CN113877314A - 一种负离子石墨烯组合废气净化设备 - Google Patents
一种负离子石墨烯组合废气净化设备 Download PDFInfo
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- CN113877314A CN113877314A CN202111287546.6A CN202111287546A CN113877314A CN 113877314 A CN113877314 A CN 113877314A CN 202111287546 A CN202111287546 A CN 202111287546A CN 113877314 A CN113877314 A CN 113877314A
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Abstract
本发明公开了一种负离子石墨烯组合废气净化设备,包括净化箱,净化箱的左侧开设有废气进入管道链接口,净化箱内腔的左侧固定安装有初级过滤网棉。本发明通过设置净化箱、废气进入槽腔、初级过滤网棉、低浓度臭氧离子发生器、PM2.5过滤网棉、过滤网袋、负氧离子发生器、石墨烯多层镀膜板、高级过滤网棉、除臭反应模块、出气管道链接口、支撑脚和检修门相互配合,达到了净化效率高的优点,多级过滤多级组合净化设计、高度集成结构设计、净化效率高、功率配置小省电、不产生固废(比如:活性炭类)不产生污水不产生二次污染、不产生危废处理成本、适用范围广、根据不同废气成分不同浓度不同风量可灵活组合调整结构、安装占地少简单易操作、运营维护保养成本低。
Description
技术领域
本发明涉及净化设备技术领域,具体为一种负离子石墨烯组合废气净化设备。
背景技术
净化设备是指能够吸附、分解或转化各种空气污染源、空气污染物(室内生物性污染,主要包括细菌、真菌、霉菌、病毒、尘螨、花粉、宠物皮屑、生物体有机成分等),有效提高空气清洁度的产品,以清除室内空气污染的家用和工业净化设备为主(生产制造过程中产生的挥发性有机物VOCs:非甲烷总烃、苯、甲苯、二甲苯(苯系物),乙酸丁酯、环已酮、烷烃类、二氧化硫、氮氧化物、烟尘、超微炭黑粉尘、臭气)。
废气在进行净化时,需要用到废气净化设备,目前现有的废气净化设备有以下缺点:现有的废气净化设备能耗高、二次污染二次处理费用较高、净化效率短效质量无保证、使用运营成本维护保养耗材高、安全风险比较高,UV光解光氧化含汞灯管衰减后处置污染风险更大、同时监管难度大。
发明内容
本发明的目的在于提供了一种负离子石墨烯组合废气净化设备,具备净化效率高的优点,解决了现有的废气净化设备能耗高、二次污染二次处理费用较高、净化效率短效质量无保证、使用运营成本维护保养耗材高、安全风险比较高,UV光解光氧化含汞灯管衰减后处置污染风险更大、特别汞的辐射对人体伤害是无法逆转的,当下UV光解光氧化含汞灯管危废处理单位对灯管内的汞成分还无法处理,同时监管难度大的问题。
为实现上述目的,本发明提供如下技术方案:一种负离子石墨烯组合废气净化设备,包括净化箱,所述净化箱的左侧开设有废气进入管道链接口,所述净化箱内腔的左侧固定安装有初级过滤网棉,所述净化箱的内腔并位于初级过滤网棉的右侧固定安装有低浓度臭氧离子发生器,所述净化箱的内腔并位于低浓度臭氧离子发生器的右侧固定安装有PM2.5过滤网棉,所述净化箱的内腔并位于PM2.5过滤网棉的右侧固定安装有过滤网袋,所述净化箱的内腔并位于过滤网袋的右侧固定安装有负氧离子发生器,所述净化箱的内腔并位于负氧离子发生器的右侧固定安装有石墨烯多层镀膜板,所述净化箱的内腔并位于石墨烯多层镀膜板的右侧固定安装有高效过滤网棉,所述净化箱的内腔并位于高级过滤网棉的右侧固定安装有除臭反应模块,所述净化箱的右侧开设有出气槽。
优选的,所述净化箱底部的前侧和后侧均固定连接有支撑脚,所述支撑脚的底部设置有防滑垫。
优选的,所述净化箱的正面设置有均匀分布的检修门,所述检修门的一侧通过铰链与净化箱的正面活动连接。
