CN113877771B - Magnet assembling machine and operation method thereof - Google Patents
Magnet assembling machine and operation method thereof Download PDFInfo
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- CN113877771B CN113877771B CN202111321569.4A CN202111321569A CN113877771B CN 113877771 B CN113877771 B CN 113877771B CN 202111321569 A CN202111321569 A CN 202111321569A CN 113877771 B CN113877771 B CN 113877771B
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- iron shell
- transferring
- iron
- jig
- dispensing
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- 238000000034 method Methods 0.000 title claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 686
- 229910052742 iron Inorganic materials 0.000 claims abstract description 343
- 239000000463 material Substances 0.000 claims description 126
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 claims description 54
- 239000003292 glue Substances 0.000 claims description 40
- 238000001514 detection method Methods 0.000 claims description 29
- 238000007599 discharging Methods 0.000 claims description 22
- 238000011084 recovery Methods 0.000 claims description 19
- 230000009471 action Effects 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 230000004308 accommodation Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- WTFXARWRTYJXII-UHFFFAOYSA-N iron(2+);iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[Fe+2].[Fe+3].[Fe+3] WTFXARWRTYJXII-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000005291 magnetic effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1005—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material already applied to the surface, e.g. coating thickness, weight or pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention provides a magnet assembling machine and an operation method thereof. The magnet assembling machine comprises a frame, an iron shell feeding device for feeding iron shells, a jig transferring device for transferring jigs, an iron shell transferring channel for transferring the iron shells, a jig assembling component for transferring the jigs from the jig transferring device to the iron shells on the iron shell transferring channel, a first iron shell transferring component for transferring a single iron shell in the iron shell transferring channel, a magnet receiving component for receiving the magnets, a second iron shell transferring component for transferring a plurality of iron shells in the iron shell receiving component, a magnet assembling component for assembling the magnets in the iron shells, a third iron shell transferring component for transferring the single iron shell in the iron shell transferring channel, wherein all mechanisms are matched with each other to realize the automatic feeding of the iron shells, and the magnet receiving component and the magnet assembling component are matched with each other to realize the automatic assembling of the magnets in the iron shells, thereby ensuring the efficiency and the accuracy of the magnet in the iron shell.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to a magnet assembling machine and an operation method thereof.
Background
In the production process of the motor, the magnet is usually required to be arranged in the iron shell, and the lorentz magnetic force is generated between the magnet and the electrified coil after the magnet is glued and cured.
Rely on manually during the equipment of present magnetite to press, then point UV glues and shine, two magnet that are too close that lean on can inhale together, and manual installation error is great, has seriously influenced the degree of accuracy and the yields of motor production that the magnet was assembled in the iron-clad.
It is therefore urgently necessary to redesign a new magnet assembling machine to solve the above problems.
Disclosure of Invention
The invention provides a magnet assembling machine and an operation method thereof, which aim to solve the technical problems in the background technology.
The invention provides a magnetic stone assembling machine, which comprises a frame, an iron shell feeding device for feeding iron shells, a jig transferring device for transferring jigs, an iron shell transferring material channel for transferring the iron shells, a jig assembling component for transferring the jigs from the jig transferring device to the iron shells on the iron shell transferring material channel, a first iron shell transferring component for transferring a single iron shell in the iron shell transferring material channel, the iron shell glue dispensing device comprises a magnet receiving assembly for receiving magnets and loading the magnets into iron shells, a second iron shell transfer assembly for transferring a plurality of iron shells in the magnet receiving assembly, a third iron shell transfer assembly for transferring a single iron shell in an iron shell transfer material channel, a glue dispensing assembly for dispensing the iron shells with the magnets assembled in the iron shell transfer material channel, a glue dispensing detection assembly for detecting whether the glue dispensing is performed in the iron shells, and a blanking assembly for blanking the iron shells with the magnets assembled; iron-clad loading attachment, tool transfer device and iron-clad transfer material say and all install in the frame, iron-clad loading attachment's output and iron-clad transfer material say the butt, tool assembly subassembly sets up and transfers between material way at tool transfer device and iron-clad, first iron-clad transfer subassembly, second iron-clad transfer subassembly and third iron-clad transfer subassembly set gradually and say one side at iron-clad transfer material, the magnetite connects material assembly subassembly to install on iron-clad transfer material says, point glue subassembly and point glue detection module install in proper order and transfer material way opposite side at iron-clad, the one end that material way was transferred at iron-clad is installed to the unloading subassembly.
Optionally, the jig assembly component comprises a jig assembly support, a jig assembly transverse driving device, a jig assembly vertical driving device, a jig assembly linkage plate, a jig assembly first clamping jaw air cylinder, a jig assembly second clamping jaw air cylinder and a jig transfer platform, wherein the jig assembly support and the jig transfer platform are both arranged on the frame, the jig assembly transverse driving device is arranged at the end part of the jig assembly support, the jig assembly vertical driving device is connected with the output end of the jig assembly transverse driving device, the jig assembly linkage plate is connected with the output end of the jig assembly vertical driving device, the jig assembly first clamping jaw air cylinder and the jig assembly second clamping jaw air cylinder are respectively arranged at two sides of the jig assembly linkage plate, the jig assembly transverse driving device drives the jig assembly first clamping jaw air cylinder and the jig assembly second clamping jaw air cylinder to reciprocate among the jig transfer device, the jig transfer table and the iron shell transfer material channel.
