CN113927928A - Preparation method of resin button - Google Patents

Preparation method of resin button Download PDF

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Publication number
CN113927928A
CN113927928A CN202111260488.8A CN202111260488A CN113927928A CN 113927928 A CN113927928 A CN 113927928A CN 202111260488 A CN202111260488 A CN 202111260488A CN 113927928 A CN113927928 A CN 113927928A
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CN
China
Prior art keywords
button
blank
resin
particles
polishing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111260488.8A
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Chinese (zh)
Inventor
张兴旺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiaxing Jiuchen Technology Service Co ltd
Original Assignee
Jiaxing Jiuchen Technology Service Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiaxing Jiuchen Technology Service Co ltd filed Critical Jiaxing Jiuchen Technology Service Co ltd
Priority to CN202111260488.8A priority Critical patent/CN113927928A/en
Publication of CN113927928A publication Critical patent/CN113927928A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D19/00Producing buttons or semi-finished parts of buttons
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B1/00Buttons
    • A44B1/02Buttons characterised by their material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D19/00Producing buttons or semi-finished parts of buttons
    • B29D19/04Producing buttons or semi-finished parts of buttons by cutting, milling, turning, stamping, or perforating moulded parts; Surface treatment of buttons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/06Coating with compositions not containing macromolecular substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/12Esters; Ether-esters of cyclic polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C2037/90Measuring, controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Adornments (AREA)

Abstract

The invention discloses a preparation method of a resin button, which comprises the following steps: s7, polishing and shaping button particles: carrying out surface smoothing treatment on the blank particles qualified by the secondary quality inspection through laser polishing equipment, and finally shaping the button particles; s8, plating a crystal film on the button: putting the button particles into a crystal plating device, and forming an inorganic silicon transparent crystal layer on the surface of the button. The invention respectively adds a light detection platform in the production processes of blank quality detection, blank slitting granulation, blank particle carving, drilling and polishing to realize step-by-step quality detection, adopts the setting of one step and one detection, and adopts a laser cutter, a laser engraving machine and a laser polishing device in the steps of blank slitting granulation, blank particle carving, drilling and polishing; by additionally arranging the working procedure of plating the crystal film on the button and forming a layer of inorganic silicon transparent crystal layer on the surface of the button through crystal plating equipment, the hardness and scratch resistance of the resin button are enhanced, and the production quality of the resin button is improved.