优选的,所述低浓度臭氧离子发生器的数量为八组,且八组低浓度臭氧离子发生器组成氧化催化废气模组。
优选的,所述过滤网袋的数量为八组,且八组过滤网袋呈等距离设置在PM2.5过滤网棉的右侧。
优选的,所述负氧离子发生器的数量为六组,且六组负氧离子发生器组成氧化稀释废气模组。
优选的,所述石墨烯多层镀膜板的数量为四组,且四组石墨烯多层镀膜板组成废气催化反应区。
优选的,所述除臭反应模块的数量为八组,且八组除臭反应模块组成除味吸附区。
与现有技术相比,本发明的有益效果如下:
1、本发明通过设置净化箱、废气进入管道链接口、初级过滤网棉、低浓度臭氧离子发生器、PM2.5过滤网棉、过滤网袋、负氧离子发生器、石墨烯多层镀膜板、高效过滤网棉、除臭反应模块、出气管道链接口、支撑脚和检修门相互配合,达到了净化效率高的优点,多级过滤多级组合净化设计、高度集成结构设计、净化效率高、功率配置小省电、不产生固废不产生污水不产生二次污染、不产生危废处理成本、适用范围广、根据不同废气成分不同浓度不同风量可灵活组合调整结构、安装占地少简单易操作、运营维护保养成本低。
2、本发明通过设置废气进入管道链接口,起到方便废气进入净化箱内腔的作用,通过设置初级过滤网棉,起到过滤废气中PM20杂质粉尘的作用,通过设置低浓度臭氧离子发生器,形成氧化催化废气模组,起到氧化催化废气的作用,通过设置PM2.5过滤网棉,起到过滤废气中PM2.5粉尘的作用,通过设置过滤网袋,起到过滤废气中粉尘的作用,通过设置负氧离子发生器,形成氧化稀释废气模组,起到氧化稀释废气的作用,通过设置石墨烯多层镀膜板,起到过滤和吸附废气中粉尘的作用,通过设置高级过滤网棉,起到过滤废气中粉尘的作用,通过设置除臭反应模块,对废气起到吸附除味的作用,通过设置出气管道链接口,方便处理后的废气排出,通过设置支撑脚,对净化箱起到支撑的作用,通过设置检修门,对净化箱内腔的部件起到方便维护的作用。
附图说明
图1为本发明立体结构示意图;
图2为本发明内部结构立体剖面图;
图3为本发明正视结构示意图。
图中:1、净化箱;2、废气进入管道链接口;3、初级过滤网棉;4、低浓度臭氧离子发生器;5、PM2.5过滤网棉;6、过滤网袋;7、负氧离子发生器;8、石墨烯多层镀膜板;9、高效过滤网棉;10、除臭反应模块;11、出气管道链接口;12、支撑脚;13、检修门。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
在本申请文件的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本专利和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。在本申请文件的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本专利中的具体含义。
请参阅图1-3,一种负离子石墨烯组合废气净化设备,包括净化箱1,净化箱1的左侧开设有废气进入管道链接口2,净化箱1内腔的左侧固定安装有初级过滤网棉3,净化箱1的内腔并位于初级过滤网棉3的右侧固定安装有低浓度臭氧离子发生器4,净化箱1的内腔并位于低浓度臭氧离子发生器4的右侧固定安装有PM2.5过滤网棉5,净化箱1的内腔并位于PM2.5过滤网棉5的右侧固定安装有过滤网袋6,净化箱1的内腔并位于过滤网袋6的右侧固定安装有负氧离子发生器7,净化箱1的内腔并位于负氧离子发生器7的右侧固定安装有石墨烯多层镀膜板8,净化箱1的内腔并位于石墨烯多层镀膜板8的右侧固定安装有高级过滤网棉9,净化箱1的内腔并位于高级过滤网棉9的右侧固定安装有除臭反应模块10,净化箱1的右侧开设有出气管道链接口11,净化箱1底部的前侧和后侧均固定连接有支撑脚12,支撑脚12的底部设置有防滑垫,净化箱1的正面设置有均匀分布的检修门13,检修门13的一侧通过铰链与净化箱1的正面活动连接,低浓度臭氧离子发生器4的数量为八组,且八组低浓度臭氧离子发生器4组成氧化催化废气模组,过滤网袋6的数量为八组,且八组过滤网袋6呈等距离设置在PM2.5过滤网棉5的右侧,负氧离子发生器7的数量为六组,且六组