Optionally, the first iron shell transferring assembly comprises a first iron shell transferring support, a first iron shell transferring transverse driving device, a first iron shell transferring longitudinal driving device and a first material limiting conveying plate, the first iron shell transferring support is mounted on the rack, the first iron shell transferring transverse driving device is mounted at the end of the first iron shell transferring support, the first iron shell transferring longitudinal driving device is connected with the output end of the first iron shell transferring transverse driving device, and the output end of the first iron shell transferring longitudinal driving device is connected with the first material limiting conveying plate.
Optionally, the magnet receiving assembly comprises a magnet receiving assembly and a magnet assembly, the magnet receiving assembly is arranged on the iron shell transferring material channel, the magnet assembly is arranged on one side of the iron shell transferring material channel, and the magnet receiving assembly and the magnet assembly are matched with each other.
Optionally, the magnetite connects the material subassembly includes that the magnetite connects the material base, the magnetite connects the material platform, a plurality of iron-clad holding seats, the magnetite connects material actuating cylinder and magnetite and connects material driving motor, the magnetite connects the material base to install in the frame, the magnetite connects the material platform to rotate to connect on the magnetite connects the material base, a plurality of iron-clad holding seats rotate to connect and connect on the magnetite connects material platform, the magnetite connects material actuating cylinder one end to install in the frame, the magnetite connects the material to drive the actuating cylinder other end and connects the material platform towards the magnetite, the magnetite connects material driving motor to install on the magnetite connects material platform lateral wall, and the magnetite connects material driving motor's output to be connected with a plurality of iron-clad holding seats through the belt.
Optionally, the second iron shell transferring assembly comprises a second iron shell transferring support, a second iron shell transferring sliding plate, a second iron shell transferring driving cylinder, a second iron shell transverse transferring device and a second material limiting transferring plate, the second iron shell transferring support is mounted on the rack, the second iron shell transferring sliding plate is connected to the second iron shell transferring support in a sliding mode, the second iron shell transferring driving cylinder is mounted on the second iron shell transferring support, the output end of the second iron shell transferring driving cylinder is connected with the second iron shell transferring sliding plate, the second iron shell transverse transferring device is mounted on the second iron shell transferring sliding plate, and the second material limiting transferring plate is connected with the output end of the second iron shell transverse transferring device.
Optionally, the magnet assembly comprises a magnet assembly bracket, a bin fixing part, a bin blanking control cylinder, a first blanking channel, a second blanking channel, a blanking support table, a distribution driving cylinder, a distribution block, a magnet assembly driving cylinder and an iron shell clamping jaw cylinder, the magnet assembly bracket is mounted on the frame, the bin fixing part is mounted on the magnet assembly bracket, one end of the first blanking channel is connected with the output end of the bin fixing part, the other end of the first blanking channel is abutted against the blanking support table, the second blanking channel is arranged on the upper side of the first blanking channel, the bin blanking control cylinder is arranged on the side wall of the bin fixing part, the distribution control cylinder faces the output end of the bin fixing part, the distribution driving cylinder is mounted on the side wall of the blanking support table, the output end of the distribution driving cylinder is connected with the distribution block, and the distribution block slides between the first blanking channel and the second blanking channel, the magnet assembly driving cylinder is arranged on the second discharging channel, and the iron shell clamping jaw cylinder is arranged on the side wall of the discharging support platform.
Optionally, feed bin fixed part downside is provided with empty feed bin and retrieves the storehouse, installs the recovery that is used for making empty feed bin to get into empty feed bin recovery storehouse on the feed bin fixed part and drives actuating cylinder, has seted up on the feed bin fixed part and has retrieved the spacing groove, retrieves the spacing groove and is the slope form, retrieves the output that drives actuating cylinder and is connected with and dials the material pole, dials the material pole and slides and set up at retrieving the spacing inslot, and has seted up recovery silo down on the feed bin fixed part.
Optionally, the dispensing assembly comprises a dispensing support, a dispensing vertical driving device, a dispensing platform, a plurality of dispensing machines and a plurality of dispensing heads, the dispensing support is mounted on the frame, the dispensing vertical driving device is mounted at the end of the dispensing support, the dispensing platform is connected with the output end of the dispensing vertical driving device, the dispensing machines and the dispensing heads are sequentially arranged on the dispensing platform, and the dispensing heads transfer the material channel towards the iron shell.
Optionally, the dispensing detection assembly comprises a dispensing detection support and a CCD camera, the dispensing detection support is mounted on the frame, the CCD camera is mounted at the end of the dispensing detection support, and the CCD camera transfers the material channel towards the iron shell.