Description

Preparation method of resin button
Technical Field
The invention relates to the technical field of resin buttons, in particular to a preparation method of a resin button.
Background
The button is a fastener sewn on the clothes and used for connecting lappets at two sides of the clothes, the initial function of the button is used for connecting the lappets at two sides of the clothes, along with the development and progress of the times, the button is more and more colorful and attractive from material to shape and manufacturing process, the existing button is gradually developed to have artistry and decorativeness besides the original function, the button is changed into creative from the former functional type and starts to become a clothes decorative article, the good button can enable the clothes to be more perfect, the function of drawing dragon points and eyes is achieved, and a certain attractive effect is achieved; the existing buttons are roughly divided into three categories, namely plastic buttons (resin and plastic), metal buttons (copper, iron and alloy) and natural buttons (shells, wood, coconut shells and bamboo), according to different manufacturing materials, wherein the plastic buttons are subdivided into two categories, namely plastic buttons and resin buttons.
Most of the existing resin buttons adopt unsaturated polyester resin as a production raw material to be molded into blanks by injection, then the blanks are cut into granules by mechanically carving the buttons, and then the button granules are polished, polished and drilled to form finished resin buttons.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides a preparation method of a resin button, which aims to solve the problems that the existing resin button finished product is fragile, the smooth surface of the button is easily scratched, the button is easily softened and whitened after being soaked in water, and the market value is low.
In order to solve the technical problems, the invention provides the following technical scheme: a preparation method of a resin button comprises the following steps:
s1, metering of resin raw materials: the preparation method comprises the following steps of accurately metering 90-100 parts by weight of polyester resin, 1-4 parts by weight of acid-resistant cobalt styrene solution (10%), 1-4 parts by weight of cyclohexanone peroxide dibutyl ester paste (50%) and 5-10 parts by weight of dibutyl phthalate.
S2, resin preparation: fully mixing the polyester resin, acid-resistant cobalt-styrene solution (10%), cyclohexanone peroxide dibutyl ester paste (50%) and dibutyl phthalate to prepare the unsaturated resin raw material.
S3, blank shaping: and metering the prepared unsaturated resin raw materials, subpackaging the raw materials into a molding die, vacuumizing an inner cavity of the die by using a vacuumizing pump, and demolding the resin blank after the resin in the molding die is condensed and molded.
S4, blank quality inspection: and (3) placing the demoulded resin blanks on an optical inspection platform side by side, carrying out quality inspection on the resin blanks through the optical inspection platform, screening out unqualified blanks subjected to quality inspection, and uniformly recovering.
S5, cutting and granulating the blank: and cutting and granulating the qualified resin blank for quality inspection through a laser cutter, flatly spreading the cut blank particles on an optical inspection platform, performing quality inspection on the blank particles through the optical inspection platform, and screening out and uniformly recovering the unqualified blank particles.
S6, carving, drilling and polishing blank particles: and (3) performing pattern engraving and hole opening operation on the surface of the qualified blank particles for quality inspection by adopting a laser engraving machine, flatly spreading the blank particles subjected to engraving and hole opening on an optical inspection platform, performing secondary quality inspection on the blank particles through the optical inspection platform, and screening out unqualified blank particles and uniformly recovering the unqualified blank particles.
S7, polishing and shaping button particles: and (4) performing surface smoothing treatment on the blank particles qualified by the secondary quality inspection through laser polishing equipment, and finally shaping the button particles.
S8, plating a crystal film on the button: putting the button particles into a crystal plating device, and forming an inorganic silicon transparent crystal layer on the surface of the button.
S9, packaging of finished products: and packaging and storing the finished product of the plated button in batches.
Preferably, the light detection platform described in S4, S5, S6 is composed of four parts, namely, a uncovered power distribution box body, a transparent glass top plate, a color light source and a lighting source controller.
Preferably, the transparent glass top plate is fixedly installed at a top box opening of the uncovered power distribution box body, and the color light source is fixedly installed at the bottom of an inner cavity of the uncovered power distribution box body.
Preferably, the color light source is electrically connected with the lighting source controller, the lighting source controller is electrically connected with the power connection end of the uncovered power distribution box body, and the power connection end of the uncovered power distribution box body is electrically connected with the external power supply.
Preferably, the color light source has thirty-six color changes, and the light projection end of the color light source is perpendicular to the transparent glass top plate.
The invention has the technical effects and advantages that:
the quality detection method comprises the steps of respectively adding the light detection platforms in three production processes of blank quality detection, blank slitting granulation, blank particle carving, drilling and polishing to realize step-by-step quality detection, connecting an external power supply to a color light source by using a lighting source controller and a coverless power distribution box body, projecting high-brightness color light to the resin blank, the blank particles and the button particles by using the color light source and a transparent glass top plate, completing quality detection by using light penetrability, avoiding the problem that the quality of a button finished product cannot reach the standard due to bubbles or cracks in raw material particles, avoiding the problem of ineffective working in the subsequent process by adopting the one-step one-detection arrangement, and improving the production efficiency of the resin button;