负氧离子发生器7组成氧化稀释废气模组,石墨烯多层镀膜板8的数量为四组,且四组石墨烯多层镀膜板8组成废气催化反应区,除臭反应模块10的数量为八组,且八组除臭反应模块10组成除味吸附区,通过设置废气进入槽2,起到方便废气进入净化箱1内腔的作用,通过设置初级过滤网棉3,起到过滤废气中PM20杂质粉尘的作用,通过设置低浓度臭氧离子发生器4,形成氧化催化废气模组,起到氧化催化废气的作用,通过设置PM2.5过滤网棉5,起到过滤废气中PM2.5粉尘的作用,通过设置过滤网袋6,起到过滤废气中粉尘的作用,通过设置负氧离子发生器7,形成氧化稀释废气模组,起到氧化稀释废气的作用,通过设置石墨烯多层镀膜板8,起到过滤和吸附废气中粉尘的作用,通过设置高级过滤网棉9,起到过滤废气中粉尘的作用,通过设置除臭反应模块10,对废气起到吸附除味的作用,通过设置出气管道链接口11,方便处理后的废气排出,通过设置支撑脚12,对净化箱1起到支撑的作用,通过设置检修门13,对净化箱1内腔的部件起到方便维护的作用,通过设置净化箱1、废气进入管道链接口2、初级过滤网棉3、低浓度臭氧离子发生器4、PM2.5过滤网棉5、过滤网袋6、负氧离子发生器7、石墨烯多层镀膜板8、高级过滤网棉9、除臭反应模块10、出气槽11、支撑脚12和检修门13相互配合,达到了净化效率高的优点,多级过滤多级组合净化设计、高度集成结构设计、净化效率高、功率配置小省电、不产生固废不产生污水不产生二次污染、不产生危废处理成本、适用范围广、根据不同废气成分不同浓度不同风量可灵活组合调整结构、安装占地少简单易操作、运营维护保养成本低。
使用时,设备外壳结构和内部主件、辅件、附件规格尺寸是根据不同的环境、不同的废气成分、废气浓度、废气风量及废气净化过程的风阻压力进行不同程度的调整,源头废气通过不同规格型号的管道输送到本净化设备的进口密封并链接,一段初级网棉将过滤废气中>PM20的杂质粉尘进入后段净化区,二段废气进入臭氧混合区(采用电晕放电法的臭氧气体是一种强效的中性化学吸收氧化剂,而且无二次污染、氧化裂解、分解气体后,挥发性低,裂解废气中恶臭气味、无机物、硫化氢、氨气、硫醇、苯类使呈游离状态的污染物分子与臭氧氧化结合成小分子无害或低害的化合物废气后还原为氧气(02)和水(H2O),三段混合废气进入中效过滤网棉过滤氧化催化后产生的PM10粉尘,四段混合气体进入由8组G4-F5滤袋再次过滤氧化催化后产生的PM2.5粉尘,五段气体再次进入负氧离子混合区(负离子生成芯片由压电陶瓷负离子发生器和离子变换器两部分组成,离子变换器是一种脉冲频率增强器,能有效提高负离子的脉动能量,生成机可以产生小粒径、高活性的生态级负氧离子1.5亿-2.0亿左右每立方,高浓度的负氧离子快速氧化催化分解稀释非甲烷总烃、苯、甲苯、二甲苯(苯系物),乙酸丁酯、环已酮、烷烃类、二氧化硫、氮氧化物、烟尘、超微炭黑粉尘、臭气),六段气体再次进入石墨烯混合区(石墨烯具备双重功能,一是利用高效的电子迁移率促进电子空穴的有效分离,产生更多强活性基团攻击分解废气;二是通过石墨烯的超高比表面积和强大吸附性能,把废气吸附到石墨烯与TiO2的结合位点,富集的废气浓度高还有利于后续分解反应的动力学,当能量大于禁带宽度的光照射基材时,光激发电子跃迁到导带,形成导带电子e-,同时在价带留下空穴h+,电子和空穴与吸附在催化剂表面上的物质发生的氧化还原反应,在特定的LED185-266紫外波段光照下产生一种特殊的强氧化性气体快速催化分解顽固的VOCS、臭气,从而把有害气体和细菌等彻底分解成无毒害的H2O+CO2,七段混合气体通过前面几段的过滤、净化后将气体进入高效过滤网棉再次过滤氧化催化后残余的PM2.5炭黑粉尘,八段混合气体经过反复过滤净化后进入除味反应区(经过特制的吸附材料,将天然植物液吸附包裹在吸附物的表面,形成颗粒很小的液体层。颗粒很小的液体层具有很大的比表面积,可以高效的吸收空气中的恶臭分子,被吸附的恶臭分子,能与植物液中的酸性缓冲液发生反应,最后生成无味、无毒的有机盐,如硫化氢在植物液的作用下反应生成硫酸根离子和水;氨在植物液的作用下,生成氮气和水,通过八段四级过滤网棉、网袋、臭氧离子、负氧离子、石墨烯组合将废气反复氧化、催化、裂解、断链、分解、吸附、净化为洁净空气后通过风机抽出输入管道排出即可,从而达到了净化效率高的优点。