Optionally, the present invention further provides an operation method of the magnet assembling machine, including the steps of: s1, feeding an iron shell, wherein the iron shell feeding device feeds the iron shell to be provided with the magnet and enables the iron shell to enter the end part of the iron shell transferring material channel; s2, feeding the jig, wherein the jig transfer device feeds the jig; s3, assembling the jig on the jig transfer device into the iron shell in the iron shell transfer material channel by the jig assembling component; s4, transferring the iron shells, wherein the first iron shell transferring component drives the iron shells of the assembled jig to be transferred in the iron shell transferring material channel; s5, assembling magnets, namely assembling the magnets on the iron shell in the iron shell transferring material channel by the magnet receiving and assembling assembly; s6, dispensing, wherein the third iron shell transfer assembly drives the iron shell with the magnet assembled to pass through the dispensing assembly, and the dispensing assembly dispenses the inside of the iron shell; s7, dispensing detection, wherein the dispensing detection component detects whether dispensing is performed in the iron shell; and S8, blanking, wherein the blanking component carries out blanking action on the iron shell subjected to the dispensing detection.
The beneficial effects of this are as follows:
the magnet assembling machine comprises a frame, an iron shell feeding device for feeding iron shells, a jig transferring device for transferring jigs, an iron shell transferring material channel for transferring the iron shells, a jig assembling component for transferring the jigs from the jig transferring device to the iron shells on the iron shell transferring material channel, and a first iron shell transferring component for transferring the single iron shell in the iron shell transferring material channel, the iron shell glue dispensing device comprises a magnet receiving component for receiving magnets, a second iron shell transferring component for transferring a plurality of iron shells in the iron shell receiving component, a magnet assembling component for assembling magnets in the iron shells, a third iron shell transferring component for transferring a single iron shell in an iron shell transferring material channel, a glue dispensing component for dispensing the iron shells with the magnets assembled in the iron shell transferring material channel, a glue dispensing detection component for detecting whether glue is dispensed in the iron shells, and a blanking component for blanking the iron shells with the magnets assembled; wherein, each mechanism mutually supports the automatic feeding who has realized the iron-clad to, the magnetite connects mutually to cooperate between material subassembly and the magnetite equipment subassembly and can realize the magnetite automated assembly to the iron-clad in, thereby guaranteed efficiency and the accurate degree that the magnetite packed into in the iron-clad.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic view of a first perspective of a magnet assembling machine according to the present invention;
FIG. 2 is a schematic view of a second perspective view of the magnet assembling apparatus according to the present invention;
FIG. 3 is an enlarged view of a portion of area A of FIG. 2;
FIG. 4 is a schematic diagram of a magnet assembly of the magnet assembly machine according to the present invention from a first perspective;
FIG. 5 is a partial enlarged view of the area B in FIG. 4;
FIG. 6 is a schematic structural diagram of a second perspective view of a magnet assembly of the magnet assembly machine provided by the present invention;
FIG. 7 is a schematic structural diagram of a third perspective view of a magnet assembly of the magnet assembly machine provided by the present invention;
FIG. 8 is a schematic structural diagram of a magnet assembling machine according to a first perspective of the partial structure of the present invention;
FIG. 9 is a schematic structural diagram of a second perspective of the partial structure of the magnet assembling machine provided by the present invention;
FIG. 10 is a schematic structural diagram of a third perspective of the partial structure of the magnet assembling machine provided by the present invention;
FIG. 11 is a schematic structural diagram of a third perspective of the magnet assembling machine provided by the present invention;
fig. 12 is a partially enlarged view of the region C in fig. 11.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
Referring to fig. 1 to 12, the magnetic stone assembling machine of the present invention includes a frame 100, an iron case loading device 110 for loading iron cases, a jig transferring device 120 for transferring jigs, an iron case transferring channel 130 for transferring iron cases, a jig assembling component 200 for transferring jigs from the jig transferring device 120 to the iron cases on the iron case transferring channel 130, a first iron case transferring component 300 for transferring a single iron case in the iron case transferring channel 130, a magnet receiving component 400 for receiving magnets, a second iron case transferring component 310 for transferring a plurality of iron cases in the iron case receiving component, a magnet assembling component 500 for loading magnets in the iron cases, a third iron case transferring component 320 for transferring a single iron case in the iron case transferring channel 130, a dispensing component 600 for dispensing iron cases with magnets assembled in the iron case transferring channel 130, and a dispensing component 600 for dispensing iron cases with magnets assembled in the iron case transferring channel 130, A dispensing detection component 700 for detecting whether dispensing is performed in the iron shell, and a blanking component 800 for blanking the iron shell with the magnets assembled;
the iron shell feeding device 110, the jig transferring device 120 and the iron shell transferring channel 130 are all installed on the rack 100, the output end of the iron shell feeding device 110 is abutted to the iron shell transferring channel 130, the jig assembling component 200 is arranged between the jig transferring device 120 and the iron shell transferring channel 130, the first iron shell transferring component 300, the second iron shell transferring component 310 and the third iron shell transferring component 320 are sequentially arranged on one side of the iron shell transferring channel 130, the magnet receiving component 400 is rotatably installed on the iron shell transferring channel 130, the magnet assembling component 500, the glue dispensing component 600 and the glue dispensing and detecting component 700 are sequentially installed on the other side of the iron shell transferring channel 130, the magnet assembling component 500 is opposite to the magnet receiving component 400, and the blanking component 800 is installed at one end of the iron shell transferring channel 130;
and, the magnetite connects the material equipment subassembly to include that the magnetite connects material subassembly 400 and magnetite equipment subassembly 500, and the magnetite connects material subassembly 400 to set up on the indisputable shell shifts the material way 130, and magnetite equipment subassembly 500 is installed and is being shifted material way 130 one side at the indisputable shell, and the magnetite connects material subassembly 400 and magnetite equipment subassembly 500 mutual adaptation.
