleaning frame 7 to slide on cleaning plate 56, in the process of sliding, a plurality of rotary rollers 72 in cleaning frame 7 can rotate under the effect of cleaning wire 58 and external thrust, when rotating, cleaning wire 58 can block in the pitch of cleaning spring 71 to cleaning spring 71 can get rid of the adnexed rubbish piece in cleaning wire 58 surface, guarantees cleaning wire 58 clean and tidy, is convenient for next time clear up the filtration pore of screening filter screen 23.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The utility model provides an automatic change production line of processing sauce pickled vegetable, includes that the module of cutting the dish (1), screening module (2), branch material module (3) and packing disinfect module (4), it all is equipped with the conveying module to cut the dish module (1), screening module (2), divide material module (3), packing to disinfect between module (4), its characterized in that, screening module (2) include mounting bracket (21), and inside screening urceolus (22) that is equipped with of mounting bracket (21), screening urceolus (22) inside is equipped with screening inner tube (27), and screening inner tube (27) one side outer wall fixedly connected with screening filter screen (23), mounting bracket (21) top outer wall fixedly connected with driving motor one (24), driving motor one (24) output is equipped with driving wheel one (25), screening urceolus (22) outer wall is equipped with driving wheel two (28), and driving wheel two (28) and driving wheel one (25) outer wall all overlap and be equipped with belt (26), screening urceolus (22) top inner wall is equipped with cleaning module (5) through the fixed plate, and cleaning module (5) one side is equipped with driving motor two (6).

2. The automated production line for processing pickles according to claim 1, characterized in that the cleaning module (5) comprises a driving shaft (51) rotatably connected to the outer wall of the opposite side of the two fixed plates, a plurality of positioning plates (54) are fixedly connected to the outer wall of the driving shaft (51) at equal intervals, a cleaning plate (56) is hinged to the outer wall of one side of each positioning plate (54), and a cleaning wire (58) is arranged on the outer wall of one side of the bottom of each cleaning plate (56).

3. The automatic production line for processing pickled vegetables according to claim 2, characterized in that the outer walls of the two ends of the top of each positioning plate (54) are fixedly connected with a second arc-shaped plate (53), a first arc-shaped plate (52) is slidably connected inside each second arc-shaped plate (53), the outer wall of one end of each first arc-shaped plate (52) is fixedly connected to the outer wall of the top of the cleaning plate (56), and a connecting spring (59) is arranged between each first arc-shaped plate (52) and each second arc-shaped plate (53).

4. The automatic production line for processing pickles according to claim 3, characterized in that a pressure sensor (510) is arranged on the inner wall of one side of each of the two arc-shaped plates (53), the pressure sensor (510) is electrically connected with a controller (57), and the controller (57) is fixedly connected with the outer wall of the top of the cleaning plate (56).

5. The automated production line for processing pickled vegetables according to claim 4, characterized in that each controller (57) is electrically connected with two electric push rods (55), and the two electric push rods (55) are fixedly connected with the outer wall of the top of the cleaning plate (56).

6. An automated production line for pickled vegetables according to claim 5, characterized in that the output ends of the two electric push rods (55) are fixedly connected with cleaning frames (7), and the cleaning frames (7) are slidably connected with the outer wall of the top of the cleaning plate (56).

7. The automated production line for processing pickles according to claim 6, characterized in that a plurality of rollers (72) are rotatably connected to the inner wall of the bottom of the cleaning frame (7), a cleaning spring (71) is arranged on the outer wall of each roller (72), a pulley (73) is arranged on the outer wall of the top of each roller (72), and the pulley (73) is overlapped with the outer wall of the bottom of the cleaning plate (56).

8. The use method of the automatic production line for processing pickles as claimed in any one of claims 1 to 7, characterized by comprising the following steps: the module of cutting the dish (1) cuts up the pickles raw materials into the piece, carry to screening module (2) through the transfer module after that, driving motor (24) are through drive wheel one (25), drive wheel two (28) and belt (26) drive screening urceolus (22), screening inner tube (27) and screening filter screen (23) are screened blocky pickles, clean module (5) can be cleaned the filtration pore of screening filter screen (23) simultaneously, the qualified pickles of screening passes through the transfer module and carries to dividing material module (3), enter into to package sterilization module (4) through the transfer module after dividing the material and finishing.