according to the invention, the cutting and granulating, carving and perforating and button polishing operations are completed by adopting the laser cutter, the laser carving machine and the laser polishing equipment in the working procedures of blank cutting and granulating, blank particle carving, drilling and polishing, so that the problems that the traditional mechanical cutting, carving, polishing and drilling equipment is easy to damage resin buttons and the production quality of the resin buttons is reduced are solved;
according to the invention, the working procedure of plating the crystal film on the button is added, and the crystal plating equipment is used for forming the inorganic silicon transparent crystal layer on the surface of the button, so that the hardness and scratch resistance of the resin button are enhanced, and the market competitiveness of the resin button is improved.
Detailed Description
In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following detailed description is given with reference to specific embodiments.
The embodiment of the invention provides a preparation method of a resin button, which comprises the following steps:
s1, metering of resin raw materials: the preparation method comprises the following steps of accurately metering 90-100 parts by weight of polyester resin, 1-4 parts by weight of acid-resistant cobalt styrene solution (10%), 1-4 parts by weight of cyclohexanone peroxide dibutyl ester paste (50%) and 5-10 parts by weight of dibutyl phthalate.
S2, resin preparation: fully mixing the polyester resin, acid-resistant cobalt-styrene solution (10%), cyclohexanone peroxide dibutyl ester paste (50%) and dibutyl phthalate to prepare the unsaturated resin raw material.
S3, blank shaping: and metering the prepared unsaturated resin raw materials, subpackaging the raw materials into a molding die, vacuumizing an inner cavity of the die by using a vacuumizing pump, and demolding the resin blank after the resin in the molding die is condensed and molded.
S4, blank quality inspection: and (3) placing the demoulded resin blanks on an optical inspection platform side by side, carrying out quality inspection on the resin blanks through the optical inspection platform, screening out unqualified blanks subjected to quality inspection, and uniformly recovering.
S5, cutting and granulating the blank: and cutting and granulating the qualified resin blank for quality inspection through a laser cutter, flatly spreading the cut blank particles on an optical inspection platform, performing quality inspection on the blank particles through the optical inspection platform, and screening out and uniformly recovering the unqualified blank particles.
S6, carving, drilling and polishing blank particles: and (3) performing pattern engraving and hole opening operation on the surface of the qualified blank particles for quality inspection by adopting a laser engraving machine, flatly spreading the blank particles subjected to engraving and hole opening on an optical inspection platform, performing secondary quality inspection on the blank particles through the optical inspection platform, and screening out unqualified blank particles and uniformly recovering the unqualified blank particles.
S7, polishing and shaping button particles: and (4) performing surface smoothing treatment on the blank particles qualified by the secondary quality inspection through laser polishing equipment, and finally shaping the button particles.
S8, plating a crystal film on the button: putting the button particles into a crystal plating device, and forming an inorganic silicon transparent crystal layer on the surface of the button.
S9, packaging of finished products: and packaging and storing the finished product of the plated button in batches.
The optical detection platform in S4, S5 and S6 is composed of four parts, namely a uncovered power distribution box body, a transparent glass top plate, a color light source and a lighting source controller; the transparent glass top plate is fixedly arranged at the top box opening of the uncovered power distribution box body, and the color light source is fixedly arranged at the bottom of the inner cavity of the uncovered power distribution box body; the color light source is electrically connected with the lighting source controller, the lighting source controller is electrically connected with the power connection end of the uncovered power distribution box body, and the power connection end of the uncovered power distribution box body is electrically connected with an external power supply; the color light source has thirty-six color changes, and the light projecting end of the color light source is vertical to the transparent glass top plate.
Specifically, the light inspection platform is respectively added in the production processes of blank quality inspection, blank slitting granulation, blank particle carving, drilling and polishing to realize step-by-step quality inspection, a lighting source controller is matched with a coverless distribution box body to be connected with an external power supply for a color light source, then the color light source is matched with a transparent glass top plate to project high-brightness color light to the resin blank, the blank particles and the button particles, quality detection is completed by light penetrability, the problem that the quality of a button finished product cannot reach the standard due to bubbles or cracks in raw material particles is avoided, the problem of invalid working in the subsequent process is avoided by adopting the one-step one-inspection arrangement, and the production efficiency of the resin button is improved; the cutting and granulating, carving and perforating and button polishing operations are completed by adopting a laser cutter, a laser carving machine and laser polishing equipment in the working procedure steps of cutting and granulating the blank, carving blank particles, drilling and polishing, so that the problems that the traditional mechanical cutting, carving, polishing and drilling equipment is easy to damage resin buttons and the production quality of the resin buttons is reduced are solved; by additionally arranging the working procedure of plating the crystal film on the button and forming a layer of inorganic silicon transparent crystal layer on the surface of the button through crystal plating equipment, the hardness and scratch resistance of the resin button are enhanced, and the market competitiveness of the resin button is improved.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the disclosed embodiment of the invention, only the structures related to the disclosed embodiment are related, other structures can refer to common design, and the same embodiment and different embodiments of the invention can be combined with each other under the condition of no conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.