Wherein the iron case is transferred by the iron case feeding device 110, the iron case feeding device 110 may be a vibration plate, meanwhile, the jig assembled into the iron case is transferred by the jig transferring device 120, and the jig transferring device 120 may be a conveyor belt;
when the magnet assembling machine needs to realize the automatic assembling of the iron shell and the magnet, firstly, the iron shell feeding device 110 transfers the iron shell into the iron shell transferring material channel 130, meanwhile, the jig transferring device 120 transfers the jig to the position opposite to the jig assembling component 200, the jig assembling component 200 clamps the jig on the jig transferring device 120 and assembles the jig into the iron shell in the iron shell transferring material channel 130, then, the first iron shell transferring component 300 drives the iron shell of the assembled jig to move in the iron shell transferring material channel 130, when four iron shells of the assembled jig are arranged on the iron shell transferring material channel 130, the second iron shell transferring component 310 simultaneously transfers the iron shell of the four assembled jig into the magnet receiving component 400, then, the magnet assembling component 500 assembles the magnet into each iron shell, then, the third iron shell transferring component 320 drives the iron shell of the assembled magnet to pass through the glue dispensing component 600, the adhesive dispensing assembly 600 performs adhesive dispensing on the iron shell with the assembled magnet, and then the iron shell passes through the adhesive dispensing detection assembly 700 under the driving of the third iron shell transfer assembly 320, the adhesive dispensing detection assembly 700 is used for detecting whether the adhesive dispensing is uniform, namely whether the iron shell is a qualified product, if the iron shell is a qualified product, the blanking assembly 800 transfers the qualified iron shell to other external equipment, and the third iron shell transfer assembly 320 and the first iron shell transfer assembly 300 have the same structure.
In this embodiment, the jig assembly 200 includes a jig assembly support 210, a jig assembly horizontal driving device 220, a jig assembly vertical driving device 230, a jig assembly linkage plate 240, a jig assembly first clamping jaw cylinder 250, a jig assembly second clamping jaw cylinder 260 and a jig transfer platform 270, wherein the jig assembly support 210 and the jig transfer platform 270 are both installed on the rack 100, the jig assembly horizontal driving device 220 is installed at the end of the jig assembly support 210, the jig assembly vertical driving device 230 is connected with the output end of the jig assembly horizontal driving device 220, the jig assembly linkage plate 240 is connected with the output end of the jig assembly vertical driving device 230, the jig assembly first clamping jaw cylinder 250 and the jig assembly second clamping jaw cylinder 260 are respectively installed at two sides of the jig assembly linkage plate 240, the jig assembly horizontal driving device 220 drives the jig assembly first clamping jaw cylinder 250 and the jig assembly second clamping jaw cylinder 260 to move on the jig assembly horizontal driving device 120, The jig transfer table 270 and the iron shell transfer chute 130 reciprocate therebetween.
Wherein, the jig assembling bracket 210 has a fixed supporting function for the whole jig assembling component 200, and when the jig assembling component 200 needs to assemble the jig into the iron shell, firstly, the jig assembling horizontal driving device 220 and the jig assembling vertical driving device 230 are matched with each other, so as to drive the jig assembling linkage plate 240 to reciprocate in the horizontal and vertical directions, and further the jig assembling linkage plate 240 drives the jig assembling first clamping jaw cylinder 250 and the jig assembling second clamping jaw cylinder 260 to move together, so that the jig assembling first clamping jaw cylinder 250 firstly clamps and transfers the jig in the jig transferring device 120 into the jig transferring table 270, and then the jig assembling second clamping jaw cylinder 260 clamps and assembles the jig in the jig transferring table 270 into the iron shell in the iron shell feeding device 110 again, thereby completing the assembling process of the jig and the iron shell, and, the driving mode of the jig assembling horizontal driving device 220 is motor plus screw rod, and the driving mode of the jig assembling vertical driving device 230 is cylinder.
In this embodiment, the first iron shell transferring assembly 300 includes a first iron shell transferring bracket 310, a first iron shell transferring transverse driving device 320, a first iron shell transferring longitudinal driving device 330 and a first material limiting conveying plate 340, the first iron shell transferring bracket 310 is installed on the rack 100, the first iron shell transferring transverse driving device 320 is installed at an end portion of the first iron shell transferring bracket 310, the first iron shell transferring longitudinal driving device 330 is connected with an output end of the first iron shell transferring transverse driving device 320, and an output end of the first iron shell transferring longitudinal driving device 330 is connected with the first material limiting conveying plate 340.
Wherein, first iron-clad shifts support 310 plays the effect of fixed stay to first iron-clad transfer unit 300, when first iron-clad transfer unit 300 need shift the iron-clad that the tool had been assembled on material way 130 to the iron-clad, at first, first iron-clad shifts horizontal drive 320 and first iron-clad and shifts and mutually support between the vertical drive arrangement 330, thereby make the spacing conveying board 340 clamp of first material get the iron-clad then shift to the other end that the material said 130 was shifted to the iron-clad, a plurality of spacing holes have been seted up on the spacing conveying board 340 of first material promptly, spacing hole is used for just spacing to the iron-clad.