本发明的使用领域及常规废气成分:自动线喷涂、波峰焊、回流焊、手工焊、切割焊接、注塑橡胶、家具喷涂、餐饮油炸膨化、燃油锅炉、凹凸印刷、冷热电镀、医药化工、压铸冶炼炉、烤漆烤箱、塑料再生、印染丝印、垃圾焚烧、汽修喷漆烤房4S店电泳、电镀、金属烤漆、氧化、金属表面处理与防护、汽车制造、家用电器、五金配件制造、五金家具制造、金属工具制造、机械制造、金属固体成型加工、焊接工程、金属矿物加工;非甲烷总烃、苯、甲苯、二甲苯(苯系物),乙酸丁酯、环已酮、烷烃类、二氧化硫、氮氧化物、烟尘、超微炭黑粉尘颗粒物、VOCs等(可根据使用环境制作成立式机和卧式机)。
本发明中的所有部件均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知,同时本申请文件中使用到的标准零件均可以从市场上购买,本申请文件中各部件根据说明书和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中常规的型号,控制方式是通过控制器来自动控制,控制器的控制电路通过本领域的技术人员简单编程即可实现,属于本领域的公知常识,并且本申请文件主要用来保护机械装置,所以本申请文件不再详细解释控制方式和电路连接,在此不再作出具体叙述。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (8)
1.一种负离子石墨烯组合废气净化设备,包括净化箱(1),其特征在于:所述净化箱(1)的左侧开设有废气进入管道链接口(2),所述净化箱(1)内腔的左侧固定安装有初级过滤网棉(3),所述净化箱(1)的内腔并位于初级过滤网棉(3)的右侧固定安装有低浓度臭氧离子发生器(4),所述净化箱(1)的内腔并位于低浓度臭氧离子发生器(4)的右侧固定安装有PM2.5过滤网棉(5),所述净化箱(1)的内腔并位于PM2.5过滤网棉(5)的右侧固定安装有过滤网袋(6),所述净化箱(1)的内腔并位于过滤网袋(6)的右侧固定安装有负氧离子发生器(7),所述净化箱(1)的内腔并位于负氧离子发生器(7)的右侧固定安装有石墨烯多层镀膜板(8),所述净化箱(1)的内腔并位于石墨烯多层镀膜板(8)的右侧固定安装有高级过滤网棉(9),所述净化箱(1)的内腔并位于高效过滤网棉(9)的右侧固定安装有除臭反应组合模块(10),所述净化箱(1)的右侧开设有出气管道链接口(11)。
2.根据权利要求1所述的一种负离子石墨烯组合废气净化设备,其特征在于:所述净化箱(1)底部的前侧和后侧均固定连接有支撑脚(12),所述支撑脚(12)的底部设置有防滑垫。
3.根据权利要求1所述的一种负离子石墨烯组合废气净化设备,其特征在于:所述净化箱(1)的正面设置有均匀分布的检修门(13),所述检修门(13)的一侧通过铰链与净化箱(1)的正面活动连接。
4.根据权利要求1所述的一种负离子石墨烯组合废气净化设备,其特征在于:所述低浓度臭氧离子发生器(4)的数量为八组,且八组低浓度臭氧离子发生器(4)组成氧化催化废气模组。
5.根据权利要求1所述的一种负离子石墨烯组合废气净化设备,其特征在于:所述过滤网袋(6)的数量为八组,且八组过滤网袋(6)呈等距离设置在PM2.5过滤网棉(5)的右侧。
6.根据权利要求1所述的一种负离子石墨烯组合废气净化设备,其特征在于:所述负氧离子发生器(7)的数量为六组,且六组负氧离子发生器(7)组成氧化稀释废气模组。
7.根据权利要求1所述的一种负离子石墨烯组合废气净化设备,其特征在于:所述石墨烯多层镀膜板(8)的数量为四组,且四组石墨烯多层镀膜板(8)组成废气催化反应区。
8.根据权利要求1所述的一种负离子石墨烯组合废气净化设备,其特征在于:所述除臭反应模块(10)的数量为八组,且八组除臭反应模块(10)组成除味吸附区。
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