Claims (5)

1. A preparation method of a resin button is characterized by comprising the following steps:
s1, metering of resin raw materials: the preparation method comprises the following steps of accurately metering 90-100 parts by weight of polyester resin, 1-4 parts by weight of acid-resistant cobalt styrene solution (10%), 1-4 parts by weight of cyclohexanone peroxide dibutyl ester paste (50%) and 5-10 parts by weight of dibutyl phthalate.
S2, resin preparation: fully mixing the polyester resin, acid-resistant cobalt-styrene solution (10%), cyclohexanone peroxide dibutyl ester paste (50%) and dibutyl phthalate to prepare the unsaturated resin raw material.
S3, blank shaping: and metering the prepared unsaturated resin raw materials, subpackaging the raw materials into a molding die, vacuumizing an inner cavity of the die by using a vacuumizing pump, and demolding the resin blank after the resin in the molding die is condensed and molded.
S4, blank quality inspection: and (3) placing the demoulded resin blanks on an optical inspection platform side by side, carrying out quality inspection on the resin blanks through the optical inspection platform, screening out unqualified blanks subjected to quality inspection, and uniformly recovering.
S5, cutting and granulating the blank: and cutting and granulating the qualified resin blank for quality inspection through a laser cutter, flatly spreading the cut blank particles on an optical inspection platform, performing quality inspection on the blank particles through the optical inspection platform, and screening out and uniformly recovering the unqualified blank particles.
S6, carving, drilling and polishing blank particles: and (3) performing pattern engraving and hole opening operation on the surface of the qualified blank particles for quality inspection by adopting a laser engraving machine, flatly spreading the blank particles subjected to engraving and hole opening on an optical inspection platform, performing secondary quality inspection on the blank particles through the optical inspection platform, and screening out unqualified blank particles and uniformly recovering the unqualified blank particles.
S7, polishing and shaping button particles: and (4) performing surface smoothing treatment on the blank particles qualified by the secondary quality inspection through laser polishing equipment, and finally shaping the button particles.
S8, plating a crystal film on the button: putting the button particles into a crystal plating device, and forming an inorganic silicon transparent crystal layer on the surface of the button.
S9, packaging of finished products: and packaging and storing the finished product of the plated button in batches.
2. The method for preparing a resin button according to claim 1, wherein the light inspection stage of S4, S5, S6 is composed of four parts, i.e., a uncovered power distribution box, a transparent glass top plate, a color light source and a lighting source controller.
3. The method for preparing a resin button according to claim 2, wherein the transparent glass top plate is fixedly mounted at a top box opening of the uncovered power distribution box body, and the color light source is fixedly mounted at the bottom of an inner cavity of the uncovered power distribution box body.
4. The method for manufacturing a resin button according to claim 2, wherein the color light source is electrically connected to the lighting source controller, the lighting source controller is electrically connected to the power connection terminal of the uncovered power distribution box, and the power connection terminal of the uncovered power distribution box is electrically connected to an external power supply.
5. The method for manufacturing a resin button according to claim 2, wherein the color light source has a thirty-six color transformation, and a light projection end of the color light source is perpendicular to the transparent glass top plate.
CN202111260488.8A 2021-10-29 2021-10-29 Preparation method of resin button Pending CN113927928A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111260488.8A CN113927928A (en) 2021-10-29 2021-10-29 Preparation method of resin button

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111260488.8A CN113927928A (en) 2021-10-29 2021-10-29 Preparation method of resin button

Publications (1)

Publication Number Publication Date
CN113927928A true CN113927928A (en) 2022-01-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114559765A (en) * 2022-02-24 2022-05-31 苏州金螳螂文化发展股份有限公司 Method for manufacturing high-transparency artwork

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