In this embodiment, the magnetite connects material subassembly 400 includes that the magnetite connects material base 410, the magnetite connects material platform 420, a plurality of iron-clad accommodation seats 430, the magnetite connects material to drive actuating cylinder 440 and magnetite and connects material driving motor 450, the magnetite connects material base 410 to install in frame 100, the magnetite connects material platform 420 to rotate to connect on the magnetite connects material base 410, a plurality of iron-clad accommodation seats 430 rotate to connect on the magnetite connects material platform 420, the magnetite connects material to drive actuating cylinder 440 one end and installs in frame 100, the magnetite connects material to drive actuating cylinder 440 other end and connects material platform 420 towards the magnetite, the magnetite connects material driving motor 450 to install on the magnetite connects material platform 420 lateral wall, and the magnetite connects the output of material driving motor 450 to be connected with a plurality of iron-clad accommodation seats 430 through the belt.
Wherein, the magnet receiving base 410 plays a role of fixing the magnet receiving platform 420, firstly, when the second iron shell transferring component 310 transfers the iron shell into the iron shell containing seat 430 on the magnet receiving platform 420, the initial state of the magnet receiving platform 420 is kept horizontal, then the magnet receiving driving air cylinder 440 enters into a working state, so that the magnet receiving driving air cylinder 440 drives the magnet receiving platform 420 to turn over for a certain angle, so that the magnet receiving platform 420 is opposite to the magnet assembling component 500, then, when the magnet assembling component 500 finishes the magnet assembling for an angle in the iron shell, the magnet receiving driving motor 450 drives the iron shell containing seat 430 to rotate for a certain angle, then, the magnet assembling component 500 continuously assembles the magnet in the iron shell, so that each angle in the iron shell assembles the magnet, finally, the magnet receiving driving air cylinder 440 drives the magnet receiving platform 420 to recover the initial state again, then, the third iron shell transferring component 320 transfers the iron shells with the magnets on the iron shell transferring material channel 130.
In this embodiment, the second iron shell transferring assembly 310 includes a second iron shell transferring bracket 311, a second iron shell transferring sliding plate 312, a second iron shell transferring driving cylinder 313, a second iron shell transverse transferring device 314 and a second material limiting transferring plate 315, the second iron shell transferring bracket 311 is installed on the rack 100, the second iron shell transferring sliding plate 312 is slidably connected to the second iron shell transferring bracket 311, the second iron shell transferring driving cylinder 313 is installed on the second iron shell transferring bracket 311, an output end of the second iron shell transferring driving cylinder 313 is connected to the second iron shell transferring sliding plate 312, the second iron shell transverse transferring device 314 is installed on the second iron shell transferring sliding plate 312, and the second material limiting transferring plate 315 is connected to an output end of the second iron shell transverse transferring device 314.
Wherein, the second iron-clad shifts support 311 and shifts subassembly 310 to the second iron-clad and play the effect of fixed stay, when the second iron-clad shifts subassembly 310 need be transported a plurality of iron-clad simultaneously, the second iron-clad shifts and drives actuating cylinder 313 and get into operating condition, the second iron-clad shifts and drives actuating cylinder 313 and drive second iron-clad and shift slide 312 and slide on second iron-clad shifts support 311, and simultaneously, the second iron-clad shifts slide 312 and drives horizontal transfer device 314 of second iron-clad and move on vertical, horizontal transfer device 314 of second iron-clad drives the spacing conveying board 315 of second material and moves on horizontal, thereby make the spacing conveying board 315 of second material can be in vertical and horizontal reciprocating motion, and then realized the spacing conveying board 315 of second material and transported a plurality of iron-clad simultaneously.
In this embodiment, the magnet assembling component 500 comprises a magnet assembling bracket 510, a bin fixing portion 520, a bin discharging control cylinder 530, a first discharging channel 531, a second discharging channel 532, a discharging support platform 540, a distributing driving cylinder 550, a distributing block 560, a magnet assembling driving cylinder 570 and an iron-clad clamping jaw cylinder 580, the magnet assembling bracket 510 is mounted on the frame 100, the bin fixing portion 520 is mounted on the magnet assembling bracket 510, one end of the first discharging channel 531 is connected with the output end of the bin fixing portion 520, the other end of the first discharging channel 531 is connected with the discharging support platform 540, the second discharging channel 532 is arranged on the upper side of the first discharging channel 531, the bin discharging control cylinder 530 is arranged on the side wall of the bin fixing portion 520, the bin discharging control cylinder 530 faces the output end of the bin fixing portion 520, the distributing driving cylinder 550 is mounted on the side wall of the discharging support platform 540, and the output end of the distributing driving cylinder 550 is connected with the distributing block 560, the distributing block 560 slides between the first discharging channel 531 and the second discharging channel 532, the magnet assembly driving cylinder 570 is disposed on the second discharging channel 532, and the iron case clamping jaw cylinder 580 is mounted on the side wall of the discharging support platform 540.
Wherein, the magnet assembly bracket 510 plays a certain supporting role for the bin fixing part 520, the bin fixing part 520 is used for accommodating a bin filled with magnets, and the bin is fixed and inclined downwards so as to facilitate the magnets in the bin to slide out, when the magnet assembly component 500 does not need to perform the magnet assembly action, the bin blanking control cylinder 530 seals the outlet of the bin in the bin fixing part 520, when the magnet assembly component 500 needs to perform the magnet assembly action, the bin blanking control cylinder 530 opens the outlet of the bin fixing part 520, so that the magnets fall into the first blanking channel 531 under the action of gravity, then the material distribution driving cylinder 550 enters into a working state so as to drive the material distribution block 560 to perform vertical motion, then the material distribution block 560 drives the magnets in the first blanking channel 531 to enter into the second blanking channel 532, and finally, the magnet assembly driving cylinder 570 into the working state, thereby the magnetite equipment drives in actuating cylinder 570 drive second unloading material way 532 inserts to connect to the magnetite and connects the iron-clad on the material subassembly 400 to, connect the material subassembly 400 to need carry out between the magnetite equipment process as the magnetite, iron-clad clamping jaw cylinder 580 at first presss from both sides the iron-clad that will assemble the magnetite and presss from both sides tightly fixedly, with the accurate degree of assurance magnetite assembly in the iron-clad.
In this embodiment, feed bin fixed part 520 downside is provided with empty feed bin and retrieves storehouse 521, install on feed bin fixed part 520 and be used for making empty feed bin get into the recovery that empty feed bin retrieved storehouse 521 and drive actuating cylinder 522, seted up on feed bin fixed part 520 and retrieved spacing groove 523, retrieve spacing groove 523 and be the slope form, the output that retrieves and drive actuating cylinder 522 is connected with the stirring rod, the stirring rod slides and sets up in retrieving spacing groove 523, and seted up on feed bin fixed part 520 and retrieved silo 524 down
The material shifting sliding plate 525 for shifting the empty bin is arranged at the bottom of the bin fixing part 520 in a transverse sliding mode, when all the magnets in the bin fixing part 520 enter the first discharging channel 531, the recovery driving cylinder 522 drives the material shifting rod to move in the recovery limiting groove 523 (inclined sliding groove), and when the material shifting rod moves in the recovery limiting groove 523 (vertical sliding), the material shifting rod drives the material shifting sliding plate 525 to move together, and due to the shape of the recovery limiting groove 523; the kick-off lever is driven by the recovery driving cylinder 522 to slide vertically, and is in sliding fit with the recovery limiting groove 523 due to the pin shaft arranged on the kick-off lever. Thereby change the vertical slip of setting aside the material pole into the lateral sliding of setting aside material slide 525 to dial the empty feed bin and fall to empty feed bin recovery storehouse 521 in (by retrieving the silo 524 and fall).
In this embodiment, the dispensing assembly 600 includes a dispensing support 610, a dispensing vertical driving device 620, a dispensing platform 630, a dispensing machine 640, and a dispensing head 650, the dispensing support 610 is mounted on the frame 100, the dispensing vertical driving device 620 is mounted at an end of the dispensing support 610, the dispensing platform 630 is connected to an output end of the dispensing vertical driving device 620, the dispensing machine 640 and the dispensing head 650 are sequentially disposed on the dispensing platform 630, and the dispensing head 650 faces the iron shell transferring chute 130.
The glue dispensing support 610 plays a role of fixing and supporting the whole glue dispensing assembly 600, when the third iron shell transfer assembly 320 drives the iron shell with the mounted magnets to pass through the glue dispensing assembly 600, the glue dispensing assembly 600 needs to perform glue dispensing action on the magnets in the iron shell, firstly, the glue dispensing vertical driving device 620 drives the glue dispensing platform 630 to move in the vertical direction, so that the glue dispensing platform 630 drives the glue dispensing machine 640 and the glue dispensing head 650 to move in the vertical direction, the glue dispensing machine 640 provides glue for the glue dispensing head 650, the glue dispensing platform 630 moves until the glue dispensing head 650 is connected into the iron shell in the iron shell transfer material channel 130, and therefore the glue dispensing head 650 injects glue into the magnets in the iron shell.
In this embodiment, the dispensing detection assembly 700 includes a dispensing detection support 710 and a CCD camera 720, the dispensing detection support 710 is installed on the frame 100, the CCD camera 720 is installed at the end of the dispensing detection support 710, and the CCD camera 720 is toward the iron shell transfer channel 130, and the CCD camera 720 can detect whether the glue is uniformly applied in the iron shell.
In this embodiment, the blanking assembly 800 includes a longitudinal blanking driving device, a transverse blanking driving device, a vertical blanking driving device and a clamping jaw cylinder, the longitudinal blanking driving device is installed on the rack 100, the transverse blanking driving device is installed on the output end of the longitudinal blanking driving device, the vertical blanking driving device is installed on the output end of the transverse blanking driving device, the clamping jaw cylinder is installed on the output end of the vertical blanking driving device, the longitudinal blanking driving device, the transverse blanking driving device and the vertical blanking driving device are mutually matched, so that the clamping jaw cylinder is driven to move in all directions, and the clamping jaw cylinder is enabled to realize the blanking action on the iron shell.
In this embodiment, the present invention further provides an operating method of a magnet assembling machine, including the steps of: s1, feeding an iron shell, wherein the iron shell feeding device 110 feeds the iron shell to be provided with the magnets, and the iron shell enters the end part of the iron shell transferring channel 130; s2, feeding the jig, wherein the jig transferring device 120 feeds the jig; s3, assembling the jig iron shell, wherein the jig assembly component 200 assembles the jig on the jig transfer device 120 into the iron shell in the iron shell transfer material channel 130; s4, transferring the iron shells, wherein the first iron shell transferring component 300 drives the iron shells of the assembled jig to be transferred in the iron shell transferring material channel 130; s5, assembling magnets, namely assembling the magnets on the iron shell in the iron shell transferring channel 130 by the magnet receiving and assembling assembly; s6, dispensing, wherein the third ferromagnetic shell transfer assembly 320 drives the iron shell with the magnet assembled thereon to pass through the dispensing assembly 600, and the dispensing assembly 600 dispenses the adhesive into the iron shell; s7, dispensing detection, wherein the dispensing detection assembly 700 detects whether dispensing is performed in the iron shell; and S8, blanking, wherein the blanking assembly 800 carries out blanking on the iron shell subjected to the dispensing detection.
The magnet assembling machine comprises a rack 100, an iron shell feeding device 110 for feeding iron shells, a jig transferring device 120 for transferring jigs, an iron shell transferring channel 130 for transferring iron shells, a jig assembling component 200 for transferring jigs from the jig transferring device 120 to the iron shells on the iron shell transferring channel 130, a first iron shell transferring component 300 for transferring a single iron shell in the iron shell transferring channel 130, a magnet receiving component 400 for receiving magnets, a second iron shell transferring component 310 for transferring a plurality of iron shells in the iron shell receiving component, a magnet assembling component 500 for loading magnets in the iron shells, a third iron shell transferring component 320 for transferring a single iron shell in the iron shell transferring channel 130, a glue dispensing component 600 for dispensing the iron shells with the magnets assembled in the iron shell transferring channel 130, a glue dispensing detecting component 700 for detecting whether glue is dispensed in the iron shells and a discharging component 800 for discharging the iron shells with the magnets assembled; wherein, each mechanism mutually supports the automatic feeding who has realized the iron-clad to, the magnetite connects mutually to cooperate between material subassembly 400 and the magnetite equipment subassembly 500 and can realize the magnetite automated assembly to the iron-clad in, thereby guaranteed efficiency and the accurate degree that the magnetite packed into in the iron-clad.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (8)
1. A magnet assembling machine is characterized in that, the iron shell transfer device is used for transferring the jigs, the iron shell transfer channel is used for transferring the iron shells, the jig assembly component is used for transferring the jigs from the jig transfer device into the iron shells on the iron shell transfer channel, the first iron shell transfer component is used for transferring a single iron shell in the iron shell transfer channel, the magnet receiving assembly component is used for receiving the magnets and loading the magnets into the iron shells, the second iron shell transfer component is used for transferring a plurality of iron shells in the magnet receiving assembly component, the third iron shell transfer component is used for transferring the single iron shell in the iron shell transfer channel, the glue dispensing component is used for dispensing the iron shells with the magnets assembled in the iron shell transfer channel, the glue dispensing detection component is used for detecting whether the glue dispensing is performed in the iron shells, and the blanking component is used for blanking the iron shells with the magnets assembled;
the iron shell feeding device, the jig transferring device and the iron shell transferring material channel are all installed on the rack, the output end of the iron shell feeding device is abutted to the iron shell transferring material channel, the jig assembling assembly is arranged between the jig transferring device and the iron shell transferring material channel, the first iron shell transferring assembly, the second iron shell transferring assembly and the third iron shell transferring assembly are sequentially arranged on one side of the iron shell transferring material channel, the magnet receiving assembly is installed on the iron shell transferring material channel, the glue dispensing assembly and the glue dispensing detection assembly are sequentially installed on the other side of the iron shell transferring material channel, and the blanking assembly is installed at one end of the iron shell transferring material channel;
the magnet receiving assembly comprises a magnet receiving assembly and a magnet assembly, the magnet receiving assembly is arranged on the iron shell transferring material channel, the magnet assembly is arranged on one side of the iron shell transferring material channel, and the magnet receiving assembly and the magnet assembly are matched with each other;
the magnet receiving assembly comprises a magnet receiving base, a magnet receiving platform, a plurality of iron shell containing seats, a magnet receiving driving air cylinder and a magnet receiving driving motor, wherein the magnet receiving base is installed on the rack;
the magnet assembly component comprises a magnet assembly support, a bin fixing part, a bin blanking control cylinder, a first blanking channel, a second blanking channel, a blanking support table, a distribution driving cylinder, a distribution block, a magnet assembly driving cylinder and an iron shell clamping jaw cylinder, the magnet assembly support is mounted on the frame, the bin fixing part is mounted on the magnet assembly support, one end of the first blanking channel is connected with the output end of the bin fixing part, the other end of the first blanking channel is abutted against the blanking support table, the second blanking channel is arranged on the upper side of the first blanking channel, the blanking control cylinder is arranged on the side wall of the bin fixing part, the bin blanking control cylinder faces the output end of the bin fixing part, the distribution driving cylinder is mounted on the side wall of the blanking support table, and the output end of the distribution driving cylinder is connected with the distribution block, the distributing block is in first unloading material is said and is slided between the second unloading material is said, magnetite equipment drives actuating cylinder and is in on the second unloading material is said, iron-clad clamping jaw cylinder is installed on the unloading brace table lateral wall.
2. The magnet assembling machine according to claim 1, wherein the jig assembling component comprises a jig assembling support, a jig assembling transverse driving device, a jig assembling vertical driving device, a jig assembling linkage plate, a jig assembling first clamping jaw cylinder, a jig assembling second clamping jaw cylinder and a jig transferring platform, the jig assembling support and the jig transferring platform are both mounted on the rack, the jig assembling transverse driving device is mounted at the end of the jig assembling support, the jig assembling vertical driving device is connected with the output end of the jig assembling transverse driving device, the jig assembling linkage plate is connected with the output end of the jig assembling vertical driving device, the jig assembling first clamping jaw cylinder and the jig assembling second clamping jaw cylinder are respectively mounted at two sides of the jig assembling linkage plate, and the jig assembling transverse driving device drives the jig assembling first clamping jaw cylinder and the jig assembling second clamping jaw cylinder And the two clamping jaw cylinders reciprocate among the jig transferring device, the jig transfer table and the iron shell transferring channel.
3. The magnet assembling machine according to claim 1, wherein the first iron shell transferring assembly comprises a first iron shell transferring bracket, a first iron shell transferring transverse driving device, a first iron shell transferring longitudinal driving device and a first material limiting and conveying plate, the first iron shell transferring bracket is mounted on the machine frame, the first iron shell transferring transverse driving device is mounted at the end part of the first iron shell transferring bracket, the first iron shell transferring longitudinal driving device is connected with the output end of the first iron shell transferring transverse driving device, and the output end of the first iron shell transferring longitudinal driving device is connected with the first material limiting and conveying plate.
4. The magnet assembling machine according to claim 1, wherein the second iron shell transferring assembly comprises a second iron shell transferring bracket, a second iron shell transferring sliding plate, a second iron shell transferring driving cylinder, a second iron shell transverse transferring device and a second material limiting transferring plate, the second iron shell transferring bracket is mounted on the rack, the second iron shell transferring sliding plate is slidably connected to the second iron shell transferring bracket, the second iron shell transferring driving cylinder is mounted on the second iron shell transferring bracket, an output end of the second iron shell transferring driving cylinder is connected with the second iron shell transferring sliding plate, the second iron shell transverse transferring device is mounted on the second iron shell transferring sliding plate, and the second material limiting transferring plate is connected with an output end of the second iron shell transverse transferring device.
5. The magnet assembling machine according to claim 1, wherein an empty bin recovery bin is disposed under the bin fixing portion, a recovery driving cylinder for allowing the empty bin to enter the empty bin recovery bin is mounted on the bin fixing portion, a recovery limiting groove is disposed on the bin fixing portion, the recovery limiting groove is inclined, a material stirring rod is connected to an output end of the recovery driving cylinder, the material stirring rod is slidably disposed in the recovery limiting groove, and a recovery discharging groove is disposed on the bin fixing portion.
6. The magnet assembling machine according to claim 1, wherein the dispensing assembly comprises a dispensing support, a dispensing vertical driving device, a dispensing platform, a plurality of dispensing machines and a plurality of dispensing heads, the dispensing support is mounted on the frame, the dispensing vertical driving device is mounted at an end of the dispensing support, the dispensing platform is connected with an output end of the dispensing vertical driving device, the dispensing machines and the dispensing heads are sequentially arranged on the dispensing platform, and the dispensing heads face the iron shell transfer chute.
7. The magnet assembling machine according to claim 1, wherein the dispensing detection assembly comprises a dispensing detection support and a CCD camera, the dispensing detection support is mounted on the machine frame, the CCD camera is mounted at an end of the dispensing detection support, and the CCD camera faces the iron shell transfer material channel.
8. A method of operating a magnet assembling machine according to any one of claims 1 to 7, comprising the steps of:
s1, feeding an iron shell, wherein the iron shell feeding device feeds the iron shell to be provided with the magnet and enables the iron shell to enter the end part of the iron shell transferring material channel;
s2, feeding the jig, wherein the jig transferring device feeds the jig;
s3, assembling a jig iron shell, wherein the jig assembly assembles the jig on the jig transfer device into the iron shell in the iron shell transfer material channel;
s4, transferring the iron shells, wherein the first iron shell transferring component drives the iron shells of the assembled jig to be transferred in the iron shell transferring material channel;
s5, assembling magnets, wherein the magnet receiving assembly is used for assembling the magnets of the iron shell in the iron shell transferring material channel;
s6, dispensing, wherein the third iron shell transfer assembly drives the iron shell with the magnet assembled to pass through the dispensing assembly, and the dispensing assembly dispenses the inside of the iron shell;
s7, dispensing detection, wherein the dispensing detection component detects whether dispensing is performed in the iron shell;
and S8, blanking, wherein the blanking component carries out blanking action on the iron shell subjected to the dispensing detection.
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